Rheem RGDJ User Manual

RGDJ

Parts List

14-August-2014

This parts list is current as of the above revision date.

See http://www.rheempartslists.net/92-42800-RGDJ.pdf for the current revision.

80% Gas Furnaces

Table of Contents

Model Explanation.... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . ... Page 3

Parts Numbers

Panels - Miscellaneous ... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... .... Page 4

Electrical Group . ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ... Page 5

Blower Group... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... .... Page 6

Heat Exchanger-Burner Group.... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... . Page 7

Gas Controls ... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... .... Page 8

Orifice Selection Chart.... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... .... Page 9

Drawings/Photographs

Exploded View .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... Page 10

Blower Assembly ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... .. Page 11

Heat Exchanger Assembly.... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... .... Page 12

NOX Insert Assembly after F0299. ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... Page 13

Notes/Disclaimer . ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . . Page 14

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92-42800-RGDJ

R G D J - 0 7 E A U E R 1 2 3 4 5 6 7 8 9

(1) MODEL DESIGNATION (6) VARIATIONS A = Standard Cabinet (2) G = GAS FURNACE B = Wide Cabinet

(3) D = UPFLOW (7) BLOWER DESIGNATION U = 11 x 6 DU (4) DESIGN SERIES M = 11 x 7 DU R = 11 x 10 DU (5) HEATING INPUT (BTU/HR) 05 = 50,000 (8) AIRFLOW 07 = 75,000 E = 1100 - 1300 CFM 10 = 100,000 G = 1500 - 1700 CFM 12 = 125,000 J = 1900 - 2100 CFM 15 = 150,000

(9) FUEL CODE E = Electric A = Canadian - Natural Gas N = Electric w/NOX R = U.S. - Natural Gas

E Z 5 D 7 0 7 F 0 7 9 4 0 0 0 0 1 2 3 4 5 6 7 8 9 10

(1) GAS CODE (6) MOTOR HORSEPOWER (2) LIMIT CONTROL (7) PRODUCTION LOCATION

F = Fort Smith, AR (3) BLOWER (8) WEEK (4) HEATING ELEMENT (9) YEAR (5) SPECIAL AREA REQUIREMENT (10) PRODUCTION NUMBER

MODEL NUMBER EXPLANATION

SERIAL NUMBER EXPLANATION

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92-42800-RGDJ

MODEL

No. Notes

1 Jacket AS-61690-12 AS-61690-13 AS-61690-14 2 Top Plate AE-61657-01 AE-61657-02 AE-61657-02 3 Blower/Filter Door AE-61679-01 AE-61680-01 AE-61680-01 4 Burner Door (w/o Plug Buttons) AE-61675-01 AE-61676-01 AE-61676-01

Plug Button - 1-3/16 in opening (2) 45-22980-01 45-22980-01 45-22980-01

5 Control Box (w/o components) 68-22857-01 68-22857-01 68-22857-01

Control Box Cover AE-61699-02 AE-61699-02 AE-61699-02

Silicone Tubing - Pressure Switch 79-21491-93 79-21491-93 79-21491-93 12 Integrated Furnace Control Board (IFC) See Gas Controls 13 Pressure Switch See Electrical Group 14 Door Switch - Push Button See Electrical Group 15 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group 16 Limit - Manual Reset (Burner Compartment) See Electrical Group 17 Transformer See Electrical Group 18 Capacitor - Blower Motor See Blower Group 19 Induced Draft Blower w/Gasket See Electrical Group 25 Gas Valve See Gas Controls 26 Ignitor See Gas Controls

No. Notes

1 Jacket AS-61690-13 AS-61690-15 AS-61690-16 AS-61690-16 2 Top Plate AE-61657-02 AE-61657-03 AE-61657-04 AE-61657-04 3 Blower/Filter Door AE-61680-01 AE-61681-01 AE-61682-01 AE-61682-01 4 Burner Door (w/o Plug Buttons) AE-61676-01 AE-61677-01 AE-61678-01 AE-61678-01

Plug Button - 1-3/16 in opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01

5 Control Box (w/o components) 68-22857-01 68-22857-01 68-22857-01 68-22857-01

Control Box Cover AE-61699-02 AE-61699-02 AE-61699-02 AE-61699-02

Silicone Tubing - Pressure Switch 79-21491-93 79-21491-93 79-21491-83 79-21491-83 12 Integrated Furnace Control Board (IFC) See Gas Controls 13 Pressure Switch See Electrical Group 14 Door Switch - Push Button See Electrical Group 15 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group 16 Limit - Manual Reset (Burner Compartment) See Electrical Group 17 Transformer See Electrical Group 18 Capacitor - Blower Motor See Blower Group 19 Induced Draft Blower w/Gasket See Electrical Group 25 Gas Valve See Gas Controls 26 Ignitor See Gas Controls

HEATING CAPACITY VARIATION BLOWER DESIGNATION

PANELS, MISCELLANEOUS PARTS

MODEL HEATING CAPACITY VARIATION BLOWER DESIGNATION

PANELS, MISCELLANEOUS PARTS

RGDJ-

A M

RGDJ-

A U

RGDJ-

B R

RGDJ-

A M

RGDJ-

A R

RGDJ-

A U

RGDJ-

A R

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92-42800-RGDJ

MODEL

No. Notes

Bracket (Limit - Manual Reset) AE-61600-02 AE-61600-02 AE-61600-02 12 Integrated Furnace Control Board (IFC) See Gas Controls 13 Stk PressureSwitch - Before F3598 42-23648-02 42-24064-01 42-24064-01 13 Stk PressureSwitch - After F3598 42-23648-03 42-24064-01 42-24064-01 14 Door Switch - Push Button 42-22692-01 42-22692-01 42-22692-01 15 Stk Limit- Main Limit (Heat Exchanger Panel) 47-22679-03 47-22679-01 47-22679-02 16 Stk Limit- Manual Reset (Burner Compartment) 47-22861-01 47-22861-01 47-22861-01 17 Stk Transformer w/Fuse - Before F2197 46-22863-01 46-22863-01 46-22863-01 17 Stk Transformer - After F2197 46-24124-03 46-24124-03 46-24124-03 18 Capacitor - Blower Motor See Blower Group 19 Stk InducedDraft Blower w/Gasket 70-22838-02 70-22838-02 70-22838-02

Gasket - Induced Draft Blower 68-22850-01 68-22850-01 68-22850-01

Wiring Harness - 9 pin from IFC Board to 9 pin AS-61997-03 AS-61997-03 AS-61997-03

Wiring Harness - 9 pin to 8 terminals AS-61998-24 AS-61998-24 AS-61998-24

Wiring Harness - 6 pin from IFC Board to 4 pin AS-61997-30 AS-61997-30 AS-61997-30

Wiring Harness - 4 pin to 2 pin and 2 terminals AS-61998-03 AS-61998-03 AS-61998-03

No. Notes

Bracket (Limit - Manual Reset) AE-61600-02 AE-61600-02 AE-61600-02 AE-61600-02 12 Integrated Furnace Control Board (IFC) See Gas Controls 13 Stk PressureSwitch 42-24064-01 42-24064-01 42-24064-02 42-24064-02 14 Door Switch - Push Button 42-22692-01 42-22692-01 42-22692-01 42-22692-01 15 Stk Limit- Main Limit (Heat Exchanger Panel) 47-22679-02 47-22679-02 47-22679-03 47-22679-03 16 Stk Limit- Manual Reset (Burner Compartment) 47-22861-01 47-22861-01 47-22861-01 47-22861-01 17 Stk Transformer w/Fuse - Before F2197 46-22863-01 46-22863-01 46-22863-01 46-22863-01 17 Stk Transformer - After F2197 46-24124-03 46-24124-03 46-24124-03 46-24124-03 18 Capacitor - Blower Motor See Blower Group 19 Stk InducedDraft Blower w/Gasket 70-22838-02 70-22838-02 70-22838-02 70-22838-02

Gasket - Induced Draft Blower 68-22850-01 68-22850-01 68-22850-01 68-22850-01

Wiring Harness - 9 pin from IFC Board to 9 pin AS-61997-03 AS-61997-03 AS-61997-03 AS-61997-03

Wiring Harness - 9 pin to 8 terminals AS-61998-24 AS-61998-24 AS-61998-24 AS-61998-24

Wiring Harness - 6 pin from IFC Board to 4 pin AS-61997-30 AS-61997-30 AS-61997-30 AS-61997-30

Wiring Harness - 4 pin to 2 pin and 2 terminals AS-61998-03 AS-61998-03 AS-61998-03 AS-61998-03

HEATING CAPACITY VARIATION BLOWER DESIGNATION

ELECTRICAL GROUP

MODEL HEATING CAPACITY VARIATION BLOWER DESIGNATION

ELECTRICAL GROUP

RGDJ-

A M

RGDJ-

A U

RGDJ-

B R

RGDJ-

A M

RGDJ-

A R

RGDJ-

A U

RGDJ-

A R

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