Reznor B Option Installation Manual

®
HAZARD INTENSITY LEVELS
1. DANGER: Failure to comply will result in severe personal injury or death and/or property damage.
2. WARNING: Failure to comply could result in severe per­sonal injury or death and/or property damage.
3. CAUTION: Failure to comply could result in minor personal injury and/or property damage.
OPTIONS CW1, CW2, CW3
BLOWER/FILTER CABINET
INST ALLATION FORM RZ-NA I-B-BF
Obsoletes Form RGM 434/436-BF-A
APPLIES TO: Model B
Application NOTE: Cabinet also fits no longer manufactured Reznor Model BE.
The blower/filter cabinet option is designed for field assembly and must be installed on the heater prior to heater installation. Option CW1 includes filter racks that are adaptable for 1" or 2" filters but does not include the filters. Option CW2 includes 1" permanent aluminium filters. Option CW3 incudes 2" permanent filters.
Check the parts in the option package with the following list. SAVE THE CARDBOARD PACKING
INSERTS; they will be used for supports during installation.
The option 25-50 75 100 125 130 165 200 250-300 400
package includes:
Option CW1- Pkg P/N
Option CW2- Pkg P/N
Option CW3- Pkg P/N
Top and Bottom Panels
Top Right & Btm Left
Top Left and Btm Right
Stiffening Channel
Stiffening Angle
Right Side Hanger Bar
Left Side Hanger Bar
Fron t Leg s
Top Filler Panel Assy
Bttm Filler Panel Assy
Rear Legs
Door Panels
Door Stops
Cen ter Fltr Brk t Assy
Filter Angle
Filter Brack et
Parts Bag (see below)
Permanent Aluminum Filters in O ption Package CW2 only 16" x 20" x 1" -- -- -- -- -- -- -- 2 101607 -­20" x 20" x 1" 1 101608 1 101608 1 101608 1 101608 -- -- -- 2 101608 -­16" x 25" x 1" -- -- -- -- 1 101609 1 101609 1 101609 -- 2 101609 20" x 25" x 1" -- -- -- -- 1 101610 1 101610 1 101610 -- 2 101610 Permanent Aluminum Filters in O ption Package CW3 only 16" x 20" x 2" -- -- -- -- -- -- -- 2 101620 -­20" x 20" x 2" 1 101621 1 101621 1 101621 1 101621 -- -- -- 2 101621 -­16" x 25" x 2" -- -- -- -- 1 101622 1 101622 1 101622 -- 2 101622 20" x 25" x 2" -- -- -- -- 1 101623 1 101623 1 101623 -- 2 101623
Qty
P/N
101543 101544 101545 140836 101546 101547 101548 101549 101550 101628 101629 101630 140884 101631 101632 101633 101634 101635 101636 101637 101638 140885 101639 101640 101641 101642 101643
2 99707 2 99707 2 99707 2 140841 2 100642 2 100642 2 100642 -- --
-- -- -- -- -- -- -- 2 101582 2 101584
-- -- -- -- -- -- -- 2 101583 2 101585
-- -- -- -- -- -- -- 2 101551 2 101551
-- -- -- -- -- -- -- 2 101601 2 101601 1 101578 1 101578 1 101578 1 101578 1 101580 1 101580 1 101580 1 101580 1 101580 1 101579 1 101579 1 101579 1 101579 1 101581 1 101581 1 101581 1 101581 1 101581 2 99761 2 99762 2 99763 2 137404 2 100634 2 100635 2 100636 2 100637 2 100638 1 101562 1 101563 1 101564 1 140838 1 101565 1 101566 1 101567 1 101568 1 101569 1 101570 1 101571 1 101572 1 140840 1 101573 1 101574 1 101575 1 101576 1 101577 2 99708 2 99708 2 99708 2 99708 2 100639 2 100639 2 100639 2 100640 2 100641 2 99712 2 99712 2 99712 2 99712 2 100646 2 100646 2 100646 2 100646 2 100646 2 99711 2 99711 2 99711 2 99711 2 100645 2 100645 2 100645 2 100645 2 100645
-- -- -- -- 1 101624 1 101624 1 101624 1 101625 1 101626 2 99710 2 99710 2 99710 2 99710 4 101591 4 101591 4 101591 4 101592 4 101593 2 99709 2 99709 2 99709 2 99709 2 101595 2 101595 2 101595 2 101596 2 101597 1 101600 1 101600 1 101600 1 101600 1 101600 1 101600 1 101600 1 101600 1 101600
Qty
P/N
Qty
P/N
Qty
P/N
Qty
P/N
Qty
P/N
Qty
P/N
Qty
P/N
Qty
P/N
Parts Bag (P/N 101600) includes:
Qty P/N Description 118 11813 #10 x 1/2" lg Sheet Metal Screws
14 16246 #1/4 - 20 x 3/4" lg Hex Head Cap Screws
6 7328 #1/4 - 20 Hex Nuts (Keps) 1 101599 Foam Rubber Gasket (1/8"x3/4"x20"lg) 4 82177 Plastic Plug, Niagara Plastics #412-2
Duct Opening Dimensions
Dimensions of Cabinet Opening for Return Air Duct
Heater Duct Opening (inches)
Size Width Height
25-125 14-3/4 15-7/8 130-200 20-1/2 23-7/8 250-300 26 23-7/8
400 34-1/4 23-7/8
Form I-B-BF, P/N 99714 (Rev 2), Page 1
WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury or death. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.
INSTALLATION INSTRUCTIONS
Installation should be done by a qualified agency in accordance with the instructions on this sheet and in compliance with all codes and require­ments of authorities having jurisdiction.
Tools Required: Ratchet or preferably cordless screwdriver with 5/16" socket and 3/8" socket (or 3/8" wrench); 7/16" wrench
1. Preparation
All holes are punched at the factory. Use #1/4-20 x 3/4" long machine screws where specified in the instructions. Otherwise, use the #10 x 1/2" long sheetmetal screws.
Except for the crate bottom, remove the shipping crate from the heater. Leave the heater attached to the crate bottom.
2. Install Top & Bottom Filler Panels on Heater
(Filler panels are the two unpainted pieces that "fill-in" the space be­tween the heater and the blower cabinet.)
Install Top Filler Panel (See FIGURES 1 and 2) - Remove the screws from the top back of the heater and re-insert them attaching the top filler panel (use slotted holes). Position top filler panel with the rear flange going down.
FIGURE 1 ­Install Top Filler Panel
Top Filler Panel
Install Bottom Filler Panel (See FIGURE 2) - Locate the holes in the
bottom of the blower adapter back. Using these holes, install the bottom filler panel with the rear flange up.
3. Install Cabinet Front Legs on Heater (See FIGURE 2)
Slide the edge of one of the legs (legs are interchangeable) in next to the inner side panel of the heater. Fasten the leg to the heater back panel using the 1/2" long sheetmetal screws. Using the 3/4" long machine screws, attach the leg to the bottom filler panel. Attach the other front leg.
4. Gasket Strips
(See FIGURE 3)
Cut the self-adhesive gas­ket strip into two10-inch pieces. Attach one of the strips to each side of the top of the blower housing (parallel with the sides).
FIGURE 3
- Adhere Gasket Strips to Top Surface of the Blower
Gasket Strips
Housing
5. Assemble
Filter Channels
The filter channels are created by assembling the filter brackets and the "L" shaped filter angles. The filter brackets are designed to be used with either 1" or 2" filters. If using 1" filters, attach the filter angles to create a 1" channel on the filter brackets. If using 2" filters, attach the filter angles to create a 2" filter channel. Follow the instructions in the illustra­tions.
Sizes 25-125 (See FIGURE 4) - Attach one angle to the top filter bracket and one angle to the bottom filter bracket.
FIGURE 4 ­Assembly Instructions for Filter Brackets and Angles for Sizes 25-125
Note: Illustration also shows the configuration of the installed filter channels. Assemble brackets and angles only in Step 5.
Filter Angle - for 1" filters, use top hole; for 2" filters, use bottom hole
Bottom Filter Bracket
Filter Channel Configuration (side
view of blower/filter cabinet)
Top Filter Bracket
Filter Angle - for 1" filters, use bottom hole; for 2" filters, use top hole
FIGURE 2 - Attach Filler
Form I-B-BF, P/N 99714 (Rev 2), Page 2
Panels and Blower
Cabinet Front Legs
Sizes 130-400 (See FIGURE 5) - Package includes four angles. Attach
one angle to the top filter bracket and one angle to the bottom filter bracket. If us­ing 1" filters, attach the two angles to the center filter bracket. If us­ing 2" filters, these two filter angles are not used.
(Note in
FIGURE 4
also applies to Sizes 130-
400.)
FIGURE 5 - Assembly Instructions for Filter Brackets and Angles for Sizes 130-400
Top Filter Bracket
Filter Angle - for 1" fltrs, use btm hole; for 2"fltrs, use top hole
Two Angles (Used with 1" fltrs only)
Filter Angle - for
1" fltrs, use top
hole; for 2"fltrs,
use btm hole
Btm Fltr Bracket
Filter Channel
Configuration
(side view)
Center Filter
Bracket Assembly
(attach angles when using 1"
filters)
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