RFS PA, PAL, PAX, SPF, SP Installation Instructions Manual

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Sales department : Radio Frequency Systems GmbH
Kabelkamp 20, D-30179 Hannover (Germany) Tel. +49-511 676-25 20 Fax +49-511 676-25 21
Plant: RFS France Trignac Fax +33 02 40 90 41 43
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Installation Instructions 4 ft Antennas (with E-Mount) PA, PAL, SP, SPF PAX, SPX
NMT 552-01(e)
These Installation Instructions are valid for antennas in the following version :
Reflector Ø 1.2 m (4 ft)
Single or Dual polarization
Pipe mount for installation on pipe Ø 114 mm
Antenna offset to the left or to the right
Standard installation on 114 mm pipe with offset to the left
Safety collar for easy installation
2 spindles for fine adjustment of Elevation of ± 15° and Azimuth ±
Reflector without shroud
200 km/h version : With sway bar Ø 27 mm x 1.35 m (mandatory)
It is important to mount the antenna exactly as described in this installation instruction.
The installed antenna shall be inspected once per year by qualified personnel.
RFS disclaims any responsibility for the result of improper or unsafe installation.
This installation instruction has been written for qualified, skilled personnel.
We reserve the right to alter details, especially with respect to technical improvement.
NMT 552-01e 2/8
1. Tools required for installation (Tools are not included with antenna)
Hoisting device for 100 daN Shackle(s), roll(s), pulley(s) and lifting accessories
Torque wrench from 0 to 50 Nm 2 strong ropes (approx. Length 1.5x tower high)
Wrenches for hexagon bolts : 1 strong rope or cable (approx. Length 2.5x tower high) M5(8), M6(10), M8(13), M10(17) Water balance, compass, cutter, tape measure
Key for socket screw : M3(2.5)
(values in brackets=openings of spanners)
2. Antenna Offset
(Overview)
Holes for feed
systems
equipped with
guy wires
Offset
right
Rotate the reflector and the
tower mount 180°
Reflector TOP mark aligned with
antenna BOTTOM
Reflector TOP mark aligned
with antenna TOP
Offset
left
NMT 552-01e 3/8
3. Pre-assembly of the mount
For easy operation of the bolted joints, and correct torque tightening, « Anti Seize » Installation Paste must be applied to all threads of bolts and fine adjustment spindles. After this, keep the lubricated threads free of dust and dirt! (a Torque Table is attached for specifications)
3.1
3.2
3.2
3.3
Connecting Support Mount
Steel
U-Mount
4 ft
2 SL screws M10x25
2 washers 10.5 Ø30
4 screws M8x25 4 SL washers A8 4 nuts M8
3.4
Install the reflector front side facing ground on the packing cover. (Do not lean on the reflector during the assembly, the reflector geométry may be permanently damage, and degrade antenna performances).
ELEVATION fine adjustment
Spindle M10x100 2 brass nuts M10 2 washers 10.5
NMT 552-01e 4/8
4. Feed Installation (Refer to Feed Installation Instructions joined)
5. Azimuth safety collar installation on pipe support
Note that the installation of the antenna should be accomplished by qualified personnels, and well trained person in fair climatic conditions (In any case, always respect the safety regulation in effect in the country).
Activities involving the use of pulleys, ropes, carabiners and others accessories to hoist antenna
s
and associated products are inherently dangerous. You are responsible for your own actions and decisions. The use of hoisting systems must be done by qualified and skilled personnel.
Always use certified and controlled equipments, and be sure to respect the breaking load and the working load limit of each element (pulleys, ropes, carabiners…).
RFS disclaims any responsibility in case of non repect of these warnings..
For an
installation
Offset Left
For an installation Offset Right
Minimum
free space
on pipe
above V-Bolt
345 mm
V-bolt M10 2 washers 10.5 Ø30 4 nuts M10
(Take care of the clamp orientation)
Minimum
free space
on pipe
under V-bolt
35 mm
Minimum
free space
on pipe
above V-Bolt
345 mm
Minimum
free space
on pipe
under V-bolt
35 mm
V-bolt M10
2 washers 10.5 Ø30
4 nuts M10
(Take care of the
clamp orientation)
NMT 552-01e 5/8
6. Lifting of the antenna & hoisting on the tower (Feed system not shown)
Strong rope or cable fixed to
antenna steel mount to avoid
collision with the tower
structure during hoisting
To winch
Shackle
2 shackles with steel ring
Steel
mount
Principle fo
r
an installation
with a left offse
t
Strong rope attached
on the reflector casting
eye (Ø8.5 mm)
with a shackle,
and linked
to winch
Strong rope fixed at the tower top.
The rope is slipping through
a steel roll attached with 2
shackles on reflector rim
NMT 552-01e 6/8
7. Antenna installation on pipe (Feed system not shown)
8. Azimuth fine adjustment spindle installation
Screw M10x30 Washer 10.5 SL nuts M10
Eye spindle M10x130 2 washers 10.5 2 brass nuts M10
2 V-Bolts M10 4 washers 10.5 ∅30 8 nuts M10
A
ntenna installation ove
r
the pre-installed azimuth
safety collar.
Do not forget to apply « Anti Seize » installation paste on V-Bolt threads. It will insure a correct tension for the final V-Bolts torque tightening.
Principle for
an installation
with a left offset
NMT 552-01e 7/8
9. Elevation fine adjustment (Feed system not shown)
10. Azimuth fine adjustment
(Feed system not shown)
Loosen M10 nuts o
f
the 2 V-Bolts
Torque tighten the 2 M10
screws (refer to torque table
joined), then loosen it, ¼ turn
Loosen or tighten M10
brass nuts to adjust
the Elevation
After complete elevation
fine adjustment, torque
tighten the 2 M10
screws
After complete Azimuth fine adjustment, lock each first nut of the V-bolts (greased) at the specific torque, (refer to torque table joined) then tighten the second nut against the first one using usual wrench (do not use 2 wrenches to fix the second nut). Then tighten the 2 brass nuts M10 of the Azimuth spindle.
Principle for
an installation
with a left offset
Principle for
an installation
with a left offset
Loosen or tighten M10 brass nuts to adjust the Azimuth.
NMT 552-01e 8/8
2 U-bolts M6/27
8 nuts M6
4 washers 6.4
SL nut M10
Washer 10.5
Screw M10x30
SL nut M10 Washer 10.5 Screw M10x30
Fixing plate
Sway ba
r
(sway bar kit option for install
on pipe structure tower)
2 SL nuts M10
2 washers 10.5
2 screws M10x30
Configuration with
Kit : SMA-SKO-48-114
Typical configuration
for direct mount on
angle tower structure
±25° max
SL washer A10 Screw M10x25
SL Nut M10
Washer 10.5
Screw M10x25
Antenna
casting ring
Sway bar clamp
A
fter sway ba
r
positioning torque
tighten all bolted
joints
11. Sway bar pre-assembly
12. Sway bar installation
(Feed system not shown)
13. Final Check
When the installation of the antenna has been completed, it is necessary to make sure that the installation instructions have been followed in all aspects. It is especially important to check that all bolted joints have been greased and are torque tightly locked.
For convenience the fixation of the sway bar on the tower structure must be done after complete fine Azimuth & Elevation antenna alignment.
Sway bar orientationInstallation on the antenna
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