RFL Electronics 3200 MK-10 Quick Start And Installation Manual

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RFL 3200, MK-10 GigE Port, Managed Ethernet Switch Quick Start and Installation Guide

353 Powerville Road ● Boonton Twp., NJ 07005-9151 USA

Email:

• Notice

RFL 3200 MK-10 RFL Electronics Inc.

August 17, 2012 973.334.3100

RFL Electronics Inc.

Tel: 973.334.3100 ● Fax: 973.334.3863

sales@rflelect.com ● www.rflelect.com

Publication Number MC3200MK10

Printed in U.S.A. August 17, 2012

The information in this manual is proprietary and confidential to RFL Electronics Inc. Any reproduction or distribution of this manual, in whole or part, is expressly prohibited, unless written permission is given by RFL Electronics Inc.

This manual has been compiled and checked for accuracy. The information in this manual does not constitute a warranty of performance. RFL Electronics Inc. reserves the right to revise this manual and make changes to its contents from time to time. We assume no liability for losses incurred as a result of out-of-date or incorrect information contained in this manual.

•

Warranty Statement

The RFL3200 MK-10 Managed Ethernet Switch comes with a three-year warranty from the date of shipment and is warranted against defects in material and workmanship for three years. During the warranty period RFL will repair or, at its option, replace components that prove to be defective at no cost to the customer, except the shipping cost of the failed assembly. All equipment returned to RFL Electronics Inc. must have an RMA (Return Material Authorization) number, obtained by calling the RFL Customer Service Department at 973.334.3100 or e-

customerservice@rflelect.com A defective part should be returned to the factory, shipping charges prepaid,

mail for repair or replacement FOB Boonton, N.J. RFL warrants product repair from three-years from the date of repair or the balance of the original factory warranty, whichever is longer.

This warranty does not apply if the equipment has been damaged by accident, neglect, misuse, or causes other than performed or authorized by RFL Electronics Inc.

This warranty specifically excludes damage incurred in shipment to or from RFL. In the event an item is received in damaged condition, the carrier should be notified immediately. All claims for such damage should be filed with the carrier.

NOTE

If you do not intend to use the product immediately, it is recommended that it be opened immediately after receiving and inspected for proper operation and signs of impact damage.

This warranty is in lieu of all other warranties, whether expressed, implied or statutory, including but not limited to implied warranties of merchantability and fitness for a particular purpose. In no event shall RFL be liable, whether in contract, in tort, or on any other basis, for any damages sustained by the customer or any other person arising from or related to loss of use, failure or interruption in the operation of any products, or delay in maintenance or for incidental, consequential, indirect or special damages or liabilities, or for loss of business or other financial loss arising out of or in connection with the sale, lease, maintenance, use, performance, failure or interruption of the products.

RFL 3200 MK-10 RFL Electronics Inc.

August 17, 2012 973.334.3100

USING THIS MANUAL

The following Instruction manual is for the use of maintenance and operating personnel responsible for communications in the electric utility or other facility utilizing the 3200 MK-10. All local safety rules in force at the facility where the 3200 MK-10 is installed must be strictly enforced. Only properly trained personnel may install or work on the 3200 MK-10.

The instruction manual is divided into the following sections:

1. Introduction - overview of product.

Introduces the user to the product, gives an overview of the various functions of the 3200-MK-10.

2. Safety instructions.

Important safety information and warnings.

3. Switch Functions (Description of Features)

Describes the various high and low speed connections. Explains the function of the LED’s and auxiliary ports.

4. Installation.

Unpacking and physical installation of the unit. Connecting power and data lines but not configuring the

unit.

5. System user interface.

Describes the CLI Set-Up and Web Interface.

6. Technical Specifications

The technical specifications for the unit.

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August 17, 2012 973.334.3100

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OPERATING PERSONNEL

Operating and service personnel must:

• Be trained in safety procedures required when working with equipment generating high voltages.

• Have a general knowledge of electronic and electrical systems.

• Have practical training on communications equipment.

• Be comfortable working with a PC/notebook computer in a Windows operating system.

• Take ESD precautions when working on or around the 3200 MK-10.

• Have read and understood this manual.

Trademark information:

“Windows”, “Windows XP”, “Vista” and “Windows 7” are registered trade marks of Microsoft Corporation.

“Ethernet” is a trademark of Xerox Corporation.

The trademark information listed above is, to the best of our knowledge, accurate and complete.

Applicable standards and certifications:

European Directives

RFL 3200 MK-10 RFL Electronics Inc.

August 17, 2012 973.334.3100

Table of Contents

Section 1. Introduction - Overview of Product....................................................................................1-1

1.1 Introduction.....................................................................................................................................1-1

1.2 Major Components.........................................................................................................................1-2

Section 2. Safety Instructions...............................................................................................................2-1

2.1 Important Safety Warnings.............................................................................................................2-1

2.2 Additional Warnings .......................................................................................................................2-2

2.3 Cautions and Notices.....................................................................................................................2-3

Section 3. System Description .............................................................................................................3-1

3.1 Ethernet Switch Overview..............................................................................................................3-1

3.2 LED Indicators................................................................................................................................3-2

3.3 Power Supply.................................................................................................................................3-4

3.4 User Access USB Port...................................................................................................................3-5

Section 4. Installation............................................................................................................................4-1

4.1 Introduction.....................................................................................................................................4-1

4.2 Unpacking ......................................................................................................................................4-1

4.3 Mounting the Equipment ................................................................................................................4-1

4.4 Ventilation.......................................................................................................................................4-3

4.5 Power and Ethernet Connections ..................................................................................................4-4

Section 5. System User Interface.........................................................................................................5-1

5.1 Overview.........................................................................................................................................5-1

5.2 Accessing the 3200 MK-10 through the USB Port.........................................................................5-1

5.3 Configuring for USB User Access..................................................................................................5-2

5.4 Getting Started...............................................................................................................................5-8

5.5 Starting Configuration of the 3200 MK-10 (CLI).............................................................................5-9

5.6 Web Interface...............................................................................................................................5-12

Section 6. Technical Data......................................................................................................................6-1

6.1 Specifications.................................................................................................................................6-1

6.2 Mechanical Specifications..............................................................................................................6-1

6.3 Available Optical Ethernet Interfaces.............................................................................................6-2

6.4 Disposal..........................................................................................................................................6-2

RFL 3200 MK-10 RFL Electronics Inc.

August 17, 2012 973.334.3100

List of Effective Pages

When revisions are made to the RFL 3200 MK-10 Instruction Manual, the entire section where revisions were made is replaced. For this addition of the Instruction Manual dated August 17, 2012 the sections are dated as follows.

Section Date

Front Section, TOC etc. August 17, 2012 Section 1. March 1, 2012 Section 2. July 1, 2011 Section 3. March 1, 2012 Section 4. August 17, 2012 Section 5. March 1, 2012 Section 6. August 17, 2012

Revision Record

Rev. Date on Manual

11-14-11 First release of Manual under ECO 3200-18 11-14-11

All sections updated

3-1-12

8-17-12

Real Time Clock (RTC) settings added at 5.5.2

Optical Connector Spec changed in section 4 and 6.

Description of Changes

Actual Date Released

3-29-12

8-17-12

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August 17, 2012 973.334.3100

Ordering Information, Decoding the Part Number

Serial and part number information is located on the rear right side of the 3200 MK-10 as shown below.

RFL 3200 Smart Number Description

MK-10 Base Unit with Power Supply

MK-10 IU Chassis with 24Vdc (19-32Vdc) Power Supply MK-10 IU Chassis with 48/150Vdc/110Vac (38-150Vdc/96-132V ac) Power Supply MK-10 IU Chassis with 250 Vdc/220Vac (200-300Vdc/200-275Vac ) Power Supply

10/100 Mbps Ports (1 - 8) Configuration

8-10/100Base-TX Port, RJ-45 Connector 4-Optical 100Base-FX Ports 2Km MM w/ST Connector and 4-10/100Bas e-TX Ports, RJ-45 Conn.

4-Optical 100Base-FX Ports 30Km SM w/ST Connector and 4-10/100 Bas e-TX Ports, RJ-45 Conn. 4-Optical 100Base-FX Ports 2Km MM w/SC Connector and 4-10/100Base-TX Ports, RJ-45 Conn. 4-Optical 100Base-FX Ports 30Km SM w/SC Connector and 4-10/100B ase-TX Ports, RJ-45 Conn.

10/100/1000 Port 9 and 10 Configuration

10/100Base-TX Port, RJ-45 Connector One(1) SFP-100Base-FX 1310nm 2km/1.2mi MM LC Connector One(1) SFP-100Base-LX 1310nm 10km/6.2mi SM LC Connector One(1) SFP-100Base-FX 1310nm 40km/24.9mi SM LC Connector One(1) SFP-100Base-ZX 1550nm 80km/49.7mi SM LC Connector One(1) SFP-1000Base-SX 850nm 550m/1800 ft MM LC Connector One(1) SFP-1000Base-LX 1310nm 10km/6.2 mi SM LC Connector One(1) SFP-1000Base-FX 1310nm 40km/24.9 mi SM LC Connector One(1) SFP-1000Base-ZX 1550nm 80km/49.7 mi SM LC Connector One(1) SFP-1000Base-ZX 1550nm 120km/74.5 mi SM LC Connector

One(1) Single Fiber SFP-1000 Base-DX TX1310/RX1550nm 10km/6.2mi SM Simplex LC Simplex Connector One(1) Single Fiber SFP-1000 Base-DX TX1550/RX1310nm 10km/6.2mi SM Simplex LC Simplex Connector One(1) Single Fiber SFP-1000 Base-DX TX1490/RX1550nm 120km/74.5mi SM Simplex LC Simplex Connector One(1) Single Fiber SFP-1000 Base-DX TX1550/RX1490nm 120km/74.5mi SM Simplex LC Simplex Connector

Mounting

Wall Mount

19 Inch Rack

DIN Rail Mount

Sales order number

SO 163277 PO 163287 PN MK-1022GG2

SN 09340033

Serial number

MK-10

Smart

Number

1 2 3

B C D E

F G H

J K

L M N

Purchase order number

Part number, see below for configurator

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Introduction – Overview of Product

Section 1. Introduction - Overview of Product

1.1 Introduction

RFL is proud to introduce the 3200 MK-10 Managed Ethernet Switch. Designed to operate in harsh substation environments the managed switch provides eight 10/100 Base TX RJ-45 electrical ports and two 10/100/1000 Base TX RJ-45 electrical ports with parallel SFP cages. The SFP cages will allow LC fiber heads to be installed for 100 or 1000 Mb/s operation. Optionally, four of the 10/100 Base RJ-45 ports can be provided with fiber heads. Each Ethernet port has LED indicators that show if the port is linked, whether there is activity and the data transfer speed. The RFL3200 MK-10 carries a three year warranty.

Below is an example of a typical substation Local Area Network (LAN) Ethernet ring communications application for the RFL 3200 MK-10. A ring topology can be created providing reliable operation of the substation communications system. Data for equipment such as SCADA/RTU, Meters, Relay Monitoring, IP Telephones, IP Cameras and computer workstations are transported across the Ethernet network for intra and/or inter substation communications.

RFL MK-10

Managed Switch

IP Camera

GARD 8000

Relay Monitoring

Meter

Workstations

RFL MK-10 Managed Switch

Substation LAN

IP Phone

WAN

Router

SCADA Master

RFL MK-10 Managed Switch

IED

PLC

Figure 1-1. Typical Ethernet Substation Communication System

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Introduction – Overview of Product

1.2 Major Components

The illustration below shows the units main components with a brief description of their function.

Four RJ-45 Electric connectors or four pairs of fiber connectors

CPU Alarm Indicator

USB connection

Green Power

ON light

Ethernet port LED indicators

Four RJ-45 Electric

Figure 1-2. Major Components of the 3200-MK-10

Managed Ethernet Switch.

• 4 -10/100 Base-TX Ethernet ports.

Rear Compression Block for Alarm Relay connections

connectors

Rear Compression Block for Power and Ground Connections

GigE high speed connections for either two RJ-45 electric connectors or two SFP cages for fiber heads

• 2 - GigE Ethernet SFP/RJ-45 ports.

• 4 - 10/100 Base-TX or 100 Base-FX optical Ethernet ports.

Power Supply.

The Power supply converts input power from a station battery or other power source into an isolated low voltage supply used by the 3200 MK-10 circuitry.

(See Section 3.3)

External Power Connections.

All customer connections to the MK-10 are made through the rear of the unit. External power source(s) are connected here.

(See Section 4.5)

LED Indicators

The status of the unit is constantly monitored; LED indicators on the front of the unit will display various conditions and alarm states.

(See

Section 3.2 for details of the LED indicators)

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Introduction – Overview of Product

Front USB Port

Customer access through a Universal Serial Bus Port for connection to a laptop or PC for entry of basic access information (passwords, IP addresses etc.) and to configure the unit via a CLI interface.

(See Section 5.2)

Alarm Relay Connections

Alarm relays will respond to alarm conditions. The functionality can be set by the user as required and connected to their plant monitoring system. The alarm condition is displayed on the CPU LED as a red indication. (See Section 4.5.1)

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Introduction – Overview of Product

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Safety Instructions

Section 2. Safety Instructions

2.1 Important Safety Warnings

Important: The RFL 3200 MK-10 Managed Ethernet Switch contains no user serviceable

parts. Attempted service by unauthorized personnel shall render all warranties null and void. If problems are experienced with this product please contact RFL using the contact information below for assistance.

RFL Electronics Inc.

353 Powerville Road

Boonton TWP, NJ 07005-9151, USA

Phone (973) 334-3100

Fax (973) 334-3863

customerservice@rflelect.com

Email:

Keep Away from Live Circuits

Operating personnel should never remove covers. Component replacement and internal

adjustments must be done by qualified RFL service personnel only.

Do not Operate in an Explosive Atmosphere or in Wet or Damp Areas

Do not operate the product in the presence of flammable gases or fumes, or in any area that is wet or damp. Operating any electrical equipment under these conditions can result in a definite safety hazard.

Do not Substitute Parts or Modify Equipment

There are no serviceable parts in the RFL3200 MK-10, do not install substitute parts or make unauthorized modifications to the equipment. The product may be returned to RFL for service and repair, to ensure that all safety features are maintained.

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Safety Instructions

Read the Instruction Manual

Operators should read this Instruction Manual before attempting to use the equipment, to learn how to use the equipment properly and safely.

Throughout this Instruction Manual, warnings appear before procedures that are potentially dangerous, and cautions appear before procedures that may result in equipment damage if not performed properly. The instructions contained in these warnings and cautions must be followed exactly.

2.2 Additional Warnings

Warning!

Follow all of your company’s policies and procedures regarding the installation of AC powered or DC powered equipment. If there is a conflict between any procedure in this manual and your company’s safety rules, then your company’s safety rules must take priority.

Warning!

For DC operations and AC operations where neutral cannot be reliably identified, readily accessible double pole disconnects and overcurrent devices must be installed between the building wiring and the RFL3200 MK-10.

For AC operations where the neutral can be reliably identified, readily accessible single pole disconnects and overcurrent devices must be installed between the building wiring and the RFL3200 MK-10.

Warning!

The unit is intended to be permanently connected to supply mains by properly rated wiring in accordance with applicable local and national codes (e.g. CEC, NEC etc).

Warning!

The chassis of the unit shall be reliably bonded to protective ground.

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Safety Instructions

Warning!

The RFL 3200 MK-10 may use third party SFP Class 1 Laser Modules. These modules may be purchased through RFL or third parties. The class 1 certification originates with the SFP manufacturer, not RFL. Read the following safety information and any additional safety information included with the modules.

Class 1 Laser Products supplied by RFL are not considered dangerous and comply with the following standards:

US 21 CFR 1040.10 and 1040.11 IEC 60825-1: 2007

Laser light can potentially cause serious eye damage. The lasers used in the RFL 3200 MK-10 produce light that is invisible to the naked eye. It should be assumed that the laser is active at all times and it is imperative that the technician never look into the end of the fiber or the aperture with the naked eye or with optical instruments.

2.3 Cautions and Notices

CAUTION

Any installation using an enclosed cabinet with a swing-out rack must be securely fastened to the floor. This will prevent the cabinet from falling forward when the rack is moved outward.

CAUTION

If your RFL3200 MK-10 has Optical Fiber Heads always replace the protective covers when the unit is not in use.

NOTICE

RFL products are not designed for safety critical direct control of nuclear reactors and should not be used as such.

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Safety Instructions

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System Description

Section 3. System Description

3.1 Ethernet Switch Overview

The RFL 3200 MK-10 Managed Ethernet Switch is designed to operate in harsh environments such as those found in electric utility substations. The Ethernet Switch is designed to meet the same EMI immunity and environmental requirements as mission critical protective relaying devices. The reliability of the RFL 3200 MK-10 exceeds that of a commercial Ethernet Switch by having no fans for cooling. The unit utilizes high temperature solid state components and incorporates the necessary transient and surge suppression circuitry required for electrically harsh environments.

3.1.1 Key Features

• Fast Ethernet and Gigabit Ethernet ports

• Full or half-duplex mode per port

• Auto-negotiation and Auto-MDI/MDIX

• High performance non-blocking operation

• Automatic address learning and aging of up to 8k MAC addresses

• SFP cages for industry standard SFP fiber heads for 100 or 1000 Mb/s operation

• IEEE 802.3 Ethernet standard for universal interoperability

• IEC 61850-3 Environmental standard

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System Description

3.2 LED Indicators

Straight forward, simple LED indicators are located on the front of the RFL 3200 MK-10. The indicators give the user a constant picture of the unit’s health. Indicators on the front of the unit show:

• Power ON light.

• CPU Alarm/Indicator.

• Ethernet Switch Port Status.

It is important to note the numbering convention of the Ethernet Switch ports as shown below.

Ethernet Switch Indicator

123 CPU PWR

567

Power indicator will show green when power is applied to unit

LED indicators for ports 1 through 8

Figure 3-1. LED Indicators

3.2.1 Power ON Light

An LED for the Power Supply.

No illumination No power supply present Green Power is ON and functioning normally Yellow Power supply present but not functioning

3.2.2 CPU Alarm

There is an LED indicator for the Switch main processor.

Color Status

Red CPU Failure or Major Alarm state or Alarm Relay active Red or off CPU boot in progress Orange CPU booted and in Minor Alarm Green Normal operation

Note: rebooting may take several minutes.

GigE ports 9 and 10 have integral LED indicators

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System Description

3.2.3 Ethernet Switch Port Status

These LED’s have two functions for the ports 1 thru 8:

a. The state of the Ethernet connection and;

b. The connection speed.

LED Condition Status

LED ON Port is linked and functioning LED Blinking There is activity on the port LED OFF There is NO connection on the port

Color Status

Amber 100 Mbps Red 10 Mbps

3.2.4 GigE Ports 9 and 10 LED Indicators

When SFP Base Units are installed in the SFP cages at ports 9 and 10 the RJ-45 connectors are disabled.

SFP -100/1000 Base Unit (typical)

The integral LED indicators will continue to show status for the fiber heads however. The LED indicators are shown below.

Left green LED

indicator

Right green LED indicator

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System Description

LED indicators 9 and 10 have two functions and will show the following:

Left LED Right LED Status

Off Off There is no link on the port Green Off 1000 Mb/s link Blinking green Off 1000 Mb/s data transfer Off Green 100 Mb/s link Off Blinking green 100 Mb/s data transfer Green Green 10 Mb/s link Blinking green Blinking green 10 Mb/s data transfer

3.3 Power Supply

The power supply for the RFL 3200 MK-10 is built onto the main circuit board and must be specified by the customer at order entry. See ordering information, decoding the part number on page vii

The RFL 3200 MK-10 power supply provides an isolated power source for the MK-10 circuitry, with surge suppression and voltage conversion.

Table 3-1. RFL 3200 MK-10 Power Supply Specifications

Specification

Input Voltage Range

Fuse Protection

Max. Output Power

Dielectric Withstand

Operating Temperature

Humidity 95% RH Non Condensing at 40º C (104º F)

Power Supply Options

38-150 Vdc

19-32 Vdc

2 amp (2)

Max

2500 Vdc (Power input to chassis)

4200 Vdc (Power input to Ethernet)

-40º C (-40º F) to +75º C (+167º F) (Convection Cooling Only)

To a maximum of +65º C (+149º F) when any SFP or Fiber is used.

96-132 Vac

(50 or 60Hz)

1 amp (2)

Max

15 W (Continuous)

200-300 Vdc 200-275 Vac (50 or 60Hz)

1 amp (2)

Max

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System Description

3.4 User Access USB Port

The user can connect to the RFL 3200 MK-10 via a USB (Universal Serial Bus) port on the front of the unit. A laptop or PC is used to communicate with and configure the unit through a CLI interface.

Click to go to Accessing the 3200 MK-10 through the USB Port

The USB port is used to set initial user access and to configure the RFL 3200 MK-10 utilizing a CLI interface.

Figure 3-2. Connecting to a Laptop through the USB port

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System Description

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Installation

Section 4. Installation

4.1 Introduction

This section contains installation instructions for the RFL3200 MK-10, including unpacking, mounting, and wiring. If the equipment is to be stored for an extended period before being installed, precautions to prevent corrosion must be taken. This is especially important in humid climates.

WARNING!

Follow all of your company’s policies and procedures regarding the installation of AC powered or DC powered equipment. If there is a conflict between any procedure in this section and your company’s safety rules, then your company’s safety rules must take priority.

4.2 Unpacking

Unpack and inspect the equipment for any shipping damage, once this is done the unit should be securely mounted in its operating location. Following are instructions for mounting the RFL 3200-MK-10

4.3 Mounting the Equipment

The RFL 3200 MK-10 is primarily designed for installation in a 1U rack, however it can also function in an office or lab environment un-mounted. Mounting ears (brackets) are provided for installation in a standard 19 inch rack. Optionally, DIN rail and wall mounting can be accommodated.

The various mounting options are listed below. Note RFL does not supply mounting hardware apart from the items listed. Other mounting options may be available, contact RFL at

sales@rflelect.com

Application Description

Standard 19” Rack Mounting DIN Rail Mounting Adapter Kit installed u nder the unit. Wall Mounting

Ordering information can be found on page vii with a complete list of RFL3200 MK-10 options and their corresponding Smart Numbers.

Mounting Brackets (2) and 4 screws for mounting the brackets to the RFL3200 MK-10.

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Installation

4.3.1 Standard Rack Mounted Applications

CAUTION

Any installation using an enclosed cabinet with a swing-out rack must be securely fastened to the floor. This will prevent the cabinet from falling forward when the rack is moved outward.

Mount the brackets to the RFL3200 MK-10 with the provided screws as shown below.

12.32 (31.3)

7.6

(19.3)

1.76 (4.5)

Attach the brackets with the screws provided

Inches

(cm)

Mounting Ears (Brackets) are provided for mounting in a standard 19" rack

Figure 4-1. Rack Mounting

4.3.2 DIN Rail Installation

When installation in a metric DIN type rack or cabinet is required, RFL provides an adapter that is conveniently mounted under the unit as shown below. Carefully install onto the DIN rail and snap into place.

DIN Mounting Clip located on bottom of 3200 MK-10

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Figure 4-2. DIN Rail Mounting

4-2

Installation

4.3.3 Wall Mounting

Brackets are provided to mount the RFL 3200 MK-10 to a wall as shown below.

Attach the brackets with the screws provided

Figure 4-3. Wall Mounting

Because of the many different wall materials available, RFL does not provide wall mounting hardware. It is the customer’s responsibility to securely mount the RFL 3200 MK-10 to the wall.

Mount the unit in the required location allowing enough space for convection cooling.

Note: Care should be taken not to obstruct the chassis ventilation holes. It is not recommended

that the unit be wall mounted if temperatures above 50°C (122°F) are encountered.

4.3.4 Un-mounted unit

When installed in a lab or workplace setting ensure that there is an unobstructed view of the front of the unit for observation of the LED indicators. Keep an open area around the unit so that cooling by convection can occur while the 3200 MK-10 is in operation.

It is not recommended that the unit be placed on a table top if temperatures above 50°C (122°F) are encountered.

4.4 Ventilation

The specified operating temperature of the RFL3200 MK-10 is -40°C to +75°C (-40°F to +167°F). When any SFP or fiber is used, the maximum temperature is +65°C (+149°F). Operation at higher temperatures than those specified may affect system reliability and performance. Systems installed in enclosed cabinets should be well ventilated. When operating at temperatures above 55°C (131°F) a full 1U of chassis space must be left open above the installed RFL3200 MK-10.

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Installation

4.5 Power and Ethernet Connections

The following section will give instructions on making data, alarm relay and power connections to the RFL 3200 MK-10.

Before beginning the installation note the following:

• Before proceeding with the connection of power and alarm relay (if required)

connections to the RFL3200 MK-10 ensure that the power and alarm relay wires to be installed are disconnected at their source.

• Wiring guidelines are as follows:

1. Only one wire is permitted per terminal.

2. Only wire sizes 14-22 stranded or solid are permitted.

3. Insulation diameters greater than 0.11” (3mm) are not permitted.

4. The wire strip length should be 0.31’ (8mm).

5. The recommended tightening torque is 7 lb-in.

6. Never tin wires intended for compression type blocks.

• Ensure that the power supply installed in your RFL3200 MK-10 will operate at the

available input power.

• Follow all of your company’s policies and procedures regarding the installation of AC

powered or DC powered equipment. If there is a conflict between any procedure in this Instruction Manual and your company’s safety rules, then your company’s safety rules must take priority.

4.5.1 Alarm Relay Connections

The alarm relays will respond to alarm conditions, the functionality can be set by the user as required and connected to their plant monitoring system. Under normal operating conditions when the MK-10 is turned on the relays are energized, in an alarm state the relays will be in a de-energized position.

NOTE

All relay contacts are labeled in the de-energized position.

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Installation

Connections are made to the compression block (TB-2) on the right rear of the 3200 MK-10 as shown below.

Compression block on right rear of the 3200 MK-10

123

COM

N.C.

N.O.

Figure 4-4. Alarm Relay Connections

1. Before proceeding with the connection of alarm relay connections to the RFL3200

MK-10 ensure that the wires to be installed are disconnected at their source.

2. Carefully remove the 3-pin compression block plug from its socket, being careful

not to damage the pins.

3. Strip back and connect the leads from the external equipment to the connections on

the compression block. When installing, expose no more than 0.31” (8mm) of bare wire. Twist the wires to prevent strands from escaping and use care when inserting the wires into the connector. Inspect the wires prior to energizing to ensure no strands have escaped.

4. Reinstall the compression block into its socket.

See Section 32 of the RFL Command Line Interface Manual for details on alarm configuration.

4.5.2 Checking the Power Supply Input Voltage

The RFL3200 MK-10 has a label located on the rear of the unit above the compression block that indicates which power supply was installed in the unit before leaving the factory.

Before proceeding with the power and ground wire installation check the power supply label to ensure that the unit will operate at the input voltage available.

Power Supply Label

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Compression block on rear of the 3200 MK-10

Figure 4-5. Location of Power Supply Label

4-5

Installation

4.5.3 Grounding the Equipment

WARNING!

The RFL3200 MK-10 must be properly grounded as described below before attempting to connect input power. Improper ground connections may result in system malfunctions, equipment damage, or electrical shock.

4.5.4 Making Power Connections

For AC operations where the neutral can be reliably identified, readily accessible single pole disconnects and overcurrent devices must be installed between the building wiring and the RFL3200 MK-10.

Power and ground connections are made to the compression block (TB-1) on the rear left of the RFL3200 MK-10 as shown below:

Compression block on rear of the 3200 MK-10

1. Before proceeding with the connection of power to the RFL3200 MK-10 ensure that

the power wires to be installed are disconnected at their source.

2. If the unit is installed in a traditional cabinet type location with a station battery

supply, connect a ground wire to the rack ground; connection type and location will vary by installation. The grounding wire should be kept as short and straight as possible, to keep its resistance and inductance to a minimum.

3. Carefully remove the 3-pin compression block plug from its socket, being careful

not to damage the pins.

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Figure 4-6. Power Connections

4-6

Installation

4. The RFL3200 MK-10 is designed for permanently wired installation in restricted

access locations only.

The RFL3200 MK-10 contains fuses on both supply poles that are intended for replacement by qualified personnel only. The following fuses are recommended

19-32V 24V, 5x20 mm, 2 amp (2) 38-150V 48/125V, 5x20 mm, 1 amp (2) 200-300V 250V, 5x20 mm, 1 amp (2)

5. Strip back and connect the positive and negative leads from the station battery to the

positive and negative connections on the compression block. If an AC supply is used the negative and positive markings can be ignored. When installing power and protective earth connections, expose no more than 0.31” (8mm) of bare wire. Twist the wires to prevent strands from escaping and use care when inserting the wires into the connector. Inspect the wires prior to energizing to ensure no strands have escaped.

6. Reinstall the compression block into its socket.

Before connecting the power and alarm relay connections (if installed) at their source, check the following:

1. Is the unit grounded correctly?

2. Is the polarity of the input power correct?

3. Have the power wires been inspected as described in step 5.

4. Is the unit ventilated correctly?

The RFL3200 MK-10 may now have power applied.

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Installation

4.5.5 Ethernet Connections

Make the necessary Ethernet connections as required. When installing fiber optic ST connectors, make sure the connectors are properly aligned before twisting to lock in place.

Optical Connectors – Distance Options

Typical Ports 1 to 4 Fiber Heads if installed

100 Base-FX

Ports 9 & 10 SFP Base Units, if installed, available options

SFP-100 Base-FX (104358-1)

SFP-100 Base-LX (104358-2)

SFP-100 Base-FX (104358-3)

SFP-100 Base-ZX (104358-4)

SFP-1000 Base-SX (104359-1)

SFP-1000 Base-LX (104359-2)

SFP-1000 Base-FX (104359-3)

SFP-1000 Base-ZX (104359-4)

SFP-1000 Base-ZX (104359-5)

Distance

(3dB

margin)

2 km

(1.2 mi)

30 km

(18.6 mi)

Typical

Distance

(3dB

margin)

2 km

(1.2 mi)

10 km

(6.2 mi)

40 km

(24.8 mi)

80 km

(49.7mi)

550 m

(1800 ft)

10 km

(6.2 mi)

40 km

(24.8 mi)

80 km

(49.7 mi)

120 km

(74.5 mi)

Wavelength/ Mode

1310 nm Multimode

1310 nm Singlemode

Wavelength/ Mode

1310 nm Multimode

1310 nm Singlemode

1550 nm Singlemode

850 nm Multimode

1310 nm Singlemode

1550 nm Singlemode

Conn. Type

LC -30dBm -20dBm -15dBm -14dBm 10dB

LC -23dBm -15dBm -8dBm -8dBm 8dB

LC -34dBm -5dBm 0dBm -10dBm 29dB

LC -17dBm -9.5dBm -3dBm 0dBm 7.5dB

LC -19dBm -9.5dBm -3dBm -3dBm 9.5dB

LC -22dBm -3dBm +3dBm -9dBm 19dB

LC -22dBm 0dBm +5dBm -3dBm 22dB

LC -35dBm +1dBm +5dBm -8dBm 36dB

RX Sensitivity

-33.9 to

-31dBm

-3 to

-34dBm

RX Sensitivity

Output

-22.5 to -14dBm

Average into 50µm fiber

-19 to -14dBm

Average into 62.5µm fiber

-14 to -7dBm 20dB

TX Output (min)

TX Output (max)

RX Overload

System Margin

14dB

System Margin

Notes: 1. For 50μm fiber.

CAUTION

If your RFL3200 MK-10 has Optical Fiber Heads installed, always reinstall the protective covers when the unit is not in use.

Go to the next section for details on communicating with the unit and configuring your network.

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System User Interface

Section 5. System User Interface

5.1 Overview

The RFL 3200 MK-10 can be configured by either a CLI or web based interface.

The 3200 MK-10 user interface will do the following:

• Allow the user communication with any 3200 MK-10 unit in the network.

• Allow the user access to any configuration information on any node in the network.

• Allow customization of settings for specific user requirements.

• Allow the user to perform network troubleshooting.

5.2 Accessing the 3200 MK-10 through the USB Port

To access the USB port on the 3200 MK-10 with a laptop computer, a USB cable is required

with a type “B” connector at the Ethernet Switch end; this is not supplied by RFL.

A Type 'B' USB connector is used at the 3200 MK-10

Typically a Type 'A' USB connector is used at the computer

Figure 5-1. USB Access

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System User Interface

5.3 Configuring for USB User Access

RFL supplies a USB Driver for MK-10 users. The driver is located on the Customer CD supplied with the unit or can be downloaded from the RFL website. Once the driver software is copied to your computer the following steps are required to configure the driver. Note that there are two parts to the configuration process; the USB Interface and the USB Serial Port,

both parts MUST be completed to correctly configure the USB Driver.

After the USB cable is connected to the 3200 MK-10 and also to the user’s computer, dialog boxes will appear. It is recommended that the user follow the steps below to configure the USB communications. Note that the example screens shown are for the Windows7® and Windows XP® (XP service pack 2 or above) operating systems, other Windows operating systems will be similar.

5.3.1 USB Driver Configuration for Windows7 Users

Select the "Hardware" tab

RFL 3200 MK-10 USB Interface

RFL 3200 MK-10 USB

Interface

Double click on "RFL 3200 MK-10 USB Interface"

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System User Interface

RFL 3200 MK-10 USB Interface

Ensure this box is checked

RFL 3200 MK-10 USB Interface

Browse to where the Driver Software is located on your computer

Select

RFL 3200 MK-10 USB Interface

Select "Update Driver"

Select the USB Driver

and click "Next"

Select "Install this driver software anyway

Select "Browse my computer for driver software"

RFL 3200 MK-10 USB CLI Access

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System User Interface

Select the "Hardware" tab

RFL 3200 MK-10 USB Interface

Double click

Click "Close"

RFL 3200 MK-10 USB

Interface

Note: Both the "USB Serial Port" and the "RFL Serial Converter" should display. If they do not, retur n to the "Devices and Printers" dialog as shown below and double click on "RFL 3200 MK-10 USB Interface"

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System User Interface

RFL 3200 MK-10 USB Interface

Ensure this box is checked

Select

Browse to where the Driver Software is located

Select "Update Driver"

Select the USB Driver and click "Next"

Select "Install this driver software anyway"

Select "Browse my computer for driver software"

RFL 3200 MK-10 USB CLI Access (COM3)

RFL 3200 MK-10 USB CLI Access

The USB communications are now configured. Section 5.4 will describe how to communicate with the switch by either the CLI or Web interface.

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System User Interface

5.3.2 USB Driver Configuration for Windows XP Users

Check "No" and then

click "Next"

Insert the supplied CD

Note: The USB Interface may also be downloaded from the RFL website

Browse and select "USB Driver" from the CD or the file downloaded from the RFL website

Check this button and

then click "Next"

Check OK, then check "Next

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System User Interface

RFL USB Serial Converter

Click "Continue Anyway"

Click this button

then click "Next"

Files are being installed

Click "No" then

click "Next"

Click "Finish"

Click "Continue Anyway"

The USB communications are now configured. The following sections will describe how to communicate with the switch by either the CLI or Web interface.

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Click "Finish"

System User Interface

5.4 Getting Started

5.4.1 Configuring your PC/Laptop for Static IP

In a situation where both the 3200 MK-10 and the users PC are connected to the same network configuring for “Static IP” is not required as the computer will get IP address information from

the DHCP server. If this is not the case your computer MUST be configured for “Static IP.”

Following are the steps required for Static IP configuration; these steps are typical for a Windows XP® operating system but may vary slightly depending on your computers configuration.

1. From the ‘Start’ menu select ‘Control Panel’ > ‘Network Connection.’

2. Right click on the ‘Local Area Network Connection’ and select ‘Properties’ from

the pull-down menu.

3. In the following dialog box insure that the ‘General Tab’ is selected and ‘Internet

Protocol (TCP/IP)’ is highlighted.

4. Click the ‘Properties’ button, the following dialog box will open.

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System User Interface

Check this button

This inform ation

can be ignored

Add IP information here

Check OK

5.5 Starting Configuration of the 3200 MK-10 (CLI)

A default login and password are supplied. Before putting the unit into a network, we strongly recommend that the password be changed for security. (See Section 3. System Commands in the CLI Manual)

To start the configuration through the CLI, execute the following: Note, case sensitive.

RFL Intelligent Switch Solution

RFL 3200 login: admin Password: Admin_Passwd3

RFL 3200#>

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System User Interface

5.5.1 Command Line Interface

The following table lists the generic CLI command modes.

Command Mode Access Method Prompt Exit method

User EXEC This is the initial mode to

start a session.

Privileged EXEC The User EXEC mode

command enable is used to enter the Privileged EXEC mode.

Global Configuration The Privileged EXEC

mode command configure terminal is used to enter the Global Configuration mode

Interface Configuration The Global Configuration

mode command

interface <interfacetype><interface-id> is

used to enter the Interface configuration mode.

Config-VLAN The Global configuration

mode command vlan <vlan-id> is used to enter the Config-VLAN mode.

RFL 3200> RFL 3200#

RFL 3200(config)#

RFL 3200(config-if)#

RFL 3200(configvlan)#

The logout method is used. To exit to the User EXEC mode, the disable command is used. To exit to the Privileged EXEC mode, the end command is used.

To exit to the Global Configuration mode, the exit command is used and to exit to the Privileged EXEC mode, the end command is used. To exit to the Global Configuration mode, the exit command is used and to exit to the Privileged EXEC mode, the end command is used.

5.5.2 Real Time Clock

Although the MK-10 Managed Ethernet Switch has a Real Time Clock (RTC), it is not battery backed-up. After the switch is rebooted or a power cycle takes place the clock MUST be set again unless SNTP is configured. The following CLI commands will configure the switch to use a standard NTP or SNTP server.

Assuming you are logged in as admin:

RFL 3200# configure terminal RFL 3200(config)# sntp RFL 3200(config-sntp)# set sntp client enable RFL 3200(config-sntp)# set sntp unicast-server ipv4 10.2.3.1 See important

information on the following page RFL 3200(config-sntp)# set sntp client time-zone -05:00 See important

information on the following page

RFL 3200(config-sntp)# exit RFL 3200(config)# exit RFL 3200# write startup-config

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System User Interface

• The “ipv4 10.2.3.1” parameter identifies the IP address of a static SNTP server. Consult

your IT department to get the correct SNTP server address for your configuration.

• In this example the time-zone has been set for Standard Eastern Time (USA) which is

GMT minus 5 hours. The formatting of the time setting MUST be as follows:

¾ Must be precisely 6 characters

¾ Must be “+” or “-” even if you are at GMT, for example:

“set sntp client time-zone +00:00”

¾ The first two digits of the time setting must be from 00 to 12

¾ The fourth character must be a colon “:”

¾ The last 2 characters must be from 00 to 59

Other useful EXEC commands:

RFL 3200# show clock RFL 3200# show sntp unicast-mode status RFL 3200# show sntp status

For detailed information on CLI settings please refer to the RFL 3200 MK-10/16 Command Line Interface Manual MCD32KMK1016CLI. This manual is included on a customer CD shipped with the unit.

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System User Interface

5.6 Web Interface

The 3200 MK-10 can be configured through a web browser such as Internet Explorer or Firefox.

The 3200 MK-10 starts with a default IP address, which is also the management IP address. This IP address is essentially provided for remote management of the switch. For managing the switch through Web browsers, enter the default IP address to start accessing the switch. The

default IP address for the 3200 MK-10 Managed Ethernet Switch is 192.168.32.100. For

detailed information on settings through the web interface please refer to the RFL 3200 MK10/16 Web Management Manual MCD32KMK1016WEB. This manual is included on a customer CD shipped with the unit.

5.6.1 Starting the 3200 MK-10 configuration through the Web Browser

Enter the switch IP address in the browser. The Login page appears.

Enter the User Name as admin and Password as Admin_Passwd3 and click Login.

Note, case sensitive. Unless the user name and password were changed (see 5.5) we strongly recommend that the password be changed now for security.

The following web page will appear.

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System User Interface

The Home page also includes links to Management pages, which have been categorized based on

the protocol feature and functionality:

This User Name and Password are used for accessing the switch through the Web for switch

configuration. The user name and password entered are validated at the switch end.

While browsing through the pages, the following Web design conventions are to be borne in mind.

• In Web pages involving tables, the values to be configured are represented as blank cells or with a drop-down menu to select the required value.

• A field entry with a * symbol displayed in a Web page, denotes that it is a mandatory field.

• For the read/write values in the table, there is provision to select a particular entry and modify the

same.

• The LEDs displayed on the top of the pages denote the ports. A green light indicates that the port is up and a red light indicates that the port is down.

Below are two screen shots with the standard elements of the web pages named.

Tab

Left navigation panel

LED Panel

Drop down

Text block

Form at the top of the screen

Note: The “Help” feature in the web pages is currently not supported.

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Option button

5-13

Form at the bottom of the screen

Check box

System User Interface

This page intentionally

left blank

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Technical Data

Section 6. Technical Data

6.1 Specifications

Electrical Ratings

Operating Temperature:

Supply Voltage Ranges:

Maximum Consumption Power:

-40ºC to +75ºC (-40ºF to +167ºF) Convection cooling only.

-40ºC to +65ºC (-40ºF to +149ºF) when any SFP or fiber is used.

19 – 32Vdc, 38 – 150Vdc, 96 – 132Vac (50 or 60 Hz) 200 – 300Vdc, 200 – 275Vac (50 or 60 Hz)

20W Continuous.

Electrical Environment

ESD Withstand ANSI C37.90.3 8KV/15KV

Radiated Immunity: ANSI C37.90.2 35V/M EN 61000-4-3, EN 61000-6-2

Conducted Immunity: EN 61000-4-6, EN 61000-6-2

Conducted Emissions: EN 55022 class A, EN 61000-6-4

Surge Withstand: ANSI C37.90.1 EFT – 4KV Damped Oscillatory – 2.5KV.

Dielectric Withstand:

Slow Variations: 0 to normal to 0V over 10 seconds.

IEC/EN 61000-4-4 (level 4) – EFT 4KV.

IEC/EN 61000-4-5 (level 4) – Surge 4KV.

2500Vdc (power to chassis) 4200Vdc (power to Ethernet) 1500Vdc (Ethernet to Ethernet)

Interruptions: 20ms, not more frequent than 2 per second.

6.2 Mechanical Specifications

Mechanical Environment

Safety: EN 60950 (Line voltage 300Vdc).

Restricted locations.

Pollution degree 2.

Rated/Working voltage 300V

Stationary Vibration: IEC 60870-2-2, Class Cm (3M6) 2g

Shock: IEC 60870-2-2, Class Cm 30g

Free Fall: IEC 60870-2-2, Class Cm

Seismic Withstand: IEC 60255-21-3, 1/.0.5g

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Technical Data

Mechanical Environment Continued….

Mean Time Between Failure: > 400,000 Hours,

Bellcore TR322 Issue 5, Method 1, Case 3, Temp. = 25ºC (77ºF)

6.3 Available Optical Ethernet Interfaces (SFP)

TX Output

100 Mb/s

1310 nm – MM LED 2 Km (1.24 mi) -20 -15 -30 -14 10

1310 nm – SM Laser 10 Km (6.21 mi) -15 -8 -23 -8 8

1310 nm – SM Laser 40 Km (24.8 mi) -5 0 -34 -10 29

1550 nm – SM Laser 80 Km (49.7 mi) -5 0 -34 -10 29

1000 Mb/s

850 nm – MM Laser 550 m (0.34 mi) -9.5 -3 -17 0 7.5

1310 nm – SM Laser 10 Km (6.21 mi) -9.5 -3 -19 -3 9.5

1310 nm – SM Laser 40 Km (24.8 mi) -3 +3 -22 -9 19

1550 nm – SM Laser 80 Km (49.7 mi) 0 +5 -22 -3 22

1550 nm – SM Laser 120 Km (74.5 mi) +1 +5 -35 -8 36

Distance

Min

(dBm)

TX Output

Max (dBm)

Sensitivity

(dBm)

Overload

(dBm)

System

Margin

(dB)

6.4 Disposal

When disposing of the equipment, it should be done in strict accordance with all local and national regulations for the disposal of electrical and electronic equipment. The printed circuit boards should be separated for recycling.

Email: sales@rflelect.com for information on other innovative RFL products.

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Notes

RFL Electronics Inc.

353 Powerville Road ● Boonton Twp., NJ 07005-9151 USA Tel: 973.334.3100 ● Fax: 973.334.3863

sales@rflelect.com ● www.rflelect.com

Email:

RFL Electronics 3200 MK-10 Quick Start And Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual