Rheem 260 Litre User Manual

Owners Guide
and
Installation Instructions
Gas Heavy Duty
Water Heater
This water heater must be installed and serviced by an authorised person.
Please leave this guide with a responsible officer.
Notice to Victorian Customers from the
Victorian Plumbing Industry Commission.
This water heater must be installed by a licensed person as required by
the Victorian Building Act 1993.
Only a licensed person will give you a Complia.(y).in8 T6 0.Ciceat, shCono tat.
This water heater may be protected by one or more patents or registered designs.
® Registered trademark of Rheem Australia Pty Ltd.
™ Trademark of Rheem Australia Pty Ltd.
PATENTS

CONTENTS

HOUSEHOLDER – We recommend you read pages 4 to 13.
The other pages are intended for the installer but may be of interest.
About Your Water Heater............................................................4
How Your Water Heater Works...................................................8
Regular Care ................................................................................9
Save A Service Call ...................................................................11
Installation..................................................................................14
Connections – Plumbing ..........................................................23
Multiple Installations.................................................................26
Commissioning..........................................................................31
Lighting The Water Heater........................................................33
Draining The Water Heater .......................................................37
Water Supplies...........................................................................3 8
Warranty.....................................................................................39
3

ABOUT YOUR WATER HEATER

MODEL TYPE

Congratulations for choosing a Rheem model you have chosen is a quick recovery water heater.

HOW HOT SHOULD THE WATER BE?

The water heater features a user adjustable thermostat, which allows you to personally choose the most suitable temperature for your hot water needs. Refer to “Temperature Adjustment” on page 4.
To meet the requirements of the National Plumbing Standard the temperature of the stored water must not be below 60°C.
If this water heater is installed as an in-series booster water heater as part of a commercial solar water heating system, then Rheem recommends the thermostat is set at 60°C to maximise solar contribution.

HOTTER WATER INCREASES THE RISK OF SCALD INJURY

This water heater can deliver water at temperatures which can cause scalding. Check the water temperature before use, such as when entering a shower or filling a bath or basin, to ensure it is suitable for the application and will not cause scald injury.
We recommend and it may also be required by regulations that an approved temperature limiting device be fitted into the hot water pipe work to the bathing and public areas when this water heater is installed. This will keep the water temperature below 50°C at the bathroom and ensuite. The risk of scald injury will be reduced and still allow hotter water to the kitchen and laundry.

TEMPERATURE ADJUSTMENT

The temperature adjusting dial is on the gas valve, located at the lower front of an indoor model and behind the access cover on the lower front on an outdoor model. A setting of ‘6’ will normally maintain the water temperature at about 60°C. Each number represents a temperature difference of approximately 6°C.
®
Heavy Duty Gas water heater. The
maximum thermostat
setting
minimum recommended
stored water temperature
maximum recommended
supply temperature to
bathrooms and ensuites
4
ABOUT YOUR WATER HEATER
To increase the water temperature to 65°C, turn the gas control knob anticlockwise to a setting of ‘7’. Refer to “Hotter Water Increases the Risk of
Scald Injury” on page 4.

WARNING

This water heater is not intended to be operated, adjusted or tampered with by young children or infirm persons. Young children should be supervised to ensure they do not interfere with the water heater.

SAFETY

This water heater is supplied with a thermostat, an over-temperature cut-out, and a combination temperature pressure relief valve. These devices must not be tampered with or removed. The water heater must not be operated unless each of these devices is fitted and is in working order.
The warranty can become void if relief valves or other safety devices are tampered with or if the installation is not in accordance with these instructions.
Do not store flammable or
combustible materials near the water
heater. Flammable liquids (such as petrol), newspapers and similar articles must be kept well away from the water heater and the draught diverter or flue terminal.
Do not use aerosols, stain removers
and household chemicals near the
water heater whilst it is working. Gases from some aerosol sprays, stain removers and household chemicals become corrosive when drawn into a flame.
Do not store swimming pool chemicals, household cleaners, etc., near
the water heater.
Do not place anything on top of the water heater or in contact with the
draught diverter or flue terminal. Ensure the flue terminal is not obstructed in any way at any time.
Do not use Propane / Butane gas mixtures in a Propane model. A Propane
model is designed to operate on Propane only. The use of Propane / Butane mixture, such as automotive LPG fuel, in a Propane model is unsafe and can cause damage to the water heater.
5
ABOUT YOUR WATER HEATER

TO TURN OFF THE WATER HEATER

If it is necessary to turn off the water heater:
Shut down the gas control (refer to “Close Down Procedure” on page 36).
Close the gas isolation valve at the inlet to the gas control.
Close the cold water isolation valve at the inlet to the water heater.

TO TURN ON THE WATER HEATER

Open the cold water isolation valve fully at the inlet to the water heater.
Open the gas isolation valve fully at the inlet to the gas control.
Light the water heater (refer to “Lighting the Water Heater” on page 33).

HOW DO I KNOW IF THE WATER HEATER IS INSTALLED CORRECTLY?

Installation requirements are shown on pages 21 and 22 and pages 26 to 30. The water heater must be installed by an authorised person and the installation must comply with National Standards AS/NZS 3500.4, AS 5601 and all local codes and regulatory authority requirements. In New Zealand, the installation must conform with the Code of Practice for installation of Gas Appliances NZS 5261 and the New Zealand Building Code.

DOES THE WATER QUALITY AFFECT THE WATER HEATER?

The water heater is suitable for most public water supplies, however some water qualities may have detrimental effects on the cylinder and fittings. If you are in a known harsh water area you must read page 38. If you are not sure, have your water quality checked against the conditions described on page 38.

HOW LONG WILL THE WATER HEATER LAST?

There are a number of factors that will affect the length of service the water heater will provide. These include the water quality, the water pressure, temperature (inlet and outlet) and the water usage pattern. However, your water heater is supported by a comprehensive warranty (refer to page 40).
6
ABOUT YOUR WATER HEATER

ANODE PROTECTION

The anode(s) installed in your water heater will slowly dissipate whilst protecting the cylinder. The life of the water heater cylinder may be extended by arranging for an authorised person to inspect the anode(s) and replace if required.
The suggested time after installation when the anode(s) should be inspected is: Heavy Duty 7 years For softened water supplies or in areas of poor water quality, it is
recommended the anode(s) be inspected 3 years earlier than shown (refer to
“Water Supplies” on page 38).
7

HOW YOUR WATER HEATER WORKS

Water is stored in a vitreous enamel lined steel cylinder and heated by a gas burner located under the cylinder. The heat produced by the burner is transferred to the water through the base of the cylinder and through the wall of a flue pipe which passes through the centre of the cylinder. A flue baffle in this flue ensures the efficiency of the water heater is correct. The gas supply to the burner is controlled by the thermostat so the water is heated to a constant temperature. Automatic safety controls are fitted to the water heater to provide safe and efficient operation.

MAINS PRESSURE

The water heater is designed to operate at mains pressure by connecting directly to the mains water supply. If the mains supply pressure in your area exceeds that shown
on page 17, a pressure limiting valve must
be fitted. The supply pressure should be greater than 350 kPa for true mains pressure operation to be achieved.

PIEZO IGNITION

The “Piezo” push button igniter makes lighting the pilot flame of your water heater very easy. Simply follow the instructions on the label attached to the front of an indoor model and to the back of the access door on an outdoor model. There is no need for matches to light the water heater.

PILOT IGNITER

A permanent pilot flame burns to ignite the main burner automatically. Heat from the pilot is absorbed by the water.

GOING ON HOLIDAYS

If you are going on holiday for more than a few days the thermostat can be set to the “·” (pilot) position to conserve energy (refer to point 1 of “Close Down Procedure” on page 36). If it is necessary to turn off the water heater, refer to “To Turn Off The
Water Heater” on page 6.
8

REGULAR CARE

TEMPERATURE PRESSURE RELIEF VALVE

This valve is near the top of the water heater and is essential for its safe operation. It is possible for the valve to release a little water through the drain line during each heating period. This occurs as the water is heated and expands by approximately 1/50 of its volume.
Continuous leakage of water from the valve and its drain line may indicate a problem with the water heater (refer to
“Temperature Pressure Relief Valve Running” on page 12).
WARNING: Never block the outlet of this valve or its drain line for any reason.
Operate the easing lever on the temperature pressure relief valve once every six months. It is very important
you raise and lower the lever gently. DANGER: Failure to do this may result
in the water heater cylinder failing. If water does not flow freely from the
drain line when the lever is lifted, then the water heater should be checked by the Rheem Service Department or their
lift until water
flows from the
drain line –
lower gently
drain
line
Accredited Service Agent. The temperature pressure relief valve should be checked for performance or
replaced at intervals not exceeding 5 years, or more frequently in areas where there is a high incidence of water deposits (refer to “Water Supplies” on page 38).
water
heater
9
REGULAR CARE

EXPANSION CONTROL VALVE

In many areas, including South Australia, Western Australia and scaling water areas, an expansion control valve is fitted to the cold water line to the water heater. Water will flow from its drain line during the heating period.
Operate the easing lever on the expansion control valve once every six months. It is very important you raise and lower the lever gently. The expansion control valve should be checked for performance or replaced at intervals not exceeding 5 years, or more frequently in areas where there is a high incidence of water deposits.

SERVICING

For safe and efficient operation, the water heater should be serviced annually by your nearest Rheem Service Department or their Accredited Service Agent. Only genuine replacement parts should be used on this water heater.
Warning: Servicing of a gas water heater should only be carried out by authorised personnel.
In commercial applications where large volumes of hot water are used, sediment may build up on the bottom of the cylinder and reduce the heating efficiency. In extreme cases, particularly in areas of high water sediment, draining and flushing out may be necessary. Contact your plumber to drain and flush the water heater.
10

SAVE A SERVICE CALL

Check the items below before making a service call. You will be charged for attending to any condition or fault that is not related to manufacture or failure of a part.

NOT ENOUGH HOT WATER (OR NO HOT WATER)

Are you using more hot water than you think?
Is one outlet (especially the shower) using more hot water than you think? Very often it is not realised the amount of hot water used, particularly when showering. Carefully review the family’s hot water usage. Have your plumber fit a flow control valve to each shower outlet to reduce water usage.
Pilot flame alight?
Check the pilot flame is burning by viewing through the opening in the top of the front cover of an indoor model or by looking through the large opening below the gas control of an outdoor model. Relight the pilot flame according to the lighting instructions (refer to
“Lighting the Water Heater” on
page 33).
Temperature pressure relief valve running
Is the relief valve discharging too much water? (Refer to “Temperature
Pressure Relief Valve Running” on page 12).
Thermostat setting
Ensure the thermostat setting is appropriate. You may choose to adjust the thermostat upwards to gain additional hot water capacity. Note: Hotter water increases the risk of scald injury.
Water heater size
Do you have the correct size water heater for your requirements? The sizing guide in the Rheem sales literature and on the Rheem website
(www.rheem.com.au) suggests average sizes that may be needed.

WATER NOT HOT ENOUGH

You may find that due to heavy hot water usage the water temperature may be lower than normally expected.
11
SAVE A SERVICE CALL

CAN’T LIGHT THE PILOT FLAME

Is there gas to the water heater?
Check the gas isolation valve on the gas supply line is open.
Is there a normal gas supply to the
rest of the premises?
Try lighting another gas appliance to check. If there is no gas, call the gas supplier.

TEMPERATURE PRESSURE RELIEF VALVE RUNNING

Normal Operation
It is normal and desirable this valve allows a small quantity of water to escape during the heating cycle. However, if the discharge is deemed excessive (more than 2% of hot water used), there may be another problem.
Continuous dribble
Try gently raising the easing lever on the relief valve for a few seconds (refer to “Temperature Pressure
Relief Valve” on page 9). This may
dislodge a small particle of foreign matter and clear the fault. Release the lever gently.
Steady flows for long period (often
at night)
This may indicate the mains water pressure sometimes rises above the designed pressure of the water heater. Ask your installing plumber to fit a pressure limiting valve.
NEVER replace the relief valve with one of a higher pressure rating.
Heavy flows of hot water until the water heater is cold - then stops
until water reheats
The gas control must be turned off using the knob on top of the gas control thermostat (refer to “Close Down Procedure” on page 36). Phone your nearest Rheem Service Department or Accredited Service Agent to arrange for inspection.
12
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