Rheem RGLH User Manual

RGLH
Parts List
01-March-2017
This parts list is current as of the above revision date.
See http://www.rheempartslists.net/92-42800-RGLH.pdf for the current revision.
80% Gas Furnaces
Model Explanation.. ... ... ... ... ... ..................................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . Page 3
Parts Numbers
Panels - Miscellaneous 04-07.. ... ... ... ... ... ... ... ..................................... ... ... ... ... ... ... ... ... Page4
Panels - Miscellaneous 10-15.. ... ... ... ... ... ... ... ..................................... ... ... ... ... ... ... ... ... Page5
Electrical Group 04-07. ... ... ... ... ... ... ..................................... ... ... ... ... ... ... ... ... ... ... ... .. Page 6
Electrical Group 10-15. ... ... ... ... ... ... ..................................... ... ... ... ... ... ... ... ... ... ... ... .. Page 7
Blower Group.. ... ... ... ... ... ... ..................................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . Page 8
Heat Exchanger-Burner Group 04-07 ...... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... . Page9
Heat Exchanger-Burner Group 10-15 ...... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... Page10
Gas Controls (1).. ... ... ... ... ... ... ..................................... ... ... ... ... ... ... ... ... ... ... ... ... ... Page 11
Gas Controls (2).. ... ... ... ... ... ... ..................................... ... ... ... ... ... ... ... ... ... ... ... ... ... Page 12
Orifice Selection Chart.. ... ... ... ... ... ... ..................................... ... ... ... ... ... ... ... ... ... ... ... Page 13
Drawings/Photographs
Exploded View ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ......................... Page 14
Heat Exchanger Assembly.. ... ... ... ... ... ... ..................................... ... ... ... ... ... ... ... ... ... .. Page 15
NOX Insert Assembly after F0299. ... ... ... ... ... ... ... ... ..................................... ... ... ... ... ... .. Page 16
Blower Assembly ... ... ... ... ... ... ... ..................................... ... ... ... ... ... ... ... ... ... ... ... ... . Page 17
Notes/Disclaimer . ... ... ... ... ... ... ... ... ..................................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... .. Page 18
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92-42800-RGLH
R G L H - 0 7 E A U E R (1) (2) (3) (4) (5) (6) (7) (8) (9)
(1) TRADEBRAND IDENTIFICATION (6) VARIATIONS A = Standard Cabinet (2) MODEL B = Wide Cabinet G = GAS FURNACE
(3) TYPE (7) BLOWER DESIGNATION L = DOWNFLOW U = 11 x 6 M = 11 x 7 (4) DESIGN SERIES /VARIATION R = 11 x 10
(5) HEATING INPUT DESIGNATION (8) AIRFLOW 04 = 45,000 BTU/HR E = 1100-1300 CFM 05= 50,000 BTU/HR G = 1500-1700 CFM 06 = 65,000 BTU/HR J = 1900-2100 CFM 07 = 75,000 BTU/HR K = 600-2000 CFM 10 = 100,000 BTU/HR M = 1200-2000 CFM 12 = 125,000 BTU/HR N = 800-2000 CFM 15 = 150,000 BTU/HR S = 500-1300 CFM
0, 5 or 7 =Standing Pilot Ignition (SP) (9) FUEL DESIGNATION E = Electric Ignition A = Canadian - NaturalGas N = Electric Ignition with NOX R = U.S. - NaturalGas M = Standing Pilot withNOX
D C 5 D 3 0 7 F 2 2 9 4 9 9 9 9
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
(1) GAS CODE (6) MOTOR HORSEPOWER (2) LIMIT CONTROL (7) PLANT
F = Fort Smith, AR (3) BLOWER (8) WEEK (4) HEATING ELEMENT (9) YEAR (5) SPECIAL AREA REQUIREMENT (10) PRODUCTION NUMBER
MODEL NUMBER EXPLANATION
SERIAL NUMBER EXPLANATION
Page 3 of 18
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MODEL
No. Notes
1 Jacket AS-66991-21 AS-66991-21 AS-66991-02 2 Top Plate AE-66981-01 AE-66981-01 AE-66981-02 3 Blower/FilterDoor AS-67893-01 AS-67893-01 AS-67894-01 4 Burner Compartment Door AE-61675-01 AE-61675-01 AE-61676-01
Plug Button - 1-3/16 in.opening (2) 45-22980-01 45-22980-01 45-22980-01 5 Control MountingPlate AE-61968-01 AE-61968-01 AE-61968-01 6 Control Box 68-22857-01 68-22857-01 68-22857-01 7 Control Box Cover AE-61699-02 AE-61699-02 AE-61699-02
13 Pressure Switch See Electrical Group 14 Door Switch- Push Button 42-22692-01 42-22692-01 42-22692-04 15 Limit -Manual Reset (Burner Compartment) See Electrical Group 16 Limit -Main Limit (Heat Exchanger Panel) See Electrical Group 17 Limit -Heat Assisted (Blower Housing) See Electrical Group 19 Induced DraftBlower See Electrical Group 20 ChokePlate Factor See Electrical Group 29 Blower/InducerControl See Gas Controls 30 Ignitor See Gas Controls 31 Exhaust HoodAssembly See Gas Controls 32 Pilot See Gas Controls 33 Thermocouple See Gas Controls 34 Pilot Bracket See Gas Controls
Junction Box AE-61475-02 AE-61475-02 AE-61475-02
Junction BoxCover AE-61476-02 AE-61476-02 AE-61476-02
Flue Pipe AE-66691-14 AE-66691-14 AE-66691-14
Flue Pipe Enclosure Assembly(Includes Flue Pipe, Enclosure and Enclosure Door) AS-100608-01 AS-100608-01 AS-100608-01
Silicone Tubing - Pressure Switch AE-61737-02 AE-61737-02 AE-61737-04
Filter Support AE-61711-01 AE-61711-01 AE-61711-01
Filter - Permanent 54-22699-02 54-22699-02 54-22699-02
No. Notes
1 Jacket AS-66991-25 AS-66991-22 AS-66991-25 AS-66991-03 2 Top Plate AE-66981-02 AE-66981-02 AE-66981-02 AE-66981-03 3 Blower/FilterDoor AS-67894-01 AS-67894-01 AS-67894-01 AS-67895-01 4 Burner Compartment Door AE-61676-01 AE-61676-01 AE-61676-01 AE-61677-01
Plug Button - 1-3/16 in.opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01 5 Control Mounting Plate AE-61968-01 AE-61968-01 AE-61968-01 AE-61968-01 6 Control Box 68-22857-01 68-22857-01 68-22857-01 68-22857-01 7 Control Box Cover AE-61699-02 AE-61699-02 AE-61699-02 AE-61699-02
13 Pressure Switch See Electrical Group 14 Door Switch - Push Button 42-22692-01 42-22692-01 42-22692-01 42-22692-04 15 Limit - Manual Reset (Burner Compartment) SeeElectrical Group 16 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group 17 Limit - Heat Assisted (Blower Housing) SeeElectrical Group 19 Induced Draft Blower SeeElectrical Group 20 Choke Plate Factor SeeElectrical Group 29 Blower/Inducer Control SeeGas Controls 30 Ignitor See Gas Controls 31 Exhaust Hood Assembly See Gas Controls 32 Pilot See Gas Controls 33 Thermocouple See Gas Controls 34 Pilot Bracket See Gas Controls
Junction Box AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02
Junction BoxCover AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02
Flue Pipe AE-66691-14 AE-66691-14 AE-66691-14 AE-66691-14
Flue Pipe Enclosure Assembly(Includes Flue Pipe, Enclosure and Enclosure Door) AS-100608-01 AS-100608-01 AS-100608-01 AS-100608-01
Silicone Tubing - Pressure Switch AE-61737-04 AE-61737-04 AE-61737-04 AE-61737-03
Filter Rack AE-66681-01 AE-66681-01 AE-66681-01 AE-66681-01
Filter - Permanent (2) 54-22699-01 54-22699-01 54-22699-01 54-22699-01
HEATING CAPACITY VARIATION BLOWER DESIGNATION AIRFLOW
MODEL HEATING CAPACITY VARIATION BLOWER DESIGNATION AIRFLOW
PANELS, SHEET METAL PARTS
RGLH
06
A U E
PANELS, SHEET METAL PARTS
RGLH
04
A U S
RGLH
07
A M G
RGLH
05
A U E
RGLH
07
A U E
RGLH
05
B M K
RGLH
07
B R K
Page 4 of 18
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92-42800-RGLH
MODEL
No. Notes
1 Jacket AS-66991-22 AS-66991-25 AS-66991-23 AS-66991-03 2 TopPlate AE-66981-02 AE-66981-02 AE-66981-03 AE-66981-03 3 Blower/Filter Door AS-67894-01 AS-67894-01 AS-67895-01 AS-67895-01 4 Burner Compartment Door AE-61676-01 AE-61676-01 AE-61677-01 AE-61677-01
Plug Button - 1-3/16 in.opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01 5 Control Mounting Plate AE-67877-01 AE-61968-01 AE-67877-01 AE-67877-01 6 Control Box 68-22857-01 68-22857-01 68-22857-01 68-22857-01 7 Control Box Cover AE-61699-02 AE-61699-02 AE-61699-02 AE-61699-02
13 Pressure Switch See Electrical Group 14 Door Switch - Push Button 42-22692-01 42-22692-01 42-22692-01 42-22692-04 15 Limit - Manual Reset (Burner Compartment) SeeElectrical Group 16 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group 17 Limit - Heat Assisted (Blower Housing) SeeElectrical Group 19 Induced Draft Blower SeeElectrical Group 20 Choke Plate Factor SeeElectrical Group 29 Blower/Inducer Control SeeGas Controls 30 Ignitor See Gas Controls 31 Exhaust Hood Assembly See Gas Controls 32 Pilot See Gas Controls 33 Thermocouple See Gas Controls 34 Pilot Bracket See Gas Controls
Junction Box AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02
Junction BoxCover AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02
Flue Pipe AE-66691-14 AE-66691-14 AE-66691-14 AE-66691-14
Flue Pipe Enclosure Assembly(Includes Flue Pipe, Enclosure and Enclosure Door) AS-100608-01 AS-100608-01 AS-100608-01 AS-100608-01
Silicone Tubing - Pressure Switch AE-61737-04 AE-61737-04 AE-61737-03 AE-61737-03
Filter Support AE-66681-01 AE-66681-01 AE-66681-01 AE-66681-01
Filter - Permanent (2) 54-22699-01 54-22699-01 54-22699-01 54-22699-01
No. Notes
1 Jacket AS-66991-24 AS-66991-04 AS-66991-24 2 TopPlate AE-66981-04 AE-66981-04 AE-66981-04 3 Blower/Filter Door AS-67896-01 AS-67896-01 AS-67896-01 4 Burner Compartment Door AE-61678-01 AE-61678-01 AE-61678-01
Plug Button - 1-3/16 in.opening (2) 45-22980-01 45-22980-01 45-22980-01 5 Control Mounting Plate AE-67877-01 AE-67877-01 AE-67877-01 6 Control Box 68-22857-01 68-22857-01 68-22857-01 7 Control Box Cover AE-61699-02 AE-61699-02 AE-61699-02
13 Pressure Switch See Electrical Group 14 Door Switch - Push Button 42-22692-01 42-22692-04 42-22692-01 15 Limit - Manual Reset (Burner Compartment) SeeElectrical Group 16 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group 17 Limit - Heat Assisted (Blower Housing) SeeElectrical Group 19 Induced Draft Blower SeeElectrical Group 20 Choke Plate Factor SeeElectrical Group 29 Blower/Inducer Control SeeGas Controls 30 Ignitor See Gas Controls 31 Exhaust Hood Assembly See Gas Controls 32 Pilot See Gas Controls 33 Thermocouple See Gas Controls 34 Pilot Bracket See Gas Controls
Junction Box AE-61475-02 AE-61475-02 AE-61475-02
Junction BoxCover AE-61476-02 AE-61476-02 AE-61476-02
Flue Pipe AE-66691-14 AE-66691-14 AE-66691-14
Flue Pipe Enclosure Assembly(Includes Flue Pipe, Enclosure and Enclosure Door) AS-100608-01 AS-100608-01 AS-100608-01
Silicone Tubing - Pressure Switch AE-61737-01 AE-61737-01 AE-61737-01
Filter Rack AE-66681-01 AE-66681-01 AE-66681-01
Filter - Permanent (2) 54-22699-02 54-22699-02 54-22699-02
HEATING CAPACITY VARIATION BLOWER DESIGNATION AIRFLOW
PANELS, SHEET METAL PARTS
MODEL HEATING CAPACITY VARIATION BLOWER DESIGNATION AIRFLOW
PANELS, SHEET METAL PARTS
RGLH
10
A M
E/G
RGLH
12
A R J
RGLH
10
A U E
RGLH
12
A R M
RGLH
10
B R J
RGLH
15
A R J
RGLH
10
B R M
Page 5 of 18
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MODEL
No. Notes
13 Stk Pressure Switch - See DateCodes
13 Stk Pressure Switch - See DateCodes 14 Door Switch- Push Button 42-22692-01 42-22692-01 42-22692-04
15 Stk Limit - Manual Reset (Burner Compartment) 47-22861-01 47-22861-01 47-22861-01 16 Stk Limit - Main Limit (HeatExchanger Panel) 47-25351-08 47-25349-07 47-25349-07 17 Stk Limit - Heat Assisted (Blower Housing) 47-22860-01 47-22860-01 47-22860-01
Rollout Switch Bracket AE-61600-02 AE-61600-02 AE-61600-02
18 Stk Transformer - After F1399 46-24124-03 46-24124-03 46-24124-05 18 Stk Transformer w/Fuse - Before F1399 46-24124-05 46-24124-05 46-24124-05
Transformer Fuse (Small - 9/16 in.) 46-22863-82 46-22863-82 46-22863-82
Transformer Fuse (Large - 1-9/16 in.) 46-22863-84 46-22863-84 46-22863-84
19 Stk Induced Draft Blower- HSI or DSI Models (Before F2002) 70-24071-04 70-24157-03 70-24157-03 19 Stk Induced Draft Blower- HSI or DSI Models (After F2002) 70-24071-04 70-24175-01 70-24157-03 19 Stk Induced Draft Blower- Standing Pilot (SP) Models 70-24071-04 70-24157-03 70-24157-03 20 ChokePlate Factor N/A N/A 46-24256-02
Wiring Harness - 5 pin fromIndoorBlower Motor to 2 pin and 2 terminals N/A N/A AS-61997-11
Wiring Harness - 15 pin fromIFCto 16 pin on Indoor Blower Motor N/A N/A 45-24258-01
Wiring Harness - 9 pin to5terminals (Pilot Ignition) -No Longer Available AS-61704-02 AS-61704-02 AS-61704-02
Wiring Harness - 9 pin fromBlower Inducer Control to4pin and 9 pin (Pilot Ignition) AS-61700-02 AS-61700-02 AS-61700-02
Wiring Harness - 9 pin to9terminals 45-24371-11 45-24371-11 45-24371-11
Wiring Harness - 6 pin fromIFCto 4 pin 45-24371-02 45-24371-02 45-24371-02
Wiring Harness - 9 pin fromIFCto 9 pin 45-24371-03 45-24371-03 45-24371-03
Wiring Harness - 4 pin to2straight connectors (DSI) See Gas Controls
Wring Harness - 4 pin to2pin (DSI) See Gas Controls
Wiring Harness - 6 pin to4pin (DSI) See Gas Controls
No. Notes
13 Stk Pressure Switch - See DateCodes
13 Stk Pressure Switch - See DateCodes 14 Door Switch- Push Button 42-22692-01 42-22692-01 42-22692-01 42-22692-04
15 Stk Limit - Manual Reset (Burner Compartment) 47-22861-01 47-22861-01 47-22861-01 47-22861-01 16 Stk Limit - Main Limit (HeatExchanger Panel) 47-25349-06 47-25349-05 47-25349-05 47-25349-08 17 Stk Limit - Heat Assisted (Blower Housing) 47-22860-01 47-22860-01 47-22860-01 47-22860-01
Rollout Switch Bracket AE-61600-02 AE-61600-02 AE-61600-02 AE-61600-02
18 Stk Transformer - After F1399 46-24124-03 46-24124-03 46-24124-03 N/A 18 Stk Transformer w/Fuse - Before F1399 46-24124-05 46-24124-05 46-24124-05 46-24124-05
Transformer Fuse (Small Fuse) 9/16 in. 46-22863-82 46-22863-82 46-22863-82 46-22863-82
Transformer Fuse (Large Fuse) 1-9/16 in. 46-22863-84 46-22863-84 46-22863-84 46-22863-84
19 Stk Induced Draft Blower- HSI or DSI Models (Before F2002) 70-24071-05 70-24157-03 70-24157-03 70-24157-03 19 Stk Induced Draft Blower- HSI or DSI Models (After F2002) 70-24071-05 70-24175-01 70-24175-01 70-24157-03 19 Stk Induced Draft Blower- Standing Pilot (SP) Models 70-24071-05 70-24157-03 70-24157-03 70-24157-03 20 ChokePlate Factor N/A N/A N/A 46-24256-02
Wiring Harness - 5 pin fromIndoorBlower Motor to 2 pin and 2 terminals N/A N/A N/A AS-61997-11
Wiring Harness - 15 pin fromIFCto 16 pin on Indoor Blower Motor N/A N/A N/A 45-24258-01
Wiring Harness - 9 pin to5terminals (Pilot Ignition) AS-61704-02 AS-61704-02 AS-61704-02 N/A
Wiring Harness - 9 pin fromBlower Inducer Control to4pin and 9 pin (Pilot Ignition) AS-61700-02 AS-61700-02 AS-61700-02 N/A
Wiring Harness - 9 pin to9terminals 45-24371-11 45-24371-11 45-24371-11 45-24371-11
Wiring Harness - 6 pin fromIFCto 4 pin 45-24371-02 45-24371-02 45-24371-02 45-24371-02
Wiring Harness - 9 pin fromIFCto 9 pin 45-24371-03 45-24371-03 45-24371-03 45-24371-03
Wiring Harness - 4 pin to2straight connectors (DSI) See Gas Controls
Wring Harness - 4 pin to2pin (DSI) See Gas Controls
Wiring Harness - 6 pin to4pin (DSI) See Gas Controls
HEATING CAPACITY VARIATION BLOWER DESIGNATION AIRFLOW
MODEL HEATING CAPACITY VARIATION BLOWER DESIGNATION AIRFLOW
ELECTRIC GROUP
RGLH
06
A U E
ELECTRIC GROUP
42-24335-03
(Before F1804)
42-101233-02
(After F1804)
RGLH
04
A U S
42-24335-03
(Before F1804)
42-101233-02
(After F1804)
RGLH
07
A M G
42-24335-03
(Before F3702)
42-101233-01
(After F3702)
RGLH
05
A U E
42-24335-03
(Before F3702)
42-101233-01
(After F3702)
RGLH
07
A U E
42-24335-03
(Before F3702)
42-101233-01
(After F3702)
RGLH
05
B M K
42-23648-02
(Before F3598)
42-23648-03
(After F3598)
RGLH
07
B R K
42-23648-03
42-23648-03
Page 6 of 18
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