Rheem RGPE User Manual

RGPE

Parts List

21-November-2015

This parts list is current as of the above revision date.

See http://www.rheempartslists.net/92-42800-RGPE.pdf for the current revision.

80% Gas Furnaces - 2 Stage

Table of Contents

Model Explanation.... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . ... Page 3

Parts Numbers

Panels - Miscellaneous ... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... .... Page 4

Electrical Group . ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ... Page 5

Blower Group... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... .... Page 6

Heat Exchanger-Burner Group.... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... . Page 6

Gas Controls ... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... .... Page 7

Orifice Selection Chart.... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... .... Page 8

Drawings/Photographs

Exploded View .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... . Page 9

Blower Assembly ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... .. Page 10

Burner Assembly ... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... .... Page11

Notes/Disclaimer . ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . . Page 12

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MODEL NUMBER EXPLANATION

R G P E - 0 7 E A M K R
(1) (2) (3) (4) (5) (6) (7) (8) (9)

(1) TRADEBRAND IDENTIFICATION (6) VARIATIONS
A = Standard Cabinet
(2) MODEL B = Wide Cabinet
G = Gas Furnace
(7) BLOWER DESIGNATION
(3) TYPE M = 11 x 7
P = Upflow/Horizontal R = 11 x 10

(4) DESIGN SERIES / VARIATION (8) AIRFLOW
E = Serial Communicating Controls K = 800 - 1200 CFM
Q = 1000 - 1600 CFM
(5) HEATING INPUT DESIGNATION M - 1200 - 2000 CFM
05 = 50,000 BTU/HR
07 = 75,000 BTU/HR (9) FUEL DESIGNATION
10 = 100,000 BTU/HR R = U.S. & Canadian - Natural Gas
12 = 125,000 BTU/HR

E = Electric Ignition
N = Electric Ignition with NOX

SERIAL NUMBER EXPLANATION (Units Produced before Nov. 2013)

G Z 5 D 7 0 7 F 2 5 1 0 9 9 9 9

(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
(1) GAS CODE (6) MOTOR HORSEPOWER
(2) LIMIT CONTROL (7) PLANT

F = Fort Smith, AR
(3) BLOWER
(8) WEEK
(4) HEATING ELEMENT
(9) YEAR
(5) SPECIAL AR
(10) PRODUCTION NUMBER

SERIAL NUMBER EXPLANATION (Units Produced after Nov. 2013)

F 0 8 1 3 9 9 9 9

(1) (2) (3) (4)
(1) PLANT CODE
(2) WEEK (DATE CODE)
(3) YEAR
(4) PRODUCTION NUMBER
Note: For Gas Code, see Control System Gas Code on Rating Plate

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MODEL

No. Notes

1 2 Jacket (See Note 2) N/A N/A N/A N/A N/A
2 Top Plate (Platinum) AE-101095-02 AE-101095-02 AE-101095-03 AE-101095-03 AE-101095-04
2 Top Plate (Granite/Steel Gray) AE-101095-06 AE-101095-06 AE-101095-07 AE-101095-07 AE-101095-08
3 Blower/Filter Door (Neutra Green) AS-67894-11 AS-67894-11 AS-67895-11 AS-67895-11 AS-67896-11
3 Blower/Filter Door (Granite/Steel Gray) AS-67894-13 AS-67894-13 AS-67895-13 AS-67895-13 AS-67896-13
4 Burner Compartment Door (Neutra Green) AS-101214-01 AS-101214-01 AS-101215-01 AS-101215-01 AS-101216-01
4 Burner Compartment Door (Granite/Steel Gray) AS-101214-10 AS-101214-10 AS-101215-10 AS-101215-10 AS-101216-10

Plug Button - 1-3/16 in. opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01

Signt Glass (2) 68-21893-03 68-21893-03 68-21893-03 68-21893-03 68-21893-03
5 Mounting Control Plate AE-67877-01 AE-67877-01 AE-67877-01 AE-67877-01 AE-67877-01
6 Junction Box AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02
8 Junction Box Cover AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02
9 Pressure Switch See Electrical Group

10 Door Switch - Push Button See Electrical Group
11 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group
12 Limit - Manual Reset (Burner Compartment) See Electrical Group

Limit - Heat Assisted (BlowerHousing) See Electrical Group

13 Transformer See Electrical Group
14 PowerFactor Choke See Electrical Group
15 Induced Draft Blowerw/Gasket See Electrical Group
16 Blower Assembly See Blower Group
21 Heat Exchanger Assembly See Heat Exchanger Group
22 Heat Exchanger Bracket See Heat Exchanger Group
23 Filter Support Angle AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01
24 Filter 54-24094-01 54-24094-01 54-24094-02 54-24094-02 54-24094-03
25 Filter Retainer Rod 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01
26 Filter Rod Support Angle AE-60520-01 AE-60520-01 AE-60520-01 AE-60520-01 AE-60520-01
33 Gas Valve - Natural Gas See Gas Controls Group
34 Integrated Furnace Control Board (IFC) See Gas Controls Group

Touch-up Paint - Platinum (Aerosol) 523012 523012 523012 523012 523012

Touch-up Paint - Platinum (PaintPens) 523013 523013 523013 523013 523013

Touch-up Paint - Green (Aerosol) 52-18662-48 52-18662-48 52-18662-48 52-18662-48 52-18662-48

Touch-up Paint - Green (PaintPens) 523010 523010 523010 523010 523010

Touch-up Paint - Granite/Steel Gray(Aerosol) PD523018 PD523018 PD523018 PD523018 PD523018

Touch-up Paint - Granite/Steel Gray(Paint Pens) PD523019 PD523019 PD523019 PD523019 PD523019

HEATING CAPACITY
VARIATION
BLOWER DESIGNATION
AIRFLOW

PANELS, SHEET METAL, MISCELLANEOUS

RGPE

05

B
M
K

RGPE

07

A
M
K

RGPE

07

B
R
Q

RGPE

10

B
R
M

RGPE

12

A
R
M

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MODEL

No. Notes

9 Stk Dual Pressure Switch 42-102341-02 42-102341-02 42-102341-02 42-102341-02 42-102341-02
9 Stk Dual Pressure Switch - 278 Option 42-102341-04 42-102341-04 42-102341-04 42-102341-04 42-102341-04

10 Door Switch - Push Button 42-22692-08 42-22692-08 42-22692-08 42-22692-08 42-22692-08
11 Stk Limit - Main Limit (Heat Exchanger Panel) 47-25349-11 47-25349-03 47-25349-01 47-25349-03 47-25349-09

12 Stk Limit - Manual Reset (Burner Compartment)

Stk Limit - Heat Assisted (Blower Housing) 47-22860-06 47-22860-06 47-22860-06 47-22860-06 47-22860-06

13 Stk Transformer 46-102856-01 46-102856-01 46-102856-01 46-102856-01 46-102856-01
14 PowerFactor Choke 46-24256-02 N/A 46-24256-02 46-24256-02 46-24256-02
14 3 PowerFactor Choke - Before F1712 (See Note 3) N/A 46-24256-02 N/A N/A N/A

3 JumperWire Assembly - After F1712 (See Note 3) N/A 45-104318-01 N/A N/A N/A

15 Stk Induced Draft Blowerw/Gasket 70-101888-01 70-101888-01 70-101888-01 70-101888-02 70-101888-02

Push Mount Tie (for Memory Card WireTie) 64-102873-01 64-102873-01 64-102873-01 64-102873-01 64-102873-01

Memory Card 47-102738-11 47-102738-12 47-102738-13 47-102738-14 47-102738-15

Wiring Harness - 9 pin to (3 pin - to gas valve and 7 terminals) 45-102812-02 45-102812-02 45-102812-02 45-102812-02 45-102812-02

Wiring Harness - 4 pin from BlowerMotor to 4 pin 45-102785-01 45-102785-01 45-102785-01 45-102785-01 45-102785-01

Wiring Harness - 15 pin to 9 pin and two 4 pin connectors 45-102967-01 45-102967-01 45-102967-01 45-102967-01 45-102967-01

Wiring Harness - 9 pin to 15 pin from IFC Board 45-102967-01 45-102967-01 45-102967-01 45-102967-01 45-102967-01

HEATING CAPACITY
VARIATION
BLOWER DESIGNATION
AIRFLOW

ELECTRICAL GROUP

Wiring Harness - 5 pin from Indoor Blower Motor to 2 pin and 3 pin
connectors
Wiring Harness - 3 pin to (2 terminals and 1 strip back - from
Junction Box)
Wiring Harness - 4 pin to 4 pin and 1 terminal (Blower Shelf to
Induced Draft Motor)
Wiring Harness - 4 pin to 5 pin and 1 terminal (Blower Shelf to
Induced Draft Motor)

RGPE

05

B

M

K

47-22861-03

(2)

45-103019-01 45-103019-01 45-103019-01 45-103019-01 45-103019-01

45-24371-53 45-24371-53 45-24371-53 45-24371-53 45-24371-53

45-102789-01 45-102789-01 45-102789-01 N/A N/A

N/A N/A N/A 45-102790-01 45-102790-01

RGPE

07

A

M

K

47-22861-03

(2)

RGPE

07

B
R

Q

47-22861-03

(2)

RGPE

10

B
R
M

47-22861-03

(2)

RGPE

12

A
R
M

47-22861-03

(2)

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MODEL

No. Notes

16 Stk Blower Assembly - (Includes items 17-20) AS-67876-39 AS-67876-40 AS-67876-41 AS-67876-42 AS-67876-42
17 Housing AS-61674-21 AS-61674-21 AS-61674-22 AS-61674-22 AS-61674-22
18 Stk,4 Blower Motor - Communicating ECM (See Note 4) 51-102603-01 51-102602-01 51-102603-01 51-102605-01 51-102605-01

Stk,4 ECM Motor Module - Genteq ECM 3.0 (See Note 4) 51-103224-01 51-103226-01 51-103224-01 51-103223-01 51-103223-01

Stk,4 ECM Motor Module - U.S. Motors PerfectSpeed (See Note 4) 51-104362-02 51-104362-03 51-104362-02 51-104362-01 51-104362-01

19

Motor Mount 70-24104-02 70-24104-02 70-24104-02 70-24104-02 70-24104-02

Motor Mount Bracket(4) AE-61956-01 AE-61956-01 AE-61956-01 AE-61956-01 AE-61956-01

20 Stk Blower Wheel 70-24254-02 70-24254-02 70-23111-20 70-23111-20 70-23111-20

No. Notes

21 Stk Heat Exchanger Assembly AS-61579-13 AS-100560-01 AS-61579-12 AS-61579-04 AS-61579-05

NOX Burner Inserts

NOX Insert Retainer AE-67872-01 AE-67872-02 AE-67872-02 AE-67872-03 AE-67872-04

22 Heat Exchanger Bracket(2) AE-67846-02 AE-67846-02 AE-67846-02 AE-67846-02 AE-67846-02
27 Stk Burner Assembly AS-60993-02 AS-60993-03 AS-60993-03 AS-60993-04 AS-60993-05
28 Burner Support AE-60997-01 AE-60997-02 AE-60997-02 AE-60997-03 AE-60997-04
29 Burner Support Bracket (2) AE-61588-02 AE-61588-02 AE-61588-02 AE-61588-02 AE-61588-02

Burner Cover Plate AE-101080-06 AE-101080-02 AE-101080-02 AE-101080-03 AE-101080-04

30 Stk Manifold (w/o Orifices) 81-102427-01 81-102427-02 81-102427-02 81-102427-03 81-102427-04
31 Burner Orifice - Natural Gas See Orifice Selection Chart
31 Burner Orifice - LP See Orifice Selection Chart
31 Number of Orifices (2) (3) (3) (4) (5)
36 Flame Sensor See Gas Controls
37 Direct Spark Ignitor See Gas Controls
38 Direct Spark Ignitor Bracket See Gas Controls

Limit Control - Flame Roll-Out See Electrical Group

NOX Burner Inserts

NOX Insert Retainer AE-67872-01 AE-67872-02 AE-67872-02 AE-67872-03 AE-67872-04

HEATING CAPACITY
VARIATION
BLOWER DESIGNATION
AIRFLOW

BLOWER GROUP

Motor Mount Kit: includes grommets, screws, nuts, motor mount
and brackets

MODEL
HEATING CAPACITY
VARIATION
BLOWER DESIGNATION
AIRFLOW

HEAT EXCHANGER, BURNER / MANIFOLD

RGPE

05

B

M

K

70-24104-82 70-24104-82 70-24104-82 70-24104-82 70-24104-82

RGPE

05

B

M

K

AS-67875-01

(1)

AS-67875-01

(1)

RGPE

07

A

M

K

RGPE

07

A

M

K

AS-67875-01

(2)

AS-67875-01

(2)

RGPE

07

B
R

Q

RGPE

07

B
R

Q

AS-67875-01

(2)

AS-67875-01

(2)

RGPE

10

B
R
M

RGPE

10

B
R
M

AS-67875-01

(3)

AS-67875-01

(3)

RGPE

12

A
R
M

RGPE

12

A
R
M

AS-67875-01

(4)

AS-67875-01

(4)

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No. Notes

33 Stk Gas Valve - Natural Gas 60-101921-01
33 Stk,1 GasValve - LP See Note 1
34 Stk Integrated Furnace Control Board (IFC) 62-102784-01
36 Stk Flame Sensor 62-23543-01
37 Stk Direct Spark Ignitor 62-24164-01
38 Direct Spark Ignitor Bracket AE-61885-02

LP Conversion Kit:

Stk U.S. Models FP-32

Stk Canadian Models FP-32

MODEL
GAS CODE

GAS CONTROLS

RGPE

GZ

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CAUTION: Selection of the correct Natural Gas Orifice requires the following information for the specific installation:

1) Altitude in of the installation (ft.).

2) Average energy content of the Natural Gas fuel from the local supplier (BTU/cu. ft.).
For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-59 and the latest edition of the
National Fuel Gas Code Handbook, or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1.
CAUTION:This information is provided for replacement purposes only. Conversion for operation at High Altitude must be done using the kit specified
on the product specification sheet for the unit.

NOTE:This Orifice sizing chart is based on 25,000 BTU/HR per burner.
NOTE: Factory installed orifices are calculated and sized based on a Natural Gas heating value of 1075 BTU/cu. ft. and an elevation of 0 - 3000 ft.
Elevation (ft.)

EnergyValue

(BTU/cu. ft.)

850 62-22175-38 62-22175-39 62-22175-40 62-22175-41 62-22175-41 62-22175-42 62-22175-42 62-22175-43
900 62-22175-40 62-22175-41 62-22175-42 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-44

975 62-22175-41 62-22175-42 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-44 62-22175-44
1075 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-43 62-22175-44 62-22175-44 62-22175-45
1170 62-22175-43 62-22175-44 62-22175-44 62-22175-44 62-22175-45 62-22175-45 62-22175-46 62-22175-47

CAUTION: Selection of the correct LP Orifice requires the altitude of the specific installation (ft.).
For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-59 and the latest edition of the
National Fuel Gas Code Handbook (NFG), or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1.
CAUTION:This information is provided for replacement purposes only. Conversion to LP or for operation at High Altitude should be done using the
kit(s) specified on the product specification sheet for the unit.

NOTE:This Orifice sizing chart is based on 25,000 BTU/HR per burner. Also, the chart is developed using the specified pressure setting of 10 in. water column
instead of the 11.0 in water column used by the NFG and CANB149.1.
NOTE: Orifices supplied in the LP Conversion Kit are calculated and sized based on an altitude of 0 - 4000 ft.

Elevation (ft.) Orifice

0 - 2000 62-22175-54
2001 - 3000 62-22175-54
3001 - 4000 62-22175-54
4001 - 5000 62-22175-54
5001 - 6000 62-22175-54
6001 - 7000 62-22175-54
7001 - 8000 62-22175-55
8001 - 9000 62-22175-55

9001 - 10000 62-22175-55

0 - 1999 2000 - 2999 3000 - 3999 4000 - 4999 5000 - 5999 6000 - 6999 7000 - 7999 8000 - 8999

80% GAS FURNACE - ORIFICE SELECTION CHART - NATURAL GAS

80% GAS FURNACE - ORIFICE SELECTION CHART - LP

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Exploded View

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Blower Assembly

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Burner Assembly

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NOTES

Stk It is recommended that stock be maintained for this part.

N/A Not Applicable

1 Order GasValve for Natural Gas along with LP Conversion Kit.
2 Jacket is not available for replacement.
3 Replacement of Power Factor Choke is optional on units with 1/2 hp, X-13 and ECM, motors produced before

F1712. After approximate date code F1712, production units will be supplied with a JumperWire Assembly
(45-104318-01) in lieu of a Power Factor Choke. This Jumper Wire Assembly can be retrofitted to units built before
Date Code F1712.

4 Both Genteq ECM 3.0 and U.S. Motors PerfectSpeed motors were installed in production. The motor shown will

replace either manufacturer. However, if only the module is being replaced, the manufacturer of the original motor
must be determined before selecting a replacement module.

DISCLAIMER: This document is intended to provide general replacement parts information to aid qualified
service personnel in the repair of these models. The complete Model and Serial Number of the unit under repair
should be specified when selecting and ordering replacement parts. Specifications and illustrations are subject
to change without notice. Document 92-42800-RGPE supersedes all previous parts lists for these models. See
http://www.rheempartslists.net/92-42800-RGPE for the latest revision of this document. The manufacturer
assumes no obligation for errors or omissions. Service personnel must verify the proper and safe operation of
equipment after the replacement of any original components.

P.O. Box 17010

Fort Smith, AR 72917-7010