Reznor CAUA, CAUA 150, CAUA 300, CAUA 200, CAUA 350 Instructions Manual

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Page 1
Form CP-CAUA-GC (01-18)
Obsoletes CP-CAUA-GC (04-15)
Gas Conversion Kits and Instructions
Applies to: Model CAUA
General and Warnings
FOR YOUR SAFETY
— WHAT TO DO IF YOU
SMELL GAS
Do not try to light any
appliance.
Do not touch any
electrical switch; do not use any phone in your building.
Leave the building
immediately.
Immediately call your
gas supplier from a phone remote from the
building. Follow the gas supplier’s instructions.
If you cannot reach your
gas supplier, call the
re department.
— Installation and service
must be performed by a qualied installer,
service agency, or the gas supplier.
DANGER:
The conversion kit is to be selected and installed by a qualied
service person in accordance with these instructions and
in compliance with all codes and requirements of authorities having jurisdiction. Failure to follow instructions could result in death, serious injury and/or property damage. The qualied agency performing this work assumes responsibility for this
conversion.
In Canada, gas conversion shall be carried out in accordance with the requirements of the Provincial Authorities having jurisdiction and in accordance with the requirements of CSA-B149.1 and .2 installation code.
WARNING
Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Read the installation, operation, and maintenance instructions
thoroughly before installing or servicing this equipment.
FOR YOUR SAFETY: Do not store or use gasoline or other
ammable vapors and liquids in the vicinity of this or any
other appliance.
HAZARD INTENSITY LEVELS used in this manual.
1. DANGER: Failure to comply will result in severe personal injury or death and/or property damage.
2. WARNING: Failure to comply could result in severe personal injury or death and/or property damage.
3. CAUTION: Failure to comply could result in minor personal injury and/or property damage.
DANGER:
The gas burner in this gas-red equipment is designed and equipped to provide safe, complete combustion. However, if the installation does not permit the burner to receive the proper supply of combustion air, complete combustion may not occur. The result is incomplete combustion which produces carbon monoxide, a poisonous gas that can cause death.
DANGER
Safe operation of indirect-red gas burning equipment requires a properly operating vent system which vents all ue products to the outside atmosphere. FAILURE TO PROVIDE PROPER VENTING
WILL RESULT IN A HEALTH HAZARD WHICH COULD CAUSE SERIOUS PERSONAL INJURY OR DEATH.
If installed as a separated-combustion system, install either the horizontal or vertical combustion
air/vent system illustrated in the heater installation manual, using the concentric adapter supplied.
All installations must comply with the combustion air requirements in the installation codes and instructions. Units installed in a conned space must be supplied with air for combustion and ventilation as required by Code and in the heater installation manual. Combustion air at the burner should be regulated only by manufacturer-provided equipment. NEVER RESTRICT OR OTHERWISE
ALTER THE SUPPLY OF COMBUSTION AIR TO ANY HEATER. MAINTAIN THE VENT SYSTEM IN PROPERLY OPERATING CONDITION.
Form CP-CAUA-GC, P/N 170635R9, Page 1
Page 2

 
 
 


Description and Kit Selection
NOTE: When converting
a unit with a two­stage valve (Option AG2), check for valve manufacturer. If the unit has a two-stage White­Rodgers valve, a new two-stage gas valve is required. See page 8 for details.
FIGURE 1 - View of
Model CAUA Control Compartment with Access Panel and
All Sections of
the Burner Cover Removed
(Wires are not illustrated.)
The gas conversion kits in these instructions are for Model CAUA heaters equipped with specic single-stage or two-stage valves (see NOTE left). The kits are for opera­tion at sea level. See pages 5-6 for conversion kit application and components. See
page 7 for high altitude burner orices.
In order to verify which conversion kit is compatible to your heater, it is necessary to know the type of valve that is on the heater. From the rating plate, copy the complete Model of the heater. Also, copy the manufacturer's name and number found on the gas valve.
IMPORTANT: Match the actual Model No. of the valve to the one listed for that kit.
If the actual Model No. is different from the one listed, contact your manufacturer
Representative to select and verify parts required for gas conversion.
Gas Conversion
1. Check kit contents to the parts list. (Parts lists are on pages 5-6.)
Instructions
2. Turn off the gas supply at a shutoff valve upstream of the combination gas valve
3. Install the Regulator Spring Kit
The manufacturer of the regulator spring kit and the gas valve MUST be the same. Spring kits of different manufacturers are not
interchangeable, and each spring kit MUST be used only in the
Form CP-CAUA-GC, P/N 170635R9, Page 2
valve for which the kit is designated.
The conversion kits include two or three regulator spring kits -- one or two for a single­stage valve and one for a two-stage valve. Check the package carefully and choose the regulator spring kit that corresponds with the valve on the heater. NOTE: The other regulator spring kit(s) will not be used.
The kits listed in this manual are intended for use on units that will be operated at sea level. Conversion of a unit using these kits will not alter the input rate. Refer to the rating plate on the heater for input rate and other appropriate information.
and turn off the electrical supply. Open the control access panel.
WARNING
Page 3
To install a regulator spring conversion kit, follow the valve manufacturer's installation instructions that are included with the regulator spring kit. After a new spring kit is installed, it is necessary to adjust the spring for the correct manifold pressure. This adjustment can only be made after the heater is in operation.
Instructions are in Step No. 7.
4. Install Burner Orices
WARNING
Do not attempt to drill orices. Use factory-supplied orices only.
NOTES: Kits that apply to various sizes of heaters include the quantity of burner ori-
ces required for the largest size of heater. When converting the smaller sizes, there will be extra burner orices which will not be used. Burner orices in these kits apply to sea level operation only. For high altitude, see Burner Orice Chart, page 7.
1) Remove all burner cover sections. Depending on when the unit was manufactured, there will be either two or three sections. If two, there will be a right and a left section which extend over the front. If three, there will be a right, a left, and a separate front section.
2) Disconnect the manifold from the valve.
3) Remove the screws that retain the manifold assembly. (See FIGURE 1.)
4) With the manifold assembly removed from the heater, unscrew all of the
existing orices and replace with the orices included in the conversion kit.
5. Re-Assemble the Heater
Reverse the procedure in Step 4 to re-assemble the heater. Be certain that the manifold is positioned properly in relationship to the burner rack.
Attach the conversion disk to the heater near the gas valve.
6. Check for Gas Leaks
Use a commercial leak detecting uid or a rich soap and water solution. Leaks are
indicated by the presence of bubbles. a) Turn on the gas shutoff valve upstream of the combination gas valve. Check for
gas leaks between the gas shutoff valve and the combination gas valve. If a leak is detected, tighten the connection and recheck. When there are no leaks, turn the manual shutoff valve off.
b) Turn on the electrical supply. Turn on the gas and follow the instructions on the heater to relight the burner. Check all manifold connections for leaks. If a leak cannot be stopped by tightening, turn off the gas and the electric, and replace the part or parts until there are no leaks.
7. Measure the Manifold Pressure
Before attempting to measure or adjust the manifold gas pressure, be certain that
the inlet (supply) pressure is within the specied range (see pressure requirements
in tables below) for the gas being used both when the heater is in operation and on standby. Incorrect inlet pressure could cause excessive manifold gas pressure immediately or at some future time.
Follow these requirements and the instructions to measure and, if needed, adjust
the manifold gas pressure:
Pressure Requirements for Natural Gas
Inlet (Supply)Pressure
Manifold Pressure
Pressure Requirements for Propane
Inlet (Supply) Pressure
Manifold Pressure
Single stage 3.5" w.c.
2-stage high re 3.5" w.c. 2-stage low re 1.8" w.c.
Single Stage 10" w.c.
2-stage high re 10" w.c. 2-stage low re 5" w.c.
5" w.c. minimum (or as stated on the rating plate); 14" w.c. maximum
11" w.c. minimum (or as stated on the rating plate);14" w.c. maximum
Form CP-CAUA-GC, P/N 170635R9, Page 3
Page 4
Gas Conversion Instructions (cont'd)
7. Measure the Manifold Pressure (cont'd)
WARNING
Manifold gas pressure must never exceed 3.5" w.c. for natural gas or 10" w.c. for propane.
Instructions for Measuring and Adjusting Manifold Pressure:
1) Locate the 1/8” outlet pressure tap on the valve. Turn the knob on the top of the valve to “OFF”. Connect a manometer to the 1/8” pipe outlet pressure tap.
Use a water column manometer that is readable to the nearest tenth of an inch. (NOTE: A manometer (uid-lled gauge) is recommended rather than a
spring type gauge due to the difculty of maintaining calibration of a spring type
gauge.)
Open the valve and operate the heater. Measure the gas pressure to the
manifold. To measure low re pressure on a two-stage valve, disconnect
the wire from the "HI" terminal on the gas valve and measure the pressure. Reconnect the wire.
If pressures are correct, remove the manometer and replace the cap. Check for
leakage at the pressure tap tting. Tighten if needed. Continue to Step 8.
If adjustment is required, follow instructions in 2) below.
2) If adjustment is required:
CAUTION: DO NOT bottom out the gas valve regulator
adjusting screw. This can result in unregulated manifold pressure causing excess overre and heat exchanger failure.
Single-Stage and Two-Stage High Fire - Remove the cap from the outlet pressure adjusting screw and adjust the manifold pressure. Adjust pressure
by turning the regulator screw IN (clockwise) to increase pressure or OUT
(counterclockwise) to decrease pressure.
Two-Stage Low Fire - Disconnect the wire from the “HI” terminal on the gas valve. Locate the low re adjusting screw. Turn the regulator screw to adjust the low re outlet pressure. Re-connect the wire to the gas valve.
Turn up the thermostat. Cycle the burner once or twice to properly seat the adjustment spring in the valve.
Re-check the pressure(s). When the outlet pressure is right for the installation, remove the manometer and replace the cap.
Check for leakage at the pressure tap tting. Tighten if needed.
8. Check for safe and proper operation of the heater by operating the heater for at
least one cycle. Observe main burners for complete ame carryover.
WARNING
In the event of improper ignition, wait at least ve minutes before
attempting to relight the heater.
9. Complete the information required on the gas conversion tape and afx the tape to
a clean, dry surface near the heater rating plate. Close the access door.
Form CP-CAUA-GC, P/N 170635R9, Page 4
Page 5
Components ­Natural to Propane Conversion Kits
See page 2 for Serial No. Code information and NOTE
about verifying parts.
The burner orices in these kits are for sea-level operation only. (For high altitude installation (above 2000 ft), see the Burner Orice Chart on page 7.) All kits include the quantity of orices required for the largest size of heater. Excess parts may not be
returned for credit. NOTE: When converting a unit with a two-stage valve (Option AG2), check for valve
manufacturer. If equipped with a Honeywell valve, select the kit below. If equipped with a 2-stage White-Rodgers valve, a new gas valve is required. See page 8 for replacement valve, additional required parts, and instructions.
Natural TO Propane Conversion Kit, P/N 269833
Applies to Model CAUA 150
Equipped with
Components:
Qty P/N Description
1 98720
1 260605
1 197207 8 97359 Burner Orice, 1.25 mm 1 64391 Conversion Tape 1 37752 Propane Disk
Any of these Natural Gas Valves
Manufacturer's No.
H/W VR8304M2816
H/W
VR8205M1130
H/W
VR8215S1263
H/W
VR8204Q2418 2-Stage
Nat to LP Spring Kit, H/W 393691, for a VR8105, VR8205, VR8305 Single-Stage Valves
Nat to LP Spring Kit, H/W 396221 for a VR8215 Single-Stage Valve
Spring Regulator Kit, H/W 396021 (2-stage valve)
Natural TO Propane Conversion Kit, P/N 269834
Applies to Model CAUA 200
Equipped with
Any of these Natural Gas Valves
Manufacturer's No. Type
H/W VR8304-M 2816
H/W
VR8205M1130
H/W
VR8215S1263
H/W
Components:
Qty P/N Description
1 98720
1 260605
1 197207
10 11830 Burner Orice, #55
1 64391 Conversion Tape 1 37752 Propane Disk
Nat to LP Spring Kit, H/W 393691, for a VR8105, VR8205, VR8305 Single-Stage Valves
Nat to LP Spring Kit,
Stage Valve Spring Regulator Kit,
VR8204Q2418 2-Stage
H/W
396221 for a VR8215 Single-
H/W
396021 (2-stage valve)
Natural TO Propane Conversion Kit, P/N 170815
Applies to Model CAUA 250
Equipped with
Any of these Natural Gas Valves
Manufacturer's No. Type
W/R 36C68-452 W/R 36H32-441
H/W
VR8305M4009
H/W
Components:
Qty P/N Description
1 82524 Spring Regulator Kit, W/R F920659 (1-stg W/R valves)
1 98720
1 197207
13 97359 Burner Orice, 1.25 mm
1 64391 Conversion Tape 1 37752 Propane Disk
Nat to LP Spring Kit, H/W 393691, for a VR8105, VR8205, VR8305 Single-Stage valves
Spring Regulator Kit,
VR8304Q4404 2-Stage
H/W
396021 (2-stg valve)
Type
1-Stage
1-Stage
1-Stage
Natural TO Propane Conversion Kit, P/N 170816
Applies to Model CAUA 300
Equipped with
Any of these Natural Gas Valves
Manufacturer's No. Type
W/R 36C68-452 W/R 36H32-441
H/W
VR8305M4009
H/W
VR8304Q4404 2-Stage
Components:
Qty P/N Description
1 82524 Spring Regulator Kit, W/R F920659 (1-stg W/R valves)
1 98720
1 197207
15 11830 Burner Orice, #55
1 64391 Conversion Tape
1 37752 Propane Disk
Nat to LP Spring Kit, H/W 393691, for a VR8105, VR8205, VR8305 Single-Stage Valves
Spring Regulator Kit, H/W 396021 (2-stg valve)
Natural TO Propane Conversion Kit, P/N 170817
Applies to Model CAUA 350
Equipped with
Any of these Natural Gas Valves Manufacturer's No. Type
W/R 36C68-452 W/R 36H32-441
H/W
VR8305M4009
H/W
Components:
Qty P/N Description
1 82524 Spring Regulator Kit, W/R F920659 (1-stg W/R valves)
1 98720
1 197207
12 9789 Burner Orice, #53
1 64391 Conversion Tape
1 37752 Propane Disk
VR8304Q4404 2-Stage
Nat to LP Spring Kit, H/W 393691, for a VR8105, VR8205, VR8305 Single-Stage Valves
Spring Regulator Kit, H/W 396021 (2-stg valve)
Natural TO Propane Conversion Kit, P/N 170818
Applies to Model CAUA 400
Equipped with
Any of these Natural Gas Valves
Manufacturer's No. Type
W/R 36C68-452 W/R 36H32-441
H/W
VR8305M4009
H/W
VR8304Q4404 2-Stage
Components:
Qty P/N Description
1 82524 Spring Regulator Kit, W/R F920659 (1-stg W/R valves)
1 98720
1 197207
14 61653 Burner Orice, 1.55mm
1 64391 Conversion Tape 1 37752 Propane Disk
Nat to LP Spring Kit, H/W 393691, for a VR8105, VR8205, VR8305 Single-Stage Valves
Spring Regulator Kit,
H/W
396021 (2-stg valve)
1-Stage
1-Stage
1-Stage
Form CP-CAUA-GC, P/N 170635R9, Page 5
Page 6
Components ­Propane to Natural Conversion Kits
See page 2 for Serial No. Code information and NOTE
about verifying parts.
The burner orices in these kits are for sea-level operation only. (For high altitude installation (above 2000 ft), see the Burner Orice Chart on page 7.) All kits include the quantity of orices required for the largest size of heater. Excess burner orices may not be returned for credit.
NOTE: When converting a unit with a two-stage valve (Option AG2), check for valve manufacturer. If equipped with a Honeywell valve, select the kit below. If equipped with a 2-stage White-Rodgers valve, a new gas valve is required. See page 8 for replacement valve, additional required parts, and instructions.
Propane TO Natural Conversion Kit, P/N 269849
Applies to Model CAUA 150
Equipped with
Any of these propane valves
Manufacturer's No. Type
H/W VR8204M1018 H/W VR8205M1148
H/W VR8215S5215
Components:
Qty P/N Description
1 98721
1 261651
1 197208 Spring Conversion Kit, 8 164866 Burner Orice, 2.1mm 1 64391 Conversion Tape 1 1401 Natural Gas Disk
H/W VR8304Q4412 2-Stage
LP to NAT Spring Kit, H/W 394588, for a VR8105, VR8205, VR8305 Single-Stage Valves
LP to NAT Spring Kit,
Stage Valve
H/W
396222, for a VR8215 Single-
H/W
#3906025 (2-stage valve)
Propane TO Natural Conversion Kit, P/N 269850
Applies to Model CAUA 200
Equipped with
Any of these propane valves
Manufacturer's No. Type
H/W VR8204M1018 H/W VR8205M1148 H/W VR8215S5215
Components:
Qty P/N Description
1 98721
1 261651
1 197208 Spring Conversion Kit,
10 11833 Burner Orice, #44
1 64391 Conversion Tape 1 1401 Natural Gas Disk
H/W VR8304Q4412 2-Stage
LP to NAT Spring Kit, H/W 394588, for a VR8105, VR8205, VR8305 Single-Stage Valves
LP to NAT Spring Kit,
Stage Valve
H/W
396222, for a VR8215 Single-
H/W
#396025 (2-stage valve)
Propane TO Natural Conversion Kit, P/N 170811
Applies to Model CAUA 350
Equipped with
Any of these propane valves
Manufacturer's No. Type
1-Stage
Components:
Qty P/N Description
1 82525 Spring Conversion Kit, W/R #92-0656 (1-stage W/R valves)
1 98721
1 197208 Spring Conversion Kit,
12 11835 Burner Orice, #37
1 64391 Conversion Tape 1 1401 Natural Gas Disk
W/R 36C68-325
1-StageW/R 36H32-442 H/W VR8305M4819 H/W VR8304Q4412 2-Stage
LP to NAT Spring Kit, H/W 394588, for a VR8105, VR8205, VR8305 Single-Stage Valves
H/W
#396025 (2-stage valve)
Propane TO Natural Conversion Kit, P/N 170812
Applies to Model CAUA 400
Equipped with
Any of these propane valves
Manufacturer's No. Type
1-Stage
Components:
Qty P/N Description
1 82525 Spring Conversion Kit, W/R #92-0656 (1-stage W/R valves)
1 98721
1 197208 Spring Conversion Kit,
14 45870 Burner Orice, #38
1 64391 Conversion Tape 1 1401 Natural Gas Disk
W/R 36C68-325 W/R 36H32-442
H/W VR8305M4819
H/W VR8304Q4412 2-Stage
LP to NAT Spring Kit, H/W 394588, for a VR8105, VR8205, VR8305 Single-Stage Valves
H/W
#396025 (2-stage valve)
1-Stage
Propane TO Natural Conversion Kit, P/N 170810
Applies to Models CAUA 250 and CAUA 300
Equipped with
Any of these propane valves
Manufacturer's No. Type
W/R 36C68-325
H/W VR8305M4819
Components:
Qty P/N Description
1 82525 Spring Conversion Kit, W/R #92-0656 (1-stage W/R valves)
1 98721
1 197208 Spring Conversion Kit,
15 11833 Burner Orice, #44
1 64391 Conversion Tape 1 1401 Natural Gas Disk
Form CP-CAUA-GC, P/N 170635R9, Page 6
H/W VR8304Q4412 2-Stage
LP to NAT Spring Kit, H/W 394588, for a VR8105, VR8205, VR8305 Single-Stage Valves
H/W
#396025 (2-stage valve)
1-StageW/R 36H32-442
Page 7
Burner Orice Chart - Model CAUA
The gas conversion kits on pages 5 and 6 include the standard sea level burner
orices listed as 0-2000 ft in
the chart.
Model CAUA 150 200 250 300 350 400
BURNER ORIFICES Quantity 8 10 13 15 12 14
Natural Gas, 0-2000 ft,
installation in U.S. or Canada
(orices in the conversion kits)
Propane, 0-2000 ft, installation
in U.S. or Canada (orices in
the conversion kits)
Natural
Installed in Canada
Gas
Propane
2001­4500 ft
Natural
Gas
Propane
2001­3000 ft
Natural
Gas
Propane
3001­4000 ft
Natural
Gas
Propane
4001­5000 ft
Natural
Installed in the U.S.
Gas
Propane
5001­6000 ft
Natural
Gas
Propane
6001­7000 ft
Natural
Gas
Propane
7001­8000 ft
Natural
Gas
Propane
8001­9000 ft
P/N 164866 11833 11833 11833 11835 45870
Size 2.1mm #44 #44 #44 #37 #38
P/N 97359 11830 97359 11830 9789 61653
Size 1.25mm #55 1.25mm #55 #53 1.55mm
P/N 40414 38678 38678 38678 45871 11792
Size #48 #45 #45 #45 #39 #41
P/N 63003 11830 63003 11830 11834 61652
Size 1.2mm #55 1.2mm #55 #54 1.45mm
P/N 84853 38678 38678 38678 45870 45871
Size #47 #45 #45 #45 #38 #39
P/N 97359 11830 97359 11830 11834 9789
Size 1.25mm #55 1.25mm #55 #54 #53
P/N 84853 38678 38678 38678 45871 87391
Size #47 #45 #45 #45 #39 #40
P/N 63003 11830 63003 11830 11834 9789
Size 1.2mm #55 1.2mm #55 #54 #53
P/N 40414 38678 38678 38678 45871 11792
Size #48 #45 #45 #45 #39 #41
P/N 63003 11830 63003 11830 11834 61652
Size 1.2mm #55 1.2mm #55 #54 1.45mm
P/N 40414 16590 16590 16590 87391 11792
Size #48 #46 #46 #46 #40 #41
P/N 63003 39658 63003 39658 11834 61652
Size 1.2mm #56 1.2mm #56 #54 1.45mm
P/N 40414 84583 84583 84583 11792 84437
Size #48 #47 #47 #47 #41 #42
P/N 39658 39658 39658 39658 11834 61652
Size #56 #56 #56 #56 #54 1.45mm
P/N 39651 84853 84853 84853 84437 84437
Size #49 #47 #47 #47 #42 #42
P/N 63922 39658 63922 39658 11834 11834
Size 1.15mm #56 1.15mm #56 #54 #54
P/N 39651 40414 40414 40414 84437 11828
Size #49 #48 #48 #48 #42 #43
P/N 63922 39658 63922 39658 11830 11834
Size 1.15mm #56 1.15mm #56 #55 #54
Form CP-CAUA-GC, P/N 170635R9, Page 7
Page 8
Gas Conversion - Applies only to Model CAUA with 2-Stage White-Rodgers Valve (Serial No. Codes H5, H6, M9) NOTE: See example on page 2 for decoding the serial number.
Components required to convert a Model CAUA with a 2-stage White-Rodgers valve:
□ The applicable conversion kit listed on pages 5 - 7. (Spring kits in the conversion kit will not be used.) Parts listed by size in the table:
CAUA
Size
150 177396 177398 107367 37385
200 177396 177398 107367 37385
250 177397 177398 107367 -
300 177397 177398 107367 -
350 177397 177398 107367 -
400 177397 177398 107367 -
2-stage Gas Valve Brass
Natural Gas Propane
Plug
3/4 to 1/2 Bushing -
Natural to Propane only
If operating above 2000 ft, select orices on page 7.
Instructions - Follow all of the conversion instructions starting on page 2, REPLACING Steps 3, 4, and 5 with the following:
3. Change the Combination Gas Valve (applies to heaters with White-Rodgers 2-stage valve)
1) Mark the wires and disconnect them from the existing valve. Disconnect and remove the valve.
WARNING: The operating valve is the primary safety shutoff. The gas supply line must be free of dirt or scale before connecting the unit.
2) On the new valve (from the table above), locate the port labeled "pilot". Since the Model CAUA does not
have a pilot, use the brass plug, P/N 107367, to plug the port.
3) Connect the inlet side of the valve to the gas supply line. (Do not connect the valve to the manifold until
after the orices are changed.)
4) Connect the wires to the valve as marked; verify connections with the unit wiring diagram. Consult the valve manufacturer's literature for details concerning the valve.
4. Install Burner Orices
WARNING: Do not attempt to drill orices. Use factory-supplied orices only.
NOTES: Kits that apply to various sizes of heaters include the quantity of burner orices required for the largest size of heater. When converting the smaller sizes, there will be extra burner orices which will not be used. Burner orices in these kits apply to sea level operation only. For high altitude, see Burner Orice Chart, page 7.
1) Remove all burner cover sections. Depending on when the unit was manufactured, there will be either two or three sections. If two, there will be a right and a left section which extend over the front. If three, there will be a right, a left, and a separate front section.
2) Remove the screws that retain the manifold assembly. (See FIGURE 1, page 2).
3) With the manifold and control assembly removed from the heater, unscrew all of the existing orices and replace with the orices included in the conversion kit.
5. Re-Assemble the Heater
Reverse the procedure in Step 4 to re-assemble the heater. When converting Sizes 150 and 200 from natural gas
to propane, use a 3/4" to 1/2" reducing bushing (see chart above) to connect the valve.
Be certain that the manifold is positioned properly in relationship to the burner rack. Attach the conversion disk to the heater near the gas valve.
Return to page 3 and complete Steps 6 through 9 to check for leaks and check manifold pressure.
Form CP-CAUA-GC, P/N 170635R9, Page 8
Specications & illustrations subject to change without notice and without incurring obligations.
© Nortek Global HVAC LLC 2018. All rights reserved.
All trademarks are the property of their respective owners.
Printed in the U.S.A. (01/18)
Form CP-CAUA-GC (01-18)
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