RGLR
Parts List
06-November-2012
This parts list is current as of the above revision date.
See http://www.rheempartslists.net/92-42800-RGLR.pdf for the current revision.
80% Gas Furnaces - 2 Stage
Table of Contents
Model Explanation.... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . ... Page 3
Parts Numbers
Panels - Miscellaneous ... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... .... Page 4
Electrical Group . ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ... Page 5
Blower Group... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... .... Page 5
Heat Exchanger-Burner Group.... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... . Page 6
Gas Controls ... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... .... Page 6
Orifice Selection Chart.... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... .... Page 7
Drawings/Photographs
Exploded View .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... . Page 8
Blower Assembly ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ... Page 9
Burner Assembly ... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... .... Page10
Notes/Disclaimer . ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . . Page 11
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92-42800-RGLR
R G L R - 0 7 E A M K R
(1) (2) (3) (4) (5) (6) (7) (8) (9)
(1) TRADEBRAND IDENTIFICATION (6) VARIATION
A = Std. Cabinet
(2) MODEL B = Wide Cabinet
G = Gas Furnace
(7) BLOWER DESIGNATION
(3) TYPE M = 11 x 7
L = Downflow R = 11 x 10
(4) DESIGN SERIES /VARIATION (8) AIRFLOW
K = 800-1200 CFM
(5) HEATING INPUT DESIGNATION Q = 1000-1600 CFM
07 = 75,000 BTU/HR M = 1200-2000 CFM
10 = 100,000 BTU/HR
12 = 120,000 BTU/HR (9) FUEL DESIGNATION
R = Natural Gas - U.S. and Canada
E = Electric Ignition
N = Electric Ignition with NOX
G R 5 D 7 0 7 F 1 5 0 6 9 9 9 9
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
(1) GAS CODE (6) MOTOR HORSEPOWER
(2) LIMIT CONTROL (7) PLANT
F = Fort Smith, AR
(3) BLOWER
(8) WEEK
(4) HEATING ELEMENT
(9) YEAR
(5) SPECIAL AREA REQUIREMENT
(10) PRODUCTION NUMBER
MODEL NUMBER EXPLANATION
SERIAL NUMBER EXPLANATION
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92-42800-RGLR
MODEL
No. Notes
1 Jacket AS-66991-22 AS-66991-23 AS-66991-23 AS-66991-24
2 Top Plate AE-66981-02 AE-66981-03 AE-66981-03 AE-66981-04
3 Blower/Filter Door AS-67894-01 AS-67895-01 AS-67895-01 AS-67896-01
4 Burner Door AS-101734-01 AS-101735-01 AS-101735-01 AS-101736-01
Plug Button - 1-3/16 in. opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01
Door Angle AE-66980-02 AE-66980-02 AE-66980-03 AE-66980-04
5 Mounting Control Plate AE-67877-01 AE-67877-01 AE-67877-01 AE-67877-01
6 Junction Box AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02
7 Junction Box Cover AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02
9 Flue Pipe AE-66691-14 AE-66691-14 AE-66691-14 AE-66691-14
10 Flue Pipe Enclosure AE-66982-01 AE-66982-01 AE-66982-01 AE-66982-01
11 Flue Pipe Enclosure Door AE-66983-01 AE-66983-01 AE-66983-01 AE-66983-01
12 Rear Baffle AE-66994-02 AE-66994-06 AE-66994-06 AE-66994-04
14 Pressure Switch See Electrical Group
15 Door Switch - Push Button See Electrical Group
16 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group
17 Limit - Manual Reset (Burner Compartment) See Electrical Group
18 Limit - Heat Assisted (BlowerHousing) See Electrical Group
19 Transformer See Electrical Group
20 Power Factor Choke See Electrical Group
21 Induced Draft Blower w/Gasket See Electrical Group
22 Blower Assembly See Blower Group
27 Heat Exchanger Assembly See Heat Exchanger Group
28 Heat Exchanger Bracket See Heat Exchanger Group
29 Filter (2) 54-22699-01 54-22699-01 54-22699-01 54-22699-02
30 Filter Rack AE-66681-01 AE-66681-01 AE-66681-01 AE-66681-01
37 NOX Burner Inserts See Heat Exchanger Group
38 NOX Insert Retainer See Heat Exchanger Group
39 Gas Valve See Gas Controls
40 Integrated Furnace Control Board (IFC) See Gas Controls
41 ECM Interface Control Board See Gas Controls
HEATING CAPACITY
VARIATION
BLOWER DESIGNATION
AIRFLOW
PANELS, SHEET METAL, MISCELLANEOUS
RGLR
07
A
M
K
RGLR
07
B
R
Q
RGLR
10
B
R
M
RGLR
12
A
R
M
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92-42800-RGLR
MODEL
No. Notes
14 Stk,2 Pressure Switch 42-102341-02 42-102341-02 42-102341-02 42-102341-02
15 Stk Door Switch - Push Button 42-22692-04 42-22692-04 42-22692-04 42-22692-04
16 Stk Limit - Main Limit (Heat Exchanger Panel) 47-25349-13 47-25349-16 47-25349-02 47-25349-12
17 Stk Limit - Manual Reset (Burner Compartment) 47-22861-03 47-22861-03 47-22861-03 47-22861-03
18 Stk Limit - Heat Assisted (Blower Housing) 47-22860-06 47-22860-06 47-22860-06 47-22860-06
19 Stk Transformer w/Fuse - Before F1106 46-22863-04 46-22863-04 46-22863-04 46-22863-04
19 Stk Transformer w/Fuse - After F1106 46-101496-01 46-101496-01 46-101496-01 46-101496-01
20 Power Factor Choke 46-24256-02 46-24256-02 46-24256-02 46-24256-02
21 Stk Induced Draft Blowerw/Gasket 70-101888-01 70-101888-01 70-101888-02 70-101888-02
Wiring Harness - 9 pin to (3 pin and 7 terminals) 45-24371-21 45-24371-21 45-24371-21 45-24371-21
Wiring Harness - 4 pin to (3 pin from IFC Board) 45-24371-26 45-24371-26 45-24371-26 45-24371-26
Wiring Harness - 2 pin to (1 terminal and 1 strip back from Junction Box) 45-24371-37 45-24371-37 45-24371-37 45-24371-37
Wiring Harness - 4 pin from blower shelf to (4 pin to Induced Draft Motor) 45-24371-48 45-24371-48 N/A N/A
Wiring Harness - 4 pin from blower shelf to (5 pin to Induced Draft Motor) N/A N/A 45-24371-49 45-24371-49
Wiring Harness - 16 pin to 16 pin from IFC Board (After F3407) 45-102641-01 45-102641-01 45-102641-01 45-102641-01
Wiring Harness - 9 pin to 12 pin from IFC Board (After F3407) 45-102668-01 45-102668-01 45-102668-01 45-102668-01
Wiring Harness - 9 pin to 12 pin from IFC Board (Before F3407) 45-24371-25 45-24371-25 45-24371-25 45-24371-25
No. Notes
22 Stk Blower Assembly (Includes items 23-26) AS-67876-29 AS-67876-30 AS-67876-31 AS-67876-32
23 Housing AS-61674-21 AS-61674-06 AS-61674-06 AS-61674-06
24 Stk Blower Motor (ECM) 51-24374-21 51-24375-17 51-24376-20 51-24376-21
25
Motor Mount 70-24104-02 70-24104-02 70-24104-02 70-24104-02
Motor Mount Bracket (4) AE-61956-01 AE-61956-01 AE-61956-01 AE-61956-01
26 Stk Blower Wheel 70-24254-02 70-23111-20 70-23111-20 70-23111-20
HEATING CAPACITY
VARIATION
BLOWER DESIGNATION
AIRFLOW
ELECTRICAL GROUP
Wiring Harness - 5 pin from Indoor Blower Motor to two 2 pin connectors
(After F3407)
Wiring Harness - 5 pin from Indoor Blower Motor to two 2 pin connectors
(Before F3407)
Wiring Harness - 16 pin to 15 pin from ECM Interface Control (Before
F3407)
MODEL
HEATING CAPACITY
VARIATION
BLOWER DESIGNATION
AIRFLOW
BLOWER GROUP
Motor Mount Kit: includes grommets, screws, nuts, motor mount and
motor mount brackets
RGLR
07
A
M
K
45-102643-01 45-102643-01 45-102643-01 45-102643-01
45-24371-31 45-24371-31 45-24371-31 45-24371-31
45-24258-08 45-24258-08 45-24258-08 45-24258-08
RGLR
07
A
M
K
70-24104-82 70-24104-82 70-24104-82 70-24104-82
RGLR
07
B
R
Q
RGLR
07
B
R
Q
RGLR
10
B
R
M
RGLR
10
B
R
M
RGLR
12
A
R
M
RGLR
12
A
R
M
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92-42800-RGLR
MODEL
No. Notes
27 Stk Heat Exchanger Assembly AS-100561-01 AS-66997-22 AS-66997-04 AS-66997-05
28 Heat Exchanger Bracket (2) AE-67846-02 AE-67846-02 AE-67846-02 AE-67846-02
32 Stk Burner Assembly AS-60993-03 AS-60993-03 AS-60993-04 AS-60993-05
33 Burner Support AE-60997-02 AE-60997-02 AE-60997-03 AE-60997-04
34 Burner Support Bracket (2) AE-61588-02 AE-61588-02 AE-61588-02 AE-61588-02
35 Stk Manifold (w/o Orifices) 81-101149-02 81-101149-02 81-101149-03 81-101149-04
36 Burner Orifice - Natural Gas See Orifice Selection Chart
36 Burner Orifice - LP See Orifice Selection Chart
36 Number of Orifices (3) (3) (4) (5)
37 NOX Burner Inserts
38 NOX Insert Retainer AE-67872-02 AE-67872-02 AE-67872-03 AE-67872-04
No. Notes
39 Stk Gas Valve - Natural Gas 60-23490-08 60-24394-01 60-23490-12 60-101921-01
39 Stk Gas Valve - LP See Note 1 See Note 1 See Note 1 See Note 4
40 3
40 Stk,3 Replacement Integrated Furnace Control Board (IFC) Kit - See Note 3 62-102637-81 62-102637-81 62-102637-81 62-102637-81
41 3 ECM Interface Control - See Note 3 62-24340-04 62-24340-04 62-24340-04 62-24340-04
42 Stk Flame Sensor 62-23543-01 62-23543-01 62-23543-01 62-23543-01
43 Stk Direct Spark Ignitor 62-24164-01 62-24164-01 62-24164-01 62-24164-01
Direct Spark Ignitor Bracket AE-61885-02 AE-61885-02 AE-61885-02 AE-61885-02
LP Conversion Kit:
Stk U.S. Models FP-09 FP-09 FP-09 FP-32
Stk Canadian Models FP-10 FP-10 FP-10 FP-32
No. Notes
39 Stk Gas Valve - Natural Gas 60-101921-01
39 Stk Gas Valve - LP See Note 4
40 Stk Integrated Furnace Control Board (IFC) 62-102637-01
41 ECM Interface Control N/A
42 Stk Flame Sensor 62-23543-01
43 Stk Direct Spark Ignitor 62-24164-01
Direct Spark Ignitor Bracket AE-61885-02
LP Conversion Kit:
Stk U.S. Models FP-32
Stk Canadian Models FP-32
HEATING CAPACITY
VARIATION
BLOWER DESIGNATION
AIRFLOW
HEAT EXCHANGER, BURNER / MANIFOLD
MODEL
GAS CODE
GAS CONTROLS
Original Integrated Furnace Control Board (IFC) See Note 3
MODEL
GAS CODE
GAS CONTROLS
RGLR
07
A
M
K
AS-67875-01
(2)
RGLR
FC
62-24320-02 62-24320-02 62-24320-02 62-24320-02
RGLR
GX
RGLR
07
B
R
Q
AS-67875-01
(2)
RGLR
FL
RGLR
10
B
R
M
AS-67875-01
(3)
RGLR
FR
RGLR
12
A
R
M
AS-67875-01
(4)
RGLR
GR
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92-42800-RGLR
CAUTION: Selection of the correct Natural Gas Orifice requires the following information for the specific installation:
1) Altitude in of the installation (ft.).
2) Average energy content of the Natural Gas fuel from the local supplier (BTU/cu. ft.).
For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-59 and the latest edition of the
National Fuel Gas Code Handbook, or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1.
CAUTION:This information is provided for replacement purposes only. Conversion for operation at High Altitude must be done using the kit specified
on the product specification sheet for the unit.
NOTE:This Orifice sizing chart is based on 25,000 BTU/HR per burner.
NOTE: Factory installed orifices are calculated and sized based on a Natural Gas heating value of 1075 BTU/cu. ft. and an elevation of 0 - 3000 ft.
Elevation (ft.)
EnergyValue
(BTU/cu. ft.)
850 62-22175-38 62-22175-39 62-22175-40 62-22175-41 62-22175-41 62-22175-42 62-22175-42 62-22175-43
900 62-22175-40 62-22175-41 62-22175-42 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-44
975 62-22175-41 62-22175-42 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-44 62-22175-44
1075 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-43 62-22175-44 62-22175-44 62-22175-45
1170 62-22175-43 62-22175-44 62-22175-44 62-22175-44 62-22175-45 62-22175-45 62-22175-46 62-22175-47
CAUTION: Selection of the correct LP Orifice requires the altitude of the specific installation (ft.).
For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-59 and the latest edition of the
National Fuel Gas Code Handbook (NFG), or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1.
CAUTION:This information is provided for replacement purposes only. Conversion to LP or for operation at High Altitude should be done using the
kit(s) specified on the product specification sheet for the unit.
NOTE:This Orifice sizing chart is based on 25,000 BTU/HR per burner. Also, the chart is developed using the specified pressure setting of 10 in. water column
instead of the 11.0 in water column used by the NFG and CANB149.1.
NOTE: Orifices supplied in the LP Conversion Kit are calculated and sized based on an altitude of 0 - 4000 ft.
Elevation (ft.) Orifice
0 - 2000 62-22175-54
2001 - 3000 62-22175-54
3001 - 4000 62-22175-54
4001 - 5000 62-22175-54
5001 - 6000 62-22175-54
6001 - 7000 62-22175-54
7001 - 8000 62-22175-55
8001 - 9000 62-22175-55
9001 - 10000 62-22175-55
0 - 1999 2000 - 2999 3000 - 3999 4000 - 4999 5000 - 5999 6000 - 6999 7000 - 7999 8000 - 8999
80% GAS FURNACE - ORIFICE SELECTION CHART - NATURAL GAS
80% GAS FURNACE - ORIFICE SELECTION CHART - LP
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Exploded View
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Blower Assembly
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Burner Assembly
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NOTES
Stk It is recommended that stock be maintained for this part.
N/A Not Applicable
1 Order the specified LP Conversion Kit.
2 The specified replacement pressure switch may have a different pressure setting than that originally supplied.
3 These models were originally supply with two control boards, a larger Integrated Furnace Control Board (IFC) and
a smaller ECM Interface Control. For replacement, the specified kit replaces both boards.
4 Order Gas Valve for Natural Gas along with LP Conversion Kit.
DISCLAIMER: This document is intended to provide general replacement parts information to aid qualified
service personnel in the repair of these models. The complete Model and Serial Number of the unit under repair
should be specified when selecting and ordering replacement parts. Specifications and illustrations are subject
to change without notice. Document 92-42800-RGLR supersedes all previous parts lists for these models. See
http://www.rheempartslists.net/92-42800-RGLR for the latest revision of this document. The manufacturer
assumes no obligation for errors or omissions. Service personnel must verify the proper and safe operation of
equipment after the replacement of any original components.
P.O. Box 17010
Fort Smith, AR 72917-7010
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