Reznor B5SM Installation Manual

Page 1
INSTALLATION INSTRUCTIONS FOR
INSTALLATION
(B4,B5)SM 090/120 SERIES AIR HANDLER
INSTRUCTION
I - Ship ping and Pack ing List
Pack age 1 of 1 con tains:
1 - Economizer As sem bly 1 - Con trols and Wir ing Har ness As sem bly 3 - Wire Nuts 14 - #10 x ½
Check contents for shipping damage. Contact the last carrier immediately if any shipping damage is found.
II - Ap pli ca tion
Economizers are used with Nordyne (B4,B5)SM Series Air Handlers for automatic sensor-controlled introduction of outdoor air into the system through an electro-mechanically controlled damper. Outdoor air is mixed with the buildings return air to economically improve indoor air quality and aide in reducing energy costs.
Economizers can be utilized in either Horizontal or Vertical air handler applications and are easily mounted over the air handler return air and filter frame assembly, The C-7150 Mixed Air Sensor is shipped inside the economizer and must be relocated downstream of the air handler refrigerant coil in accordance with these instructions.
560199
ECONOMIZER USED WITH
FORM # 572D-1210
INDOOR RETURN AIR INLET
ENTHALPY SENSOR
Economizer Sup ply / Re turn Duct Con nec tions:
39.75" Wide x 15.63" High (Outside Flange Dimensions)
Warn ing:
This kit is to be installed by a qualified service technician in accordance with these instructions and all codes having jurisdiction. Failure to follow these instructions could result in serious injury, property damage, or death. These instructions are primarily intended to assist qualified individuals experienced in the proper installation of this appliance. Some local codes require licensed installation/service personnel for this type of equipment.
III - In stal la tion
1. DISCONNECT ALL POWER TO THE UNIT.
2. Install and secure the economizer as shown with the air handler in the Horizontal position (Figure 1) or in the Vertical position (Figure 2) using screws (12) provided in the kit.
NOTE: Economizers must be properly supported when
installed with this air handler. Support for the economizer is field supplied and the responsibility of the installer to use methods approved by State or Local mechanical building codes having jurisdiction. For Vertical installations, Nordyne Adjustable Support Leg Kit , SKU # 560258 may be used.
DRIVE MOTOR
W7212 LOGIC MODULE
ELECTRICAL KNOCKOUTS
3. Connect ductwork to the economizer using flanges provided.
Fig ure 1 - (B4,B5)SM Horizontal Application
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Page 2
INSTALLATION
(B4,B5)SM 090/120 SERIES AIR HANDLER
INSTRUCTION
4 Remove the economizer control access panel, the air
handler motor access panel, and the air handler control panel cover.
5 Remove the electrical knockout on the economizer
next to the damper motor and the plastic plug on the air handler panel above the control panel, This will allow routing of the economizer control wiring through a length of 1" conduit, or other equivalent means of wire protection based on State or Local codes which covers 24V Class 2 wiring.
6 Cut and discard wire tie securing control wiring bundle
inside the economizer. Remove the two red wires from the C-7150 Mixed Air Sensor and mount the sensor to the divider plate located left of the blower motor assembly as shown in Figure 3 using two screws provided.
Important - DO NOT cut other wires. Inspect bundle for
damaged connections or loose wires.
7. Route the nine economizer control wires from the economizer quick connect plug through the conduit and into the air handler compartment. Route all wires except for the two red Mixed Air Sensor wires into the control panel through the Low Voltage bushing.
8. Connect the two red wires to the Mixed Air Sensor and secure wires away from the blower and motor components.
9. Nordyne air handlers are designed to work with either A/C or Heat Pump outdoor units. Select the proper wiring diagram for this application on Page 5 and 6 to connect the remaining seven economizer control wires to the air handler.
INSTALLATION INSTRUCTIONS FOR
560199
ECONOMIZER USED WITH
ELECTRICAL
KNOCKOUTS
MOTOR ACCESS PANEL
Fig ure 2 - (B4,B5)SM Vertical Application*
CONTROL PANEL
Replace air handler control panel cover and motor access panel.
IV - Op er a tion
Note: These instructions are written for the economizer
to operate with a standard single stage Heat/Cool or Heat Pump thermostat. If 2nd stage mechanical (compressor) cooling is desired a 2 Stage Cool / 1 Stage Heat thermostat is required.
A. Cool ing Mode, Se quence of Op er a tion (Stan dard)
1. On a call for cooling, with ambient temperature and humidity above enthalpy control setpoint, the refrigerant system will operate normally, and damper will open to minimum vent position. See Section VI for
proper set up and adjustments.
2. On a call for cooling, with outdoor ambient temperature and humidity suitable for cooling, enthalpy control will shift stage one cooling control to outside air. The economizer damper will modulate, mixing outside air with return air, to control supply air temperature to approximately 55°F (13°C). If additional cooling is required, the compressor can be energized through second stage of an optional two stage Cooling thermostat. Refer to wiring diagrams for proper connections.
* Air handler shipped from factory for horizontal application. See air handler installation instructions for
conversion from horizontal to vertical application.
2
Fig ure 3 - Mixed Air Sensor Location
MIXED AIR SENSOR
Page 3
INSTALLATION
INSTRUCTION
INSTALLATION INSTRUCTIONS FOR
560199
ECONOMIZER USED WITH
(B4,B5)SM 090/120 SERIES AIR HANDLER
B. Cool ing Mode, Sin gle Enthalpy Con trol
(Fac tory Stan dard)
The C7400A enthalpy control senses both temperature and humidity or the heat content of the outside air. It controls the amount of outdoor air brought into the system. When the heat content of the outside air is below control setpoint, the control modulates outdoor dampers to meet cooling needs of the building. When the heat content rises above control setpoint, the control closes outdoor dampers to minimum position. The recommended setpoint is “A”. If Economizer is allowing air which is too warm or too humid to enter the system, control may be changed to a lower setpoint (B, C, or D). Refer to
Figure 4 and Figure 5.
C. Heat ing Mode (Heat Pump Ap pli ca tion ONLY)
1. On a call for heat the fresh air damper will
open to the minimum vent position.
V - Economizer Set Up Pro ce dures
Notice to Installer: Proper operation of this economizer when used with an outdoor HEAT PUMP system is dependent on the type
thermostat installed with the unit. Identify which type thermostat is connected to unit before making any wiring changes if needed.
Figure 4
Fig ure 5
(B4,B5)SM air handler economizers come equipped with Honeywell W7212 logic modules which offer additional connections for Demand Control Ventilation (DCV) and Power Exhaust. Contact your local Honeywell or Tradeline representative for additional information on these controls and their specific applications
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Page 4
INSTALLATION
INSTRUCTION
INSTALLATION INSTRUCTIONS FOR
560199
ECONOMIZER USED WITH
(B4,B5)SM 090/120 SERIES AIR HANDLER
Heat Pump Ther mo stat – Sin gle "O/B" ter mi nal for se lec tion of Re vers ing Valve Con trol.
(B4,B5)SM Series economizers are pre-wired to work in conjunction with single stage Heat Pump thermostats that utilize the "O" terminal to energize the reversing valve when the thermostat "System Switch" is set in the "Cool" mode. Refer to these installation instructions and wiring diagrams for proper connection and operation of the economizer. When the system switch is in the OFF, HEAT, or EMERGENCY HEAT mode setting the economizer is automatically locked out during heating operation. It holds the outdoor fresh air damper at the minimum position setting only when the air handler is operating. Refer to
Section VI – Minimum Damper Position for proper set up and operation.
VI - SYS TEM CHECK AND START UP
PRO CE DURES
Min i mum Damper Po si tion Ad just ment.
Damper min i mum po si tion keeps the out door air damper from clos ing com pletely dur ing sys tem op er a tion for ven ti la tion of build ing con tam i nants and peo ple oc cu pancy. Con sult your State or lo cal codes as required.
1. Disconnect main power to outdoor unit and air handler.
2. Set thermostat "SYSTEM" switch to "OFF" position and "FAN" switch to "AUTO".
3. Install jumper wire across air handler low voltage terminal board "R" and "G" terminal.
4. Disconnect mixed air sensor from the W7212 terminals T and T1 and short terminals T and T1. See Figure 5.
5. Ensure the factory installed jumper is in place across terminals P and P1.
6. Calculate the appropriate mixed air temperature per the following equation:
* (Return Air Temp. x % of Return Air) + (Outside Air
Temp. x % of Outside Air) = Mixed Air Temperature
Example:
Assume local code requires 10% outdoor air during occupied conditions, (200 CFM of total unit CFM = 2,000) outdoor air is 60oF, and return air is 75oF. Under these conditions, what is the mixed air temperature?
10. Remove jumper wire across "R" and "G" on the low voltage terminal board and T and T1 on the W7212 control module.
11. Reconnect the mixed air sensor.
12. Restore power to outdoor unit and air handler.
VII - MAIN TE NANCE
1. Damper motor is prelubricated and does not require further lubrication.
2. Make visual inspection of dampers and linkage assemblies during routine maintenance.
3. Filters should be checked periodically and cleaned when necessary.
4. The washable filters supplied with the economizer can be cleaned with water and a mild detergent.
5. Take note of “Air Flow Direction” marking on filter frame when reinstalling.
6. If filter must be replaced, filter of like kind and size must be used. DO NOT replace permanent filters with throwaway type filters.
(0.1 x 60oF) + (0.9 x 75oF) = 6.0oF + 67.5oF = 73.5 oF
7. Restore power to the outdoor section and air handler.
8. Carefully adjust the MIN POS potentiometer on the W7212 control module with a small screwdriver until the mixed air temperature reaches the calculated value.
9. Once minimum position adjustments are completed, turn off power to the outdoor unit and air handler. Damper will move to fully close.
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Page 5
Date: February 4, 2011
560199
Su per sedes:
Drawn by:
Unit #: 47-374-01
Di a gram#: 4737401w
Ap proved by:
Re vi sion Change Date
WIRE COLOR CODE
BLK Black BLU Blue
BRN Brown GRN Green
GRY Gray ORN Orange
RED Red VIO Violet
YEL Yellow WHT White
COMPONENT CODE
Modulating Economizer
(B4,B5)SM 090/120 Series Air Handler
Economizer
C7400A Fresh Air Enthalpy Sensor
C7150 Mixed Air Sensor
MS7510A Damper Actuator 24v
W7212A Logic Module
HARNESS DETAIL
E# = WIRE END DESIGNATION
E2 STUD #6 18 Ga. Wire
E3 Female ¼ Quick Disc.
E4 Male ¼ Quick Disc. Insul
E6 Wire Nut Size 73B
TB-11 Terminal Block
economizer.
simultaneous operation of the economizer and refrigerant system. Connect Y2 from 2 stage thermostat to
BLUE wire from economizer.
economizer (optional) in the heat pump Heating mode. CONNECT TO "R" FOR AC ONLY APPLICATIONS.
1. C & W2 to be connected to optional electric heat.
2. Remove BLACK wire from air handler low voltage terminal board Y terminal and connect to YELLOW wire from
3. Second Stage refrigerant cooling with optional economizer installed. A 2 stage thermostat is required for
4. Heat Pump Economizer Relay. For heat pump applications only. Required for proper operation of an
Page 6
Date: February 4, 2011
560199
Su per sedes:
Drawn by:
Unit #: 47-374-01
Di a gram#: 4737402w
Ap proved by:
Re vi sion Change Date
WIRE COLOR CODE
BLK Black BLU Blue
BRN Brown GRN Green
ORN Orange RED Red
VIO Violet YEL Yellow
WHT White
COMPONENT CODE
Modulating Economizer
(B4,B5)SM 090/120 Series Air Handler
Economizer
C7400A Fresh Air Enthalpy Sensor
C7150 Mixed Air Sensor
MS7510A Damper Actuator 24v
W7212A Logic Module
HARNESS DETAIL
E# = WIRE END DESIGNATION
E2 STUD #6 18 Ga. Wire
E3 Female ¼ Quick Disc.
E4 Male ¼ Quick Disc. Insul
E6 Wire Nut Size 73B
TB-11 Terminal Block
1. Jumper be tween W2 and E is re quired.
2. C & W2 to be con nected to elec tric heat.
3. Re move BLACK wire from air han dler low volt age ter mi nal board Y ter mi nal and con nect to YEL LOW wire from
economizer.
si mul ta neous op er a tion of the economizer and re frig er ant sys tem. Con nect Y2 from 2 stage ther mo stat to
BLUE wire from economizer.
4. Sec ond Stage re frig er ant cool ing with op tional economizer in stalled. A 2 stage ther mo stat is re quired for
5. Heat Pump Economizer Re lay. Re quired for proper op er a tion of an economizer (optional) in the heat pump
Heating mode. Refer to economizer installation instruction for proper connection to thermostat.
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FEBRUARY 4, 2011
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NEIMB01
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