Rheem RGEDZT, RGEDZS, RGEDZR User Manual

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WARNING
If the information in this manual is not followed ex­actly, a fire or explosion may result, causing prop­erty damage, personal injury or loss of life.
WARNING
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result
in serious injury, death or property damage.
— Do not store or use gasoline or other flammable
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your
• Immediately call your gas supplier from a neigh­bors phone. Follow the gas suppliers instructions.
• If you cannot reach your gas supplier, call the fire department.
• Do not return to your home until authorized by the gas supplier or fire department.
— DO NOT RELY ON SMELL ALONE TO DETECT LEAKS.
DUE TO VARIOUS FACTORS, YOU MAY NOT BE ABLE TO SMELL FUEL GASES.
• U.L. and/or C.S.A. recogniz bon monoxide) detectors are recommended in all applications, and their installation should be in ac­cordance with the manufacturers recommenda­tions and/or local laws, rules, regulations, or customs.
— Improper installation, adjustment, alteration, service
or maintenance can cause injury, property damage or death. Refer to this manual. Installation and service must be performed b agency or the gas supplier. In the commonwealth of Massachusetts, installation must be performed by a li­censed plumber or gas filter for appropriate fuel.
building.
ed fuel gas and CO (car-
y a qualified installer, service
WARNING
PROPOSITION 65: THIS FURNACE CONTAINS FIBERGLASS INSULATION. RESPIRABLE PARTI­CLES OF FIBERGLASS ARE KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER. EX­HAUST GAS FROM THIS FURNACE CONTAINS CHEMICALS, INCLUDING CARBON MONOXIDE, KNOWN TO THE STATE OF CALIFOR NIA TO CAUSE BIRTH DEFECTS OR OTHER REPRODUC­TIVE HARM.
DO NOT DESTROY. PLEASE READ CAREFULLY AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
SUPERSEDES 92-106167-01-00
ISO 9001:2015
92-106167-01-01
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IMPROPER INSTALLA TION, ADJUST­MENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROP­ERTY DAMAGE, PERSONAL INJURY OR DEATH. FOR ASSISTANCE OR ADDITIONAL INFORMATION CON­SULT A QUALIFIED INSTALLER, SERVICE AGENCY OR THE GAS SUPPLIER.
Should the gas supply fail to shut
8. off or if overheating occurs, shut off the gas valve to the furnace before shutting off the electrical supply.
DUCT LEAKS CAN CREATE AN UNBAL­ANCED SYSTEM AND DRAW POLLUT­ANTS SUCH AS DIRT, DUST, FUMES AND ODORS INTO THE HOME CAUSING PROPERTY DAMAGE. FUMES AND ODORS FROM TOXIC, VOLATILE OR FLAMMABLE CHEMICALS, AS WELL AS AUTOMOBILE EXHAUST AND CARBON MONOXIDE (CO), CAN BE DRAWN INTO THE LIVING SPACE THROUGH LEAKING DUCTS AND UNBALANCED DUCT SYSTEMS CAUSING PERSONAL INJURY OR DEATH.
IF AIR-MOVING EQUIPMENT OR DUCTWORK IS LOCATED IN SPACES CONTAINING FUEL BURNING APPLI­ANCES SUCH AS WATER HEATERS OR BOILERS, ALL JOINTS, SEAMS, AND OPENINGS IN THE EQUIPMENT AND DUCT MUST ALSO BE SEALED TO PREVENT DEPRESSURIZATION OF THE SPACE AND POSSIBLE MIGRATION OF COMBUSTION BYPRODUCTS INCLUD­ING CARBON MONOXIDE INTO THE LIVING SPACE.
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NOTICE
IMPROPER INSTALLATION, OR INSTALLATION NOT MADE IN ACCOR­DANCE WITH THE CSA INTERNATION­AL (CSA) CERTIFICATION OR THESE INSTRUCTIONS, CAN RESULT IN UNSATISFACTORY OPERATION AND/OR DANGEROUS CONDITIONS AND ARE NOT COVERED BY THE UNIT WARRANTY.
IMPORTANT INFORMATION ABOUT EFFICIENCY AND INDOOR AIR QUALITY
Central cooling and heating equipment is only as efficient as the duct system that carries the cooled or heated air. To maintain efficiency, comfort and good indoor air quality, it is important to have the proper balance between the air being supplied to each room and the air returning to the cooling and heating equipment.
Proper balance and sealing of the duct system improves the efficiency of the heating and air conditioning system and improves the indoor air quality of the occupied space by reducing the amount of airborne pollutants that enter occuplied spaces from spaces where the ductwork and / or equipment is located. The manufacturer and the U.S. Environ-
mental Protection Agency’s Energy Star
Program recommend that central duct systems be checked by a qualified contractor for proper balance and sealing.
NOTE: The time delays vary depending on how the wires are connected.
a preselected time of
a preselected time.
a preselected time to extract
CARBON MONOXIDE (CO) IS A COLOR­LESS, ODORLESS, POISONOUS GAS THAT CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. CARBON MONOX­IDE CAN BE PRODUCED BY ANY FUEL-BURNING DEVICE.
CARBON MONOXIDE FROM ANY FUEL BURNING DEVICES CAN BE INADVER­TENTLY DRAWN INTO AND DISTRIBUT­ED THROUGH THE LIVING SPACE BY THE NORMAL OPERATION OF THE CENTRAL HEATING / AIR CONDITION­ING SYSTEM.
APPLIANCES AND FUEL BURNING DEVICES MUST BE INSTALLED, OPER­ATED AND MAINT AINED IN ACCOR-
DANCE WITH THE MANUFACTURER’S
INSTRUCTIONS. EVEN WITH DOORS AND WINDOWS OR
VENTS OPEN, CARBON MONOXIDE CAN BUILD UP AND SEEP INTO THE LIVING SPACE THROUGH CRACKS AND OPENINGS IN THE STRUCTURE. TOXIC FUMES, INCLUDING CARBON MONOXIDE, CAN ALSO BE DRAWN INTO THE LIVING SPACE THROUGH OPENINGS AND SEAMS IN THE CENTRAL HEATING AND AIR CONDI­TIONING EQUIPMENT AND / OR DUCTWORK.
FOR THESE REASONS, THE U.S. CONSUMER PRODUCT SAFETY COM­MISSION (CPSC) RECOMMENDS THAT EVERY HOME HAVE AT LEAST ONE CARBON MONOXIDE ALARM INSTALLED IN THE HALLWAY NEAR THE BEDROOMS IN EACH SEPARATE SLEEPING AREA OF THE HOME. CARBON MONOXIDE ALARMS SHOULD BE CERTIFIED TO THE REQUIREMENTS OF THE MOST RECENT UL, IAS OR CSA STANDARD, AND SHOULD BE INSTALLED, OPERATED AND MAIN­TAINED IN ACCORDANCE WITH THE ALARM MANUFACTURER’S INSTRUC­TIONS.
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WHITE RODGERS 36H54-473
TWO STAGE GAS VALVE
Used on (-)GED Models with Fuel Code: 3A, 3B, 3C
Use only your hand to move the gas control switch. Never use tools. If the switch will not move by hand, don’t try to repair it; call a qualified service technician. Force or attempted repair may result in a fire or explosion.
HONEYWELL VR8305Q
TWO STAGE GAS VALVE
ST-A1273-36-00
Used on (-)GED Models with Fuel Code: 3D, 3E, 3F
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NORMAL FURNACE OPERATING SEQUENCE
This unit is equipped with a two stage integrated direct spark ignition control.
NORMAL HEAT MODE
A. Call For First Stage (low fire) Only:
1. Zone thermostat contacts close, a call for first stage (low fire) heat is initiated.
2. Control runs self check.
3. Control checks the high-limit switch for normally closed contacts, the pressure switch for normally open contacts, and all flame rollout switches for continuity.
4. Control energizes the inducer.
5. Control checks the low-fire pressure switch for closure.
6. If the pressure switch is closed, the control starts a 30 second prepurge. If the pressure switch is still open after 180 seconds, the inducer will be energized until closure.
7. After prepurge timeout, control initiates spark for 2 seconds minimum, 7 second maximum ignition trial, initiates 45 second, second stage (high fire) warm up timing.
8. Control detects flame, de-energizes spark and initiates 45 s econd delay on blower timing.
9. After a fixed 45 s econds indoor blower delay on, t the indoor blower.
10. After the 45 second s econd stage warmup period control checks thermostat input. If only W1 is called for, W2 is de-energized.
11. Control enters normal operating loop where all inputs are continuously checked.
B. Call For Second Stage, After First
Stage Established; Starting from A.11:
1. If a call for second stage (high fire) is initiated after a call f or f irst stage heat is established, the control assures the pressure switch is closed and energizes the second stage of the gas valve.
2. Control enters normal operating loop where all inputs are continuously checked.
C. Second Stage Satisfied; First Stage
Still Called For; Starting From B.2:
1. Once the call for second stage is satisfied, the control reduces the gas valve to first stage.
2. Control enters normal operating loop where all inputs are continuously checked.
D. First Stage Satisfied:
1. Zone thermostat is satisfied.
2. Control de-energizes gas valve.
3. Control senses loss of flame.
4. Control initiates 5 second inducer postpurge and 90 second indoor blower delay off.
5. Control de-energizes inducer blower.
6. Control de-energizes indoor blower.
7. Control in the stand by mode with solid red LED.
he control energizes
E. First Stage and Second Stage Called
Simultaneously:
1. Zone thermostat contacts close, a call for first stage (low fire) and second stage (high fire) heat is initiated.
2. Control runs self check.
3. Control checks the limit switch for normally closed contacts, the switch for normally open contacts, and t he flame rollout switch for continuity.
4. Control energizes the inducer.
5. Control checks the pressure switch for closure.
6. If the pressure switch is closed, the control starts a 30 second prepurge. If the switch is still open after 180 seconds, the inducer will be energized until closure.
7. After prepurge timeout, control initiates spark for 2 seconds minimum, 7 second maximum ignition trial, and initiates 45 second s econd stage warm up timing.
8. Control detects flame, de-energizes spark and starts a 45 second indoor blower delay on timing.
9. After a fixed 45 s econds indoor blower delay on indoor blower.
10. After the 45 seconds second stage warmup period control checks the thermostat input. If W1 and W2 is present control enters normal operating loop where all inputs are continuously checked.
F. First Stage and Second Stage
Removed Simultaneously:
1. Upon a loss of W1 and W2 the gas valve is de-energized.
2. Upon a loss of flame, the inducer will complete a 5 s econd postpurge and the indoor blower will complete a 90 second delay off.
3. Control in the stand by mode with solid red LED.
The integrated control is a four-ignition system.
After a total of four cycles without sensing main burner flame, the system goes into a 100% lockout mode. After one hour, the ignition control repeats the prepurge and ignition cycles for 4 tries and then go into 100% lockout mode again. It continues this sequence of cycles and lockout each hour until ignition is successful or power is interrupted. During the lockout mode, neither the ignitor or gas valve will be energized until the system is reset by turning the thermostat to the “OFF” position or interrupting t he electrical power to the induced draft blower and main burner will shut off when t he t hermostat is satisfied.
The circulating air blower will start and run on the heating speed if the thermostat fan switch is in the “ON” position.
, the control energizes the
unit for 3 seconds or longer. The
All integrated furnace c ontrols come standard with a 7 s egment diagnostic display. During standby mode with no f ault codes present, the display will read “0” (zero). During normal thermostat heating, cooling or continuous fan operations a letter will be displayed to describe t he mode of operation outlined in the “Installation and Operating Manual” normal operation codes.
OPERATING INSTRUCTIONS
This appliance is equipped with integrated furnace control. This device lights the main burners each time the room thermostat (closes) calls for heat. See operating instructions on the back of the furnace/controls access panel.
!
WARNING
DO NOT ATTEMPT TO MANUALLY LIGHT THIS FURNACE WITH A MATCH OR ANY OPEN FLAME. ATTEMPTING TO DO SO CAN CAUSE AN EXPLOSION OR FIRE RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
TO START THE FURNACE
1. Set the thermostat to its lowest setting.
2. Turn off all electric power to the applianc
3. This appliance does not have a pilot. It is equipped with an ignition device which automatically lights the burner. Do not
4. Remove control door.
5. Move control switch/knob on the gas valve to the “OFF” position.
6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow B in the safety information on the Operating Instructions located on the back of the controls/access panel.
If you don’t smell gas, go to the next
step.
7. Move the gas control switch/knob on the gas valve from “OFF” position to “ON” position. Operate this appliance with the gas control switch/knob on the gas valve in the “ON” position only.
8. Replace the control door.
9. Turn on all electric power to the appliance.
10. Set the thermostat to the desired setting.
11. If the appliance will not operate, follow the instructions below on how to shut down the furnace.
e.
try to light the burner by hand.
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!
WARNING
THE SPARK IGNITOR AND IGNITION LEAD FROM THE IGNITION CONTROL ARE HIGH VOLTAGE. KEEP HANDS OR TOOLS AWAY TO PREVENT ELECTRICAL SHOCK. SHUT OFF ELECTRICAL POWER BEFORE SERVICING ANY OF THE CONTROLS. FAILURE TO ADHERE TO THIS WARNING CAN RESULT IN PERSONAL INJURY OR DEATH.
The initial start-up on a new installation may require the control system to be energized for some time until air has bled through the system and fuel gas is available at the burners.
TO SHUT DOWN FURNACE
1. Set the thermostat to the lowest setting.
2. Turn off all electric power to the appliance if service is to be performed.
3. Remove control door.
4. Move control switch/knob on the gas valve to the “OFF” position.
5. Replace control door.
!
WARNING
SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, SHUT OFF THE MANUAL GAS VALVE TO THE APPLIANCE BEFORE SHUTTING OFF THE ELECTRICAL SUPPLY. FAILURE TO DO SO CAN RESULT IN AN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE, SEVERE PERSONAL INJURY OR DEATH!
BURNERS
Burners for these units have been designed so that field adjustment is not required. Burners are tray-mounted and accessible for easy cleaning when required.
MANUAL RESET OVERTEMPERATURE CONTROL
Two manual reset overtemperature controls are located on the burner shield. These devices senses blockage in the heat exchanger or insufficient combustion air. This shuts off the main burners if excessive temperatures occur in the burner compartment.
Operation of this control indicates an abnormal condition. Therefore, the unit should be examined by a qualified installer, service agency, or the gas supplier before being placed back into operation.
!
WARNING
DO NOT ATTEMPT TO DEFEAT THIS IMPORTANT SAFETY DEVICE. DO NOT RESET THE OVERTEMPERATURE CONTROL WITHOUT TAKING CORRECTIVE ACTION TO ASSURE THAT AN ADEQUATE SUPPLY OF COMBUSTION AIR IS MAINTAINED UNDER ALL CONDITIONS OF OPERATION AND THAT NO HEAT EXCHANGER TUBES ARE BLOCKE REPLACE THIS CONTROL ONLY WITH THE IDENTICAL REPLACEMENT PART. FAILURE TO ADHERE TO THIS WARNING CAN RESULT IN PERSONAL INJURY OR DEATH.
D OR PERFORATED.
PRESSURE SWITCH
This furnace has two pressure switches for sensing a blocked exhaust or a failed induced draft blower. They are normally open and close when the induced draft blower starts, indicating air flow through t he combustion chamber.
LIMIT CONTROL
The supply air high temperature limit cut-off is set at the factory and cannot be adjusted. It is calibrated to prevent the air temperature leaving the furnace from exceeding the maximum outlet air temperature.
!
WARNING
DO NOT JUMPER THIS DEVICE! DOING SO CAN CAUSE A FIRE OR EXPLOSION RESULTING IN PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
IMPORTANT: Replace this control only
with the identical replacement part.
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CAN RESULT IN BODILY INJURY, SEVERE ELECTRICAL SHOCK, OR DEATH.
Filter quantity: 4 Filter size: 2” × 20” × 20”
CM 1217
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