Reznor CK10 User Manual

Page 1
HAZARD INTENSITY LEVELS
g
p
2. WARNING: Failure to comply could result in severe personal injury or death and/or property damage.
3. CAUTION: Failure to comply could result in minor personal injury and/or property damage.
Optional Hanger Kits
Option Installation Form RZ-NA I-OPT-HK
(Version A.1)
Obsoletes Form I-OPT-HK Version A
APPLIES TO: Hanger Kit Options CK3,
CK7, CK8, CK9, CK10, CK19
Description/Application/Table of Contents
Description, parts listing, and illustrated instructions are provided for each hanger kit. These kits are designed only for the models and applications described below. See the referenced heater installation manual for clear-
ances (top, sides, bottom, front, and rear), suspension dimensions, and weights. Suspension of the heater is the responsibility of the installer.
Option
Kit
CK3
CK7
CK8
CK9
CK10
CK19
Description
Swivel Connections for 1" Pipe for 4-pt Suspension 4-pt Suspension Conversion
Swivel Connections for 2" pipe for 2-pt Suspension 4-pt Suspension Conversion Plus Swivel Connections
Swivel Connectors for 1" Pipe for 4-pt Suspension
Alternate Sus Points providing nearly equal loading at four points
ension
Use with
Models
(H)EEDU Duct Furnace
F To add two hanger brackets for changing
UDAP; UDAS; F To adapt a unit with 2-pt suspension so
F To add two han
LDAP Packaged Heaters; UDAP; UDAS; UDBP; UDBS; B; OH; OB; RA; RAD; and F with optional 4-pt suspension
B Suitable for units equipped with isolation
To adapt the duct furnace so that it may be suspended from threaded 1" stationary pipes.
from standard 2-pt suspension to 4-pt suspension.
that it may also be suspended from two threaded stationar
standard 2-pt suspension to 4-pt suspension and adapt the unit so that it may be suspended from four threaded 1" stationary pipes. To adapt a unit with 4-pt suspension so that it may be suspended from four threaded 1" stationary pipes.
vibration suspension and or seismic pro­tectio n with lo nger than 10" rod hangers. Option CK19 changes the suspension points and suspension dimensions.
Application Page
y pipes.
er brackets to change from
Reference Heater Installation Manual
by Model
2 EEDU and HEEDU - Form RZ-NA I-
EEDU
2-3 F - Form RZ-NA I-F/B
3-4 UDAP and UDAS - Form RZ-NA I-
UDA F - Form RZ-NA I-F/B
4 F - Form RZ-NA I-F/B
5-6 LDAP - Form RZ-NA I-LDAP
UDAP and UDAS - Form RZ-NA I­UDA UDBP and UDBS - Form RZ-NA I­UDB B and F - Form RZ-NA I-F/B OH and OB - Form RZ-NA I-OH/OB RA and RAD - Form RZ-NA I­RA/RAD 140/235 RA and RAD - Form RZ-NA I­RA/RAD 350/500
7-8 B - Form RZ-NA I-F/B
Other Ce iling Bracket for Unit Heaters - Option CK22 is available for small sizes of Models UDAP and UDAS. Hanger See Supplemental Installation Form RZ-NA I-UD-CS. Kits Infrared Models - Options CK11-CK18 are not included in this form. Options CK11-CK18 are hanging chain and
turnbuckle kits for tubular infrared heaters. For parts lists and instructions for hanger and turnbuckle kits, see Supple­mental Installation Form RZ-NA I-VR-HK and/or RZ-NA I-VR/TRP/TR-TK. Hanging chain for infrared high intensity heaters is Option UE1 or UE2. See Heater Installation Manual, Form RZ-NA I-RIH.
WARNING: The instructions in this sheet are written for adding new suspension points or preparing a heater for suspension prior to installation. If your heater is installed, for your safety, turn o the gas and the electric before adding or changing suspension. Follow the instructions on the heater to restart. Check for proper operation.
Form I-OPT-HK (Version A.1), Mfg #98346 (Rev 4), Page 1
Page 2
Option Kits and Instructions
OPTION CK3 ­Swivel Connectors for Model Series EEDU
CAUTION: Check to be sure that all swivels turn freely.
OPTION CK7 ­4-Point Suspension for Models F
This option is designed to add swivel connections to a Model (H)EEDU duct furnace to suspend a single furnace from four 1" threaded stationary pipes.
Option CK3 (Package P/N 57959) includes:
Qty Description P/N
4 Swivel Connector Assy 9557
FIGURE 1
This option is designed to convert a Model F with standard 2-point suspension to 4-point suspension.
Instructions
1. Remove lockwasher and nut from swivel connector.
2. Put bolt down through hole in the hanger bracket.
3. Attach securely with lockwasher and nut.
4. Repeat on all hanger brackets.
Option CK7 (Package P/N 98508) includes:
FIGURE 2A
- Hanger Kit Option CK7
Qty Description P/N
2 Hanger Bracket 96386
Assembly
(NOTE: Also applies to obsolete Model FE.)
Installation Instructions for Option CK7
Tools Required - 5/16" Nut Driver
1. Remove the heater from the carton.
Remove the wooden crate bottom from the bottom of the heater. Remove one of the heater outer side panels.
2. Remove the Factory-Installed Hanger Bracket Assembly
Remove the two screws that are holding the factory-installed hanger bracket assembly to the heater. Re-insert the two screws (without the hanger bracket) into the same holes in the heater inner side panel.
3. Determine the new locations for the two hanger bracket assemblies (one from
the kit and the one removed in Step 2). See FIGURE 2B.
FIGURE 2B - New Bracket Locations
4. Install Hanger Bracket Assemblies - Remove the screw from the inner side
panel at one of the new locations. Position one of the hanger bracket assemblies
Form I-OPT-HK (Version A.1), Mfg #98346 (Rev 4), Page 2
Page 3
so that the nut retainer is aligned with the clearance hole in the top of the side panel. Insert the screw removed from the side panel through the center slotted hole in the hanger bracket. Adjust the bracket so that it is tight against the top of the heater. Tighten screw securely.
Following the same procedure, attach the other hanger bracket assembly at the second location. Replace the outer side panel.
5. Remove the outer side panel from the opposite side and repeat Steps 2-4 on that
side.
6. Installation of the 4-point suspension hanger kit is complete. Since the crate bot-
tom has been removed, protect the bottom of the heater with plywood or other appropriate material. If the bottom is not supported, the bottom access panel could be damaged.
Follow the instructions in the heater installation manual to complete the installation of your heater.
OPTION CK8 ­2-Pt Suspension with Swivel Connectors ­Models UDAP, UDAS, and F
(NOTE: Model F instructions also apply to obsolete Model FE.)
CAUTION: Check to be sure that all swivels turn freely.
The purpose of this option is to adapt a Model F heater with standard 2-point suspension so that it can be suspended using two 1", threaded stationary pipes.
Option CK8 (Package P/N 98509) includes:
FIGURE 3A ­Hanger Kit, Option CK8
Qty Description P/N
2 Swivel Connector Assy 17627 2 3/8" Lockwasher 5197
Installation Instructions for Option CK8
Tools Required - 9/16" Open-End Wrench
Models UDAP and UDAS (FIGURE 3B)
1. Locate the threaded suspension holes in the top of the heater cabinet that are used for 2-pt suspension (center holes).
2. Place a lockwasher over each hole.
3. Screw the swivel hanger connector assembly into the heater's cage nut retainer.
(The lockwasher must be between the top panel and the swivel hanger connec­tor assembly.) Tighten firmly.
NOTE: If installing a Model UDAS, be certain that the unused suspension holes on
the control side are plugged. Follow the heater installation instructions.
FIGURE 3B ­Model UDAP or UDAS
FIGURE 3C
- Model F
Do NOT capture outer panel; it must be removable for future service.
Model F (FIGURES 3C & 3D)
1. Locate the two hanger bracket holes in the top of the heater cabinet.
2. Place a lockwasher over the hole, being careful not to catch the cutout portion of
the painted side panel. The outer panel must remain removable for future ser­vice. See FIGURE 3C.
3. Screw the swivel hanger connector assembly into the hanger bracket. (The lockwasher must be between the inner heater side panel and the swivel hanger connector assembly). Tighten firmly. See FIGURE 3D.
Form I-OPT-HK (Version A.1), Mfg #98346 (Rev 4), Page 3
Page 4
Hanger Option Kits and Instructions (cont'd)
OPTION CK8 ­2-Point Suspension with Swivel Connectors
-Models UDAP, UDAS, and F (cont'd)
OPTION CK9 ­4-Point Suspension with Swivel Connectors
- Models F only
(NOTE: Also applies to obsolete Model FE)
FIGURE 3D - 2-Point Suspension with Swivel Connectors - Model F
Models UDAP, UDAS, and F
4. Repeat Steps 2 and 3 at the other suspension point.
5. Installation of the 2-point swivel connection kit is complete. Follow the instruc-
tions in the heater installation manual to complete installation of the heater.
This option is designed to convert a Model F with standard 2-point suspension to 4-point suspension with swivel connectors.
Option CK9 (Package P/N 98510) includes:
Qty Description P/N
2 Hanger Bracket Assembly 98386 4 Swivel Connector Assembly 17627 4 3/8" Lockwasher 5197
CAUTION: Check to be sure that all swivels turn freely.
FIGURE 4A - Swivel 4-pt Hanger Kit, Option CK9
Installation Instructions for Option CK9
Tools Required - 9/16" Open-End Wrench; 5/16" Nut Driver
1. Convert to 4-point Suspension - Refer to instructions for Option CK7 on
pages 2-3. Follow Steps 1 through 5 to convert the heater to 4-point suspension.
2. Install Swivel Connectors - Refer to instructions for Option CK8 on page 3.
Follow Model F Steps 1 through 3 to install the swivel connection. Attach a swivel at each suspension point. See FIGURE 4B.
3. Installation of the 4-point suspension kit with swivel connections is complete.
Since the crate bottom has been removed, protect the bottom of the heater with plywood or other appropriate material. If the bottom is not supported, the bottom access panel could be damaged.
Follow the instructions in the heater installation manual to complete the instal­lation of your heater.
FIGURE 4b - 4-Point Suspension with Swivel Connectors - Model F
Form I-OPT-HK (Version A.1), Mfg #98346 (Rev 4), Page 4
Page 5
OPTION CK10 ­4-Point Suspension with Swivel Connectors (Models LDAP; UDAP, UDAS; UDBP, UDBS; F, B; OH, OB, RA, RAD ­See paragraph for specific applications)
(NOTE: Model F kits also apply to obsolete Model FE. Model B kits also apply to obsolete Model BE.)
CAUTION: Check to be sure that all swivels turn freely.
This option is designed to add swivel connectors to a Model F unit heater that is already equipped with optional 4-point suspension or to a Model LDAP, UDAP, UDAS, UDBP, UDBS, B, OH, OB, RA or RAD heater that is standardly equipped with 4-point suspension. The four swivel connections allow the heater to be suspended from four 1", threaded stationary pipes.
Option CK10 (Package P/N 98511) Swivels for 3/8" hanger rods/brackets includes:
Qty Description P/N
4 Swivel Connector Assy 17627 8 3/8" Lockwasher 5197 4 3/8" Hex Nuts 1438
FIGURE 5A - Swivel Hanger Kit, P/N 98511, for 3/8" Hanger Brackets
Applications: All sizes of Models UDAP/UDAS ; all sizes of Models UDBP/ UDBS ; all sizes of Models F/B ; all sizes of Models OH/OB manufactured
prior to 10/94; and Models RA/RAD 110/140/235 manufactured prior to 10/
94.
Option CK10 (Package P/N 134477) Swivels for 1/2" hanger rods/brackets includes:
Qty Description P/N
4 Swivel Connector Assy 134476 4 1/2" Lockwasher 45549
Installation Instructions for Option CK10
FIGURE 5B - Swivel Hanger Kit, P/N 134477 for 1/2" Hanger Brackets
Applications: All sizes of Models OH/OB/RA/RAD manufactured beginning
10/94 (NOTE: Models RA/RAD 350 manufactured prior to 10/94 have 7/16" hanger brackets. A swivel hanger kit is not available for RA/RAD 350 with 7/16" hanger brackets.)
Option CK10 (Package P/N 207938) Swivels for 1/2" hanger rods/brackets includes:
Qty Description P/N
4 Swivel Connector Assy 207939 4 1/2" Lockwasher 45549
FIGURE 5C - Swivel Hanger Kit, P/N 207938, for 1/2" Hanger Brackets
Applications: All sizes of Model LDAP .
Select the instructions for the unit being installed.
Models UDAS, UDAP, F, B - Follow the same instructions as for Option CK8, pages 3-4. Repeat the process at all four hanger bracket locations. (NOTE: The four nuts and four of the washers in the kit will not be used.) (UDAS NOTE: Be sure that any unused suspension holes on the control side
are plugged; see heater installation instructions. )
Models UDBP, UDBS - The suspension points on the hanger bar on the top of
Model UDBP and UDBS heaters are not threaded. At each hole, place a lockwasher, insert the swivel through the lockwasher and the hanger bar. Fas-
Form I-OPT-HK (Version A.1), Mfg #98346 (Rev 4), Page 5
Page 6
Option Kits and Instructions (cont'd)
Installation Instructions for Option CK10 (cont'd) -- Select instructions that apply to Model.
IMPORTANT: Be sure the threaded swivel connectors are locked to the hanger bar as illustrated.
FIGURE 5D - Suspension of a Model OH/OB/RA/ RAD with Optional Swivel Connectors (Option CK10) from 1" threaded pipe
ten securely with a lockwasher and nut. See FIGURE 5C . Repeat the proce- dure at each suspension point.
FIGURE 5C - Installing Swivel Connections on Model UDBP and UDBS
Models OH, OB, RA, RAD - Four eld-
supplied 3/8" or 1/2" at washers are re­quired.
1. Place a flat washer at the threaded
suspension point as illustrated in FIG-
URE 5D.
2. Put a lockwasher on the swivel assem-
bly and screw the swivel connector into the suspension point. Tighten firmly.
3. Repeat the procedure at the other three
suspension points.
Installation of the four swivel connectors is complete. Follow the instructions in the heater installation manual to complete the installation.
FIGURE 5E ­Suspension of a Model LDAP with Optional Swivel Connectors (Option CK10) from 1" threaded pipe
"U"-shape
tting
Strut attached to
the top of the
heater
Form I-OPT-HK (Version A.1), Mfg #98346 (Rev 4), Page 6
Swivel Assembly
Hex Nut
Lockwasher
Spring Nut
Model LDAP
1. Put a lockwasher on the swivel assem-
bly and screw the swivel connector into the suspension point on the "U" fitting. Tighten firmly.
2. Repeat the procedure at the other three
suspension points. Be sure the threaded swivel connectors are locked to the heater as illustrated.
Installation of the four swivel connectors is complete. Follow the instructions in the heater installation manual to complete the installation.
Page 7
OPTION CK19 ­Alternative 4-Pt Suspension Points for Model B Blower Units
(NOTE: Also applies to obsolete Model BE.)
FIGURE 6B - Suspension Dimensions for Model B Heater with Hanger Kit Option CK19
This option is designed so that each suspension point carries a nearly equal load. NOTE: Suspension point dimensions change; see FIGURE 6B.
Option CK19 (Package P/N 165742) includes:
N/PnoitpircseDytQ
1 Right Side Hanger Bar 162829 1 Left Side Hanger Bar 162830 4 HHD Tap Bolts 3/8-16NCX 1-1/2, #5 114350 8 3/8" Lockwasher 5197
FIGURE 6A - Hanger Kit for Blower Model B, Option CK19
Size
25-50
75 100 125 165 200
250-300
400
A B
inches mm inches mm
11-7/8 302 9-1/8 232 13-7/8 352 11-1/8 283 15-7/8 403 13-1/8 333 21-5/8 549 18-7/8 479 18-5/8 473 15-7/8 403 21-5/8 549 18-7/8 479 27-1/8 689 24-3/8 619 35-3/8 899 32-5/8 829
Form I-OPT-HK (Version A.1), Mfg #98346 (Rev 4), Page 7
Page 8
OPTION CK19 ­Alternative 4-Pt Suspension Points for Model B Blower Units (cont'd)
Installation Instructions for Option CK19
Tools Required - 9/16" Open-End Wrench
1. Locate the four hanger bracket holes in the top of the heater cabinet (two on
each side).
2. On the side of the heater where the electrical supply connects, carefully place
two lockwashers over each hanger bracket hole. From the kit, select the hanger bar with the wider flange and the cutout hole in the center. Position the hanger bar along the top edge of the heater on top of the washers. (Two washers are required between the heater and the hanger bar to allow for removal of the side panel.). Attach the hanger bar with two of the bolts, securing them to the hanger bracket weld nut. See FIGURE 6C.
3. Attach the left side hanger bar the same way using the remaining four washers
and two bolts.
4. The heater is ready for suspension from 3/8" threaded hanger rods. Use field-
supplied hardware to attach the hanger rods as illustrated in FIGURE 6D.
FIGURE 6C - Attach a Hanger Bar along the Top Edge on Each Side of the Heater (bars extend out over the blower)
View of hanger bar hardware with heater side panel removed (for illustration only; do not remove side panel to install)
Sequence: Bolt
Hanger Bar 2 Washers Heater Top Panel Hanger Bracket Nut (behind the heater side
panel; do not remove side panel)
Two washers (from the kit) are required between the hanger bar and the heater to provide clearance for removing the heater side panel for service.
FIGURE 6D - Use threaded hanger rods to suspend the heater from the hanger bar suspension points (hardware and rods are eld supplied)
REZNOR
Form I-OPT-HK (Version A.1), Mfg #98346 (Rev 4), Page 8
www.ReznorHVAC.com; (800) 695-1901
© 2014 Reznor LLC, All rights reserved. Printed in the U.S.A.
MANUFACTURER OF HEATING, COOLING, AND VENTILATING SYSTEMS
Trademark Note: Reznor 10/14 Form RZ-NA I-OPT-HK (Version A.1)
®
is registered in at least the United States.
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