4SERIES11CONTROL ZR = No VFD (Tier 3, Classic) A = Non-Communicating (Non-DDC) ZS = Clear Control (Tier 2, Classic Plus)B = Comfort Alert/Phase Monitor (Non-DDC) ZT =VFD (Tier 1, Prestige)C = Clear Control (DDC) D = Clear Control/Comfort Alert (DDC)
5090 = 90,00012MINOR SERIES
102 = 102,000A = First Design120 = 120,000150 = 150,00013 OPTION CODES * = _ _ _6 MAJOR DESIGNVARIATIONS A = First Design
7ELECTRICAL DESIGNATION C = 208-230/3/60 D = 460/3/50N = 380-415/3/50 V = 380/3/60Y = 575/3/60
8 DRIVE PACKAGE A = Belt, Low StaticB = Belt, Medium Static C = Belt, High StaticF = Belt, VFD Low Static G = Belt, VFD Medium StaticH = Belt, VFD High Static
F48179999 (1)(2)(3)(4)
(1) PLANTCODE(2) WEEK(DATE CODE)(3) YEAR (4) PRODUCTION NUMBER Note: For Compressor Identification Number, see Compressor Code on Rating Plate
COOLING CAPACITY
(BTU/HR)
For Gas Code, see Control System Gas Code on Rating
Plate
WIRING HARNESSES:Wiring Harness - Fan Motor #1See FanGroup
Wiring Harness - Fan Motor #2See FanGroup
Plug Harness - CompressorSee Compressor Group
Plug Harness - Compressor, Low VoltageSee Compressor Group
Bypass Plug - Economizer (12 Pin Plug)45-61997-5545-61997-5545-61997-55Jumper - 7 Pin Connector (Unit Configuration)45-42522-9745-42522-9745-42522-97Wiring Harness - (14 pin from P6 on RTU-C to HPC, OAT, LPC, FS)45-42522-12745-42522-12745-42522-127Wiring Harness - (8 pin plug from P5 on RTU-C to sensors: RAT, FPS, CFS, DAT) 45-42522-12845-42522-12845-42522-128Wiring Harness - Economizer (9 pin plug from P4 on RTU-C to PL22, ELM)45-42522-12945-42522-12945-42522-129Bypass Plug - Comfort Alert (5 Pin Plug)45-42522-13045-42522-13045-42522-130Wiring Harness - IFC Communication (4 pin from IFC to 4 pin on RTU-C)45-42522-13145-42522-13145-42522-131
Wiring Harness - 8 Pin Plug to Blower Contactor45-42522-13345-42522-13345-42522-133
Wiring Harness - VFD Communication (4 pin from RTU-C to VFD)45-42522-13745-42522-13745-42522-137Wiring Harness - Reheat (from 12 pin on RTU-C to 8 connectors & sensor)45-42522-13845-42522-13845-42522-138Wiring Harness - Outdoor FanSee FanGroup
Wiring Harness - 4 Pin Plug to Blower Contactor45-42522-14245-42522-14245-42522-142Wiring Harness - 4 Pin Plug to Indoor Blower Motor (IBM)45-42522-14345-42522-14345-42522-143
Wiring Harness - VFD Input Harness (4 pin plug to 4 connectors on VFD board)45-42522-14645-42522-14645-42522-146Bypass Plug - Freeze Stat Jumper (2 Pin Plug)45-42522-15145-42522-15145-42522-151Wiring Harness - Economizer (15 Pin on IFC to Mass Air Sensor, Economizer)45-102706-2945-102706-2945-102706-29Wiring Harness - (Low Ambient Control to Fan Motor Harnesses)45-106065-0245-106065-0245-106065-02
TECHNICALVARIATION
COOLING CAPACITY/MAJOR SERIES
ELECTRICAL DESIGNATION
ELECTRIC GROUP
Wiring Harness - 7 Pin Plug to High Pressure Control, Low Ambient Control,
Compressor Contactor,Freeze Sensor
Wiring Harness - From 9 pin & 8 pin on Board to NPC, MRLC, MLC and Gas
Controls
Wiring Harness - VFD Harness (from compressor contactor (CC1) to IBM Input
Harness)
Wiring Harness - VFD Output to Motor Harness (4 pin plug to 4 connectors on
IBM)
RGED
ZR/ZS/ZT
090A
C
AE-50892-01
(2)
45-42522-13245-42522-13245-42522-132
45-42522-13545-42522-13545-42522-135
45-42522-14445-42522-14445-42522-144
45-42522-14545-42522-14545-42522-145
RGED
ZR/ZS/ZT
102A
C
AE-50892-01
(2)
RGED
ZR/ZS/ZT
120A
C
AE-50892-01
(2)
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MODEL
No. Notes
39aHigh Pressure ControlSee Coil Group
39bLow Pressure ControlSee Coil Group
63a Stk Sensor Assembly - (Clogged Drain)AS-106025-01 AS-106025-01 AS-106025-01
63b Stk Pressure Switch Assembly - (Clogged Filter), for DDC models42-103320-2842-103320-2842-103320-28
Wiring Harness - IFC Communication (4 pin from IFC to 4 pin on RTU-C)45-42522-13145-42522-13145-42522-131
Wiring Harness - 8 Pin Plug to Blower Contactor45-42522-13345-42522-13345-42522-133
Wiring Harness - VFD Communication (4 pin from RTU-C to VFD)45-42522-13745-42522-13745-42522-137
Wiring Harness - Reheat (from 12 pin on RTU-C to 8 connectors & sensor)45-42522-13845-42522-13845-42522-138
Wiring Harness - Outdoor FanSee FanGroup
Wiring Harness - 4 Pin Plug to Blower Contactor45-42522-14245-42522-14245-42522-142
Wiring Harness - 4 Pin Plug to Indoor Blower Motor (IBM)45-42522-14345-42522-14345-42522-143
Wiring Harness - VFD Input Harness (4 pin plug to 4 connectors on VFD board)45-42522-14645-42522-14645-42522-146
Bypass Plug - Freeze Stat Jumper (2 Pin Plug)45-42522-15145-42522-15145-42522-151
Wiring Harness - Economizer (15 Pin on IFC to Mass Air Sensor, Economizer)45-102706-2945-102706-2945-102706-29
Wiring Harness - (Low Ambient Control to Fan Motor Harnesses)45-106065-0245-106065-0245-106065-02
TECHNICALVARIATION
COOLING CAPACITY/MAJOR SERIES
ELECTRICAL DESIGNATION
ELECTRIC GROUP
Wiring Harness - 7 Pin Plug to High Pressure Control, Low Ambient Control,
Compressor Contactor,Freeze Sensor
Wiring Harness - From 9 pin & 8 pin on Board to NPC, MRLC, MLC and Gas
Controls
Wiring Harness - VFD Harness (from compressor contactor (CC1) to IBM Input
Harness)
Wiring Harness - VFD Output to Motor Harness (4 pin plug to 4 connectors on
IBM)
RGED
ZR/ZS/ZT
090A
D
AE-50892-01
(2)
45-42522-13245-42522-13245-42522-132
45-42522-13545-42522-13545-42522-135
45-42522-14445-42522-14445-42522-144
45-42522-14545-42522-14545-42522-145
RGED
ZR/ZS/ZT
102A
D
AE-50892-01
(2)
RGED
ZR/ZS/ZT
120A
D
AE-50892-01
(2)
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MODEL
No. Notes
39aHigh Pressure ControlSee Coil Group
39bLow Pressure ControlSee Coil Group
63a Stk Sensor Assembly - (Clogged Drain)AS-106025-01 AS-106025-01 AS-106025-01
63b Stk Pressure Switch Assembly - (Clogged Filter), for DDC models42-103320-2842-103320-2842-103320-28
CONTROL BOX COMPONENTS:
57 Stk Transformer - Control46-42515-0846-42515-0846-42515-08
Wiring Harness - IFC Communication (4 pin from IFC to 4 pin on RTU-C)45-42522-13145-42522-13145-42522-131
Wiring Harness - 8 Pin Plug to Blower Contactor45-42522-13345-42522-13345-42522-133
Wiring Harness - VFD Communication (4 pin from RTU-C to VFD)45-42522-13745-42522-13745-42522-137
Wiring Harness - Reheat (from 12 pin on RTU-C to 8 connectors & sensor)45-42522-13845-42522-13845-42522-138
Wiring Harness - Outdoor FanSee FanGroup
Wiring Harness - 4 Pin Plug to Blower Contactor45-42522-14245-42522-14245-42522-142
Wiring Harness - 4 Pin Plug to Indoor Blower Motor (IBM)45-42522-14345-42522-14345-42522-143
Wiring Harness - VFD Input Harness (4 pin plug to 4 connectors on VFD board)45-42522-14645-42522-14645-42522-146
Bypass Plug - Freeze Stat Jumper (2 Pin Plug)45-42522-15145-42522-15145-42522-151
Wiring Harness - Economizer (15 Pin on IFC to Mass Air Sensor, Economizer)45-102706-2945-102706-2945-102706-29
Wiring Harness - (Low Ambient Control to Fan Motor Harnesses)45-106065-0245-106065-0245-106065-02
TECHNICALVARIATION
COOLING CAPACITY/MAJOR SERIES
ELECTRICAL DESIGNATION
ELECTRIC GROUP
Wiring Harness - 7 Pin Plug to High Pressure Control, Low Ambient Control,
Compressor Contactor,Freeze Sensor
Wiring Harness - From 9 pin & 8 pin on Board to NPC, MRLC, MLC and Gas
Controls
Wiring Harness - VFD Harness (from compressor contactor (CC1) to IBM Input
Harness)
Wiring Harness - VFD Output to Motor Harness (4 pin plug to 4 connectors on
IBM)
RGED
ZR
090A
Y
AE-50892-01
(2)
45-42522-13245-42522-13245-42522-132
45-42522-13545-42522-13545-42522-135
45-42522-14445-42522-14445-42522-144
45-42522-14545-42522-14545-42522-145
RGED
ZR
102A
Y
AE-50892-01
(2)
RGED
ZR
120A
Y
AE-50892-01
(2)
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MODEL
No. Notes
52Stk Fan Motor (2)51-101774-47 51-101774-47 51-42534-24
Wiring Harness - Outdoor Fan 36 inch length45-106065-01 45-106065-01 45-106065-01
Wiring Harness - Outdoor Fan 50 inch length45-106065-03 45-106065-03 45-106065-03
53Stk Fan Blade (2)70-42572-0470-42572-0470-42572-04
60Stk Capacitor - Fan Motor (2)43-100496-12 43-100496-12 43-100496-12
No. Notes
52Stk Fan Motor (2)51-101774-48 51-101774-48 51-42534-25
Wiring Harness - Outdoor Fan 36 inch leads45-106065-01 45-106065-01 45-106065-01
Wiring Harness - Outdoor Fan 50 inch leads45-106065-03 45-106065-03 45-106065-03
53Stk Fan Blade (2)70-42572-0470-42572-0470-42572-04
60Stk Capacitor - Fan Motor (2)43-100496-04 43-100496-04 43-100496-12
No. Notes
52Stk Fan Motor (2)51-101774-49 51-101774-49 51-42534-26
Wiring Harness - Outdoor Fan 36 inch leads45-106065-01 45-106065-01 45-106065-01
Wiring Harness - Outdoor Fan 50 inch leads45-106065-03 45-106065-03 45-106065-03
53Stk Fan Blade (2)70-42572-0470-42572-0470-42572-04
60Stk Capacitor - Fan Motor (2)43-100496-04 43-100496-04 43-100496-12
TECHNICALVARIATION
COOLING CAPACITY/MAJOR SERIES
ELECTRICAL DESIGNATION
FANGROUP
MODEL
TECHNICALVARIATION
COOLING CAPACITY
ELECTRICAL DESIGNATION
FANGROUP
MODEL
TECHNICALVARIATION
COOLING CAPACITY
ELECTRICAL DESIGNATION
103aBurner Support Bracket - LeftAE-106072-01 AE-106072-01 AE-106072-01
103bBurner Support Bracket - RightAE-106071-01 AE-106071-01 AE-106071-01
104aBurner Support CenterAE-106070-01 AE-106070-01 AE-106070-01
104bBurner Bottome CoverAE-106073-02 AE-106073-01 AE-106073-01
105Stk Spark Ignitor62-23556-1262-23556-1262-23556-12
106Stk Burner
107Number of Orifices(6)(9)(9)
Square Head Plug - Burner Assembly
108Screws - Burner Assembly
109Stk ManifoldSee Gas Controls
110Gas ValveSee Gas Controls
112Stk Flame Sensor62-23543-0162-23543-0162-23543-01
113Stk Pressure Switch (located in Control Box)42-106081-0142-106081-0142-106081-01
Variable Frequency Drive - 2 Wire Control 230V 2HPRXRX-AC02Variable Frequency Drive - 2 Wire Control 230V 3HPRXRX-AC03
Variable Frequency Drive - 2 Wire Control 230V 5HPRXRX-AC05
Variable Frequency Drive - 2 Wire Control 460V 2HPRXRX-AD02
Variable Frequency Drive - 2 Wire Control 460V 3HPRXRX-AD03
Variable Frequency Drive - 2 Wire Control 460V 5HPRXRX-AD05
Variable Frequency Drive - Communicating 230V 2HPRXRX-CC02
Variable Frequency Drive - Communicating 230V 3HPRXRX-CC03
Variable Frequency Drive - Communicating 230V 5HPRXRX-CC05
Variable Frequency Drive - Communicating 460V 2HPRXRX-CD02
Variable Frequency Drive - Communicating 460V 3HPRXRX-CD03
Variable Frequency Drive - Communicating 460V 5HPRXRX-CD05
MODEL
TECHNICALVARIATION
COOLING CAPACITY/MAJOR SERIES
ACCESSORIES
MODEL
TECHNICALVARIATION
COOLING CAPACITY
ECONOMIZERS
MODEL
TECHNICALVARIATION
COOLING CAPACITY
POWER EXHAUST
MODEL
TECHNICALVARIATION
COOLING CAPACITY
SMOKE DETECTOR
MODEL
TECHNICALVARIATION
COOLING CAPACITY
FIELD INSTALLED VARIABLE FREQUENCY DRIVE KIT
RGED
ALL
ALL
RGED
ALL
ALL
RGED
ALL
ALL
RGED
ALL
ALL
RGED
ALL
ALL
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Base Assembly
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Rear Post, Bulkhead
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Burner Shroud, IDB
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Filter Rack Assembly
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Heat Exchanger Assembly
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Corner Panels
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TXV, LPC, HPC
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Drain-Pan, Sensor
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New Style Drain Sensor
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Top Panel, Grille
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Access Panels - Front, Right
Hinged Blower Panel
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Hinged Compressor Panel
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Access Panels -Back
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Hinged Coil-Filter Panel
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Control Box (1)
Control Box (2)
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Control Box DDC VFD
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Pressure Switch, Low Voltage Shield
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Blower Assembly
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Burner Assembly
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Filter Drier - HPC
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Blower Support Wrap
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VFD Mounting
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Reheat
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Reheat Coil
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NOTES
Stk It is recommended that stock be maintained for this part.
N/A Not Applicable
1 Order Gas Valve for Natural Gas along with LP Conversion Kit.
2 Order the specified LP Conversion Kit.
3 No wiring harness is available. Compressor Wiring is 'Point-to-Point'.
P.O. Box 17010
Fort Smith, AR 72917-7010
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