Rheem RGLG User Manual

RGLG

Parts List

19-August-2015

This parts list is current as of the above revision date.

See http://www.rheempartslists.net/92-42800-RGLG.pdf for the current revision.

80% Gas Furnaces

Table of Contents

Model Explanation.... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . ... Page 3

Parts Numbers

Panels - Miscellaneous ... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... .... Page 4

Electrical Group . ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ... Page 5

Blower Group... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... .... Page 6

Heat Exchanger-Burner Group.... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... . Page 7

Gas Controls - Standing Pilot . ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... Page 8

Gas Controls - HSI .... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... .. Page 9

Orifice Selection Chart.... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ... Page 10

Drawings/Photographs

Exploded View .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... Page 11

VentPressure Detector .. ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... .... Page11

Blower Assembly ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... .. Page 12

Heat Exchanger Assembly.... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... .... Page 12

Notes/Disclaimer . ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . . Page 13

Page 2 of 13

19-August-2015

92-42800-RGLG

R G L G - 0 7 E A U E R
1 2 3 4 5 6 7 8 9

(1) TRADEBRAND IDENTIFICATION (6) VARIATIONS
A = Standard Cabinet
(2) MODEL B = Wide Cabinet
G = Gas Furnace
(7) BLOWER DESIGNATION
(3) TYPE M = 11 x 7
P = Downflow R = 11 x 10
U = 11 x 6
(4) DESIGN SERIES
(8) AIRFLOW
(5) HEATING INPUT DESIGNATION E = 1100-1300 CFM
04 = 45,000 BTU/HR G= 1500-1700 CFM
05= 50,000 BTU/HR J = 1900-2100 CFM
06 = 65,000 BTU/HR
07 = 75,000 BTU/HR (9) FUEL DESIGNATION
10 = 100,000 BTU/HR A = Natural Gas - Canadian
12 = 125,000 BTU/HR R = Natural Gas - U.S.
15 = 150,000 BTU/HR

0, 5 or 7 = Standing Pilot Ignition (SP)
E = Electric Ignition
N = Electric Ignition with NOX
M = Standing Pilot with NOX

C E 5 D 7 0 7 F 5 1 9 1 9 9 9 9

1 2 3 4 5 6 7 8 9 10

(1) GAS CODE (6) MOTOR HORSEPOWER
(2) LIMIT CONTROL (7) PLANT

F = Fort Smith, AR
(3) BLOWER
(8) WEEK
(4) HEATING ELEMENT
(9) YEAR
(5) SPECIAL AREA REQUIREMENT
(10) PRODUCTION NUMBER

MODEL NUMBER EXPLANATION

SERIAL NUMBER EXPLANATION

Page 3 of 13

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92-42800-RGLG

MODEL

No. Notes

1 Jacket AS-66991-01 AS-66991-02 AS-66991-05
2 1 Top Plate - Canadian Models built (w/Jumper Plugs) - Before F0793 AE-61735-01 AE-61735-02 AE-61735-02
2 1 Top Plate - U.S.and Canadian Models (w/o Jumper Plugs) - After F0793 AE-66981-01 AE-66981-02 AE-66981-02
3 Blower/Filter Door AE-61679-01 AE-61680-01 AE-61680-01
4 Burner Compartment Door AE-61675-01 AE-61676-01 AE-61676-01

Plug Button - 1-3/16 in opening (2) 45-22980-01 45-22980-01 45-22980-01

5 Control Box (w/o components) 68-22857-01 68-22857-01 68-22857-01

Control Box Cover AE-61699-02 AE-61699-02 AE-61699-02
12 Collar - Vent Pressure Detector (Canadian Models BeforeF0793) AE-61507-01 AE-61507-02 AE-61507-02
13 Control Board/Blower Inducer Control See Gas Controls
14 Pressure Switch See Electrical Group
15 Door Switch - Push Button See Electrical Group
16 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group
17 Vent Pressure Detector Control See Electrical Group
18 Limit - Manual Reset (Burner Compartment) See Electrical Group
19 Limit - Manual Reset (Burner Compartment) See Electrical Group
20 Limit Switch Bracket See Electrical Group
21 Limit - Heat Assisted (Blower Housing) See Electrical Group
22 Transformer See Electrical Group
24 Induced Draft Blower w/Gasket See Electrical Group
31 Ignitor See Gas Controls
32 Exhaust Hood Assembly (Standing Pilot Models) See Gas Controls

Silicone Tubing - Pressure Switch 79-21491-93 79-21491-93 79-21491-93

Flue Pipe AE-66691-14 AE-66691-14 AE-66691-14

Flue Pipe Enclosure AE-66982-01 AE-66982-01 AE-66982-01

Flue Pipe Enclosure Door AE-66983-01 AE-66983-01 AE-66983-01

Filter Rack/Support AE-61711-01 AE-66681-01 AE-66681-01

Filter - Permanent

No. Notes

1 Jacket AS-66991-02 AS-66991-05 AS-66991-03 AS-66991-04 AS-66991-04
2 1 Top Plate - Canadian Models built (w/Jumper Plugs) - Before F0793 AE-61735-02 AE-61735-02 AE-61735-03 AE-61735-04 AE-61735-04
2 1 Top Plate - U.S.and Canadian Models (w/o Jumper Plugs) - After F0793 AE-66981-02 AE-66981-02 AE-66981-03 AE-66981-04 AE-66981-04
3 Blower/Filter Door AE-61680-01 AE-61680-01 AE-61681-01 AE-61682-01 AE-61682-01
4 Control Compartment Panel w/o Plug Button AE-61676-01 AE-61676-01 AE-61677-01 AE-61678-01 AE-61678-01

Plug Button - 1-3/16 in opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01 45-22980-01

5 Control Box (w/o components) 68-22857-01 68-22857-01 68-22857-01 68-22857-01 68-22857-01

Control Box Cover AE-61699-02 AE-61699-02 AE-61699-02 AE-61699-02 AE-61699-02
12 Collar - Vent Pressure Detector (Canadian Models BeforeF0793) AE-61507-02 AE-61507-02 AE-61507-02 AE-61507-02 AE-61507-03
13 Control Board/Blower Inducer Control See Gas Controls
14 Pressure Switch See Electrical Group
15 Door Switch - Push Button See Electrical Group
16 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group
17 Vent Pressure Detector Control See Electrical Group
18 Limit - Manual Reset (Burner Compartment) See Electrical Group
19 Limit - Manual Reset (Burner Compartment) See Electrical Group
20 Limit Switch Bracket See Electrical Group
21 Limit - Heat Assisted (Blower Housing) See Electrical Group
22 Transformer See Electrical Group
24 Induced Draft Blower w/Gasket See Electrical Group
31 Ignitor See Gas Controls
32 Exhaust Hood Assembly (Standing Pilot Models) See Gas Controls

Silicone Tubing - Pressure Switch 79-21491-93 79-21491-93 79-21491-93 79-21491-83 79-21491-83

Flue Pipe AE-66691-14 AE-66691-14 AE-66691-14 AE-66691-14 AE-66691-14

Flue Pipe Enclosure AE-66982-01 AE-66982-01 AE-66982-01 AE-66982-01 AE-66982-01

Flue Pipe Enclosure Door AE-66983-01 AE-66983-01 AE-66983-01 AE-66983-01 AE-66983-01

Filter Rack/Support AE-66681-01 AE-66681-01 AE-66681-01 AE-66681-01 AE-66681-01

Filter - Permanent (2) 54-22699-01 54-22699-01 54-22699-01 54-22699-02 54-22699-02

HEATING CAPACITY
VARIATION
BLOWER DESIGNATION

MODEL
HEATING CAPACITY
VARIATION
BLOWER DESIGNATION

PANELS, MISCELLANEOUS PARTS

RGLG

PANELS, MISCELLANEOUS PARTS

10

A
M

RGLG

10

A
U

RGLG

05

A
U

54-22699-02

(1)

RGLG

10

B
R

RGLG

07

A
M

54-22699-01

(2)

RGLG

12

A
R

RGLG

07

A
U

54-22699-01

(2)

RGLG

15

A
R

Page 4 of 13

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92-42800-RGLG

MODEL

No. Notes

14 Stk Pressure Switch 42-22682-02 42-22682-03 42-22682-03
15 Door Switch - Push Button 42-22692-01 42-22692-01 42-22692-01
16 Stk Limit - Main Limit (Heat Exchanger Panel) 47-22696-07 47-22696-05 47-22696-05

17 Stk

17 Stk

Stk,2 Vent Safety Switch - Manual Reset Limit (on Induced Draft Blower) 47-22862-05 47-22862-06 47-22862-06
18 Stk Limit - Manual Reset (Burner Compartment) 47-22861-01 47-22861-01 47-22861-01

19 Stk Limit - Manual Reset (Burner Compartment)
20 Limit Switch Bracket AE-61600-02 AE-61600-02 AE-61600-02

21 Stk Limit - Heat Assisted (Blower Housing) 47-22860-01 47-22860-01 47-22860-01
22 Stk Transformer 46-22863-01 46-22863-01 46-22863-01
23 Capacitor - Blower Motor See Blower Group
24 Stk,2 Induced Draft Blower w/Gasket 70-22838-02 70-22838-02 70-22838-02

Jumper Plug - Canadian Models BeforeF0793 AS-60857-02 N/A AS-60857-02

Wiring Harness - 9 pin to 6 terminals, 5 wires (Standing Pilot) AS-61704-02 AS-61704-02 AS-61704-02

Wiring Harness - 9 pin from IFC Board to 9 pin (HSI) AS-61702-02 AS-61702-02 AS-61702-02

Wiring Harness - 9 pin from IFC Board to 9 pin and 2 pin (HSI) AS-61702-03 AS-61702-03 AS-61702-03

Wiring Harness - 9 pin to 7 terminals (HSI) AS-61706-02 AS-61706-02 AS-61706-02

Wiring Harness - 6 pin from IFC Board to 4 pin (HSI) AS-61703-02 AS-61703-02 AS-61703-02

Wiring Harness - 4 pin to 2 pin and 3 terminals (HSI) AS-61707-02 AS-61707-02 AS-61707-02

No. Notes

14 Stk Pressure Switch 42-22682-03 42-22682-03 42-22682-03 42-22682-02 42-22682-02
15 Door Switch - Push Button 42-22692-01 42-22692-01 42-22692-01 42-22692-01 42-22692-01
16 Stk Limit - Main Limit (Heat Exchanger Panel) 47-22696-05 47-22696-07 47-22696-07 47-22696-05 47-22696-05

17 Stk

17 Stk

Stk,2 Vent Safety Switch - Manual Reset Limit (on Induced Draft Blower) N/A 47-22862-06 47-22862-03 47-22862-06 47-22862-04
18 Stk Limit - Manual Reset (Burner Compartment) 47-22861-01 47-22861-01 47-22861-01 47-22861-01 47-22861-01

19 Stk Limit - Manual Reset (Burner Compartment)
20 Overtemperature Switch Bracket AE-61600-02 AE-61600-02 AE-61600-02 AE-61600-02 AE-61600-02

21 Stk Limit - Heat Assisted (Blower Housing) 47-22860-03 47-22860-02 47-22860-01 47-22860-03 47-22860-04
22 Stk Transformer 46-22863-01 46-22863-01 46-22863-01 46-22863-01 46-22863-01
23 Capacitor - Blower Motor See Blower Group
24 Stk,2 Induced Draft Blower w/Gasket 70-22838-02 70-22838-02 70-22838-02 70-22838-02 70-22838-02

Jumper Plug - Canadian Models BeforeF0793 AS-60857-02 AS-60857-02 AS-60857-02 AS-60857-02 AS-60857-02

Wiring Harness - 9 pin to 6 terminals, 5 wires (Standing Pilot) AS-61704-02 AS-61704-02 AS-61704-02 AS-61704-02 AS-61704-02

Wiring Harness - 9 pin from IFC Board to 9 pin (HSI) AS-61702-02 AS-61702-02 AS-61702-02 AS-61702-02 AS-61702-02

Wiring Harness - 9 pin from IFC Board to 9 pin and 2 pin (HSI) AS-61702-03 AS-61702-03 AS-61702-03 AS-61702-03 AS-61702-03

Wiring Harness - 9 pin to 7 terminals (HSI) AS-61706-02 AS-61706-02 AS-61706-02 AS-61706-02 AS-61706-02

Wiring Harness - 6 pin from IFC Board to 4 pin (HSI) AS-61703-02 AS-61703-02 AS-61703-02 AS-61703-02 AS-61703-02

Wiring Harness - 4 pin to 2 pin and 3 terminals (HSI) AS-61707-02 AS-61707-02 AS-61707-02 AS-61707-02 AS-61707-02

HEATING CAPACITY
VARIATION
BLOWER DESIGNATION

ELECTRICAL GROUP

VentPressure Detector Control - Manual Reset
(Canadian Models BeforeF0793) - HSI Models
VentPressure Detector Control - Manual Reset
(Canadian Models BeforeF0793) - Standing Pilot Models

Wiring Harness - 9 pin from Blower/Inducer Control to 9 pin and 4 pin
(Standing Pilot)
Wiring Harness - 9 pin from Blower/Inducer Control to 4 pin, to 2 pin and 9
pin (Standing Pilot)

MODEL
HEATING CAPACITY
VARIATION
BLOWER DESIGNATION

ELECTRICAL GROUP

VentPressure Detector Control - Manual Reset
(Canadian Models BeforeF0793) - HSI Models
VentPressure Detector Control - Manual Reset
(Canadian Models BeforeF0793) - Standing Pilot Models

Wiring Harness - 9 pin from Blower/Inducer Control to 9 pin and 4 pin
(Standing Pilot)
Wiring Harness - 9 pin from Blower/Inducer Control to 4 pin, to 2 pin and 9
pin (Standing Pilot)

47-21900-13 N/A 47-21900-06

47-21900-13 N/A 47-21900-06

AS-61700-02 AS-61700-02 AS-61700-02

AS-61700-03 AS-61700-03 AS-61700-03

RGLG

10

A
M

47-21900-05 47-21900-05 47-21900-20 47-21900-06 47-21900-01

N/A 47-21900-05 47-21900-06 47-21900-06 47-21900-01

47-22861-01

(2)

AS-61700-02 AS-61700-02 AS-61700-02 AS-61700-02 AS-61700-02

AS-61700-03 AS-61700-03 AS-61700-03 AS-61700-03 AS-61700-03

RGLG

10

A
U

47-22861-01

(2)

RGLG

05

A
U

47-22861-01

(2)

RGLG

10

B
R

47-22861-01

(2)

RGLG

07

A
M

47-22861-01

(2)

RGLG

12

A
R

47-22861-01

(2)

RGLG

07

A
U

47-22861-01

(2)

RGLG

15

A
R

47-22861-01

(2)

Page 5 of 13

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MODEL

No. Notes

25 Stk Blower Assembly (Includes items 23, 26-29) AS-61697-08 AS-61697-05 AS-61697-04
23 Stk Capacitor - Blower Motor 43-100509-42 43-21298-43 43-21298-42
26 Housing AS-61674-04 AS-61674-21 AS-61674-04
27 Motor Mounting Legs (4) AE-61698-01 AE-61698-01 AE-61698-01

Motor Mounting Legs Screws (8) 63-22338-03 63-22338-03 63-22338-03
28 Stk Blower Motor 51-22873-01 51-22859-01 51-22858-01
29 Stk Blower Wheel 70-22683-01 70-22688-01 70-22683-01

Capacitor Strap AE-50892-01 AE-50892-01 AE-50892-01

No. Notes

25 Stk Blower Assembly (Includes items 23, 26-29) AS-61697-10 AS-61697-04 AS-61697-06 AS-61697-06 AS-61697-06
23 Stk Capacitor - Blower Motor 43-21298-42 43-21298-42 43-21298-43 43-21298-43 43-21298-43
26 Housing AS-61674-05 AS-61674-04 AS-61674-06 AS-61674-06 AS-61674-06
27 Motor Mounting Legs (4) AE-61698-01 AE-61698-01 AE-61698-01 AE-61698-01 AE-61698-01

Motor Mounting Legs Screws (8) 63-22338-03 63-22338-03 63-22338-03 63-22338-03 63-22338-03
28 Stk Blower Motor 51-22858-01 51-22858-01 51-22859-01 51-22859-01 51-22859-01
29 Stk Blower Wheel 70-22688-01 70-22683-01 70-20602-01 70-20602-01 70-20602-01

Capacitor Strap AE-50892-01 AE-50892-01 AE-50892-01 AE-50892-01 AE-50892-01

HEATING CAPACITY
VARIATION
BLOWER DESIGNATION

MODEL
HEATING CAPACITY
VARIATION
BLOWER DESIGNATION

BLOWER GROUP

BLOWER GROUP

RGLG

10

A
M

RGLG

10

A
U

RGLG

05

A
U

RGLG

10

B
R

RGLG

07

A
M

RGLG

12

A
R

RGLG

07

A
U

RGLG

15

A
R

Page 6 of 13

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MODEL

No. Notes

6 Stk Heat Exchanger Assembly AS-66997-01 AS-66997-02 AS-66997-02
7 Stk Burner

8 NOX Burner Insert
9 NOX Burner Retainer Rod AE-61715-01 AE-61715-02 AE-61715-02

Burners Supports (Holds Burner between the Burner Support Brackets) AE-61577-01 AE-61577-02 AE-61577-02
10 Burner Support Bracket (2) AE-61588-01 AE-61588-01 AE-61588-01
11 Stk Manifold (w/o Orifices) 81-23492-01 81-23492-02 81-23492-02

Burner Orifice - Natural Gas See Orifice Selection Chart

Burner Orifice - LP See Orifice Selection Chart

Number of Orifices (2) (2) (3)

No. Notes

6 Stk Heat Exchanger Assembly AS-66997-07 AS-66997-07 AS-66997-04 AS-66997-05 AS-66997-06
7 Stk Burner

8 NOX Burner Insert
9 NOX Burner Retainer Rod AE-61715-03 AE-61715-03 AE-61715-04 AE-61715-05 AE-61715-06

Burners Supports (Holds Burner between the Burner Support Brackets) AE-61577-03 AE-61577-03 AE-61577-03 AE-61577-04 AE-61577-05
10 Burner Support Bracket (2) AE-61588-01 AE-61588-01 AE-61588-01 AE-61588-01 AE-61588-01
11 Stk Manifold (w/o Orifices) 81-23492-03 81-23492-03 81-23492-03 81-23492-04 81-23492-05

Burner Orifice - Natural Gas See Orifice Selection Chart

Burner Orifice - LP See Orifice Selection Chart

Number of Orifices (4) (4) (4) (5) (6)

HEATING CAPACITY
VARIATION
BLOWER DESIGNATION

HEAT EXCHANGER, BURNER / MANIFOLD

MODEL
HEATING CAPACITY
VARIATION
BLOWER DESIGNATION

HEAT EXCHANGER, BURNER / MANIFOLD

RGLG

05

A
U

75-22840-01

(2)

AS-61714-01

(2)

RGLG

10

A

M

75-22840-01

(4)

AS-61714-01

(4)

RGLG

07

A

M

75-22840-01

(3)

AS-61714-01

(3)

RGLG

10

A
U

75-22840-01

(4)

AS-61714-01

(4)

RGLG

07

A
U

75-22840-01

(3)

AS-61714-01

(3)

RGLG

10

B
R

75-22840-01

(4)

AS-61714-01

(4)

RGLG

12

A
R

75-22840-01

(5)

AS-61714-01

(5)

RGLG

15

A
R

75-22840-01

(6)

AS-61714-01

(6)

Page 7 of 13

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No. Notes

30 Stk GasValve- Natural Gas 60-22174-02 60-22174-02 60-22174-02 60-22174-02 60-22174-02 60-22174-02
30 Stk,3 Gas Valve - LP See Note 3 See Note 3 See Note 3 See Note 3 See Note 3 SeeNote 3
13 Stk Blower/InducerControl Board 47-22827-01 47-22830-01 47-22693-01 47-22828-01 47-22827-03 47-22828-02
32 Exhaust Hood Assembly AS-61654-01 AS-61654-01 AS-61654-01 AS-61654-01 AS-61654-01 AS-61654-01
35 4 Pilot Assembly(Honeywell) - Before F3792 See Note 4 See Note 4 See Note 4 See Note 4 See Note 4 See Note 4
35 Stk,4 Robertshaw Pilot Assembly Field Service Kit 62-22864-82 62-22864-82 62-22864-82 62-22864-82 62-22864-82 62-22864-82
35 Stk Pilot Assembly (Robertshaw) - After F3792 62-22864-02 62-22864-02 62-22864-02 62-22864-02 62-22864-02 62-22864-02

Stk Pilot Orifice - Natural Gas 62-22832-02 62-22832-02 62-22832-02 62-22832-02 62-22832-02 62-22832-02

Stk,5 Pilot Orifice Kit - LP 62-22834-83 62-22834-83 62-22834-83 62-22834-83 62-22834-83 62-22834-83
33 Stk Thermocouple (Honeywell)- Before F3792 62-22348-02 62-22348-02 62-22348-02 62-22348-02 62-22348-02 62-22348-02
33 Stk Thermocouple (Robertshaw) - After F3792 62-19635-02 62-19635-02 62-19635-02 62-19635-02 62-19635-02 62-19635-02

Pilot Tubing (Honeywell) - Sizes 05-07 Before F3792 AE-60777-61 AE-60777-61 AE-60777-61 AE-60777-61 AE-60777-61 AE-60777-61

Pilot Tubing (Honeywell) - Size 10 Before F3792 AE-60777-63 AE-60777-63 AE-60777-63 AE-60777-63 AE-60777-63 AE-60777-63

Pilot Tubing (Honeywell) - Size 12 Before F3792 AE-60777-65 AE-60777-65 AE-60777-65 AE-60777-65 AE-60777-65 AE-60777-65

Pilot Tubing (Honeywell) - Size 15 Before F3792 AE-60777-67 AE-60777-67 AE-60777-67 AE-60777-67 AE-60777-67 AE-60777-67

Pilot Tubing (Robertshaw) - Sizes 05-07 After F3792 AE-60777-60 AE-60777-60 AE-60777-60 AE-60777-60 AE-60777-60 AE-60777-60

Pilot Tubing (Robertshaw) - Size 10 After F3792 AE-60777-62 AE-60777-62 AE-60777-62 AE-60777-62 AE-60777-62 AE-60777-62

Pilot Tubing (Robertshaw) - Size 12 After F3792 AE-60777-64 AE-60777-64 AE-60777-64 AE-60777-64 AE-60777-64 AE-60777-64

Pilot Tubing (Robertshaw) - Size 15 After F3792 AE-60777-66 AE-60777-66 AE-60777-66 AE-60777-66 AE-60777-66 AE-60777-66
34 Pilot Bracket AE-61658-01 AE-61658-01 AE-61658-01 AE-61658-01 AE-61658-01 AE-61658-01

Pilot Shield AE-61757-01 AE-61757-01 AE-61757-01 AE-61757-01 AE-61757-01 AE-61757-01

LP Conversion Kit:

Stk U.S.Models FP-15 FP-15 FP-15 FP-15 FP-15 FP-15
Stk Canadian Models FP-04 FP-04 FP-04 FP-04 FP-04 FP-04

No. Notes

30 Stk GasValve- Natural Gas 60-22525-10 60-22525-10 60-22525-10 60-22525-10
30 Stk,3 Gas Valve - LP See Note 3 See Note 3 See Note 3 See Note 3
13 Stk Blower/InducerControl Board 47-22827-03 47-22830-01 47-22693-01 47-22828-02
32 Exhaust Hood Assembly AS-61654-01 AS-61654-01 AS-61654-01 AS-61654-01
35 Stk Pilot Assembly 62-22864-02 62-22864-02 62-22864-02 62-22864-02
35 4 Pilot Assembly(Honeywell) - Before F3792 See Note 4 See Note 4 See Note 4 See Note 4
35 Stk,4 Robertshaw Pilot Assembly Field Service Kit 62-22864-82 62-22864-82 62-22864-82 62-22864-82
35 Stk Pilot Assembly (Robertshaw) - After F3792 62-22864-02 62-22864-02 62-22864-02 62-22864-02

Stk Pilot Orifice - Natural Gas 62-22832-02 62-22832-02 62-22832-02 62-22832-02

Stk,5 Pilot Orifice Kit - LP 62-22834-83 62-22834-83 62-22834-83 62-22834-83
33 Stk Thermocouple (Honeywell)- Before F3792 62-22348-02 62-22348-02 62-22348-02 62-22348-02
33 Stk Thermocouple (Robertshaw) - After F3792 62-19635-02 62-19635-02 62-19635-02 62-19635-02

Pilot Tubing (Honeywell) - Sizes 05-07 Before F3792 AE-60777-61 AE-60777-61 AE-60777-61 AE-60777-61

Pilot Tubing (Honeywell) - Size 10 Before F3792 AE-60777-63 AE-60777-63 AE-60777-63 AE-60777-63

Pilot Tubing (Honeywell) - Size 12 Before F3792 AE-60777-65 AE-60777-65 AE-60777-65 AE-60777-65

Pilot Tubing (Honeywell) - Size 15 Before F3792 AE-60777-67 AE-60777-67 AE-60777-67 AE-60777-67

Pilot Tubing (Robertshaw) - Sizes 05-07 After F3792 AE-60777-60 AE-60777-60 AE-60777-60 AE-60777-60

Pilot Tubing (Robertshaw) - Size 10 After F3792 AE-60777-62 AE-60777-62 AE-60777-62 AE-60777-62

Pilot Tubing (Robertshaw) - Size 12 After F3792 AE-60777-64 AE-60777-64 AE-60777-64 AE-60777-64

Pilot Tubing (Robertshaw) - Size 15 After F3792 AE-60777-66 AE-60777-66 AE-60777-66 AE-60777-66
34 Pilot Bracket AE-61658-01 AE-61658-01 AE-61658-01 AE-61658-01

Pilot Shield AE-61757-01 AE-61757-01 AE-61757-01 AE-61757-01

LP Conversion Kit:

Stk U.S.Models FP-15 FP-15 FP-15 FP-15
Stk Canadian Models FP-04 FP-04 FP-04 FP-04

MODEL
GAS CODE
(TYPE)

GAS CONTROLS - HONEYWELL

MODEL
GAS CODE
(TYPE)

GAS CONTROLS - ROBERTSHAW

RGLG

BA

(SP)

RGLG

BW

(SP)

RGLG

BB

(SP)

RGLG

BX

(SP)

RGLG

BG

(SP)

RGLG

BY

(SP)

RGLG

BL

(SP)

RGLG

BZ

(SP)

RGLG

CB

(SP)

RGLG

CC

(SP)

Page 8 of 13

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No. Notes

30 Stk GasValve- Natural Gas 60-22525-11 60-22525-11
30 Stk,3 Gas Valve - LP See Note 3 See Note 3
13 Stk IntegratedFurnace Control Board (IFC) 62-22737-07 62-22694-01

Stk Flame Sensor 62-23543-01 62-23543-01
31 Stk Ignitor 62-22868-02 62-22868-02

Ignitor Bracket AE-61581-01 AE-61581-01

Ignitor Shield AE-61627-01 AE-61627-01

LP Conversion Kit:

Stk U.S.Models FP-15 FP-15
Stk Canadian Models FP-04 FP-04

No. Notes

30 Stk GasValve- Natural Gas 60-22866-01 60-22866-01 60-22866-01 60-22866-01 60-22866-01
30 Stk,3 Gas Valve - LP See Note 3 See Note 3 See Note 3 See Note 3 See Note 3
13 Stk IntegratedFurnace Control Board (IFC) 62-22737-06 62-22694-01 62-22737-07 62-22694-02 62-22694-03

Stk Flame Sensor 62-23543-01 62-23543-01 62-23543-01 62-23543-01 62-23543-01
31 Stk Ignitor 62-22868-02 62-22868-02 62-22868-02 62-22868-02 62-22868-02

Ignitor Bracket AE-61581-01 AE-61581-01 AE-61581-01 AE-61581-01 AE-61581-01

Ignitor Shield AE-61627-01 AE-61627-01 AE-61627-01 AE-61627-01 AE-61627-01

LP Conversion Kit:

Stk U.S.Models FP-15 FP-15 FP-15 FP-15 FP-15
Stk Canadian Models FP-04 FP-04 FP-04 FP-04 FP-04

No. Notes

30 Stk GasValve- Natural Gas 60-105055-01 60-105055-01 60-105055-01 60-105055-01 60-105055-01
30 Stk,3 Gas Valve - LP See Note 3 See Note 3 See Note 3 See Note 3 See Note 3
13 Stk IntegratedFurnace Control Board (IFC) 62-22694-11 62-22737-08 62-22694-03 62-22737-08 62-22694-11

Stk Flame Sensor 62-23543-01 62-23543-01 62-23543-01 62-23543-01 62-23543-01
31 Stk Ignitor 62-22868-02 62-22868-02 62-22868-02 62-22868-02 62-22868-02

Ignitor Bracket AE-61581-01 AE-61581-01 AE-61581-01 AE-61581-01 AE-61581-01

Ignitor Shield AE-61627-01 AE-61627-01 AE-61627-01 AE-61627-01 AE-61627-01

LP Conversion Kit:

Stk All Models FP-15 FP-15 FP-15 FP-15 FP-15

No. Notes

30 Stk GasValve- Natural Gas 60-23490-01 60-23490-01
30 Stk,3 Gas Valve - LP See Note 3 See Note 3
13 Stk IntegratedFurnace Control Board (IFC) 62-22737-08 62-22694-11

Stk Flame Sensor 62-23543-01 62-23543-01
31 Stk Ignitor 62-22868-02 62-22868-02

Ignitor Bracket AE-61581-01 AE-61581-01

Ignitor Shield AE-61627-01 AE-61627-01

LP Conversion Kit:

Stk U.S.Models FP-15 FP-15
Stk Canadian Models FP-04 FP-04

MODEL
GAS CODE
(TYPE)

GAS CONTROLS - ROBERTSHAW

MODEL
GAS CODE
(TYPE)

GAS CONTROLS - HONEYWELL

MODEL
GAS CODE
(TYPE)

GAS CONTROLS - HONEYWELL

MODEL
GAS CODE
(TYPE)

GAS CONTROLS -WHITE RODGERS

RGLG

BT

(HSI)

RGLG

BR

(HSI)

RGLG

CU

(HSI)

RGLG

DA

(HSI)

RGLG

CA

(HSI)

RGLG

BS

(HSI)

RGLG

CS

(HSI)

RGLG

DB

(HSI)

RGLG

CD

(HSI)

RGLG

CV

(HSI)

RGLG

CE

(HSI)

RGLG

CW

(HSI)

RGLG

CM

(HSI)

RGLG

CY

(HSI)

Page 9 of 13

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92-42800-RGLG

CAUTION: Selection of the correct Natural Gas Orifice requires the following information for the specific installation:

1) Altitude in of the installation (ft.).

2) Average energy content of the Natural Gas fuel from the local supplier (BTU/cu. ft.).
For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-59 and the latest edition of the
National Fuel Gas Code Handbook, or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1.
CAUTION:This information is provided for replacement purposes only. Conversion for operation at High Altitude must be done using the kit specified
on the product specification sheet for the unit.

NOTE:This Orifice sizing chart is based on 25,000 BTU/HR per burner.
NOTE: Factory installed orifices are calculated and sized based on a Natural Gas heating value of 1075 BTU/cu. ft. and an elevation of 0 - 3000 ft.
Elevation (ft.)

EnergyValue

(BTU/cu. ft.)

850 62-22175-38 62-22175-39 62-22175-40 62-22175-41 62-22175-41 62-22175-42 62-22175-42 62-22175-43
900 62-22175-40 62-22175-41 62-22175-42 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-44

975 62-22175-41 62-22175-42 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-44 62-22175-44
1075 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-43 62-22175-44 62-22175-44 62-22175-45
1170 62-22175-43 62-22175-44 62-22175-44 62-22175-44 62-22175-45 62-22175-45 62-22175-46 62-22175-47

CAUTION: Selection of the correct LP Orifice requires the altitude of the specific installation (ft.).
For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-59 and the latest edition of the
National Fuel Gas Code Handbook (NFG), or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1.
CAUTION:This information is provided for replacement purposes only. Conversion to LP or for operation at High Altitude should be done using the
kit(s) specified on the product specification sheet for the unit.

NOTE:This Orifice sizing chart is based on 25,000 BTU/HR per burner. Also, the chart is developed using the specified pressure setting of 10 in. water column
instead of the 11.0 in water column used by the NFG and CANB149.1.
NOTE: Orifices supplied in the LP Conversion Kit are calculated and sized based on an altitude of 0 - 4000 ft.

Elevation (ft.) Orifice

0 - 2000 62-22175-54
2001 - 3000 62-22175-54
3001 - 4000 62-22175-54
4001 - 5000 62-22175-54
5001 - 6000 62-22175-54
6001 - 7000 62-22175-54
7001 - 8000 62-22175-55
8001 - 9000 62-22175-55

9001 - 10000 62-22175-55

0 - 1999 2000 - 2999 3000 - 3999 4000 - 4999 5000 - 5999 6000 - 6999 7000 - 7999 8000 - 8999

80% GAS FURNACE - ORIFICE SELECTION CHART - NATURAL GAS

80% GAS FURNACE - ORIFICE SELECTION CHART - LP

Page 10 of 13

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92-42800-RGLG

Exploded View

Vent Pressure Detector

Page 11 of 13

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92-42800-RGLG

Blower Assembly

Heat Exchanger Assembly

Page 12 of 13

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92-42800-RGLG

NOTES

Stk It is recommended that stock be maintained for this part.

N/A Not Applicable

1 In February 1993, Production discontinuedthe use of the Vent Pressure Detector on the Canadian models. This change eliminated the Vent

Pressure Detector Collar,Control and Jumper Plug. At this time, production stopped using the Canadian Model Top Plate which included a hole for
the Jumper Plug, and went to the standard U.S.Model Top Plate.

2 Induced Draft Blowerswere re-designed after Date Code F2192 to no longer include the mounting molding forthe VentSafety Switch. The Vent

Safety Switch is not required on replacement induced draft blower motors. Remove the wiring flag connectors and connect the wires together.

3 Order GasValve forNatural Gas along with LP Conversion Kit. (If the original valve has been replaced, order the spring kit for the replacement

valve.)

4 62-22864-82 is a Robertshaw Pilot Assembly Field Service Kit and is designed foruse in replacing the Honeywell pilot assembly 62-22834-01. This

kit includes: Robertshaw Pilot, Pilot Bracket And Shield, PilotTubing,Thermocouple, Ferrule, LP Gas Pilot Orifice. Verify pilot vendor before using
the parts list to order replacement parts.

5 Production utilized either Honeywell or Robertshaw pilots, this kit includes both orifices.

DISCLAIMER: This document is intended to provide general replacement parts information to aid qualified
service personnel in the repair of these models. The complete Model and Serial Number of the unit under repair
should be specified when selecting and ordering replacement parts. Specifications and illustrations are subject
to change without notice. Document 92-42800-RGLG supersedes all previous parts lists for these models. See
http://www.rheempartslists.net/92-42800-RGLG for the latest revision of this document. The manufacturer
assumes no obligation for errors or omissions. Service personnel must verify the proper and safe operation of
equipment after the replacement of any original components.

P.O. Box 17010

Fort Smith, AR 72917-7010