Rheem 701, 702, 703 Owner's Manual And Installation Instructions

Owners Guide
and
Installation Instructions
Electric
Boiling Water Unit
Models 3, 5, 7.5, 10, 15, 25, & 40 Litre
This boiling water unit must be installed and serviced by a qualified person. Please leave this guide with the owner .
703
701
702
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Australia Only
Notice to Victorian Customers from the
Victorian Plumbing Industry Commission.
This boiling unit must be installed by a licensed person as required by the Victorian Building
Act 1993.
Only a licensed person will give you a Compliance Certificate, showing that the work complies with all the relevant standards. Only a licensed person will have insurance protecting their workmanship for 6 years. Make sure you use a licensed person to install this under bench pumped water chiller and ask for your Compliance Certificate.
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Contents
ABOUT YOUR BOILING WATER UNIT (BWU).................................................. 4
INTRODUCTION ................................................................................................. 4
SETTING THE TIMER FUNCTIONS 701 & 702 SERIES .................................... 7
A) SETTING THE CLOCK .......................................................................... 8
B) SET TIMER TO STD/AUTO MODE ........................................................ 8
C) PROGRAMMING ‘SET ON/OFF TIMES’ ............................................... 9
D) PROGRAMMING ‘SLEEP DELAY TIMER’ .......................................... 10
E) SELECTING ‘FILTER LIFE’ FUNCTIONS ........................................... 10
F) ACCESSING ‘SERVICE MENU’ ........................................................... 11
ERROR CODES ................................................................................................ 11
SETTING THE TIMER 703 SERIES .................................................................. 15
INSTALLATION ................................................................................................. 19
WATER SUPPLY CONNECTION ..................................................................... 20
OVERFLOW / VENT CONNECTION IMPORTANCE ........................................ 20
ELECTRICAL REQUIREMENTS ...................................................................... 23
COMMISSIONING ............................................................................................. 24
FAULT FINDING GUIDE ................................................................................... 25
SPECIFICATIONS ............................................................................................. 26
DIMENSIONS AND MOUNTING SPECIFICATIONS ........................................ 27
WALL PLATE DIMENSIONS 3 & 5 LITRE MODELS ....................................... 28
DIMENSIONS SPECIFICATIONS 701 SERIES ................................................ 29
702 SERIES ................................................ 30
703 SERIES ................................................ 31
RHEEM WARRANTY ........................................................................................ 32
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ABOUT YOUR BOILING WATER UNIT
INTRODUCTION
Thank you for choosing our Rheem Boiling Water Unit. Please take a few minutes to read this booklet because it contains important information about the correct installation and operation of your boiling water unit. The Rheem Boiling Water Unit supplies boiling water. It is made from high quality copper and is designed to be installed indoors. The Rheem Boiling Water Unit is supplied with all the required safety controls for installation (not including the isolation valve prior to the boiling water unit).
WARNING:
This boiling water unit is only intended to be operated by persons who have the experience or the knowledge and the capabilities to do so. This boiling water unit is not intended to be operated by persons with reduced physical, sensory or mental capabilities i.e. the infirm, or by children. Children should be supervised to ensure they do not interfere with the boiling water unit. This boiling water unit uses 230-240 V AC electrical power for operation of the control systems and the electrically operated components. The removal of the access cover(s) will expose 230-240 V wiring. They must only be removed by a qualified person.
SAFETY This boiling water unit is supplied with an over temperature cut-out on the boiling
element to prevent element burn out in the event of control failure. If the electrical supply cord to the boiling water unit is damaged, it must be replaced by a qualified competent person in order to avoid becoming a hazard. In Australia phone Rheem Service on 131 031, in New Zealand phone your nearest Rheem Service Centre on 0800 657 335 for an inspection. For extra electrical protection against power surges and spikes it is recommended that the user install a surge protector prior to the boiling water unit.
WARNING:
The Rheem warranty may not cover faults if any of the installed safety devices are tampered with.
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TO TURN OFF THE BOILING WATER UNIT
The 701 & 702 series boiling water units are supplied with a programmable timer (see page 6), the 703 series boiling water units have an Eco setting (see page 15) Rheem recommend the timer or Eco function be used to conserve energy.
If it is necessary to turn off the boiling water unit:
• Switch off the electrical supply at the isolating switch to the boiling water unit.
• Close the cold water isolation valve at the inlet to the boiling water unit.
TO TURN ON THE BOILING WATER UNIT
Open the cold water isolation valve fully on the cold water line to the boiling water unit.
Switch on the electrical supply at the isolating switch to the boiling water unit.
Note: The boiling water unit may not appear to turn on immediately when it is first switched
on as the electronic controller will automatically check the system prior to allowing water into the boiling water unit (this could be up to 10 seconds).
On initial start up after installation, this boiling water unit automatically runs through a set-up cycle to detect the boiling point of water. During this cycle steam may discharge from the vent pipe for a short time. This set-up cycle will take up to 18-30 minutes depending on unit, and when completed (boiling point detected) the unit will commence incremental filling. It is important NOT to operate the tap during the set­up cycle because it may affect the operating temperature of the unit.
IS THIS BOILING WATER UNIT INSTALLED CORRECTLY?
Installation requirements are shown under Installation (on page 19). The boiling water unit must be installed:
by a qualified person, and in accordance with the installation instructions, and in compliance with Standards AS/NZS 3500.4, AS/NZS 3000 and all local
codes and regulatory authority requirements.
In New Zealand, the installation must also conform to Clause G12 of the New Zealand Building Code
DOES THE WATER QUALITY AFFECT THE BOILING WATER UNIT?
The boiling water unit is suitable for most public water supplies, however some water qualities may have detrimental effects on the boiling water unit, its components and fittings. If you are in a known harsh water area you must first read Water Supplies (on page 17). If you are not sure, have your water quality checked against the conditions described on page 17.
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HOW LONG WILL THE BOILING WATER UNIT LAST? There are a number of factors that will affect the length of service the boiling water
unit will provide. These include but are not limited to the water quality, the water usage pattern etc. Refer to “Precautions” below However, your boiling water unit is supported by a comprehensive Rheem warranty (refer “Rheem Warranty” on page
33).
PRECAUTIONS
The boiling water unit must be maintained in accordance with the Owner‟s Guide and Installation Instructions.
If this boiling water unit is to be used where an uninterrupted boiling water supply is necessary for your application or business you should ensure that you have back up redundancy within the building. This should ensure the continuity of boiling water supply in the event that this boiling water unit were to become inoperable for any reason. We recommend you seek advice from your plumber or specifier about your needs and building back up redundancy.
HOW YOUR BOILING WATER UNIT WORKS The boiling water unit is designed to operate using mains cold water pressure by
connecting directly to the mains water supply. If the mains supply pressure in your area exceeds 1000kPa a secondary pressure limiting valve must be fitted.
The supply pressure should be greater than 50 kPa (3-10Litre), 75kPa (15-25L) or 100kPa (40L) for the Rheem Boiling Water Unit operating to its optimum performance.
BOILING WATER The Rheem Boiling Water Unit is electronically controlled to obtain the maximum
performance, and incorporates further safety devices to prevent over temperature and over filling.
ELECTRONIC CONTROLLER & TIMER (701 and 702 Series) Your Rheem boiling water unit incorporates smart heating software and an electronic
timer to obtain the best efficiency for the energy used. The electronic timer allows the user to program when the unit is on or off and when the sleep mode activates to save energy. Also the operator has the availability to indicate and diagnose any system faults that occur without the need to unnecessarily call for a service technician. (Refer “Setting the Timer” on page 7)
ECO TIMER (703 Series) The 703 Series also incorporates smart heating software and an electronic „Eco‟
timer to obtain the best efficiency for the energy used. The Eco timer allows the unit
to activate „sleep mode‟ to save energy after 2 hours of inactivity.
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SETTING THE TIMER 701 & 702 SERIES
TIMER FUNCTIONS 701 & 702 Series have 24 hour timers fitted. For 703 series go to page 15.
Function
Mode
Description
Clock
N/A
Set clock time.
STD/AUTO STD
BWU „ON‟ 24 hours 7 days.
AUTO
BWU operates according to programmed „Set
ON/OFF Times‟.
Set ON/OFF Times
N/A
Program ON/OFF times for AUTO mode.
Sleep Delay Time
N/A
Program delay-off time from last usage (operates in AUTO mode only).
Filter Life* Remaining Life
Displays remaining filter life in litres.
Filter Reset
Resets filter „Remaining Life‟ to „Set Filter Life‟
setting. Utilised when replacing filter.
Set Filter Life
Program filter life start value in litres.
Service Menu
Error Codes
Displays alpha error codes (refer to page 11 for error codes and their meanings).
Boiling Temp
Displays the current boiling water temperature in ºC.
Calib. Reset
Reactivates automatic boiling point calibration operation.
Temp Override
Manually select calibrated temp setting. Selectable from 70 – 99 ºC.
Software Version
Displays Timer and Controller software versions (top = Timer, lower = Controller).
Temp Show ON/OFF
Enable/disable boiling water temperature display on timer screen (in ºC).
TB Treq
Displays boiling water temperatures in ºC. (TB = calibrated temp, Treq = maintained temp).
* 701 and 702 Series Boiling Water Units do not have a water filter however filter life functions can be utilised if the water supply to the BWU has a water filter fitted.
To select a Timer Mode Press the (P) button until the desired mode is displayed on the screen. Press the ()
button to confirm selection. Pressing (X) button at any time returns the unit to the main menu. Any functions previously accepted will be retained.
Note: The display will revert back to main menu from any mode if a button has not
been pressed for 1 minute.
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A) Setting the Clock
1. Press and release the (P) button, „Clock‟ is displayed flashing on the screen.
2. Press and release the () button to confirm selection. „Set Clock Day‟ will be displayed on the screen with the day selection shown flashing.
3. Press and release the () button until the desired day is selected.
4. Press and release the () button to confirm selection. „Set Clock HOUR‟ will be displayed on the screen with the hours section of the time shown flashing.
5. Press and release the () button until the desired hour (24 hour time) appears flashing on the screen.
6. Press and release the () button to confirm selection. „Set Clock MIN‟ will be displayed on the screen with the minutes section of the time shown flashing.
7. Press and release the () button until the desired minute appears flashing on the screen.
8. Press and release the () button to confirm selection. The display will revert to the main menu and the time setting will be saved.
B) Set Timer to STD/AUTO Mode
1. Press and release the (P) button until „Timer STD/AUTO‟ is displayed flashing on the screen.
2. Press and release the () button to confirm selection. „STD‟ will be displayed flashing on the screen.
3. Pressing and releasing the () button alternates between the „STD‟ and „AUTO‟ icons.
4. Press and release the () button when the „STD‟ or „AUTO‟ icon is shown on
the display. The display will revert to the main menu. If „STD‟ is selected the unit will operate 24 hours a day. If „AUTO‟ is selected the unit will operate
according to the pre set times on the timer (refer to „Programming Set ON/ OFF Times‟ below).
Note: If the timer is in AUTO mode and is in an „OFF‟ period, the pressing of any
Timer button or lever on the tap will reactivate the unit. The unit will then operate normally until the next programmed „OFF‟ time.
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C) Programming ‘Set ON/OFF Times’ (For Use in ‘AUTO’ Mode)
Note: A highlighted numeral i.e. 7:00 indicates that the highlighted numeral 7 is
flashing on the display. X:XX is your time setting.
1. Press and release the (P) button until „Set ON/OFF Time‟ is displayed flashing on the screen.
2. Press and release the () button to confirm selection. „SUN 7:00 – 7:00 Set ON hour‟ will be displayed on the screen.
3. Press and release the () button until the desired hour appears flashing on the screen.
4. Press and release the () button to confirm selection. „SUN X:XX – X:XX Set ON minute‟ will be displayed on the screen.
5. Press and release the () button until the desired minutes appear flashing on the screen.
6. Press and release the () button to confirm selection. SUN X:XX – X:XX Set OFF hour‟ will be displayed on the screen.
7. Press and release the () button until the desired hour appears flashing on the screen.
8. Press and release the () button to confirm selection. „SUN X:XX – X:XX Set OFF Minute‟ will be displayed on the screen.
9. Press and release the () button until the desired minutes appear flashing on the screen.
10. Press and release the () button to confirm selection. MON 7:00 – 17:30 Set ON hour‟ will be displayed on the screen.
11. Continue steps 3 – 8 for Monday through to Saturday. When step 8 is completed for Saturday the display will automatically revert to the main menu and the program will be saved.
Note: To program the unit to be in „OFF‟ mode for an entire day, set the „ON‟ and
„OFF‟ times to be the same i.e. ON = 0:00 OFF = 0:00.
D) Programming ‘Sleep Delay Time
1. Press and release the (P) button until „Sleep Delay Time‟ is displayed flashing on the screen.
2. Press and release the () button to confirm selection. „Sleep Delay Time OFF‟ will be displayed on the screen with „OFF‟ flashing.
3. Press and release the () button until the desired time setting appears flashing on the screen. Each consecutive push and release of the () button increases the time setting in one hour increments up to a maximum of 6 hours. If the () button is pressed and released after „6‟ is reached „OFF‟ will be displayed and if accepted, the sleep delay timer will be turned off.
4. When the desired setting is reached press and release the () button to confirm selection. The display will revert to the main menu and the setting will be saved.
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D) Programming ‘Sleep Delay Timer’ Continued
Note: The sleep function puts the unit in a standby mode after a user defined period
(1 – 6 hours). The unit will enter „Sleep‟ mode if it has not been used for the
programmed „Sleep Delay Time‟ period. During „Sleep mode‟ the unit will
maintain the boiling water temperature at 0ºC instead of the normal Treq (Temperature required) approximately 97ºC. To exit sleep mode, press any Timer button or lever on the tap to reactivate the unit. The unit will then operate normally.
E) Selecting ‘Filter Life’ Functions
The Filter Life function has three modes to select from, „Remaining Life‟, „Filter Reset‟ and „Set Filter Life‟. The Filter Life is factory set to OFF as the default setting.
These modes are accessed as follows: Accessing ‘Remaining Life’
1. Press and release the (P) button until „Filter Life‟ is displayed flashing on the screen. Note: if „Remaining Life – COUNT IS OFF‟ is displayed on the screen proceed directly to step 3 otherwise proceed to step 2.
2. Press and release the () button to confirm selection. „Remaining Life XXXX
Litres‟ will be displayed on the screen where XXXX is the value of remaining
filter life in litres.
3. Press and release the (X) or () button to revert back to the main menu.
Activating ‘Filter Reset’ & ‘Set Filter Life’
1. Press and release the (P) button until „Filter Life‟ is displayed on the screen. Note: if „Remaining Life – COUNT IS OFF‟ is displayed on the screen proceed
directly to step 3 otherwise proceed to step 2.
2. Press and release the () button to confirm selection. „Remaining Life XXXX Litres‟ will be displayed on the screen.
3. Press and release the () button. „Filter Reset‟ is displayed on the screen.
4. Press and release the () button to confirm selection. „Are You Sure‟ will be displayed flashing on the screen.
5. Press and release the () button to confirm selection. „Set Filter Life YYYY
Litres‟ is displayed on the screen (with „YYYY Litres‟ flashing) where YYYY is the previous preset value in litres. Note: „OFF‟ may be displayed flashing on
the screen if the previous value was set to OFF.
6. Press and release the () button until the desired setting appears flashing on the screen. Each consecutive push and release of the () button increases the capacity setting in 1,000 litre increments from a start value of 1,000 litres up to a maximum setting of 14,000 followed by OFF.
7. Press and release the () button to confirm selection. The display will revert to the main menu and the setting will be saved.
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F) Accessing ‘Service menu’
The service menu has seven modes to select from (refer to „Timer Functions‟ on page 7). This function allows easy identification of problems occurring with the unit by the service technicians (see details on the table below for Product error codes).
Each mode is accessed as follows: Select Appropriate Service Mode
i Error Codes ii Boiling Temp iii Calib Reset iv Temp. Override v Software Version vi Temp Show ON/OFF vii TB Treq
Product Error Codes
i) Accessing Error Codes
1. Press and release the (P) button until „Service‟ is displayed on the screen.
2. Press and release the () button to confirm selection. „Error Codes‟ will be displayed on the screen.
3. Press and release the (X) or () button to revert back to the main menu.
Note: An error code will be automatically cleared from the display when the fault
relating to that error code is rectified and the BWU is re-powered. Refer to the error code table below for error codes and their meaning.
Error Code Table
ERROR
CODE
ERROR
CODE
Hot Thermistor Fault O/C- S/C
A*
High Level Probe Fault
J
Heating Triac S/C – Uncontrolled Temperature Rise
C*
Water Heating Fault – Element Not Heating
L
Expired Filter
E
Watch Dog Software Reboot
M
Calibration Time Out
G
Rapid Temperature Rise – Empty Tank
N
Low Level Probe Fault
H
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