Reznor BE Option Installation Manual

Duct Flange, Option CD9
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g
C E R T I F I E D
Description and Application
Kit Components
FIGURE 1 - Duct Flange for Models UDBP and UDBS
Top & Side/Bottom & Side (2)
FIGURE 2 - Duct Flange for Models B and BE
Top and Bottom
Pieces (2)
Sides
(2)
Installation Form RZ-NA I-OPT-DF
Obsoletes Form 434/436-DF
®
Model UDBP and UDBS 30, 45 60, 75 100, 125
Option Pkg P/N 202909 202910 202911 202912 202913 202914
Components (qty in parenthesis):
Duct Flange Section (Side & Top / Side & Bo tto m) Sheetmetal Screws, #10 x 1/2"
Model B and BE 25, 50 75 100 125 130 165 200 250, 300 400
Option Pkg P/N 101194 101195 101501 135591 101196 101197 101198 101199 101200
Components (Qty in parenthesis): Flange Top and Bottom
Duct Flange Sides
Screws, #10 x 1/2" lon Screws, #10 x 3/8" lon
(2)
101155
(2)
101163
(6)
11813
(4)
96426
APPLIES TO: Models UDBP, UDBS,
201750
(16)
11813
(2)
101156
(2)
101163
(6)
11813
(4)
96426
(2)
201751
11813
(2)
101157
(2)
101163
(6)
11813
(4)
96426
(2)
(14)
(2)
101159
(2)
101163
(6)
11813
(4)
96426
(2)
201752
(16)
11813
(2)
101157
(2)
101164
(6)
11813
(6)
96426
150, 175,
200
(2) 201813
(18) 11813
(2)
101158
(2)
101164
(6)
11813
(6)
96426
225, 250
(2)
201814
(18)
11813
(2)
101159
(2)
101164
(6)
11813
(6)
96426
B, and BE
300, 350,
400
(2) 201815
(18) 11813
(2)
101160
101164
11813
96426
101161
(2)
101164
(6)
11813
(6)
96426
(2)
(2)
(8)
(6)
WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury or death. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this equipment.
Installation Instructions
Installation should be done by a qualified agency in accordance with these instruc­tions and in compliance with all codes and requirements of authorities having jurisdiction.
Follow the instructions for the heater model being serviced.
1. If the heater is installed, turn off the gas and the electric power. Allow time
for the louvers to cool before beginning installation of the duct flange.
2. Remove the Horizontal Louvers
Models UDBP and UDBS - Louvers are removed individually. Push toward
the spring, releasing the louver. Remove all louvers.
Models B and BE - Louvers and frame are removed as an assembly. Remove the screws that attach the louver frame sides to the inner side panels of the heater. Remove the louver assembly. Save the screws; discard the assembly.
3. Install the Duct Flange
Models UDBP and UDBS - See FIGURE 3.
Models B and BE - See FIGURE 4
Form RZ-NA I-OPT-DF, P/N 101192 (Rev 2), page 1
Top Front Panel
Duct Flange Top
Duct Flange Bottom
Outer
Tab
Bottom Front Panel (remove screws to attach duct flange)
Duct Flange Side
Installation Instructions (cont’d)
FIGURE 3 - Installing Duct Flange on Model UDBP or UDBS
Attach Sections - In the discharge opening, position one L-shaped section on
the left side and across the top. Line up the vertical section with the holes in
Model UDBP
or UDBS
cabinet; attach with sheetmetal screws. Using the clearance holes in the duct flange as a guide, drill 1/8” holes across the top of the heater cabinet opening. Attach with sheetmetal screws.
Position the second duct flange section so that the top corner is inside the already installed section and the bottom corner on the outside. Attach up the side using
(2) Duct
Flange
L-Shaped
Sections
the holes in the cabinet. Using the clearance holes in the duct flange as a guide, drill 1/8” holes across the bottom of the heater cabinet opening. Attach with sheetmetal screws.
At the two corners where the sections meet, attach sections with a sheetmetal
Sheetmetal
Screws
screw; insert screws with points to inside of duct flange.
FIGURE 4 - Installing Duct Flange on Models B and BE
Attach Sides (Duct flange sides are interchangeable; there is no right or left piece.)
- Position a side piece in the heater opening with the duct flange toward the outside; match two holes with the holes from the louver assembly that was removed in Step
2. Using the screws removed from louver assembly, attach the duct flange side at the two holes. Repeat to attach the other side. Additional screws are required on each side. On Sizes 25-125, two additional screws are required; on Sizes 130-400, three additional screws are required per side. Drill 3/32" diameter holes in both inner side panels of the heater.
Use the 3/8" long screws to finish attaching the duct flange sides. (Since the duct flange sides are interchangeable, there will be one hole at each end that is not used.)
Attach Duct Flange Top and Bottom (see illustration) Top: 1) Position the duct flange top with the outer tabs down over the outside of
the side pieces.
2) Using the holes in the heater top front panel, attach the duct flange top.
3) Insert the corner screws in the top and the sides with the screw ends to the inside of the duct flange.
Bottom: 1) Remove and save the screws from the bottom front panel of the heater.
2) Position the duct flange bottom with the tabs over the sides.
3) Attach, re-inserting the screws removed from the front of the heater.
4) Insert the corner screws (with points to the inside), attaching the bottom and sides of the duct flange.
Model B
or BE
Ductwork
Ductwork should be fitted over the vertical flange and fastened to the top, bottom and sides with sheetmetal screws. Seal joints with duct tape to prevent air leaks. Properly sized ductwork based on CFM and static pressure is re­quired for a good heating instal­lation. All supply ducts should be equipped with dampers so that air delivery may be balanced.
Form RZ-NA I-OPT-DF, P/N 101192 (Rev 2), page 2
4. When the duct flange and ductwork is complete, turn on the electric power
and the gas. Follow the instructions on the lighting instruction plate to relight the heater. Check for proper operation.
Duct Connection Dimensions - including 3/4" (19mm) duct flange
UDBP and UDBS
Width
Height
B and BE
Width
Height
inch es
mm
inch es
mm
inch es
mm
inch es
mm
30, 45 60, 75 100, 125
15-5/16 15-5/16 15-5/16
389 389 389
11-1/2 14-1/2 22-1/2
292 368 572
25, 50 75 100 125 130 165 200 250, 300 400
12-1/4 14-1/4 16-1/4 22 16-1/4 19 22 27-1/2 35-3/4
311 362 413 559 413 483 559 699 908
17-3/8 17-3/8 17-3/8 17-3/8 23-7/8 25-3/8 25-3/8 25-3/8 25-3/8
441 441 441 441 606 606 606 606 606
150, 175, 200
24-1/2
622
17-1/2
445
225, 250
24-1/2
622
23-1/2
597
300, 350, 400
24-1/2
622
31-1/2
800
(800) 695-1901; www.ReznorOnLine.com
©2014 Reznor, LLC. All rights reserved. Printed in the U.S.A. MANUFACTURER OF HEATING, COOLING, AND VENTILATING SYSTEMS
Trademark Note: Reznor® and TCORE
0514 Form I-OPT-DF (Version 0.1)
2
®
are registered in at least the United States.
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