Rheem AP10414-9 User Manual

Water Heaters
Electric
For Manufactured Housing (Mobile Home)
The purpose of this manual is twofold: one, to provide the installer with the basic directions and recommendations for the proper installation and adjustment of the water heater; and two, for the owner–operator, to explain the features, operation, safety precautions, maintenance and troubleshooting of the water heater. This manual also includes a parts list.
It is imperative that all persons who are expected to install, operate or adjust this water heater read the instructions carefully so they may understand how to perform these operations. If you do not understand these instructions or any terms within it, seek professional advice.
Any questions regarding the operation, maintenance, service or warranty of this water heater should be directed to the seller from whom it was purchased. If additional information is required, refer to the section on “If you need service.”
Do not destroy this manual. Please read carefully and keep in a safe place for future reference.
Recognize this symbol as an indication of Important Safety Information!
California Proposition 65 Warning:
This product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Single and Double
Element Models
Side or Top
Water Connections
Residential 20–52 Gallon
Printed in USA
Use & Care Manual
With Installation Instructions for the Installer
AP10414-9 (11/03)
®
LISTED
786H
! !
Safety Information
Safety Precautions . . . . . . 3, 4
Installation Instructions
Location . . . . . . . . . . . . . . . . 5
Water Connections . . . . . . . . 6
Electrical Connections . . . . . 9
Operating Instructions
Safety Controls. . . . . . . . . . 12
Water Temperature . . . . . . . 13
Care and Cleaning
Draining . . . . . . . . . . . . . . . 14
Maintenance . . . . . . . . . . . . 14
Extended Shut-Down . . . . . 15
T r oubleshooting T ips
Before Y ou Call
For Service . . . . . . . . . . . . . 16
Customer Service
Replacement Parts List. . . . 17
If You Need Service . . . . . . 19
Wiring Diagram. . . . . . . . . 20
2
Inside you will find many helpful hints on how to use and maintain your water heater properly. Just a little preventive care on your part can save you a great deal of time and money over the life of your water heater.
You’ll find many answers to common problems in the Before You Call For Service section. If you review our chart of Troubleshooting Tips first, you may not need to call for service at all.
READ THIS MANUAL
FOR YOUR RECORDS
Write the model and serial numbers here:
# #
You can find them on a label on the appliance.
Staple sales slip orcancelled check here.
Proof of the original purchase date is needed to obtain service under the warranty.
Your safety and the safety of others are very important. There are many important safety messages in this manual and on your appliance. Always read and obey all safety messages.
This is the safety alert symbol. Recognize this symbol as an indication of Important Safety Information! This symbol alerts you to potential hazards that can kill or hurt you and others.
All safety messages will follow the safety alert symbol and either the word “DANGER”, “WARNING”, “CAUTION” or “NOTICE”.
These words mean:
DANGER
An imminently hazardous situation that will result in death or serious injury.
WARNING
A potentially hazardous situation that could result in death or serious injury and/or damage to property.
CAUTION
A potentially hazardous situation that may result in minor or moderate injury.
Notice:
Attention is called to observe a specified procedure or maintain a specific condition.
READ THE SAFETY INFORMATION
!
!
!
!
Time/Temperature Relationship in Scalds
Temperature Time To Produce a Serious Burn
120°F More than 5 minutes 125°F 11/2
to 2 minutes 130°F About 30 seconds 135°F About 10 seconds 140°F Less than 5 seconds 145°F Less than 3 seconds 150°F About 11/
2 seconds
155°F About 1 second
Table courtesy of Shriners Burn Institute
The chart shown above may be used as a guide in determining the proper water temperature for your home.
NOTICE: Households with small children, disabled, or elderly persons may require a 120°F or lower thermostat setting to prevent contact with “HOT” water.
The temperature of the water in the heater is regulated by the adjustable surface mounted thermostat(s) located behind the jacket access panel(s). Dual element heaters have two thermostats. To comply with safety regulations the thermostat(s) were set at 120°F before the water heater was shipped from the factory.
The illustration at the left shows the temperature adjustment dial used for setting the water temperature.
Refer to the Operating Instructions in this manual for detailed instructions in how to adjust the thermostat(s).
DANGER:
Hotter water increases the potential for
Hot Water SCALDS
.
IMPOR TANT SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING.
3
Reset button
Thermostat
protective
cover
Thermostat dial pointer
WARNING!
WATER TEMPERATURE ADJUSTMENT
Safety and energy conservation are factors to be considered when selecting the water temperature setting of water heater’s thermostat. Water temperatures above 125°F can cause severe burns or death from scalding. Be sure to read and follow the warnings outlined on the label pictured below. This label is also located on the water heater near the thermostat access panel.
NOTICE: Mixing valves are available for reducing point of use water temperature by mixing hot and cold water in branch water lines. Contact a licensed plumber or the local plumbing authority for further information.
!
DANGER
HOT
BURN
Water temperature over 125° F can cause severe burns instantly or death from scalds.
Children, disabled and elderly are at highest risk of being scalded.
See instruction manual before setting temperature at water heater.
Feel water before bathing or showering.
Temperature limiting valves are available, see manual.
R
T
E
E
S
E
T
R
S
E
125°F
TURN OFF
POWER BEFORE
SERVICING
90°F150°F
4
IMPOR TANT SAFETY INFORMATION. READ ALL INSTRUCTIONS BEFORE USING.
WARNING!
For your safety, the information in this manual must be followed to minimize the risk of fire or explosion, electric shock, or to prevent property damage, personal injury, or loss of life.
Be sure to read and understand the entire Use and Care Manual before attempting to install or operate this water heater. It may save you time and cost. Pay particular attention to the Safety Instructions. Failure to follow these warnings could result in serious bodily injury or death. Should you have problems understanding the instructions in this manual, or have any questions, STOP, and get help from a qualified service technician, or the local electric utility.
FOR INSTALLATIONS IN THE STATE OF CALIFORNIA
California Law requires that residential water heaters must be braced, anchored or strapped to resist falling or horizontal displacement due to earthquake motions. For residential water heaters up to 52 gallon capacity, a brochure with generic earthquake bracing instructions can be obtained from: Office of the State Architect, 400 P Street, Sacramento, CA 95814 or you may call 916-324-5315 or ask a water heater dealer.
However, applicable local codes shall govern installation. For residential water heaters of a capacity greater than 52 gallons, consult the local building jurisdiction for acceptable bracing procedures.
READ AND FOLLOW THIS SAFETY INFORMATION CAREFULLY.
SAVE THESE INSTRUCTIONS
Have the installer show you the location of the circuit breaker and how to shut it off if necessary. Turn off the circuit breaker if the water heater has been subjected to overheating, fire, flood, physical damage or if the ECO fails to shut off.
Read this manual entirely before installing
or operating the water heater.
Use this appliance only for its intended
purpose as described in this Use and Care Manual.
Be sure your appliance is properly installed
in accordance with local codes and the provided installation instructions.
Do not attempt to repair or replace any part
of your water heater unless it is specifically recommended in this manual. All other servicing should be referred to a qualified technician.
SAFETY PRECAUTIONS
Installing the water heater.
The location chosen for the water heater must take into consideration the following:
Local Installation Regulations
The installation of this water heater must be in accordance with the Manufactured Home Construction and Safety Standard (Title 24, CFR; Part 3280) and the following instructions; and local codes governing the installation of water heaters in manufactured homes (mobile homes).
If additional wiring information is desired, the latest edition of the National Electrical Code is recommended. It is available from some local libraries or can be purchased from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269 as booklet ANSI/NFPA 70.
Location
Locate the water heater in a clean dry area as near as practical to the area of greatest heated water demand. Long uninsulated hot water lines can waste energy and water.
Place the water heater in such a manner that the thermostat and element access panels can be removed to permit inspection and servicing such as removal of elements or checking controls.
The water heater and water lines should be protected from freezing temperatures. Do not install the water heater in outdoor, unprotected areas.
Make certain the floor underneath the water heater is strong enough to sufficiently support the weight of the water heater once it is filled with water.
CAUTION: The water heater should not be located in an area where leakage of the tank or connections will result in damage to the area adjacent to it or to lower floors of the structure. Where such areas cannot be avoided, it is recommended that a suitable catch pan, adequately drained, be installed under the water heater.
A—Diameter of water
heater plus 2″ min.
B—Maximum 2
NOTICE: Auxiliary catch pan MUST conform to local codes. Catch Pan Kits are available from the store where the waterheater
was purchased, or any water heater distributor.
B
A
To open drain, line should be at least 3/4″ ID and pitched for proper drainage.
Inspect Shipment
Inspect the water heater for possible damage. Check the markings on the rating plate of the water heater to be certain the power supply corresponds to the water heater requirements.
5
CAUTION:
DO NOT subject the water heater to any water distribution system air pressure test. The water heater should either be isolated with valves at the inlet and outlet water connections or disconnected during the test. Failure to properly
Isolate the water heater during an air pressure test presents a hazard to life and property. With a water
pressure test the waterheater need not be isolated.
Installing the water heater.
6
Thermal Expansion
Water Supply Connections
NOTICE: Do not apply heat to the HOT or COLD water connections. If sweat connections are used, sweat tubing to adapter before fitting adapter to the water connections on heater. Any heat applied to the water supply fittings will permanently damage the dip tube and/or heat traps.
Refer to the illustrations on pages 8 and 9 for suggested typical installations. The installation of unions or flexible copper connectors is recommended on the hot and cold water connections so that the water heater may be easily disconnected for servicing if necessary.
The HOT and COLD water connections are clearly marked and are 3/4″ NPT on all models. Install a shut-off valve in the cold water line near the water heater.
CAUTION:
SIDE CONNECT MODELS are equipped with a special Hot Outlet Tube Assembly. Do not r otate the Hot Outlet Nipple when making water connections. The nipple MUST remain in a position with the indicating mark facing up.
Determine if a check valve exists in the inlet water line. It may have been
installed in the cold water line as a separate back flow preventer, or it may be part of a pressure reducing valve, water meter or water softerner. A check valve located in the cold water inlet line can cause what is referred to as a “closed water system”.A cold water inlet line with no check valve or back flow prevention device is referred to as an
“open water system”.
As water is heated, it expands in volume and creates an increase in the pressure within the water system. This action is referred to as “thermal expansion”. In an “open water system”, expanding water which exceeds the capacity of the water heater flows back into the city main where the pressure is easily dissipated.
A “closed water system”, however, prevents the expanding water from flowing back into the main supply line, and the result of “thermal expansion” can create a rapid and dangerous pressure increase in
the water heater and system piping. This rapid pressure increase can quickly reach the safety setting of the relief valve, causing it to operate during each heating cycle. Thermal expansion, and the resulting rapid and repeated expansion and contraction of components in the water heater and piping system can cause premature failure of the relief valve, and possibly the heater itself. Replacing the relief valve will not correct the problem.
The suggested method of controlling thermal expansion is to install an expansion tank in the cold water line between the water heater and the check valve. The expansion tank is designed with an air cushion built in that compresses as the system pressure increases, thereby relieving the over pressure condition and eliminating the repeated operation of the relief valve. Other methods of controlling thermal expansion are also available. Contact your installing contractor, water supplier or plumbing inspector for addition information regarding this subject.
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