Rheem RGFG User Manual

RGFG

Parts List

20-November-2015

This parts list is current as of the above revision date.

See http://www.rheempartslists.net/92-42800-RGFG.pdf for the current revision.

95% Gas Furnaces - Modulating

Table of Contents

Model Explanation.. ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...................... ... ... ... ... ... ... Page 3

Parts Numbers

Panels - Miscellaneous .. ... ... ... ... ...................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ............ Page 4

Parts Bag ... ... ... ... ... ... ... ... ... ... ... ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... Page 5

Electrical Group . ... ... ... ... ...................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ................. Page 6

Blower Group.. ... ... ... ...................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...................... Page 6

Heat Exchanger-Burner Group.. ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ..... Page 7

Gas Controls .. ... ... ... ...................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ...................... Page 7

Orifice Selection Chart.. ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ............. Page8

Drawings/Photographs

Exploded View ... ... ... ... ... ... ... ... ... ... ... ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... . Page 9

Blower Assembly ... ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ................ Page 10

Burner Assembly .. ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ................. Page 11

Notes/Disclaimer . ... ... ... ... ......................... ... ... ... ... ... ... ... ... ... ... ... ... ... ... ......................... ... ... ... . Page 12

Page 2 of 12

20-November-2015

92-42800-RGFG

MODEL NUMBER EXPLANATION

R G F G - 0 7 E M C K S 2 7 8
1 2 3 4 5 6 7 8 9 10

1 TRADEBRAND IDENTIFICATION 6 BLOWER DESIGNATION
M = 11 x 7
2 MODEL R = 11 x 10
G= Gas Furnace Z = 12 x 11

3 TYPE 7 VARIATIONS
F= Modulating Upflow C = Single/Multi Zone

4 DESIGN SERIES /VARIATION 8 AIRFLOW
Servo Modulating Valve, Communicating, K = 600-1200 CFM
Variable Speed Inducer M = 1200-2000 CFM

5 HEATING INPUT DESIGNATION 9 FUEL DESIGNATION
06 = 60,000 BTU/HR S = Natural Gas - CSA (U.S. & Canada)
07 = 75,000 BTU/HR
09 = 90,000 BTU/HR 10 OPTION CODES
10 = 105,000 BTU/HR (If Applicable)
12 = 125,000 BTU/HR

E = Electric
N = Electric w/NOX

SERIAL NUMBER EXPLANATION

H U 5 D 7 0 7 F 4 8 1 0 9 9 9 9

1 2 3 4 5 6 7 8 9 10

1 GAS CODE 6 MOTOR HORSEPOWER
2 LIMIT CONTROL 7 PLANT

F = Fort Smith, AR
3 BLOWER
8 WEEK
4 HEATING ELEMENT
9 YEAR
5 SPECIAL AREA REQUIREMENT
10 PRODUCTION NUMBER

Page 3 of 12

20-November-2015

92-42800-RGFG

MODEL
HEATING CAPACITY

Note

No.

1 3 Jacket (SeeNote 3) N/A N/A N/A N/A N/A
2 Top Plate (Platinum) AS-61872-01 AS-61872-01 AS-61872-02 AS-61872-02 AS-61872-03
2 Top Plate (Granite/Steel Gray) AS-61872-09 AS-61872-09 AS-61872-10 AS-61872-10 AS-61872-11

3 Blower/Filter Door (NeutraGreen) AS-61908-03 AS-61908-03 AS-61909-03 AS-61909-03 AS-61910-03
3 Blower/Filter Door (Granite/SteelGray) AS-61908-04 AS-61908-04 AS-61909-04 AS-61909-04 AS-61910-04
5 Burner Compartment Door (Neutra Green) AS-61978-01 AS-61978-01 AS-61979-01 AS-61979-01 AS-61980-01
5 Burner Compartment Door (Granite/Steel Gray) AS-61978-02 AS-61978-02 AS-61979-02 AS-61979-02 AS-61980-02

7 Baffle AE-61875-01 AE-61875-01 AE-61875-01 AE-61875-01 AE-61875-01
8 Baffle AE-61875-02 AE-61875-02 AE-61875-02 AE-61875-02 AE-61875-02

9 Rear Baffle AE-61878-01 AE-61878-01 AE-61878-02 AE-61878-02 AE-61878-03
10 Junction Box AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02 AE-61475-02
11 Junction Box Cover AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02 AE-61476-02
12 Control Mounting Plate AE-67877-01 AE-67877-01 AE-67877-01 AE-67877-01 AE-67877-01
13 Solid Bottom AE-61874-02 AE-61874-02 AE-61874-03 AE-61874-03 AE-61874-04
14 Door Switch See Electrical Group
15 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group
16 Limit - Manual Reset (Burner Compartment) See Electrical Group
17 Pressure Switch - Dual See Electrical Group
19 Induced Draft Blower w/Gasket See Electrical Group
45 Outlet Air Pipe 68-24021-01 68-24021-01 68-24021-01 68-24021-01 68-24021-01
46 Outlet Air Pipe Gasket 68-24022-02 68-24022-02 68-24022-02 68-24022-02 68-24022-02
47 Connector/Transition 68-24047-07 68-24047-07 68-24047-08 68-24047-08 68-24047-09

48

49

50 Water Trap Mounting Bracket AE-61841-01 AE-61841-01 AE-61841-01 AE-61841-01 AE-61841-01
51 Trap/Elbow Assembly 68-100651-01 68-100651-01 68-100651-01 68-100651-01 68-100651-01

52
53 Elbow 68-24013-01 68-24013-01 68-24013-01 68-24013-01 68-24013-01

54
55 Silicone Tubing - Pressure Switch 79-21491-83 79-21491-83 79-21491-83 79-21491-83 79-21491-83

56 Adapter 68-24028-01 68-24028-01 68-24028-01 68-24028-01 68-24028-01
57 O-Ring Gasket See Parts Bag
58 Locknut 64-24031-01 64-24031-01 64-24031-01 64-24031-01 64-24031-01
59 Vinyl Grommet (2 in.) 56-22114-06 56-22114-06 56-22114-06 56-22114-06 56-22114-06
61 Button Plug (1-13/32 in.) (2) 45-22980-03 45-22980-03 45-22980-03 45-22980-03 45-22980-03

62 Filter - Plastic 54-24094-01 54-24094-01 54-24094-02 54-24094-02 54-24094-03
63 Filter Retainer Rod 45-24095-01 45-24095-01 45-24095-01 45-24095-01 45-24095-01
64 Filter Rod Support Angle AE-60520-01 AE-60520-01 AE-60520-01 AE-60520-01 AE-60520-01
65 Filter Support Angle AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01 AE-61883-01

BLOWER DESIGNATION

s

VARIATIONS
AIRFLOW
FUEL DESIGNATION

Gasket -Top Plate AE-61871-01 AE-61871-01 AE-61871-02 AE-61871-02 AE-61871-03
Gasket - FrontBase Angle 68-102435-01 68-102435-01 68-102435-02 68-102435-02 68-102435-03

Thumbscrew and Insert Kit 64-24081-81 64-24081-81 64-24081-81 64-24081-81 64-24081-81

Hose Clamp - For1/2 in. Santoprene Hoses (All Hoses except
Inducer to DrainTrap)
Tubing - Santoprene (1/2 in. Diameter,31 1/2 in. Length), Exhaust
Elbow to DrainTrapthrough Blower Shelf

Grommet (5/8 in. ID) 56-22521-03 56-22521-03 56-22521-03 56-22521-03 56-22521-03

Tubing - Santoprene (1/2 in. Diameter,26 in. Length), Fitting in Blower
Shelf to DrainTrap

Tubing - Santoprene (1/2 in. Diameter,14 3/16 to 16 7/16 Length), ­Inducer to DrainTrapthroughBlower Shelf

Hose Clamp - For 1/2in. Santoprene Hoses (Inducer to DrainTrap) 64-22043-01 64-22043-01 64-22043-01 64-22043-01 64-22043-01

Tubing - Santoprene (1/2 in. Diameter,3 1/4 in. Length, Collector Box
to Fitting in Blower

Button Plug (2 in.) 45-22980-08 45-22980-08 45-22980-08 45-22980-08 45-22980-08

Touch-up Paint -Platinum (Aerosol) 523012 523012 523012 523012 523012
Touch-up Paint -Platinum (Paint Pens) 523013 523013 523013 523013 523013
Touch-up Paint -Green (Aerosol) 52-18662-48 52-18662-48 52-18662-48 52-18662-48 52-18662-48
Touch-up Paint -Green (Paint Pens) 523010 523010 523010 523010 523010
Touch-up Paint -Granite/Steel Gray (Aerosol) PD523018 PD523018 PD523018 PD523018 PD523018
Touch-up Paint -Granite/Steel Gray (Paint Pens) PD523019 PD523019 PD523019 PD523019 PD523019
Push Mount Tie (for Memory CardWire Tie) See Electrical Group

PANELS, SHEET METAL, MISCELLANEOUS

RGFG-

06E

M
C
K
S

64-22043-02

(5)

79-24182-03 79-24182-03 79-24182-03 79-24182-03 79-24182-03

79-24182-02 79-24182-02 79-24182-02 79-24182-02 79-24182-02

79-100565-04 79-100565-04 79-100565-05 79-100565-05 79-100565-06

79-24182-02 79-24182-02 79-24182-02 79-24182-02 79-24182-02

RGFG-

07E

M
C
K
S

64-22043-02

(5)

RGFG-

09E

Z

C
M
S

64-22043-02

(5)

RGFG-

10E

Z

C
M
S

64-22043-02

(5)

RGFG-

12E

R
C
M
S

64-22043-02

(5)

Page 4 of 12

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92-42800-RGFG

MODEL
HEATING CAPACITY

Note

No.

57 O-Ring - Fresh Air Damper 68-24032-01

BLOWER DESIGNATION

s

VARIATIONS
AIRFLOW
FUEL DESIGNATION

Complete Parts Bag: AS-100717-01
Nylon Plug - 7/8 in. (2) 45-22926-01
Nylon Plug - 1-1/8 in. 45-22926-02
Hose Clamp - 5/8 in. 64-22043-01
Hose Clamp - 3/4 in. (2) 64-22043-02
Button Plug w/Recessed Type Head - 2in.hole 45-22980-08
1/2 in. TEE 68-21980-02
1/2 in. PVC Pipe (4 in.) 68-22024-04
PVC Vane (2-13/32 in. x 1 in.) 68-23473-01

PVC WindVane (2-7/8 in. x 1in.) 68-24049-01
Adapter - Fresh AirDamper and Locknut 68-24114-01
Vinyl Grommet - 1-5/8 in.hole(for 7/8 in. OD Pipe) 56-22114-01
PVC Vane (3-1/2 in. x 1-3/8 in.) 68-103677-01

PARTS BAG

RGFG-

All
All
All
All
All

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MODEL
HEATING CAPACITY

No. Notes

14 Door Switch - Push Button 42-22692-07 42-22692-07 42-22692-07 42-22692-07 42-22692-07
15 Stk Limit - Main Limit (HeatExchanger Panel) 47-25350-07 47-25350-01 47-25350-12 47-25350-07 47-25350-01

16 Stk Limit - Manual Reset (Burner Compartment)

16a Bracket (Limit - Manual Reset) See Heat Exchanger Group

17 Stk Pressure Switch - Dual 42-102056-25 42-102056-26 42-102056-27 42-102056-28 42-102056-29
19 Stk Induced Draft Blowerw/Gasket 70-103597-01 70-103597-01 70-103597-01 70-103597-01 70-103597-01
20 Stk Capacitor - Induced Draft Blower N/A N/A N/A N/A N/A
21 Gasket - Induced Draft Blower 68-24016-01 68-24016-01 68-24016-01 68-24016-01 68-24016-01
22 Stk Transformer 46-102856-01 46-102856-01 46-102856-01 46-102856-01 46-102856-01
23 Power FactorChoke N/A N/A 46-24256-02 46-24256-02 46-24256-02
23 4 Power FactorChoke - Before F1712 (See Note 4) 46-24256-02 46-24256-02 N/A N/A N/A

4 JumperWire Assembly - After F1712 (See Note 4) 45-104318-01 45-104318-01 N/A N/A N/A
Push Mount Tie (for Memory CardWire Tie) 64-102873-01 64-102873-01 64-102873-01 64-102873-01 64-102873-01
Memory Card 47-103687-25 47-103687-26 47-103687-27 47-103687-28 47-103687-29

wh1

wh2
wh3 Wiring Harness - IFC (Integrated Furnace Control) toTwist-Lock See Gas Controls
wh4
wh5 Wire Harness - (Twist-Lock Wiring to Burner Compartment) See Gas Controls

1

No. Notes

24 Stk Blower Assembly (Includesitems 25-28) AS-67876-33 AS-67876-33 AS-67876-34 AS-67876-34 AS-67876-35
25 Housing AS-61674-02 AS-61674-02 AS-61674-08 AS-61674-08 AS-61674-03
26 Stk,5 Blower Motor - Communicating ECM (See Note 5) 51-102602-01 51-102602-01 51-102605-01 51-102605-01 51-102605-01

Stk,5 ECM Motor Module - Genteq ECM3.0 (See Note 5) 51-103226-01 51-103226-01 51-103223-01 51-103223-01 51-103223-01
Stk,5 ECM Motor Module - U.S. Motors PerfectSpeed (See Note 5) 51-104362-03 51-104362-03 51-104362-01 51-104362-01 51-104362-01
Motor Mount Kit (Grommets, Screws, Nuts, Belly Band, Brackets) 70-24104-82 70-24104-82 70-24104-82 70-24104-82 70-24104-82

ECM Motor Mount (Belly Band) 70-24104-02 70-24104-02 70-24104-02 70-24104-02 70-24104-02
27 Motor Mount Bracket (4) AE-61956-01 AE-61956-01 AE-61956-01 AE-61956-01 AE-61956-01
28 Stk Blower Wheel 70-24254-02 70-24254-02 70-24179-01 70-24179-01 70-23111-20

BLOWER DESIGNATION
VARIATIONS
AIRFLOW
FUEL DESIGNATION

ELECTRIC GROUP

Wiring Harness - 3 pin to stripbackand eye connectors (Junction
Box)
Wiring Harness - 5 pin to 2pin and 3 pin connectors (Powerto IFC,
Motor and Power FactorCorrection Choke)

Wiring Harness - 4 pin to 4pin for Motor Communications (IFC to
Blower Motor)

Wiring Harness - 4 Pin to 4Pin - IFC to ICM (Inducer Control
Module)
Wire Assembly - 1/4in. Quick Connect to 1/4 in. QuickConnect- 10
in. red (MRLC to MRLC)

MODEL
HEATING CAPACITY
BLOWER DESIGNATION
VARIATIONS
AIRFLOW
FUEL DESIGNATION

BLOWER GROUP

RGFG-

06E

M
C
K
S

47-22861-02

(1)

45-24371-53 45-24371-53 45-24371-53 45-24371-53 45-24371-53

45-103617-01 45-103617-01 45-103617-01 45-103617-01 45-103617-01

45-103680-01 45-103680-01 45-103680-01 45-103680-01 45-103680-01

45-103619-01 45-103619-01 45-103619-01 45-103619-01 45-103619-01

N/A 45-103024-01 45-103024-01 45-103024-01 45-103024-01

RGFG-

06E

M
C
K
S

RGFG-

07E

M
C
K
S

47-22861-02

(2)

RGFG-

07E

M
C
K
S

RGFG-

09E

Z
C
M
S

47-22861-02

(2)

RGFG-

09E

Z
C
M
S

RGFG-

10E

Z
C
M
S

47-22861-02

(2)

RGFG-

10E

Z
C
M
S

RGFG-

12E

R
C
M
S

47-22861-02

(3)

RGFG-

12E

R
C
M
S

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MODEL
HEATING CAPACITY

No. Notes

16 Limit - Manual Reset (Burner Compartment) See Electrical Group

16a Bracket (Limit - Manual Reset)

30 Stk Heat Exchanger Assembly AS-61805-65 AS-61805-66 AS-61805-67 AS-61805-68 AS-61805-69
31 Stk Burner Assembly AS-61984-04 AS-61984-05 AS-61984-06 AS-61984-07 AS-61984-08

NOX Retaining Bracket AE-67864-01 AE-67864-02 AE-67864-03 AE-67864-04 AE-67864-05
NOX Insert

32 Stk Hot Surface Ignitor See Gas Controls
33 Stk Manifold (w/o Orifices) 81-24395-02 81-24395-03 81-24395-04 81-24395-05 81-24395-06
35 Burner Support Bracket AE-61808-01 AE-61808-01 AE-61808-01 AE-61808-01 AE-61808-01
36 Burner Support Bracket AE-61808-01 AE-61808-01 AE-61808-01 AE-61808-01 AE-61808-01
37 Burner Support AE-61809-12 AE-61809-13 AE-61809-14 AE-61809-15 AE-61809-16
38 Burner Diffuser AE-61882-05 AE-61882-01 AE-61882-02 AE-61882-03 AE-61882-04
39 Burner Shield AE-61807-02 AE-61807-03 AE-61807-04 AE-61807-05 AE-61807-06
34 Burner Orifice - NaturalGas See Orifice Selection Chart
34 Burner Orifice - LP See Orifice SelectionChart

Number of Orifices (4) (5) (6) (7) (8)

No. Notes

40 Stk Gas Valve - Natural Gas 60-102787-01

40 Stk,2 Gas Valve- LP See Note 2
41a Stk Integrated Furnace Control Board (IFC) 62-103565-01
41b Stk Variable Speed Inducer Control Board (ICB) 62-103578-01

wh3

wh5

43 Stk Flame Sensor 62-23543-01

Stk Hot Surface Ignitor(HSI) 62-103541-01
Stk LP ConversionKit - U.S./Canadian Models FP-27

BLOWER DESIGNATION
VARIATIONS
AIRFLOW
FUEL DESIGNATION

HEAT EXCHANGER, BURNER / MANIFOLD

MODEL
GAS CODE

GAS CONTROLS

Wiring Harness - 21 pin to (15pin, 5 pin, 5 pin and 4 pin connectors)

- IFC toTwist-Lock
Wire Harness - 21 pin to(2pin, 4 pin, 5 pin connectors and 8 quick
connects) -Twist-LockWiring to Burner Compartment

RGFG-

06E/06N

M
C
K
S

AE-61913-02

(1)

AE-67863-01

(3)

RGFG-

HU

45-103621-01

45-103620-01

RGFG-

07E/07N

M
C
K
S

AE-61913-02

(2)

AE-67863-01

(4)

RGFG-

09E/09N

Z
C
M
S

AE-61913-02

(2)

AE-67863-01

(5)

RGFG-

10E/10N

Z
C
M
S

AE-61913-02

(2)

AE-67863-01

(6)

RGFG-

12E/12N

AE-61913-02

AE-67863-01

R
C
M
S

(3)

(7)

Page 7 of 12

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92-42800-RGFG

CAUTION: Selection ofthe correct Natural Gas Orifice requires the following information for thespecific installation:

1) Altitude in of the installation (ft.).

2) Average energy content of the Natural Gasfuel from the local supplier (BTU/cu. ft.).
For detailed information and instructions for Orifice selection, see the Gas Furnace LPConversion Kit Index 92-21519-59 and thelatest edition of the
National Fuel Gas Code Handbook, or the National Standard of Canada, Natural Gas andPropane Installation Code, CAN B149.1.
CAUTION:This information is provided for replacement purposes only. Conversion for operation at High Altitude must be doneusing the kit specified
on the product specification sheet for the unit.

NOTE:This Orifice sizing chart is based on 15,000 BTU/HR per burner.
NOTE: Factory installed orifices are calculated andsized based on a Natural Gas heating value of 1075 BTU/cu. ft.and an elevation of 0 - 2000ft.
Elevation (ft.)

EnergyValue

(BTU/cu. ft.)

850 62-22175-47 62-22175-48 62-22175-48 62-22175-49 62-22175-49 62-22175-49 62-22175-50 62-22175-50
900 62-22175-48 62-22175-49 62-22175-49 62-22175-49 62-22175-50 62-22175-50 62-22175-50 62-22175-51

975 62-22175-49 62-22175-50 62-22175-50 62-22175-50 62-22175-51 62-22175-51 62-22175-51 62-22175-52
1075 62-22175-50 62-22175-51 62-22175-51 62-22175-51 62-22175-51 62-22175-52 62-22175-52 62-22175-52
1170 62-22175-51 62-22175-51 62-22175-52 62-22175-52 62-22175-52 62-22175-53 62-22175-53 62-22175-53

CAUTION: Selection ofthe correct LP Orifice requires the altitude of the specific installation (ft.).
For detailed information and instructions for Orifice selection, see the Gas Furnace LPConversion Kit Index 92-21519-59 and thelatest edition of the
National Fuel Gas Code Handbook (NFG), or the National Standard of Canada, Natural Gasand Propane Installation Code, CAN B149.1.
CAUTION:This information is provided for replacement purposes only. Conversion to LP or for operation at High Altitude shouldbe done using the
kit(s) specified on the product specification sheet for theunit.

NOTE:This Orifice sizing chart is based on 15,000 BTU/HR per burner. Also, the chart is developed usingthe specified pressure setting of 10 in. water column
instead of the 11.0 inwater column used by the NFG and CANB149.1.
NOTE: Orifices supplied inthe LP Conversion Kit are calculated andsized based on an altitude of 0 - 2000ft.

Elevation (ft.) Orifice

0 to 2000 ft. 62-22175-91
2001 to 3000 62-22175-91
3001 to 4000 62-22175-90
4001 to 5000 62-22175-58
5001 to 6000 62-22175-59
6001 to 7000 62-22175-60
7001 to 8000 62-22175-62
8001 to 9000 62-22175-63
9001 to 1000 62-22175-64

0 - 1999 2000 - 2999 3000 - 3999 4000 - 4999 5000 - 5999 6000 - 6999 7000 - 7999 8000 - 8999

90% GAS FURNACE - ORIFICE SELECTION CHART - NATURAL GAS

90% GAS FURNACE - ORIFICE SELECTION CHART - LP

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Exploded View

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Blower Assembly

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Burner Assembly

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92-42800-RGFG

NOTES

Stk It is recommended that stock be maintained for this part.

N/A Not Applicable

1 MRLC - Manual Reset Limit Control
2 Order Gas Valve for Natural Gas along with LP Conversion Kit
3 Jacket is not available for replacement.
4 Replacement of Power Factor Choke is optional on units with 1/2 hp, X-13 and ECM, motors produced before F1712.

After approximate date code F1712, production units will be supplied with a Jumper Wire Assembly (45-104318-01)
in lieu of a Power Factor Choke. This Jumper Wire Assembly can be retrofitted to units built before Date Code
F1712.

5 Both Genteq ECM 3.0 and U.S. Motors PerfectSpeed motors were installed in production.The motor shown will

replace either manufacturer. However, if only the module is being replaced, the manufacturer of the original motor
must be determined before selecting a replacement module.

DISCLAIMER: This document is intended to provide general replacement parts information to aid qualified
service personnel in the repair of these models. The complete Model and Serial Number of the unit under repair
should be specified when selecting and ordering replacement parts. Specifications and illustrations are subject
to change without notice. Document 92-42800-RGFG supersedes all previous parts lists for these models. See
http://www.rheempartslists.net/92-42800-RGFG for the latest revision of this document. The manufacturer
assumes no obligation for errors or omissions. Service personnel must verify the proper and safe operation of
equipment after the replacement of any original components.

P.O. Box 17010

Fort Smith, AR 72917-7010