Rheem RGDJ User Manual

RGDJ

Parts List

14-August-2014

This parts list is current as of the above revision date.

See http://www.rheempartslists.net/92-42800-RGDJ.pdf for the current revision.

80% Gas Furnaces

Table of Contents

Model Explanation.... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . ... Page 3

Parts Numbers

Panels - Miscellaneous ... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... .... Page 4

Electrical Group . ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ... Page 5

Blower Group... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... .... Page 6

Heat Exchanger-Burner Group.... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... . Page 7

Gas Controls ... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... .... Page 8

Orifice Selection Chart.... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... .... Page 9

Drawings/Photographs

Exploded View .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... Page 10

Blower Assembly ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... ..... ..... .. Page 11

Heat Exchanger Assembly.... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... .... Page 12

NOX Insert Assembly after F0299. ..... ..... ..... ..... .... . .... . .... ..... ..... ..... ..... ..... .... . .... . .... ..... Page 13

Notes/Disclaimer . ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... .... . .... . .... . .... ..... ..... ..... ..... ..... .... . .... . . Page 14

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R G D J - 0 7 E A U E R
1 2 3 4 5 6 7 8 9

(1) MODEL DESIGNATION (6) VARIATIONS
A = Standard Cabinet
(2) G = GAS FURNACE B = Wide Cabinet

(3) D = UPFLOW (7) BLOWER DESIGNATION
U = 11 x 6 DU
(4) DESIGN SERIES M = 11 x 7 DU
R = 11 x 10 DU
(5) HEATING INPUT (BTU/HR)
05 = 50,000 (8) AIRFLOW
07 = 75,000 E = 1100 - 1300 CFM
10 = 100,000 G = 1500 - 1700 CFM
12 = 125,000 J = 1900 - 2100 CFM
15 = 150,000

(9) FUEL CODE
E = Electric A = Canadian - Natural Gas
N = Electric w/NOX R = U.S. - Natural Gas

E Z 5 D 7 0 7 F 0 7 9 4 0 0 0 0
1 2 3 4 5 6 7 8 9 10

(1) GAS CODE (6) MOTOR HORSEPOWER
(2) LIMIT CONTROL (7) PRODUCTION LOCATION

F = Fort Smith, AR
(3) BLOWER
(8) WEEK
(4) HEATING ELEMENT
(9) YEAR
(5) SPECIAL AREA REQUIREMENT
(10) PRODUCTION NUMBER

MODEL NUMBER EXPLANATION

SERIAL NUMBER EXPLANATION

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MODEL

No. Notes

1 Jacket AS-61690-12 AS-61690-13 AS-61690-14
2 Top Plate AE-61657-01 AE-61657-02 AE-61657-02
3 Blower/Filter Door AE-61679-01 AE-61680-01 AE-61680-01
4 Burner Door (w/o Plug Buttons) AE-61675-01 AE-61676-01 AE-61676-01

Plug Button - 1-3/16 in opening (2) 45-22980-01 45-22980-01 45-22980-01

5 Control Box (w/o components) 68-22857-01 68-22857-01 68-22857-01

Control Box Cover AE-61699-02 AE-61699-02 AE-61699-02

Silicone Tubing - Pressure Switch 79-21491-93 79-21491-93 79-21491-93
12 Integrated Furnace Control Board (IFC) See Gas Controls
13 Pressure Switch See Electrical Group
14 Door Switch - Push Button See Electrical Group
15 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group
16 Limit - Manual Reset (Burner Compartment) See Electrical Group
17 Transformer See Electrical Group
18 Capacitor - Blower Motor See Blower Group
19 Induced Draft Blower w/Gasket See Electrical Group
25 Gas Valve See Gas Controls
26 Ignitor See Gas Controls

No. Notes

1 Jacket AS-61690-13 AS-61690-15 AS-61690-16 AS-61690-16
2 Top Plate AE-61657-02 AE-61657-03 AE-61657-04 AE-61657-04
3 Blower/Filter Door AE-61680-01 AE-61681-01 AE-61682-01 AE-61682-01
4 Burner Door (w/o Plug Buttons) AE-61676-01 AE-61677-01 AE-61678-01 AE-61678-01

Plug Button - 1-3/16 in opening (2) 45-22980-01 45-22980-01 45-22980-01 45-22980-01

5 Control Box (w/o components) 68-22857-01 68-22857-01 68-22857-01 68-22857-01

Control Box Cover AE-61699-02 AE-61699-02 AE-61699-02 AE-61699-02

Silicone Tubing - Pressure Switch 79-21491-93 79-21491-93 79-21491-83 79-21491-83
12 Integrated Furnace Control Board (IFC) See Gas Controls
13 Pressure Switch See Electrical Group
14 Door Switch - Push Button See Electrical Group
15 Limit - Main Limit (Heat Exchanger Panel) See Electrical Group
16 Limit - Manual Reset (Burner Compartment) See Electrical Group
17 Transformer See Electrical Group
18 Capacitor - Blower Motor See Blower Group
19 Induced Draft Blower w/Gasket See Electrical Group
25 Gas Valve See Gas Controls
26 Ignitor See Gas Controls

HEATING CAPACITY
VARIATION
BLOWER DESIGNATION

PANELS, MISCELLANEOUS PARTS

MODEL
HEATING CAPACITY
VARIATION
BLOWER DESIGNATION

PANELS, MISCELLANEOUS PARTS

RGDJ-

10

A
M

RGDJ-

05

A
U

RGDJ-

10

B
R

RGDJ-

07

A
M

RGDJ-

12

A
R

RGDJ-

07

A
U

RGDJ-

15

A
R

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MODEL

No. Notes

Bracket (Limit - Manual Reset) AE-61600-02 AE-61600-02 AE-61600-02
12 Integrated Furnace Control Board (IFC) See Gas Controls
13 Stk PressureSwitch - Before F3598 42-23648-02 42-24064-01 42-24064-01
13 Stk PressureSwitch - After F3598 42-23648-03 42-24064-01 42-24064-01
14 Door Switch - Push Button 42-22692-01 42-22692-01 42-22692-01
15 Stk Limit- Main Limit (Heat Exchanger Panel) 47-22679-03 47-22679-01 47-22679-02
16 Stk Limit- Manual Reset (Burner Compartment) 47-22861-01 47-22861-01 47-22861-01
17 Stk Transformer w/Fuse - Before F2197 46-22863-01 46-22863-01 46-22863-01
17 Stk Transformer - After F2197 46-24124-03 46-24124-03 46-24124-03
18 Capacitor - Blower Motor See Blower Group
19 Stk InducedDraft Blower w/Gasket 70-22838-02 70-22838-02 70-22838-02

Gasket - Induced Draft Blower 68-22850-01 68-22850-01 68-22850-01

Wiring Harness - 9 pin from IFC Board to 9 pin AS-61997-03 AS-61997-03 AS-61997-03

Wiring Harness - 9 pin to 8 terminals AS-61998-24 AS-61998-24 AS-61998-24

Wiring Harness - 6 pin from IFC Board to 4 pin AS-61997-30 AS-61997-30 AS-61997-30

Wiring Harness - 4 pin to 2 pin and 2 terminals AS-61998-03 AS-61998-03 AS-61998-03

No. Notes

Bracket (Limit - Manual Reset) AE-61600-02 AE-61600-02 AE-61600-02 AE-61600-02
12 Integrated Furnace Control Board (IFC) See Gas Controls
13 Stk PressureSwitch 42-24064-01 42-24064-01 42-24064-02 42-24064-02
14 Door Switch - Push Button 42-22692-01 42-22692-01 42-22692-01 42-22692-01
15 Stk Limit- Main Limit (Heat Exchanger Panel) 47-22679-02 47-22679-02 47-22679-03 47-22679-03
16 Stk Limit- Manual Reset (Burner Compartment) 47-22861-01 47-22861-01 47-22861-01 47-22861-01
17 Stk Transformer w/Fuse - Before F2197 46-22863-01 46-22863-01 46-22863-01 46-22863-01
17 Stk Transformer - After F2197 46-24124-03 46-24124-03 46-24124-03 46-24124-03
18 Capacitor - Blower Motor See Blower Group
19 Stk InducedDraft Blower w/Gasket 70-22838-02 70-22838-02 70-22838-02 70-22838-02

Gasket - Induced Draft Blower 68-22850-01 68-22850-01 68-22850-01 68-22850-01

Wiring Harness - 9 pin from IFC Board to 9 pin AS-61997-03 AS-61997-03 AS-61997-03 AS-61997-03

Wiring Harness - 9 pin to 8 terminals AS-61998-24 AS-61998-24 AS-61998-24 AS-61998-24

Wiring Harness - 6 pin from IFC Board to 4 pin AS-61997-30 AS-61997-30 AS-61997-30 AS-61997-30

Wiring Harness - 4 pin to 2 pin and 2 terminals AS-61998-03 AS-61998-03 AS-61998-03 AS-61998-03

HEATING CAPACITY
VARIATION
BLOWER DESIGNATION

ELECTRICAL GROUP

MODEL
HEATING CAPACITY
VARIATION
BLOWER DESIGNATION

ELECTRICAL GROUP

RGDJ-

10

A
M

RGDJ-

05

A
U

RGDJ-

10

B
R

RGDJ-

07

A
M

RGDJ-

12

A
R

RGDJ-

07

A
U

RGDJ-

15

A
R

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MODEL

No. Notes

20 Stk Blower Assembly (Includes items 18, 21-24) AS-61697-07 AS-61697-62 AS-61697-75
18 Stk Capacitor- Blower Motor 43-100509-42 43-100509-43 43-100509-42
21 Housing AS-61674-01 AS-61674-02 AS-61674-01
22 Motor Mounting Legs (4) AE-61698-02 AE-61698-02 AE-61698-02

Motor Mounting Leg Screws (8) 63-24368-01 63-24368-01 63-24368-01
23 Stk Blower Motor 51-22873-01 51-24272-01 51-22858-01
24 Stk Blower Wheel 70-22683-01 70-23111-05 70-22683-01

No. Notes

20 Stk Blower Assembly (Includes items 18, 21-24) AS-61697-76 AS-61697-72 AS-61697-72 AS-61697-72
18 Stk Capacitor- Blower Motor 43-100509-42 43-100509-43 43-100509-43 43-100509-43
21 Housing AS-61674-02 AS-61674-03 AS-61674-03 AS-61674-03
22 Motor Mounting Legs (4) AE-61698-02 AE-61698-02 AE-61698-02 AE-61698-02

Motor Mounting Leg Screws (8) 63-24368-01 63-24368-01 63-24368-01 63-24368-01
23 Stk Blower Motor 51-22858-01 51-102426-01 51-102426-01 51-102426-01
24 Stk Blower Wheel 70-22688-01 70-20602-01 70-20602-01 70-20602-01

HEATING CAPACITY
VARIATION
BLOWER DESIGNATION

BLOWER GROUP

MODEL
HEATING CAPACITY
VARIATION
BLOWER DESIGNATION

BLOWER GROUP

RGDJ-

10

A
M

RGDJ-

05

A
U

RGDJ-

10

B
R

RGDJ-

07

A
M

RGDJ-

12

A
R

RGDJ-

07

A
U

RGDJ-

15

A
R

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MODEL

No. Notes

6 Stk HeatExchanger Assembly w/Insulation AS-61579-01 AS-61579-02 AS-61579-02

Heat Exchanger Bracket (2) AE-67846-02 AE-67846-02 AE-67846-02

7 Stk BurnerTube w/Shield - Before F0597
7 Stk Burner Assembly - After F0597 AS-60993-02 AS-60993-03 AS-60993-03
8 NOX Burner lnsert - Before F0299

8 NOX Insert Assembly (Cross X) - After F0299

9a NOX Burner Retainer Rod - BeforeF0299 AE-61715-01 AE-61715-02 AE-61715-02
9b NOX Insert Retainer - After F0299 AE-67872-01 AE-67872-02 AE-67872-02

Burner Support (Holds Burner between the Burner Support Brackets) AE-61577-01 AE-61577-02 AE-61577-02
10 Burner Support Bracket (2) - BeforeF0597 AE-61588-01 AE-61588-01 AE-61588-01
10 Burner Support Bracket (2) - After F0597 AE-61588-02 AE-61588-02 AE-61588-02
11 Stk Manifold (w/o Orifices) 81-23492-01 81-23492-02 81-23492-02

Burner Orifice - Natural Gas See Orifice Selection Chart

Burner Orifice - LP See Orifice Selection Chart

Number of Orifices (2) (3) (3)

No. Notes

6 Stk HeatExchanger Assembly w/Insulation AS-61579-07 AS-61579-04 AS-61579-05 AS-61579-06

Heat Exchanger Bracket (2) AE-67846-02 AE-67846-02 AE-67846-02 AE-67846-02

7 Stk BurnerTube w/Shield - Before F0597
7 Stk Burner Assembly - After F0597 AS-60993-04 AS-60993-04 AS-60993-05 AS-60993-06
8 NOX Burner lnsert - Before F0299

8 NOX Insert Assembly (Cross X) - After F0299

9a NOX Burner Retainer Rod - BeforeF0299 AE-61715-03 AE-61715-04 AE-61715-05 AE-61715-06
9b NOX Insert Retainer - After F0299 AE-67872-03 AE-67872-03 AE-67872-04 AE-67872-05

Burner Support (Holds Burner between the Burner Support Brackets) AE-61577-03 AE-61577-03 AE-61577-04 AE-61577-05
10 Burner Support Bracket (2) - BeforeF0597 AE-61588-01 AE-61588-01 AE-61588-01 AE-61588-01
10 Burner Support Bracket (2) - After F0597 AE-61588-02 AE-61588-02 AE-61588-02 AE-61588-02
11 Stk Manifold (w/o Orifices) 81-23492-03 81-23492-03 81-23492-04 81-23492-05

Burner Orifice - Natural Gas See Orifice Selection Chart

Burner Orifice - LP See Orifice Selection Chart

Number of Orifices (4) (4) (5) (6)

HEATING CAPACITY
VARIATION
BLOWER DESIGNATION

HEAT EXCHANGER, BURNER / MANIFOLD

MODEL
HEATING CAPACITY
VARIATION
BLOWER DESIGNATION

HEAT EXCHANGER, BURNER / MANIFOLD

RGDJ-

10

A
M

75-22840-02

(4)

AE-61771-01

(4)

AS-67875-01

(3)

RGDJ-

05

A
U

75-22840-02

(2)

AE-61771-01

(2)

AS-67875-01

(1)

RGDJ-

10

B
R

75-22840-02

(4)

AE-61771-01

(4)

AS-67875-01

(3)

RGDJ-

07

A
M

75-22840-02

(3)

AE-61771-01

(3)

AS-67875-01

(2)

RGDJ-

12

A
R

75-22840-02

(5)

AE-61771-01

(5)

AS-67875-01

(4)

RGDJ-

07

A
U

75-22840-02

(3)

AE-61771-01

(3)

AS-67875-01

(2)

RGDJ-

15

A
R

75-22840-02

(6)

AE-61771-01

(6)

AS-67875-01

(5)

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No. Notes

25 Stk GasValve - Natural Gas 60-22866-01
25 Stk,1 Gas Valve - LP See Note 1
12 Stk Integrated Furnace Control Board (IFC) 62-24268-01

Stk Flame Sensor 62-23543-01
26 Stk Ignitor 62-22868-02

Ignitor Bracket AE-61581-01

Ignitor Shield AE-61627-01

LP ConversionKit:

Stk U.S. Models FP-15
Stk Canadian Models FP-04

No. Notes

25 Stk GasValve - Natural Gas 60-23490-01 60-24290-01 60-24290-01
25 Stk,1 Gas Valve - LP See Note 1 See Note 1 See Note 1
12 Stk Integrated Furnace Control Board (IFC) 62-24268-01 62-24044-01 62-24084-01

Stk Flame Sensor 62-23543-01 62-23543-01 62-23543-01
26 Stk Ignitor 62-22868-02 62-22868-02 62-22868-02

Ignitor Bracket AE-61581-01 AE-61581-01 AE-61581-01

Ignitor Shield AE-61627-01 AE-61627-01 AE-61627-01

LP ConversionKit:

Stk U.S. Models FP-15 FP-15 FP-15
Stk Canadian Models FP-04 FP-04 FP-04

No. Notes

25 Stk GasValve - Natural Gas 60-24350-01
25 Stk,1 Gas Valve - LP See Note 1
12 Stk Integrated Furnace Control Board (IFC) 62-24268-01

Stk Flame Sensor 62-23543-01
26 Stk Ignitor 62-22868-02

Ignitor Bracket AE-61581-01

Ignitor Shield AE-61627-01

LP ConversionKit:

Stk U.S. Models FP-15
Stk Canadian Models FP-04

MODEL
GAS CODE
(TYPE)

GAS CONTROLS - HONEYWELL

MODEL
GAS CODE
(TYPE)

GAS CONTROLS -WHITE RODGERS

MODEL
GAS CODE
(TYPE)

GAS CONTROLS - ROBERTSHAW

RGDJ

EB

(HSI)

RGDJ

EC

(HSI)

RGDJ

EZ

(HSI)

RGDJ

EU

(HSI)

RGDJ

EV

(HSI)

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CAUTION: Selection of the correct Natural Gas Orifice requires the following information for the specific installation:

1) Altitude in of the installation (ft.).

2) Average energy content of the Natural Gas fuel from the local supplier (BTU/cu. ft.).
For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-59 and the latest edition of the
National Fuel Gas Code Handbook, or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1.
CAUTION:This information is provided for replacement purposes only. Conversion for operation at High Altitude must be done using the kit specified
on the product specification sheet for the unit.

NOTE:This Orifice sizing chart is based on 25,000 BTU/HR per burner.
NOTE: Factory installed orifices are calculated and sized based on a Natural Gas heating value of 1075 BTU/cu. ft. and an elevation of 0 - 3000 ft.
Elevation (ft.)

EnergyValue

(BTU/cu. ft.)

850 62-22175-38 62-22175-39 62-22175-40 62-22175-41 62-22175-41 62-22175-42 62-22175-42 62-22175-43
900 62-22175-40 62-22175-41 62-22175-42 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-44

975 62-22175-41 62-22175-42 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-44 62-22175-44
1075 62-22175-42 62-22175-42 62-22175-43 62-22175-43 62-22175-43 62-22175-44 62-22175-44 62-22175-45
1170 62-22175-43 62-22175-44 62-22175-44 62-22175-44 62-22175-45 62-22175-45 62-22175-46 62-22175-47

CAUTION: Selection of the correct LP Orifice requires the altitude of the specific installation (ft.).
For detailed information and instructions for Orifice selection, see the Gas Furnace LP Conversion Kit Index 92-21519-59 and the latest edition of the
National Fuel Gas Code Handbook (NFG), or the National Standard of Canada, Natural Gas and Propane Installation Code, CAN B149.1.
CAUTION:This information is provided for replacement purposes only. Conversion to LP or for operation at High Altitude should be done using the
kit(s) specified on the product specification sheet for the unit.

NOTE:This Orifice sizing chart is based on 25,000 BTU/HR per burner. Also, the chart is developed using the specified pressure setting of 10 in. water column
instead of the 11.0 in water column used by the NFG and CANB149.1.
NOTE: Orifices supplied in the LP Conversion Kit are calculated and sized based on an altitude of 0 - 4000 ft.

Elevation (ft.) Orifice

0 - 2000 62-22175-54
2001 - 3000 62-22175-54
3001 - 4000 62-22175-54
4001 - 5000 62-22175-54
5001 - 6000 62-22175-54
6001 - 7000 62-22175-54
7001 - 8000 62-22175-55
8001 - 9000 62-22175-55

9001 - 10000 62-22175-55

0 - 1999 2000 - 2999 3000 - 3999 4000 - 4999 5000 - 5999 6000 - 6999 7000 - 7999 8000 - 8999

80% GAS FURNACE - ORIFICE SELECTION CHART - NATURAL GAS

80% GAS FURNACE - ORIFICE SELECTION CHART - LP

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Exploded View

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Blower Assembly

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Heat Exchanger Assembly

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NOX Insert Assembly after F0299

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NOTES

Stk It is recommended that stock be maintained for this part.

N/A Not Applicable

1 Order Gas Valve forNatural Gas along with LP Conversion Kit.

DISCLAIMER: This document is intended to provide general replacement parts information to aid qualified
service personnel in the repair of these models. The complete Model and Serial Number of the unit under repair
should be specified when selecting and ordering replacement parts. Specifications and illustrations are subject
to change without notice. Document 92-42800-RGDJ supersedes all previous parts lists for these models. See
http://www.rheempartslists.net/92-42800-RGDJ for the latest revision of this document. The manufacturer
assumes no obligation for errors or omissions. Service personnel must verify the proper and safe operation of
equipment after the replacement of any original components.

P.O. Box 17010

Fort Smith, AR 72917-7010