Rexroth Indramat REFUdrive 500 RD51 Operating Instructions Manual

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REFUdrive 500 RD51

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Drive control devices

VFC (voltage-frequency-control)

Operating Instructions

DOK-RD500*-RD51*******-IB01-EN-P



drive 500

About this Documentation REFUdrive 500 RD51

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REFUdrive 500 RD51

Title

Drive control devices VFC (voltage-frequency-control)

Type of Documentation

Operating Instructions

Document Typecode

Internal File Reference

Purpose of Documentation

Record of Revisions

DOK-RD500*-RD51*******-IB01-EN-P

• Box: 9051-02V-EN

• Document Number: 120-1950-B305-01/EN

This documentation explains the frequenc y converters of the drive series REFU

drive 500

RD51. It provides information...

• for planning the mechanical control cabinet construction.

• for planning the electrical control cabinet construction.

• for commissioning the drive controls.

• for basic parameterization of the drive controls.

• to fault messages and notes to cause and remedy

Description Release

Notes

Date

DOK-RD500*-RD51*******-IB01-EN-P 03.2000 First edition

Validity

Published by

Note

 2000 Indramat Refu GmbH Copying this document, giving it to others and the use or com munication

of the contents thereof without express authority, are forbidden. Offenders are liable for the payment of damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design ( DIN 34-1).

All rights are reserved with respect to the content of this docum entation and the availability of the product.

Indramat Refu GmbH

Uracher Straße 91 • D-72555 Metzingen Telephone 07123/969-0 • Fax 07123/969-260 http://www.refu.com Dept. Development E (mr)

This document has been printed on chlorine-free bleached paper..

DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 List of contents I

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List of contents

1 Safety 1-1

1.1 Safety information and instructions in the technical documentation for REFUdrive500................ 1-1

1.2 Definition of the terminology used..................................................................................................1-1

1.3 Definition of the symbols used.......................................................................................................1-2

1.4 Precautionary measures when handling components which can be destroyed by electrostatic

discharge (ESD).............................................................................................................................1-2

1 Description 1-1

1.1 The REFU

Handling...................................................................................................................................1-1

Electromagnetic compatibility .................................................................................................. 1-1

Technical features....................................................................................................................1-1

1.2 Rating plate....................................................................................................................................1-2

1.3 Technical Data ...............................................................................................................................1-3

Technical Data for pulse frequency f Technical Data for pulse frequency f Technical Data for pulse frequency f Technical Data for pulse frequency f Technical Data for pulse frequency f

1.4 Circuit principle ...............................................................................................................................1-8

Electronic section.....................................................................................................................1-8

Converter power section.......................................................................................................... 1-9

1.5 Type code.....................................................................................................................................1-11

drive 500

drive converters.............................................................................................1-1

= 4 kHz.........................................................................1-3

= 4 kHz.........................................................................1-4

= 8 kHz.........................................................................1-5

= 8 kHz (* for 110 kW fp = 6 kHz) ................................ 1-6

= 10 and 12 kHz ..........................................................1-7

2 Mechanically installation 2-1

2.1 Storage and installation location ....................................................................................................2-1

Storage.....................................................................................................................................2-1

Minimum requirements regarding the installation location ......................................................2-1

Installation altitudes exceeding 1000 meter above sea level: .................................................2-1

2.2 Mounting units sizes A to E............................................................................................................2-2

Mounting example....................................................................................................................2-2

Dimension drawings front view, sizes A to E........................................................................... 2-3

Dimension drawing side view, sizes A to E .............................................................................2-4

2.3 Mounting liquid-cooled converters, sizes G and H with integrated heat exchanger......................2-5

Dimension drawing with integrated heat exchanger, size G....................................................2-5

Dimension drawing with heat exchanger, size H..................................................................... 2-6

2.4 Mounting liquid-cooled converters, sizes G and H with external heat exchanger .........................2-6

Dimension drawing of the drive converter and line filter without heat exchanger, size G....... 2-7

Dimension drawing of the drive converter and filter without heatexchanger, size H............... 2-8

DOK-RD500*-RD51*******-IB01-EN-P

II List of contents REFUdrive 500 RD51

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Dimension drawing of the external heat exchanger for cabinet mounting...............................2-9

Dimension drawings of the external heat exchanger for wall mounting ..................................2-9

2.5 Working on the cooling-medium circuit.......................................................................................... 2-9

Mounting extension hoses for external heat exchangers ........................................................2-9

Servicing the cooling medium circuit .....................................................................................2-10

3 Electrical installation 3-1

3.1 EMC-compatible drive design........................................................................................................3-1

3.2 Warning notes and informations ....................................................................................................3-2

3.3 Conductor cross-section ................................................................................................................3-4

3.4 Power terminals RD51, size class A - E ........................................................................................3-6

Terminal layout diagram, size class A .....................................................................................3-6

Terminal layout diagram, sizes B - E....................................................................................... 3-7

Description of the power terminals, size class A to E.............................................................. 3-8

3.5 Power terminals RD51, sizes G and H ..........................................................................................3-9

Terminal layout diagram, size G..............................................................................................3-9

Terminal layout diagram, size H ............................................................................................3-10

Description of the power terminals, sizes G and H................................................................3-11

3.6 Connection diagrams ...................................................................................................................3-12

3.7 Control terminals..........................................................................................................................3-13

Terminal layout diagram SR17000 ........................................................................................3-13

Description of the control terminals .......................................................................................3-13

Incremental encoder connection............................................................................................3-15

Service interface RS232 (X11) ..............................................................................................3-16

Standard interfaces RS485 (X12).......................................................................................... 3-17

4 Operator control and parameterization 4-1

4.1 Operating possibilities....................................................................................................................4-1

4.2 Using the operator panel................................................................................................................ 4-1

Operating using the operator panel .........................................................................................4-1

Monitoring using the operator panel (monitor).........................................................................4-2

Parameterizing using the operator panel................................................................................. 4-2

Copy function...........................................................................................................................4-3

Fault acknowledgment.............................................................................................................4- 3

4.3 Monitoring.......................................................................................................................................4-4

Monitor stucture .......................................................................................................................4-4

Monitor functions......................................................................................................................4-5

Operating display..................................................................................................................... 4-5

Alarm display............................................................................................................................4-5

Fault display.................................................................................................................. ........... 4-6

LED display.............................................................................................................................. 4-6

5 Basic parameterization 5-1

5.1 Parameterizing...............................................................................................................................5-1

Structure of the basic parameterization...................................................................................5-1

Overview..................................................................................................................................5-2

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5.2 Password level...............................................................................................................................5-4

5.3 Quick-Setup ...................................................................................................................................5-4

5.4 Guided parameterization................................................................................................................ 5-6

Device control / setpoints.........................................................................................................5-6

Standard terminal assignment.................................................................................................5-8

Functions................................................................................................................................5-10

Drive converter settings ......................................................................................................... 5-14

Serial communications...........................................................................................................5-15

Diagnostica / drive converter data .........................................................................................5-16

Optiones.................................................................................................................................5-17

5.5 Numerical list................................................................................................................................5-17

6 Start-up 6-1

6.1 Steps to prepare for commissioning ..............................................................................................6-1

6.2 Procedure when first commissioning .............................................................................................6-1

6.3 Motor optimization / motor evaluation............................................................................................ 6-3

Motor running under no-load conditions ..................................................................................6-3

Running-up/accelerating under load........................................................................................ 6-3

6.4 General information........................................................................................................................6-3

7 Troubleshooting 7-1

7.1 Self test - error messages.............................................................................................................. 7-1

7.2 Alarms............................................................................................................................................ 7-1

7.3 Faults..............................................................................................................................................7-1

Fault acknowledgment.............................................................................................................7- 1

7.4 List of the alarm- and fault messages............................................................................................7-2

7.5 Alarm- and fault messages - cause and remedy/comments.......................................................... 7-3

8 Index 8-1

9 Kundenbetreuungsstellen - Sales & Service Facilities 9-1

DOK-RD500*-RD51*******-IB01-EN-P

IV List of contents REFUdrive 500 RD51

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DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Safety 0-1

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0 Safety

0.1 Safety information and instructions in the technical documentation for REFUdrive500

The safety information and instructions provided in this section are valid for all documents, electronic documents, or other publications associated with the REFU "Technical Documentation REFU

and application information for drive converters in the Manual provided, "Safety information and EC Certificates".

drive 500

0.2 Definition of the terminology used

Qualified personnel

In the sense of the REFU warning information on the products themselves, ar e electrical specialis ts or personnel with electrical training in accordance with EN 600204 Part 1,

3.55 or 3.30. They are knowledgeable about the installation, mounting, connecting-up, commis sioning and operation of the product, and have the appropriate qualifications for their job.

drive converter series subsequently known as

drive 500

“. Please observe the safety-

technical documentation and the

WARNING

CAUTION

Warning

For the purpose of the REFU and the warning information on the produc ts thems elves, warning means that death, severe personal injury or significant property damage can result if proper precautions are not taken.

drive 500

documentation

Caution

For the purpose of the REFU Documentation and the warning information on the products themselves, caution indicates that minor personal injury or material damage can result if proper precautions are not taken.

drive 500

Technical

Caution - Components which can be destroyed by electrostatic discharge (EGB)

For the purpose of the REFU documentation and the warning information on the products themselves, indicate boar ds and m odules which can be destroyed by electrostatic discharge. Please observe the measures specified below.

drive 500

technical

Note: For the purpose of the REFU

Documentation, "Note" indicates infor m ation about the product or the respective part of the Instruction Manual that is essential to highlight.

DOK-RD500*-RD51*******-IB01-EN-P

drive 500

Technical

0-2 Safety REFUdrive 500 RD51

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0.3 Definition of the symbols used

Symbol Significance and application

Caution! General potential source of danger. Used in conjunction with the terms "Warning" and "Caution".

Caution! Danger due to electric current. Used in conjunction with the terms "Warning" and "Caution".

Caution! Components which can be destroyed by electrostatic discharge

This is used in conjunction with the term Caution - ESD‘. Important Information! Used in conjunction with the term "Note"

0.4 Precautionary measures when handling components which can be destroyed by electrostatic discharge (ESD)

The units contain electrostatically sensitive devices that can easily be destroyed if they are incorrectly handled. However, if your work does involve the handling of such devices, please observe the following information:

• Electronic modules should not be touched unless work has to be carried-out on them.

• If it is essential for you to touch and handle an electronics module, make sure that your body is electrostatically discharged beforehand .

• Modules may not be allowed to come into contact with electrically insulating materials -such as plastic foil, insulated table tops or clothing made of synthetic fibers-.

• Modules may only be placed on electrically conducting surfaces.

• W hen carrying-out soldering work on the modules, the soldering ir on

tip must be grounded.

• Modules and electronic components must always be packed in electrically conducting containers (e.g. such as m etalized plastic box es or metal canisters) before being stored or shipped.

• If packing containers are used which are not conductive, m odules and boards must first be wrapped in a conducting material. Examples of such materials including electrically conducting foam rubber or household aluminum foil.

DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Safety 0-3

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The necessary ESD protective measures are illustrated in the diagram below:

f f

Seated Standing Standing/seated

a: Conductive flooring b: ESD table c: ESD shoes/footwear d: ESD overall e: ESD bracelet/chain f: Grounding connection of the cabinets

Fig. 0-1: ESD protective measures

DOK-RD500*-RD51*******-IB01-EN-P

0-4 Safety REFUdrive 500 RD51

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DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Description 1-1

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1 Description

1.1 The REFU

Handling

drive 500

REFU

drive 500

types of synchronous- and induction motors which can be universally used. The drive converters c an be flexibly adapted to the particular dr ive task as a result of the modular hardware and software design.

The system includes various vers ions of AC dr ive c onverter s (with/without braking chopper, line contactor etc .) inverters for DC r ectification as well as rectifier- and regenerative feedback converters. The modules can either be used individually or combined in groups, com pletely connected-up in cabinets.

The power sections are designed f or rear cooling. This allows forced air cooling to be implemented outside the c abinet for higher degrees of protection (where the heat sink extends through the rear panel or heat transfer plates). Vers ions are also available with liquid cooling, with integrated or external heat exchanger.

Special importance was placed on simple handling:

• simple commissioning via Quick-Setup

• prompted start-up using the operator panel with graphics display

• highest level of user-friendliness using a PC with the high performance

REFUwin software package

drive converters

is a state-of-the-art three- phase drive system for various

Electromagnetic compatibility

The AC drive converters have integrated radio interference suppression filters and line reactors to reduce the harmonics fed back into the line supply. REFU to the noise immunity and noise emission according to the EMC Product Standard for electric drives EN 61800-3, EN 55011 Class A (IEC 1800-3).

drive 500

REFU tions according to EN 50082-2.

Technical features

• AC or DC power supply

• Either forced air cooling, heat transfer plates or liquid cooling

• Removable 4-line graphic display with copy function

• Various interfaces for operating observing, and parameterizing (“down-

load” parameterization) the drive system:

• Profibus DP

• Interbus S

• CAN-Bus, also with fiber-optic cable

• RS 232 / RS 485

• Peer-to-peer coupling with fiber-optic cable for fast communications between several drives

• Expanded, freely combinable technological functions:

• PID, PI controller, AND, OR, XOR, RS flip-flop, D latch and Sample &

Hold module

• Mathematical function elements

• Timers, counters, comparators, ramp-function generators

• Double overload for 0.5 sec

drive 500

units are in conformance with noise immunity specifica-

completely fulfills the EMC Directive in reference

DOK-RD500*-RD51*******-IB01-EN-P

1-2 Description REFUdrive 500 RD51

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1.2 Rating plate

REFU

ELEKTRONIK

72555 Metzingen

Serialnr.: 6150 - 02349 - 0002 - 3099

Line voltage

Rated current for

input fuses

Line frequency

INPUT

3AC 380...460

Made in Germany

50/60

• High-performance software tool: REF

TYP: RD514B045LB

OUTPUT

3AC 0..360..437

82/164

0-500

Fig. 1-1: Rating plate

Type code

Output voltage

Rated current/peak current for t < 0,5 sec Output frequency

Uwin

DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Description 1-3

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1.3 Technical Data

Technical Data for pulse frequency fp = 4 kHz

RD51 1.5 3.0 4.0 5.5 7.5 011 015 018 022 030 037

Motor output

Line supply voltage 3 AC 400 V (±15%) Output frequency [Hz] 0 -250 Hz Rated current [A] 4.0 7.5 10 13 18 25 30 35 43 56 68 Peak current for t=60 s [A] 5.2 9.8 13 17 23 33 39 46 55 73 88

Rated output S Peak output for t=60s [kVA] 3.4 6.5 8.6 11 15 22 26 30 36 48 58 Line supply voltage 3 AC 460 V (±15%) Output frequency [Hz] 0 -250 Hz Rated current [A] 3.5 6.5 9 12 16 21 27 31 38 49 60 Peak current for t=60 s [A] 5.2 9.8 13 17 23 33 39 46 55 73 88

Rated output S Peak output for t=60s [kVA] 3.4 6.5 8.6 11 15 22 26 30 36 48 58 Line supply voltage 3 AC 500 V (+10% / -15%) Output frequency [Hz] 0 - 250 Hz Rated current [A] 3 6 8 10 14 20 24 28 34 45 54 Peak current for t=60 s [A] 3.9 7.8 10 13 18 26 31 36 44 59 70

Rated output S Peak output for t=60s [kVA] 3.2 6.4 8.2 11 15 21 26 30 36 49 58 Ambient conditions, radio interference suppression level, noise immunity Environmental class 3K3 according to DIN IEC 721-3-3 (ambient temperature 0-40 °C) Cooling airflow requirement [m³/s] 0.02 0.02 0.02 0.03 0.03 0.05 0.05 0.05 0.1 0.1 0.2 Radio interference suppression level/ noise immunity A 1 according to EN 55011 / EN 61800-3 Mechanical design Size classes A A A A A B B B C C C

Degree of protection IP 20 according to EN 60529 Weight of the drive converter for cooling type

Forced ventilation [kg] 15 15 15 15 15 18 18 18 33 33 33 Liquid cooling [kg] 10 10 10 10 10 12 12 12 25 25 25 Heat conducting plate [kg] 10 10 10 10 10 12 12 12 -- -- -Brake resistor Continuous braking power 2[kW] 0.1 0.1 0.1 0.1 0.1 0.2 0.2 0.2 0.4 0.4 0.4

[kW] 1.5 3.0 4.0 5.5 7.5 11 15 18.5 22 30 37

t=1 s [A] 6.8 13 17 22 31 43 51 60 72 95 116 t=0.5 s [A] 8.0 15 20 26 36 50 60 70 85 112 136

[kVA] 2.6 4.9 6.6 8.6 12 16 20 23 28 37 45

t=1 s [A] 6.8 13 17 22 31 43 51 60 72 95 116 t=0.5 s [A] 8.0 15 20 26 36 50 60 70 85 112 136

[kVA] 2.6 4.9 6.6 8.6 12 16 20 23 28 37 45

t=1 s [A] 5.1 10 14 17 24 34 41 48 58 77 92 t=0.5 s [A] 6.0 12 16 20 28 40 48 56 68 90 108

[kVA] 2.5 4.9 6.6 8.2 12 16 20 23 28 37 44

IP 20 acc. to EN 60529 (without terminal

connections)

Maximum permissible motor output referred to a 4-pole standard induc-

tion motor.

When the braking resistors are mounted in the air flow.

DOK-RD500*-RD51*******-IB01-EN-P

1-4 Description REFUdrive 500 RD51

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Technical Data for pulse frequency fp = 4 kHz

RD51 045 055 075 090 110 132 160 200 315 400

Motor output

Line supply voltage 3 AC 400 V (±15%) Output frequency [Hz] 0 - 250 0 - 150 Rated current [A] 82 99 135 165 195 230 290 350 540 680 Peak current for t=60 s [A] 107 129 176 215 253 299 377 455 702 884

Rated output S Peak output for t=60s [kVA] 70 85 116 142 167 197 248 299 462 582 Line supply voltage 3 AC 460 V (±15%) Output frequency [Hz] 0 - 250 0 - 150 Rated current [A] 72 86 120 139 178 200 252 305 470 591 Peak current for t=60 s [A] 107 129 176 215 254 299 377 455 702 884

Rated output S Peak output for t=60s [kVA] 70 85 116 142 167 197 248 299 462 582 Line supply voltage 3 AC 500 V (+10% / -15%) Output frequency [Hz] 0 - 250 0 - 150 Rated current [A] 66 80 108 130 160 190 240 280 432 550 Peak current for t=60 s [A] 86 104 140 169 208 247 312 364 562 715

Rated output S Peak output for t=60s [kVA] 71 86 115 139 171 203 257 299 462 588 Ambient conditions, radio interference suppression level, noise immunity Environmental class 3K3 according to DIN IEC 721-3-3 (ambient temperature 0-40 °C) Cooling airflow requirement [m³/s] 0.2 0.4 0.4 0.6 0.4 0.4 0.4 0.6 0.8 1.2 Radio interference suppression level/ noise immunity A 1 according to EN 55011 / EN 61800-3 Mechanical design Size classes C D D E E G G G H H Degree of protection IP 20 according to EN 60529 (without terminal connections) Weight of the drive converter for cooling type Forced ventilation [kg] 33 50 50 80 80 -- -- -- -- -Liquid cooling [kg] 25 37 37 60 60 180 180 180 358 358 Heat conducting plate [kg] -- -- -- -- -- -- -- -- -- -Brake resistor Continuous braking power 4[kW] 0.4 0.6 0.6 0.8 1.2 2 2 2.5 4 5

[kW] 45 55 75 90 110 132 160 200 315 400

t=1 s [A] 139 168 230 281 331 391 493 595 918 1156 t=0.5 s [A] 164 198 270 330 390 - - - - -

[kVA] 54 65 89 109 128 151 191 230 355 448

t=1 s [A] 139 168 230 281 332 391 493 595 918 1156 t=0.5 s [A] 164 198 270 330 390 - - - - -

[kVA] 54 65 89 109 128 151 191 230 355 448

t=1 s [A] 112 136 184 221 272 323 408 476 734 935 t=0.5 s [A] 132 160 216 260 320 -- -- -- -- --

[kVA] 54 66 89 107 132 156 197 230 355 452

Maximum permissible motor output referred to a 4-pole standard induc-

tion motor.

When the braking resistors are mounted in the air flow.

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REFUdrive 500 RD51 Description 1-5

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Technical Data for pulse frequency fp = 8 kHz

RD51 1.5 3.0 4.0 5.5 7.5 011 015 018 022 030 037

Motor output

Line supply voltage 3 AC 400 V (±15%) Output frequency [Hz] 0 - 500 Rated current [A] 3.0 5.8 7.5 10 13 18 25 30 35 43 56 Peak current for t=60 s [A] 3.9 7.5 9.8 13 17 23 33 39 46 55 73

Rated output S Peak output for t=60s [kVA] 2.6 4.9 6.5 8.6 11 15 22 26 30 36 48 Line supply voltage 3 AC 460 V (±15%) Output frequency [Hz] 0 - 500 Rated current [A] 2.6 5.0 6.5 8.7 12 16 21 27 31 38 49 Peak current for t=60 s [A] 3.9 7.5 9.8 13 17 23 33 39 46 55 73

Rated output S Peak output for t=60s [kVA] 2.6 4.9 6.5 8.6 11 15 22 26 30 36 48 Line supply voltage 3 AC 500 V (+10% / -15%) Output frequency [Hz] 0 - 500 Rated current [A] 2.4 4.5 6 8 10 14 20 24 28 34 45 Peak current for t=60 s [A] 3.1 5.9 7.8 10 13 18 26 31 36 44 59

Rated output S Peak output for t=60s [kVA] 2.6 4.9 6.4 8.2 11 15 21 26 30 36 49 Ambient conditions, radio interference suppression level, noise immunity Environmental class 3K3 according to DIN IEC 721-3-3 (ambient temperature 0-40 °C) Cooling airflow requirement [m³/s] 0.02 0.02 0.02 0.03 0.03 0.04 0.05 0.05 0.1 0.1 0.2 Radio interference suppression level/ noise immunity A 1 according to EN 55011 / EN 61800-3 Mechanical design Size classes A A A A A B B B C C C

Degree of protection IP 20 according to EN 60529 Weight of the drive converter for cooling type

[kW] 1.1 2.2 3.0 4.0 5.5 7.5 11 15 18.5 22 30

t=1 s [A] 51 9.9 13 17 22 31 43 51 60 72 95 t=0.5 s [A] 6.0 12 15 20 26 36 50 60 70 85 112

[kVA] 2.0 3.8 4.9 6.6 8.6 12 16 20 23 28 37

t=1 s [A] 51 9.9 13 17 22 31 43 51 60 72 95 t=0.5 s [A] 6.0 12 15 20 26 36 50 60 70 85 112

[kVA] 2.0 3.8 4.9 6.6 8.6 12 16 20 23 28 37

t=1 s [A] 4.1 7.7 10 14 17 24 34 41 48 58 77 t=0.5 s [A] 4.8 9.0 12 16 20 28 40 48 56 68 90

[kVA] 2.0 3.7 4.9 6.6 8.2 12 16 20 23 28 37

IP 20 acc. to EN 60529 (without terminal

connections)

Maximum permissible motor output referred to a 4-pole standard induc-

tion motor.

When the braking resistors are mounted in the air flow.

DOK-RD500*-RD51*******-IB01-EN-P

1-6 Description REFUdrive 500 RD51

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Technical Data for pulse frequency fp = 8 kHz (* for 110 kW fp = 6 kHz)

RD51 045 055 075 090 110* 132 160 200 315 400

Motor output

Line supply voltage 3 AC 400 V (±15%) Output frequency [Hz] 0 - 500 0 - 250 Rated current [A] 68 82 99 135 165 195 230 280 400 540 Peak current for t=60 s [A] 88 107 129 176 215 254 299 364 520 702

Rated output S Peak output for t=60s [kVA] 58 70 85 116 142 166 197 240 342 462 Line supply voltage 3 AC 460 V (±15%) Output frequency [Hz] 0 - 500 0 - 250 Rated current [A] 60 72 86 118 132 170 200 243 348 470 Peak current for t=60 s [A] 88 107 129 176 215 254 299 364 520 702

Rated output S Peak output for t=60s [kVA] 58 70 85 116 142 166 197 240 342 462 Line supply voltage 3 AC 500 V (+10% / -15%) Output frequency [Hz] 0 - 500 0 - 250 Rated current [A] 55 66 80 108 130 160 190 240 345 432 Peak current for t=60 s [A] 72 86 104 140 169 208 247 312 449 562

Rated output S Peak output for t=60s [kVA] 59 71 86 115 139 171 203 257 369 462 Ambient conditions, radio interference suppression level, noise immunity Environmental class 3K3 according to DIN IEC 721-3-3 (ambient temperature 0-40 °C) Cooling airflow requirement

Radio interference suppression level/ noise immunity A 1 according to EN 55011 / EN 61800-3 Mechanical design Size classes C D D E E G G G H H Degree of protection IP 20 according to EN 60529 (without terminal connections) Weight of the drive converter for cooling type Forced ventilation [kg] 33 50 50 80 80 -- -- -- -- -Liquid cooling [kg] 25 37 37 60 60 180 180 180 358 358 Heat conducting plate [kg] -- -- -- -- -- -- -- -- -- -Brake resistor Continuous braking power 8[kW] 0.4 0.6 0.6 0.8 1,2 2 2 2.5 4 5

[kW] 37 45 55 75 90 110 132 160 250 315

t=1 s [A] 116 139 168 230 280 332 391 476 680 918 t=0.5 s [A] 136 164 198 270 330 -- -- -- -- --

[kVA] 45 54 65 89 109 128 151 184 263 355

t=1 s [A] 116 139 168 230 280 332 391 476 680 918 t=0.5 s [A] 136 164 198 270 330 -- -- -- -- --

[kVA] 45 54 65 89 109 128 151 184 263 355

t=1 s [A] 94 112 136 184 221 272 323 408 587 734 t=0.5 s [A] 110 132 160 216 260 -- -- -- -- --

[kVA] 45 54 66 89 107 132 156 197 284 355

0.2 0.4 0.4 0.6 0.4 0.4 0.4 0.6 0.8 1.2

[m³/s]

Maximum permissible motor output referred to a 4-pole standard induc-

tion motor.

When the braking resistors are mounted in the air flow.

DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Description 1-7

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Technical Data for pulse frequency fp = 10 and 12 kHz

RD51 1.5 3.0 4.0 5.5 7.5 011 015 018 022 030 037

Data for pulse frequency fp = 10 kHz Rated current [A]

for 3-ph. 400 V AC (±15%) Rated current [A]

for 3-ph. 460 V AC (±15%) Data for pulse frequency fp = 12 kHz Rated current [A]

for 3-ph. 400 V AC (±15%) Rated current [A]

for 3-ph. 460 V AC (±15%)

RD51 045 055 075 090 110 132 160 200 315 400

Data for pulse frequency fp = 10 kHz Rated current [A]

for 3-ph. 400 V AC (±15%) Rated current [A]

for 3-ph. 460 V AC (±15%) Data for pulse frequency fp = 12 kHz Rated current [A]

for 3-ph. 400 V AC (±15%) Rated current [A]

for 3-ph. 460 V AC (±15%)

2.6 4.9 6.5 8.5 11.5 15.5 21.5 26 32.5 39 48

2.2 4.2 5.6 7.3 10.3 13.5 18.5 23 28.5 34.5 42

2.2 4 5.5 7 10 13 18 22 30 35 40

1.9 3.5 4.8 6 8.7 11 15.5 19 26 30.5 35

60 75 89.5 108 108 168 200 245 355 468

53 65.5 78 94 94 146 174 213 309 407

52 68 80 80 80 140 170 210 310 395

45.5 59 69.5 69,5 69,5 122 148 183 270 344

DOK-RD500*-RD51*******-IB01-EN-P

1-8 Description REFUdrive 500 RD51

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1.4 Circuit principle

Electronic section

O perator panel, REFUwin, REFUdos

Serial com m unication via U SS protocol (R S485)

H ilfsstrom ve rsorgung

Bidirektionale D ig ita l in p u ts a n d outputs

D ig ita l in p u ts

Analog output / R eference

Analog input

Tem perature sensor

R elay output

D ig ita l in p u ts or H TL Increm ental encoder

REFU

win

REFU

dos

Alternative Increm ental encoder

Encoder track

from control com puter

To the nest bus node

O utput +24 V

D ig. input/output 1

D ig. input/output 2

D ig. input/output 3

D ig . in p u t 4

D ig . in p u t 5

Dig. GND

A n . o u tp u t / R e f.

An. input +

An. input 

R e f. G N D

PTC / KTY84+

PTC / KTY84

Dig.Ein 7

"O perator enable"

Encoder ground

Esc

Mon Enter

Stop

Start

O utput +24 V

D ig . in p u t 6 "O N "

D ig . in p u t 8

Prog

REFU

Standard D igital input

X11

S e rv ic e in terfa ce (R S 2 3 2 )

X12

X14

X15

X16

X17

T x D

R x D

R S485 interface

T x D+ / R X D+

T x D / R X D

Standard term inal strip

Tem perature sensor

Tem perature

m onitoring

Relay output

D ig. inputs or encoder

P24 V

Control board SR 17000

+5 V

P24 V

Output

Input

24V

+10 V 10 V

An. output

24V

M icroprocessor

Process data interface

IG R _ P

IG R _ R

IG R _ N

SS4 SS2

Option

slot 1

Option

slot 2

X122

X121

X123

Fig. 1-2: Circuit principle of converter electronic section

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REFUdrive 500 RD51 Description 1-9

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Converter power section

Forced air cooling

Line supply

A ccessory brake resistor

3 phases

E x t. lin e c o n ta cto r

L3L2L1

X122

In verter co ntrol

Start inhibit

+24V

15 V

24 V

Stand-by

CDF

SNT

E x t. fu s e s

W1V1

EW G round fault transducer

GLGL

DC link

X155

X161

GL Rectifier K 1 M a in c o n ta cto r K2 P re-charging relay N F Line filter SE C urrent sensing SN T S witch-m ode pow er supply VL Pre-charging, from 22 kW , 3-phase onw ards W S In verter control WR Inverter

Options

BW B rake resistor MF Motor filter X83 Electronic stand-by

Equipm ent versions:

BC D rive converter w ith integrated line c o n ta c to r X80 D rive converter w ith start inhibit

Equipm ent version

A ccessorie s

Associtated com ponents

X83

+24 V

Electronics

stand-by

G round

X80

DOK-RD500*-RD51*******-IB01-EN-P

V2 PEW2U2

V1 W 1U1

V2 PEW2U2

M 3~

Alternative:

IG R

H TL Increm ental encoder

A ccessory m o tor filter

Fig. 1-3: Circuit principle of converter power section

1-10 Description REFUdrive 500 RD51

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Liquid cooling

H eat exchanger for

liq u id c o o lin g

X122

H eat exchanger

C*F*

In verter control

Line supply, 3 phases

E x t. fu s e s

121

122

X37

PEL3L2L1

W1V1

K1K2

SNT

Line filter

X37

AC 230V

152 151

153 154

BC B raking chopper BW B rake resistor E1 F an EW G round fault transducer GL Rectifier K 1 M a in c o n ta c to r K2 P re-charging contactor P1 C ooling circuit pum p SE C urrent sensing SN T S witched-m ode pow er supply W S Inverter control WR Inverter

+24V

X80

Start inhibit

V2 PEW2

V1 W 1U1

V2 PEW2U2

M 3~

Alternative:

IG R

H TL increm ental encoder

C onverter

O p tio n m o to r filte r

Options

MF Motor filter

Fig. 1-4: Circuit principle of liquid cooled converter

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REFUdrive 500 RD51 Description 1-11

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1.5 Type code

In Preparation!

Abb. 1-5: Type code

DOK-RD500*-RD51*******-IB01-EN-P

1-12 Description REFUdrive 500 RD51

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DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Mechanically installation 2-1

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2 Mechanically installation

2.1 Storage and installation location

Storage

The units must be stored in clean, dry rooms. The storage tem perature

must be between -25° C (-13° F) and +70° C (+158° F). Temperature fluctuations exceeding 20 K per hour are not permissible.

Note: AC drive converters and rectifier units include alum inum-Elko

DC link capacitors. They can be stored for a maximum of 2 years in a no-voltage condition, for a storage temperature of 40 °C. If they are stored for longer than two years, these DC link capacitors must be re-formed before the unit is commissioned.

Minimum requir ements regarding the installation locati on

• The rooms in which the drive converters are to be ins talled should be dust-free. Dust-laden air m ust be f iltered (

3-3)

3K3 according to DIN IEC 721-

• The ambient tem perature m ust be within the range 0...40° C (23° F ... 104 ° F).

• The relative air hum idity may not exceed 90 %; moistur e condensation is not permissible.

• The fan airf low may not be restricted. T he m inim um clearanc es fo r the air intake and air discharge may not be restricted using additional mounted components.

• The air drawn in may not contain any aggressive or electrically conductive gases which could have a negative impact on the functioning of the equipment.

• The unit dis sipates heat and inc reases the tem perature of the am bient air. Thus, sufficient clearance must be maintained to heat-sensitive equipment.

Installation altitudes exceeding 1000 meter above sea level:

For installation altitudes exceeding 1000 meters above sea level, the drive converter or inverter must be de-rated corresponding to the adjacent diagram.

Utilization

100 %

90 %

83 % 80 %

70 %

0 500 1000 1500 2000 2500

Fig. 2-1: Derating as a function of the installation altitude

DOK-RD500*-RD51*******-IB01-EN-P

Installation altitude in m above sea level

2-2 Mechanically installation REFUdrive 500 RD51

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2.2 Mounting units sizes A to E

Mounting example

• The REFU

drive 500

drive converters, sizes A to E are m odular, and

are designed for mounting in cabinets.

• The units have a m odular dimension of 22.5 mm (0.88 inch). W hen using mounting rails with threaded holes in this grid pattern, several units can be mounted next to each other without having to maintain any intermediate space (also refer to the mounting example).

• The units must be mounted vertically on a mounting surface.

• A m inimum 100 mm ( 3.9 inch) clearance must be maintained above

and below the units to guarantee unrestricting cooling airflow.

• For cabinet mounting, the cooling air requirements of the mounted units (refer to the Tec hnical Data Section 1) must be calculated and the cabinet cooling appropriately dimensioned.

• The r equired m ounting sc rews are s pecif ied in the drilling tem plates of the dimensioned drawings.

Four inverters, sizes A, B, C and D are shown mounted next to one another in the diagram below.

Mounting surface

100 mm

3.9 inch

ala

ready

o n

r o p

alarm ready

o n

s c

P r

g t a

E n

a larm

ready

o n

alarm ready

s c

r o

t o

t e

s c

P ro

g t a rt

100 mm

3.9 inch

Min. clearance for cooling

Cooling air

Abb. 2-2: Mounting example inverters

DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Mechanically installation 2-3

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Dimension draw i ngs front view, sizes A to E

Dimension mm (inch)

Size:

Housing dimensions

alarm

ready

Prog

Esc

Mon

Enter

Start

Stop

560 (22)

500 (19.7)

90 (3.5)

135 (5.3)

Drilling templates

alarm

ready

Prog

Esc

Mon

Enter

Start

Stop

270 (10.6)

alarm

ready

Prog

Esc

Mon

Enter

Start

Stop

alarm alarm

ready ready

on on

Prog

Esc

Mon

Enter

Prog

Esc

Mon

Enter

Start

Stop

Start

Stop

405 (15.9) 405 (15.9)

alarm alarm

ready ready

on on

Prog

Esc

Mon

Enter

Prog

Esc

Mon

Enter

Start

Stop

Start

Stop

710 (27.9)

770 (30.3)

270 (10.6)

3xM6

270 (10.6)180 (7.1)

M6 M6 2xM6 2xM6

530 (20.9)

M6 M6 2xM6 2xM6

2403602 6 101203 9 1518

15 (0.6)

Grid pattern (22,5 mm = 1 unit)

(0.88 inch = 1 unit)

Abb. 2-3: Dimension drawings size class A to E

740

3xM6

03 9 1518

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2-4 Mechanically installation REFUdrive 500 RD51

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Dimension draw ing side view, sizes A to E

For drive converters with forc ed air cooling, sizes A and B up to E have different depths. Clearance brackets are available for size A which equalizes the different depth when they are combined with converters from other classes; refer to the drawing below.

Dimension mm (inch)

Forced ventilation size A

Warm discharged

Mounting bracket

Cooling air

285 (11.2)

The clearance must be additionally ordered when required (option Z depth adaption for class A).

320 (12.6)

Forcierte Luftkühlung Grössenklasse B bis E

Warme Abluft

Cooling air

320 (12.6)

Heat discharge plate sizes A and B

210 (8.3)

Liquid cooling sizes A to E

Cooling liquid connection

230 (9.1)

Abb. 2-4: Dimension drawing side view, size class A to E with different cooling

types

DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Mechanically installation 2-5

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2.3 Mounting liquid-cooled converters, sizes G and H with integrated heat exchanger

The converters, sizes G and H consis t of the line filter, converter and heat exchanger. The drive converter and heat exchanger are mounted on a common m ounting plate and connected up. For weight reasons, the line filter has its own mounting panel.

• The units must be mounted vertically on a flat mounting surface.

• A minim um of 200 m m c learance mus t be maintained above the units

to ensure that the warm air discharge is not restricted.

• For cabinet mounting, the cooling airf low requirem ents of the m ounted units (refer to the Technical Data, Sec tion 1) must be calculated and the cabinet cooling appropriately dimensioned.

• The requir ed mounting bolts ar e specified in the drilling templates of the dimension drawings.

• To m ount the equipment using a cr ane or hoisting device, two devices are supplied with the equipment. These are introduc ed at both s ides at the top of the mounting panel, and secured us ing a screw (ref er to the dimension drawings).

• First mount the line filter and above it the mounting panel with converter and heat exchanger. The two mounting panels must be mounted directly underneath one another without any intermediate clearance, as shown in the dimension drawing to ensure correct cooling air routing. The busbars to connect the line filter and drive converter are supplied.

Dimension drawing with integrated heat exchanger, size G

Dimension in mm (inch)

Drilling template Side viewFront view

520 (20.5)*

360 (14.2)

Warm discharged air

Cooling air

3 x M8

1120 (44.1)

420 (16.5)

400 (15.7)

5 x M8

2 x M8

1570 (61.8)

215 (8.5)

alarm

ready

Prog

Esc

Mon

Enter

Start

Stop

850 (33.5)

Mounting devices with lugs

390 (15.3)

200 (7.9)

12 (0.5)

* The heat exchanger is 520 mm (20.5 inch) for a typical motor output of 200 kW.

480 (18.9)

Abb. 2-5: Dimension drawing converter size class G

DOK-RD500*-RD51*******-IB01-EN-P

330 (13) 380 (15)

2-6 Mechanically installation REFUdrive 500 RD51

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Dimension drawing with heat exchanger, size H

Dimension in mm (inch)

Drilling template Side viewFront view

6 x M8

1120 (44.1)

900 (35.4) 500 (19.7)

100 (3.9)

1570 (61.8)

215 8.5)

alarm

ready

Prog

Esc

Mon

Enter

Start

Stop

850 (33.5)

Mounting devices with lugs

520 (20.5) *

360 (14.2)

Warm discharged air

Cooling air

10 x M8

420 (16.5)

12 (0.5)

4 x M8

300 (11.8) 700 (27.5)

* The heat exchanger is 520 mm (20.5 inch) for a typical motor output of 200 kW.

980 (38.6)

390 (15.3)

330 (13) 380 (15)

Abb. 2-6: Dimension drawing converter size class H

2.4 Mounting liquid-cooled converters, sizes G and H with external heat exchanger

Units, sizes G and H comprise line filter, c onverter and heat exchanger. Converter, line filter and heat exchanger are eac h mounted on their own mounting panel. If the heat exchanger is externally mounted, the drive converter is no longer cooled by the air flow from the heat exchanger. Thus, additional fans are provided on the drive converter. For 200 kW and 400 kW units, the internal power supply is not adequate for these additional fans. An external control transformer is supplied for the fan power supply.

• The units must be mounted on a flat mounting surface.

• A minim um clearanc e of 200 mm mus t be maintained above the units

to guarantee that the hot air can be freely discharged.

• W hen the units are mounted in cabinets, the cooling airflow must be calculated (refer to technic al data, Section 1), and the cabinet cooling must be appropriately dimensioned.

• The r equired m ounting sc rews are s pecif ied in the drilling tem plates of the dimension drawings.

• Two elements are supplied to help mount the units. These are introduced at both sides at the top of the mounting panel and secured using a bolt (refer to the dimension drawings).

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REFUdrive 500 RD51 Mechanically installation 2-7

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• First m ount the line filter, and then above it the mounting panel with drive converter and heat exchanger. In order that the cooling air can freely flow, the two mounting panels must be mounted below one another as illustrated in the dimension drawing. The busbars to connect the line filter and drive converter are supplied.

• The control trans form er to connect the fan in the drive conver ter mus t be mounted at a suitable position in the cabinet.

• Mount the external heat exchanger at the required location. Connect the cooling water circuit of the drive converter to the heat exchanger via cooling hoses; refer under 2.5 "Working on the cooling-medium circuit" for additional information. Depending on the particular requirements, the cooler hoses must be ordered together with the drive converter. Refer to the Technical Lists 2000 for additional information on the cooler hoses, hose clamps, couplings, angular connections, etc.

Dimension drawing of the drive converter and line filt er without heat exchanger, size G

Dimension in mm (inch)

Drilling template

400 (15.7)

Front view

Fan

Side view

Connections, cooling ciruit

360 (14.2)

895 (35.2)

420 (16.5)

12 (0.5)

3 x M8

5 x M8

2 x M8

200 (7.9)

alarm

ready

Prog

Esc

Mon

Enter

Start

Stop

850 (33.5)

1350 (53.1)

Mounting devices with lugs

390 (15.3)

480 (18.9)

Cooling air

330 (13) 380 (15)

Abb. 2-7: Dimension drawing converter size class G without heat exchanger

DOK-RD500*-RD51*******-IB01-EN-P

2-8 Mechanically installation REFUdrive 500 RD51

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Dimension draw i ng of the drive converter and filter without heatexchanger, size H

Dimension in mm (inch)

895 (35.2)

420 (16.5)

12 (0.5)

Drilling template

900 (35.4) 500 (19.7)

6 x M8

10 x M8

4 x M8

300 (11.8) 700 (27.5)

100 (3.9)

Front view

FanFan

Side view

Connections, cooling ciruit

360 (14.2)

alarm

ready

Prog

Esc

Mon

Enter

Start

Stop

850 (33.5)

1350 (53.1)

Cooling air

Mounting devices with lugs

390 (15.3)

980 (38.6)

330 (13) 380 (15)

Abb. 2-8: Dimension drawing converter size class H without heat exchanger

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REFUdrive 500 RD51 Mechanically installation 2-9

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Dimension drawi ng of the external heat exchanger for cabinet mounting

Dimension in mm (inch)

View from the top / Drilling template

Front view

495 (19.5)520 (20.5)

Mounting

bracket

Side view

520 (20.5)*

350 (13.8)

230 (9) 23 (0.9)

276 (10.9)

* The heat exchanger is 520 mm (20.5 inch) for a typical motor output of 200 kW.

Abb. 2-9: Heat exchanger for cabinet mounting

340 (13.4)

215 (8.5)

Cooling air

Connections,

cooling ciruit

Dimension drawings of the external heat exchanger for wall mounting

Dimension in mm (inch)

Drilling template

200 (7.9)

2 x M8

340 (13.4)

* The heat exchanger is 520 mm (20.5 inch) for a typical motor output of 200 kW.

2 x M8

Abb. 2-10: Heat exchanger for wall mounting

Front view

365 (14.4)

480 (18.9)

Mounting panel

215 (8.5)

Connections,

cooling ciruit

Side view

520 20.5)*

360 (14.2)

Cooling air

2.5 Working on the cooling-medium circuit

Both versions of the liquid-cooled units with integrated- and external heat exchanger are supplied, filled. The cooling liquid comprises tap water (from the public supply) and anti-freeze, mixed in the ratio 1.5:1 (REFU Order No.: 0015343). This guarantees

frost protection up to –30° C.

Anti-freeze agents is poisonous!

⇒ If accidentally swallowed, immediately contact a

doctor and show him/her the pack ing or label on the

CAUTION

Mounting extension hoses for external heat exchanger s

For units with external exchanger, all of the parts which are requir ed to extend the hoses are supplied according to the customer information when ordered (hoses, connectors, couplings , hose clamps, cooler liquid

DOK-RD500*-RD51*******-IB01-EN-P

anti-freeze container.

type Antifrogen N (Clariant)

2-10 Mechanically installation REFUdrive 500 RD51

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etc.). Customers must assembly the extension hoses themselves, as described below:

1. Shorten the heat exchanger hose to the required length.

2. Attach the connector with hose sleeve at one end using a hose

clamp.

3. Using a funnel, fill the hose with the cooling medium provided.

Connector and couplings have self-closing valves.

4. Attac h the coupling with hose envelope at the other end of the heat

exchanger hose using the hose clip.

Connect the drive converter to the heat exchanger using the heat exchanger hoses which have been filled with cooling medium. T he valves of the connectors and couplings are self-closing which means that no liquid leaks-out when the heat exchanger hoses are connected or withdrawn. In order to vent the cooling system, the drive converter should be powered-up several minutes, so that the pump circulates the water in the cooling circuit. Smaller air bubbles in the cooling m edium, which f orm when the extension hoses are connected-up, collect in the equalization chamber. After the air has been vented, chec k that the c ooling liquid level is at the center of the equalization chamber. If this is not the c ase, cooling liquid must be added to the equalization chamber. The sheet steel cover of the heat exchanger must be removed to do this.

If the heat exchanger was connected up as described above, then it is no longer necessary to add liquid in the equalization chamber.

Servicing the cooling medium cir cuit

The cooling medium circ uit is an enc losed c ooling s ystem and has neither to be serviced nor checked. If the "unit overtemperature" fault occurs in operation then the level of the cooling liquid should be check ed to ensure that it is still at the center of the equalization chamber.

If other anti-freeze agents are mixed, t hi s can result in deposits whi ch could accumulate and destroy the cooling system!

WARNING

⇒ Do not mix the cooling medium with other anti-f reeze

⇒ If other anti-freeze agents are mixed, this c an result

agents!

in deposits which could accumulate and destroy the cooling system!

DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Electrical installation 3-1

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3 Electrical installation

3.1 EMC-compatible drive design

The following 10 rules are the basics f or designing drive systems which

are EMC-compatible. You’ll find details in the Instruction Manuals supplied with the equipment.

You can obtain a detailed description "EMC-compatible drive design“ from Indramat Refu, or from the Internet under http://www.refu.com.

Rules 1 to 7 are generally valid. Rules 8 to 10 are especially im portant to limit noise emission.

Rule 1

Rule 2

Rule 3

Rule 4

Rule 5

Rule 6

Rule 7

Rule 8

All metal parts of the cabinet should be connected with one another through the longest possible surface s o that the best electr ical connec tion is established. (Not paint on paint!) If required, use serrated washers which cut through the paint surface. The cabinet door should be connected to the cabinet using the shortest possible grounding straps.

Signal-, line supply-, motor- and power cables should be routed away from another (this eliminates mutual interference!). The minimum clearance is: 20 cm. Barrier s should be provided between power- and signal cables. These barriers should be grounded at several locations.

Contactors, relays, solenoid valves, electromechanical operating hours counters etc. in the cabinet must be provided with noise suppression devices, e.g. using RC elements, diodes, varistors. T hese devices must be connected directly at the coil.

Unscreened cables of the sam e circuit (feeder and retur n cables) should be twisted with the smallest possible distance between them. Cores which are not used must be grounded at both ends.

Generally, noise which is coupled-in can be reduced by routing cables as close as possible to grounded sheet steel panels. For this reason, cables and wires should not be routed freely in the cabinet, but as clos e as possible to the cabinet itself and the mounting panels. This is also true for reserve cables.

Incremental encoders must be connected using a shielded cable. The shield must be connected at the incr emental enc oder and at the AC dr ive converter through the largest possible surface ar ea. The shield may not be interrupted, e.g. using intermediate terminals.

The screens of s ignal cables must be connected to ground at both ends through the largest possible surface area to establish a good electrical connection (transmitter and rec eiver) . If the potential bonding between the screen connections is poor, to reduce the screen current, an additional potential bonding conductor with a cross section of at least 10 mm² should be connected in parallel with the screen. The screen can be c onnected to ground (=cabinet housing) at several locations. This is also true outside the cabinet. Foil screens are not recom mended. Braided sc reens provide a better screening (factor of 5). If the potential bonding is poor, analog signal cables may only be connected at one end to the drive converter in order to prevent low-frequency noise being injected into the screen (50 Hz).

Always locate a radio interference suppression filter close to the noise source. The filter s hould be connected through the largest possible surface area with the cabinet housing, mounting panel etc. T he bes t solution is a bare metal mounting panel ( e.g. manufactured from stainles s steel, galvanized steel), as the complete mounting surf ace can be used to establish good electrical contact.

The incoming and outgoing cables of the radio interference suppression filter should be separated.

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3-2 Electrical installation REFUdrive 500 RD51

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Rule 9

Rule 10

All variable-speed motors should be connected using screened cables, whereby the screen is connected at both ends to the housings through the largest possible surface ar ea to minimize the inductance. The motor cables should also be screened outside the cabinet, or at least screened using barriers. Suitable motor cables , e.g. Siemens PROTOFLEX-EMV-

CY (4x1.5 mm Steel-screened cables are not suitable. To connect the screen at the m otor, a suitable PG gland with sc reen con-

nection can be used (e.g. „SKINDICHT SHV/SRE/E“ f rom the Lapp Com pany, Stuttgart). It should be ensured that the connection between the motor terminal box and the motor housing has a low im pedance. Otherwise, use an additional grounding strap between them.

Never use plastic motor terminal boxes!

The screen between the motor and AC dr ive converter may not be inter rupted by installing components such as output reactors, s inusoidal f ilter s , motor filters, fuses, contactors. The components must be mounted on mounting panels which also simultaneously serve as screen connection for the incoming and outgoing motor cables. If required, metal barriers may be required to screen the components.

... 4x120 mm2) with copper screen.

3.2 Warning notes and informations

DANGER

High electrical voltage! Danger to life, severe electrical shock and severe bodily injury!

⇒ REFUdrive 500 drive converters ar e oper ated at high

voltages. Work on the equipment may only be carried-out when the equipment is in a no-voltage condition!

⇒ Only qualified pers onnel may carry out work on the

equipment!

⇒ Death, severe bodily injury and significant material

damage could result if this warning infor m ation is not observed.

⇒ T he drive converter can still be at hazardous voltage

levels up to 5 minutes after the equipm ent has been disconnected, due to the DC link capacitors. Thus, work may only start on the drive converters or the DC link terminals af ter an appropr iate delay time has expired.

⇒ Even when the motor is at a standstill, the power-

and control terminals could still be under volt-age.

⇒ If the DC link voltage is centrally supplied, it should

be ensured that the inverter is safely isolated from the DC link voltage!

⇒ W hen working on a unit which has been opened, it

should be observed that live components are exposed.

⇒ The user is responsible in ensuring that all of the

drive converters are mounted and connected according to the recognized technical regulations in the country of installation as well as any other regionally valid regulations. Cable dimensions, fusing/protection, grounding, shutdown, isolation and overcurrent protection m ust be especially taken into account.

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Observe the supply voltage!

⇒ The REFU

factured for various line supply voltages! Thus, line

CAUTION

supply voltages are not specified in the drawings and tables for the terminal strips.

⇒ When connecting-up the equipment, pleas e observe

the line supply voltage specified on the rating plate and in the Technical Data.

Information regarding protective grounding

As a result of the equipment discharge currents (>3.5mA) through the protective conductor (PE), according to DIN VDE0160, the cross-section of the pr otective conductor to the

cabinet must be at least 10mm conductor must be connected in par allel. (VDE 0160, Section

6.5.2). The equipment discharge currents can be up to 100 mA.

For higher ratings, the minimum cross-section of the protective conductor must have the appropr iate relationship to the cros ssection of the phase conductor. Refer to DIN 57100 Part 540 / VDE 0100 Part 540 Table 2. The line-side circuit of the drive converter corresponds to circuit 7 (DIN VDE 0160-5.5.3.4.2 Fig. 8).

In this case, it is not permissible to use e.l.c .b.’s as protective device.

drive 500

units are designed and manu-

Cu, or a second protective

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3.3 Conductor cross-section

The conductor cross-sections refer to the rated drive converter current. The associated protective conductor cross-section must be a minimum of

10 mm conductor must have the same cross-section).

For line supply cables (feeder cables), the following assumptions are made:

• T he cross-sections are valid for one phase for multi-core cables and

• Up to 35 mm

• Above 50 mm

For motor feeder cables, the following assumptions are

made:

• The cross-sections are valid for shielded four-conductor cables, and

• Up to 35 mm

• From 50 mm

(if cables have cable cross-sections > 10 mm2, the protective

was defined in accordance with VDE0298.

, individual cores in the cable duct.

, free routing in the cabinet without coming into contact with other cables or equipment (as an alternative, busbars ar e recom mended).

were defined according to VDE0298.

, routing in cable ducts without cable clumping

, free, routing in the cabinet without coming into contact

with other cables or equipment.

Equipment

output

for

400/480 V

[kW] [mm2][mm

1,5 3,0 4,0 5,5 7,5

11 15

18,5

22 30 37 45 55 75

90 110 132 160

Recommended min.

cross-section

converters

2 x 50 2 x 70 50 - 110 315 2 x 50 50 - 110

2,5 2,5 0,2 - 4 5 2,5 0,5 - 10 2,5 2,5 0,2 - 4 10 2,5 0,5 - 10 2,5 2,5 0,2 - 4 16 2,5 0,5 - 10 2,5 4 0,2 - 4 16 2,5 0,5 - 10

4 4 0,2 - 4 20 4 0,5 - 10 10 10 0,5 - 25 35 6 0,5 - 16 10 16 6 - 25 35 10 0,5 - 16 16 16 6 - 25 50 10 0,5 - 16 16 25 16 - 50 50 16 25 - 50 25 35 16 - 50 63 25 25 - 50 35 35 25 - 50 80 35 25 - 50 50 50 25 - 50 100 50 25 - 50 50 50 35 - 95 125 50 35 - 95 50 95 35 - 95 160 50 35 – 95

95 95 35 - 95 250 50 35 - 95 95 2 x 50 50 - 110 250 70 50 - 110 95 2 x 50 50 - 110 250 95 50 - 110

Supply connection Motor connection

inverters

Cable cross-

section range 1)

][mm

][A][mm

Maximum

fusing

Type gL

Recom-

mended min.

cross-section

][mm

Cable cross-

section range 1)

]

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200 315

400

2 x 70 3 x 70 70 - 185 400 2 x 70 70 - 185 3 x 70 4 x 95

4 x 95 4 x 95

Fig. 3-1: Cable cross section for mains- and motor connection

Bolzenanschluss

M16

Bolzenanschluss

M16

1): As a result of the terminal size

2): Frequency converters; feeder cables at U1, V1, W1

3): Inverters; feeder cables at C, D

630 3 x 70

1000 3 x 95

Bolzenan-

schluss M16

Bolzenan-

schluss M16

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3.4 Power terminals RD51, size class A - E

Terminal layout diagram, size class A

Note: The P24V electronics standby power supply (terminal X 83) is

only installed if this was specified when ordering. It m ay only be retrofitted by our service department.

Front view

U1PEV1 W1

alarmalarm

readyready

onon

Esc

Mon

Prog Enter

Start

Stop

Side view

DC link connection, Brake resistor connection (option) Designation from the left: C, D, F

Supply connection

W2V2U2

Motor connection

X83

OPTION P24V Electronic stand-by

Abb. 3-2: Terminal layout diagram size A

Control- and signal cables

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Terminal layout diagram, sizes B - E

A drive converter, size C (270 mm wide) is illustrated in the terminal layout diagram. The terminal position is the same for narrower or wider units. Line supply-, DC- and brake resistor connections are always at the top and the motor connections at the bottom in the housing.

Note: The P24V electronics standby power supply (terminal X 83) is

only installed if this was specified when ordering. It m ay only be retrofitted by our service department.

Supply connection,

DC link connection, Brake resistor connection (option)

V1U1

CDF

alarmalarm

readyready

onon

Esc

Mon

Prog Enter

Start

Stop

W2V2U2

Motor connection

Control- and signal cables

X83

OPTION P24V Electronic stand-by

Abb. 3-3: Terminal layout diagram size B - E

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Description of the power terminals, size class A to E

Terminal Comment

X1 Line-, DC link-, brake resistor connection

PE Protective conductor connection; sheet steel lug on the housing

with captive nut,

for sizes A and B = M5, for sizes C to E = M6 L1 / U1 L2 / V1

L3 / W1

C DC link connection L+ D DC link connection LF OPTION: An external brake resistor can be connected between C

X2 Motor terminal

PE Protective conductor connection, motor and screen connection for

Supply connection, 3 phases L1, L2, L3

Permissible line supply voltage, refer to the rating plate on the

upper section of the equipment.

and F

Motor connection U, V, W

the motor cable;

Sheet steel lug with captive nut on the housing,

for sizes A and B = M5, for sizes C and D = M6

X83 OPTION P24V stand-by supply for the electronic

(the terminal is only mounted for equipment with the integrated

OPTION)

1 +24 V uncontrolled (18 V ... 30 V), power drain approx. 40 W 2 Ground

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3.5 Power terminals RD51, sizes G and H

After they have been mounted, only the electrical connections have to be established between the line filter and drive converter:

• Bolt-on the busbars provided, between the main contactor of the line filter and the drive converter.

• Insert the cable assembly with connector (coming f rom the line filter) into terminal strip X5 on the drive converter.

Terminal layout diagram, size G

Heat exchanger

alarm

ready

Prog

Esc

Mon

Enter

Start

Stop

Converter

Line filter

U2U1V2

Connection to the line filter

DC link control voltage

Motor connection

Busbars between the line contactor and drive converter

Main contactor

Line connection

Protective conductor clamping rail

Screen connection for motor cable

Rail for strain relief

Abb. 3-4: Terminal layout diagram size class G

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Checkback signal, main contactor

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Terminal layout diagram, size H

Drive converters connected in parallel

Slave Master

Heat exchanger

alarm

ready

Prog

Esc

Mon

Enter

Start

Stop

Converter

U1 V1 W1

Rail for

strain relief

Connection to the line filter

DC link control voltage

Busbars between the line filter and drive converter

Line contactor

Motor connection

Line filter

Protective conductor clamping rail Screen connection for motor cable

Line connections

Checkback signal, main contactor

Abb. 3-5: Terminal layout diagram size class H

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Description of the power terminals, sizes G and H

Terminal Comment

X1 Supply connection

PE Protective conductor connection;for size G = terminal rail with cable terminal

for size H = terminal rail with M16 studs U1 V1

W1 121 122

X2 Motor connection, DC link, line supply isolation

C DC link terminal L+ D DC link terminal LF Internal brake resistor in the heat exchanger is connected between C and F

1 (L/P)

2 (0V

AC)

U2 V2

W2 151

152

153

154

Supply connection, 3 phases L1, L2, L3 Permissible line supply voltage, refer to the rating plate

Checkback signal contact (NC contact) from the main contactor

Heat exchanger fan connection

Motor connection U, V, W for size G = cable terminal

for size H = M16 studs

Function: Isolating from the line supply In operation, terminals 151 - 152 and 153 - 154 must remain closed; when they are opened, the

unit is isolated from the line supply. If isolation from the line supply is required, both terminals must be opened, in order to avoid er-

roneous function when a ground occurs. When the terminals are opened, the auxiliary circuits are in a no-voltage condition, and the

open-loop and closed-loop control does not function.

155

156

157

158

X5 Control voltages for the line supply filter

1 3 5 7 9

Function: Isolating from the line supply In operation, terminals 155 - 156 and 157 - 158 must remain closed; when they are opened, the

unit is isolated from the line supply. If isolation from the line supply is required, both terminals must be opened, in order to avoid er-

roneous function when a ground occurs. When the terminals are opened, the auxiliary circuits are in a no-voltage condition, and the

open-loop and closed-loop control does not function.

Control voltage supply, 3 x AC

The customer must establish the connection from the line

Control for pre-charging- and main contactor with checkback signal (NO contact) for the main contactor.

filter to the drive converter after mounting. Insert the cable assembly with connector (coming from the line filter) into X5.

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3.6 Connection diagrams

Line connection 3-ph.

O perator control, REFUwin

S er. com m unication via U SS protocol C om m ands, s e tp o in t, a c tu a l values

5 kΩ

dynam ic

L1 L2 L3

static

SR 17000 X11

Service interface

X12

R S 485 interface

X14

Standard term inal strip

X16

R elay output

X 17

D ig. inputs or encoder

O utput +24 V

D ig. input 6; 'O N'

D ig. input. 7; 'operator enable'

X15

Tem perature sensor

PTC / KTY84+

PTC / KTY84-

W1V1

CDF

OPTION ext. brake resistor

V2 PEW2 PE

X83

G round+24 V

OPTION

P24V Electronic

stand-by

supply

M 3~

(only for sizes

A to E)

Abb. 3-6: Connection diagram for frequency converter

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3.7 Control terminals

Terminal layout diagram SR17000

Bus termination

LEDs

Red = alarm Green = ready Yellow = on

OFF

alarmalarm

readyready

onon

X11

RS232, operator panel, REFUwin, service interface

Pushbutton, Fault acknowledgement

Bus termination RS485

X12

RS485

X14

Digital inputs Digital outputs Analog input Reference voltage / Analog output

Relay output

X16 X15

Motor temperature sensor PTC / KTY

X17

Digital inputs or encoder inputs

Break-out the cover to insert additional option card

Screen Cable tie

Control- and signal cables

Abb. 3-7: Control terminals on the control board SR17000

Description of the control terminals

Terminal Designation Comment

X11 Service interface

3R x D 2T x D 5 Ground

X12 RS485 interface

1 R x D+ / T x D+ 2 R x D- / T x D-

RS232 service interface;

• to insert the operator panel

• to connect a PC with the REFU

RS485 interface; communications with the USS protocol

win

Sheet steel lugs to connected the screen

HMI

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Terminal Designation Comment

X14 Standard terminal strip

1 P24V output Load capability, max. 50 mA 2 Dig. input 1

Dig. output 1

3 Dig. input 2

Dig. output 2

4 Dig. input 3

Dig. output 3 5 Dig. input 4 6 Dig. input 5

7 Digital Ground 8 ±10 V reference

Analog output

Digital inputs without electrical isolation:

Input current for 24 V:

8.6 mA H signal: +13 V ... +33 V

L signal: –3 V ... +5V or open-circuit terminal

Digital outputs H signal: +21 V, max. 20 mA

L signal: 0 V Reference ground +24 V (X14.1) Optional function, can be switched-over with P0890:

• reference voltage +10 V

• reference voltage –10 V

• analog output 0 ... ±10 V

9 Analog input+

10 Analog input -

Differential input, can be optionally set:

• ±10 V; A/D converter ±9 Bit; resolution 20 mV,R

• 0 ... 20 mA; A/D converter 10 Bit; resolution 0,02 mA, R

• 4 ... 20 mA; A/D converter 10 Bit; resolution 0,02 mA, R

11 Analog Ground Reference ground, reference voltage / analog output (X14.8)

X15 Motor temperature sensor

1 PTC / KTY+ 2 PTC / KTY -

Motor temperature sensor connection (PTC or KTY84). Observe the polarity when connecting a KTY84!

X16 Relay output

1 NO contact 2 Common contact

Relay output Load capability: 250 V AC, 7 A

30 V DC, 7 A

3 NC contact

X17 Digital inputs / speed encoder

1 P24V output

= 250 mA – (No. of digital outputs E 11,4 mA)

maxIGR

When connecting the terminal strip expansion option Term. 17037: I

= 150 mA – (No. of digital outputs E 11,4 mA)

maxIGR

2 Dig. input 6

encoder track A+ 3 encoder track A4 Dig. input 7

encoder track B+ 5 encoder track B6 Dig. input 8

encoder track R+ 7 encoder track R-

Selectable function: digital input / encoder (IGR) The standard function of the terminals is digital input; the technical data are the

same as for digital inputs 1 to 5. In the factory setting,

• digital input 6 has the “On” function

• digital input 7, has the “operating enable” function

• the function of digital input 8 can be selected using P0880.

Optional speed encoder connection: Incremental encoder with 24 V power supply, two signal tracks, zero signal track

and complementary tracks.

8 Ground P24V (GND) Reference ground for +24 V (X17.1)

Fig. 3-8: Description of the control terminals on the control board SR17000

Optional input / output; function can be selected with P0875

Optional input / output; function can be selected with P0876

Optional input/ output; function can be selected with P0877

Function can be selected with P0878

Function can be selected with P0879

= 40 k

= 150 

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Incremental encoder connection

Terminal strip X 17 has a double function. When supplied, the term inals are used as digital inputs. A connection for an HTL incremental enc oder can be selected using parameter P0130 (encoder selection).

Note to Engineering/configuring instructions

The maximum cable length between the encoder and evaluation electronics depends on the encoder

Observe the limiting frequency of the evaluation electronic s as well as the encoder.

Signal characteristics when rotating clockwise, viewing the A end of the motor shaft

high > 12,1 V low < +11,9 V

Signal, track A+

Signal, track B+

Signal, track R+

If the inverted tracks are also connected, the following is valid: high > 0,1 V low < -0,1 V

Measured between A+ GND⇔

Measured between B+ GND⇔

Measured between R+ GND⇔

Fig. 3-9: Incremental encoder, signals

Parameterization

The incremental encoder is parameterized in the "Free parameterization".

Parameter No.:

0130 Encoder select X17 No encoder 2

0132 Encoder resolution 1024 2

0135 Encoder normalize internal 2

0136 Pole pair numb. ext. 2 2

0137 Freq.normalize. ext. 50.0 Hz 2

0138 Encoder meas. time D1800 2

Name Description /explanation

Selectable options

Selecting the incremental encoder:

0 = no encoder 1 =incremental 2 track 2 =increment.1 track, right 3 =Increment. 1 track, left

Selecting the incremental encoder pulse number 1 ... 8192

Incremental encoder normalization:

0 = internal 1 =external

Fig. 3-10: Parameterization of the incremental encoder

Factory setting Min ... Max values

0 ... 3

0 / 1

1 ... 32

5.0 ... 1500.0 Hz

1 ... 2044 (D-Par)

Password

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Connection schematic, incremental encoder evaluation HTL signal level

Incremental

Converter X17

2A+ 3A-

4B+ 5B-

6R+ 7R-

1 P24V 8 Ground

Fig. 3-11: Incremental encoder, connection diagram

encoder

Technical data

Supply voltage V

Max. output current

Limiting frequency

(DC)

24 V

= 250 mA – (number of digital outputs E 11.4 mA)

maxIGR

When connecting a terminal strip expansion, terminal 17037:

= 150 mA – (number of digital outputs E 11.4 mA)

maxIGR

150 kHz, when using the inverted tracks 300 kHz

Service interface RS232 (X11)

This interface is us ed to connect the operator panel or a PC with REFUwin. To connect the devices, a pre-ass embled standard extension cable can be obtained from REFU (Order No. 0013456, length 5 m).

alarmalarm

readyready

onon

Esc

Mon

Prog Enter

Start

Stop

Fig. 3-12: Connection possibilities service interface

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Connecting the operator panel

The operator panel can either be inserted directly at connector X11 or using the above mentioned cable.

Connecting a PC

The cable to connect a PC must have the following configuration:

Baud rate

Data bits

Parity

Stop bits

Protocol

Converter

X11

RxD

TxD

GND

Fig. 3-13: Connecting cable to the PC

Alternatively, the operator panel cable can be used.

The following settings must be observed:

can be set using P 0499: 1200, 2400, 4800,

9600

38400, 57600, 76800 baud 8 Even 1 USS protocol, 4/6 words

TxD RxD GND

Shield connection

(factory setting), 19200,

Standard interfaces RS485 (X12)

The RS485 interface supports the USS protocol, which is used to c ontrol the drive converter via a PLC. The USS protocol (Universal Serial Interface Protocol) defines an acces s technique ac cording to the master-slave principle for comm unications via a serial bus. You can obtain a detailed description of the USS protocol from REFU, or from the Internet under http://www.refu.com.

Converter

X12

TxD+ / RxD+ 1

TxD – / RxD – 2 TxD – / RxD –

Fig. 3-14: Connecting the standard interface

When using this interface, it should be observed, that each bus node (station) should have the same interface configuration.

Exception:

has its own address. The interface

Section 5.4.5 Serial Communications.

Open-loop control

TxD+ / RxD+

To the next

slave

Shield connection

"SS1 slave address", in this case, each bus node (station)

parameterization

is provided in this Instruction Manual in

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Bus termination

The last node of a bus system m ust term inate the bus to protect the system against the effects of noise and disturbances. The bus terminating resistor is switched-in using a switch on the control board (refer to Sec tion

3.7.1 Terminal layout diagram SR 17000).

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4 Operator control and parameterization

4.1 Operating possibilities

he operator panel (option), the REFUwin PC and se veral interfaces are available to operate, visualize and parameterize REFUdrive 500 drive converters.

The serial RS232 and RS485 interfaces ar e standard on the control c ard. In addition, there are the optional interface c ards Profibus DP, CAN bus, Interbus S, Peer-to-peer coupling and SynchroLink.

Fig. 4-1: Operator panel with graphic display (option)

4.2 Using the operator panel

Operating using the operator panel

The start/stop button and the plus/minus button (for the motorized potentiometer function) are active when the equipment is supplied (standard values of the basic parameterization are set).

Button Function Conditiones

Start

Stop

Starts the drive Stops the drive

Increase motorized potentiometer setpoint

Decrease motorized potentiometer setpoint

Changeover between STANDARD- and TEST

mode.

The on/off command must be set to "Terminal, static + operator panel" or "Operator panel, dynamic"; refer to Section 5.4.1 Equipment control/setpoints.

The setpoint must be set to "Motorized potentiometer" and the on/off logic to "Terminal, static + operator panel" or "Operator panel, dynamic"; refer to Section

5.4.1 Equipment control/setpoints. Password level 2 must be entered, the

inverter must be inhibited (refer to 4.2.2 Operating display).

Fig. 4-2: Key functions when operating

Standard- and test mode (local / remote)

The two operating modes are used f or se tting-up or f or s ervice for a drive (test mode) and for the nor mal m ode. The on/off comm ands and the setpoint input can be separately set for each mode. For exam ple, the nor m al mode can be set-up for term inal operation (P0870 = static term inal), and the test mode for operator contr ol us ing the contr ol panel ( P0871 = Panel, static).

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Monitoring using the oper a tor panel (monitor)

Button Menu level

Esc

Return to the previous menu item

Mon

Prog

Enter

Fig. 4-3: Key functions when monitoring

Change into the monitor. Change into the parameterization. Accept the selected menu item. To the previous menu item. To the next menu item.

Parameterizing using the operator panel

The basic parameterization is described in detail in Section 5.

Button

Esc

Mon

Prog

Enter

Menu level Parameterization level

Return the previous menu item

Change into the monitor. Change into the param-

eterization.

Accept the selected menu item.

To the previous menu item. Increases the value.

Reject the changed value.

The value is temporarily accepted. All of the values are only accepted

after the “Enter“ button has been pressed.

Accepts the changed value.

Taste Response

The first selection text for text parameters is directly selected.

When these keys are pressed at the same time: – all of the parameter numbers are set to 0 (numerical list). – the complete parameter value is set to 0 (for numerical parameters). – the text selection is continued in steps of 10 (practical, e.g. for parameter P0875 with

almost 100 selection texts).

– sets the standard value. The last selection text for text parameters is directly selected.

When these keys are pressed at the same time, the active value is set to the factory setting.

To the next menu item. Reduces the value. Jumps to the end of the list. Cursor is positioned to the right.

Jumps to the beginning of the list.

Fig. 4-4: Key function when parameterizing

Cursor is positioned to the left.

Fast parameterization using various key combinations

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Taste Response

Prog

When these keys are pressed at the same time, changes from the mon- or prog range into the temporary actual value display.

Mon

By pressing the ESC again, the display goes back to the selected menu. In order that the operator can

differentiate between the normal operating display and the temporary

actual value display, the temporary actual value display has a flashing frame.

Fig. 4-5: Key combinations

Error messages when parameterizing

Error message Cause Solution

Parameter not accessible in the basic parameterization.

Please select basic parameterization.

Parameter inhibited. Unit is operational. Inhibit the inverter and then change the parameter. Data conflict (general) Several parameter settings are dependent on one another. If a parameter value is changed

Data conflict e.g. P0182 with P0183

Data conflict e.g. P0870 static<==>dynamic

Incorrect parameter number has been entered in the numerical list.

Selected parameter is not accessible in the free parameterization.

and confirmed with The V/Hz characteristic frequencies

are not correct. The frequencies must have a minimum 1 Hz clearance between them.

Changing from static- into dynamic on/off command or vice/versa. Static/dynamic operation for the test/standard operating modes cannot be selected mixed.

Fig. 4-6: Error messages when parameterizing

Enter

, data conflict can occur.

Only pre-defined parameters are available in the basic parameterization. Only enter parameter numbers from the tables, Section 5.

Changeover into the basic parameterization.

Caution! This can cause data to be lost.

Temporarily accept the value of the first parameter change with

change, confirm that both values are saved using

Enter

Temporarily accept the value of the first parameter change with

change, confirm that both values are saved using

Enter

Prog

, after the second parameter

Prog

, after the second parameter

Copy function

Fault acknowledgment

A copy function is integrated into the operator panel. This allows a parameter set to be saved in the operator panel and to be quickly transferred to another unit. Only those parameters are saved, which are accessible using the selected password level. (Refer to the equipm ent setting, parameters 0732 and 0733).

Note: After the drive has been succes sfully commis sioned and opti-

mized, the parameter set can be saved in the operator panel. This means that when the AC drive is replaced, it can be quickly re-commissioned.

After a fault/error occurs, “fault” is indicated in the operating display with the fault cause and the number of operating hours. The fault can be acknowledged using the

button on the operator panel after the fault

cause has been removed.

DOK-RD500*-RD51*******-IB01-EN-P

4-4 Operator control and parameterization REFUdrive 500 RD51

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

4.3 Monitoring

Monitor stucture

0.00 Hz

0.00 A

0.00 Hz

Esc

MONITOR

parameter

fault memory plots copy status locate D-parameter differenz Std-value

MONITOR parameter

fault memory

plots

MONITOR fault memory

plots

copy status

Mon

Param eterization can be selected from every m enu ite m b y p re s s in g th e b u tto n .

Prog

Enter

FAULT MEMORY S1: SR <==> WS new 100h 30min

FAULT MEMORY S0: DC link too high 123h 49min

PLOTS

U/f-characteristic

D 0012

D 0014 P 0046 P 0024

D 0012

D 0014

D 0046 D 0024

U/fcharacter

Mon

PARAMETER

P 0012

Ausgangsfrequenz

0.00 Hz

12 : 0.0 Hz 14 : 0.0 A 46 : X.X A 24 : X.X A

MONITOR plots

copy status

locate D-parameter

MONITOR copy status

locate D-parameter

differenz Std-value

MONITOR copy status

locate D-parameter

differenz Std-value

COPY STATUS

no failure

Setting the param eter num ber: The cursor position is m oved using the o r b u tto n . W ith th e o r b u tto n the appropriate num ber is set.

LOCATE D-PARAMETER

D 1801

DIFFERENZ P0026 Pulse frequency std: 4.0 kHz akt: 8.0 kHz

DIFFERENZ P0010 Display language std: German akt: English

LOCATE D-PARAMETER

D 1801

P 0263.00

Src main set point

Esc

Fig. 4-7: Structure of the monitor programm

DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Operator control and parameterization 4-5

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Monitor functions

Parameter

Fault memory

Copy status

Locate D-parameter

Operating display

Plots

Four selected parameters can be simultaneously displayed. The parameter monitor can be helpful at start-up, e.g. for the setpoint generation. The actual values of the setpoint change at various points in the setpoint cascade. In this case use the D parameters grams.

The last 10 faults are saved in the fault memory. The last fault in the memory is S0 and the oldest is S9. A new fault is always saved in mem ory location S0. All of the older faults are shifted upwards in the memory by one position. This means that the fault at memory location S9 is lost.

The existing V/f characteristic is graphically shown in this menu. Errors and irregularities which occur when copying a data set from the

operator panel into the drive converter, are displayed in the m enu. The copy status is lost when the drive converter is electrically shutdown.

With the search “D param eter”, a list of the variables , parameter sourc es is displayed, in which the selected D parameter is interconnected. You

Enter

can scroll through the list using the ter is not linked with a “variable, parameter source”, the following is displayed: “Is not linked”. Refer to the function diagrams with legend for a more detailed explanation.

From ten displayed values, three can be selected to be disp layed in the operating display; refer to P0037.0x in the equipment setting, Section

5.4.4.

key. If the selected D parame-

in the function dia-

Alarm display

fact

fset 0.00 Hz switch on enable 0

Fig. 4-8: Operating display

If a critical operating status occurs, the alarm m essage and the operating display are alternately displayed until the critical status has been resolved.

0.00 Hz

Alarm

Motor overtemperat.

Fig. 4-9: Alarm display

Line 1: frequency actual value Line 2: frequency setpoint

Line 3: status (operating status)

Active parameter set in normal opertion mode. When the < and > keys are pressed at the same time the mode changes into the test operation.The display showes “0T”.

fact

fset 50.00 Hz

0.00 Hz

Operation 0

The terms “D parameter” and “Variable, parameter source” are explained in the legend for the function diagrams, refer to “Function diagram and parameter list.

DOK-RD500*-RD51*******-IB01-EN-P

4-6 Operator control and parameterization REFUdrive 500 RD51

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

Fault display

If an operating status occurs, which initiates a fault/error, the operating display is replaced by a fault display.

LED display

Fault

Motor overtemperat.

5h 24min

Fig. 4-10:Fault display

LED display Significance

All LEDs dark Operating status: Power-on inhibit

Green LED bright Operating status: Ready to power-up Green and yellow LEDs

bright Yellow LED bright Operating status: Run

Red LED bright Operating status: Fault

Fig. 4-11: LED display

Line 1: fault message Line 2: fault cause

Line 3: fault time (operating hours)

Not ready to power-up, alarm present!

Operating status: Ready

DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Basic parameterization 5-1

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5 Basic parameterization

5.1 Parameterizing

There are two possibilities of parameterizing the REFUdrive 500 equipment series:

1. Basic parameterization: In this case, the operator can use menu-

prompted, pre-defined func tions for simple and fast start-up. This is extremely versatile, for example, control- and setpoint sour ces c an be configured, status m essages , analog values can be c alled-up and im portant basic functions can be parameterized. When supplied, the basic parameterization is selec ted. Only the basic param eterization is described in this section.

2. Free parameterization: In this case, the full functional scope of the

units can be utilized. Logic gates, comparators, a technology controller, several multi-f unction blocks and many mor e functions are available. The description of the f ree parameterization is provided in the

“function charts and parameter lists” manual.

Structure of the basic parameterization

The basic parameterization, comprises three main menus:

Quick Setup

Prompted parameterization

Numerical list

Selected parameters for fast start-up (motor adaptation, accelerat-

ing/decelerating time....)

Menu-prompted individual adaptation of the drive converter Adaptation possibilities can be directly selected

The main m enu of the bas ic par ameterization is displayed by pressing the

Prog

button. The main m enu is sub-divided into additional levels. The

structure of the various menu levels is shown in the following diagram.

DOK-RD500*-RD51*******-IB01-EN-P

5-2 Basic parameterization REFUdrive 500 RD51

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

0.00 Hz

0.00 A

0.00 Hz

Esc

PARAMETERIZATION

quick-setup

guided parametr. numerical list

Prog

The m onitor function can be selected from every m enu item by pressing the button.

The selected program item has a dark background, and is transferred using the key

S e le c tin g th e m e n u

The next program item is s e le c te d u s in g th e k e y .

Mon

Enter

S e le c tin g th e param eter

The next param eter is displayed using th e k e y .

QUICK-SETUP

P 0100

Motor type

Asynchron ASM

QUICK-SETUP P 0010

Display language

English

DEVICE CONTROL

P 0871

on / of in TEST

panel static

S e ttin g le v e l

The next setting p o s s ib ility is d is p la y e d u s in g th e k e y .

QUICK-SETUP

P 0010 Display language

German

QUICK-SETUP

P 0010 Display language

English

DEVICE CONTROL

P 0870

on / off in NORMAL

term.strip static

PARAMETERIZATION

quick-setup

guided parametr.

numerical list

PARAMETERIZATION quick-setpu guided parametr.

numerical list

GUIEDE PARAMETR.

device control

term.assignment std functions device configurat. serial communikat. diagnosis options

GUIDED PARAMETR.

device control

term.assignment std

functions

DEVICE CONTROL

P 0870

on / off in NORMAL

panel static

NUMERICAL LIST

P 0546 .00

DC braking current

5.00 %

Esc

Setting the param eter num ber or changing the value:

The cursor position is m oved using the or button. W ith the or button, the appropriate num ber is set.

Fig. 5-1: Structure of basic parameterization

Enter

Esc

Prog

DEVICE CONTROL

P 0870

on / off in NORMAL

panel static

NUMERICAL LIST P 0546.00

DC braking current

5 .00 %

=A cce pt value(s)

=N o change

= V a lu e is c o m p le te ly tra n s fe rr e d

Overview

Refer to Fig. 5-2: Menu overview

DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Basic parameterization 5-3

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Fig. 5-2: Menu overview

DOK-RD500*-RD51*******-IB01-EN-P

5-4 Basic parameterization REFUdrive 500 RD51

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5.2 Password level

The parameters are loc ated at various access levels. A password is required to change parameters. If several parameters are changed in the parameterization, the password must only be entered for the first. The required password level is shown in the parameter table.

Password 0

No password required.

Password 1 Password 2

Esc, Mon

Prog

, ,

and confirm with

Prog

, and confirm with

Enter

All of the parameters of the lower password level are also acces sible with the selected password.

5.3 Quick-Setup

Parameter No.:

0010 Display language English 0

0100.00 Moto r type Asychron ASM 2

0101.00 Rated speed ASM 1) 2

0102.00 Rated frequency ASM 1) 2

0103.00 Rated current ASM 1) 2

0104.00 Rated voltage ASM 1) 2

0106.00 Power factor ASM 1) 2

0112.00 Rated current SM 1) 2

0113.00 Rated speed SM 1) 2

0105.00 Voltage const. S M 1) 2

0107.00 Pole number SM 1) 2

0178.00 f-limit machine 50.00 Hz 2

Name Description / Explanation

selectable options

Selects the displ ay l anguage:

0=German 1 = English

Selects the motor type:

0 = Induction motor, IM 1 = Synchronous, SM

Rated speed from the motor rating plate. 2) 100 ... 95000 RPM

Rated frequency from the motor rating plate.

Rated current from the motor rating plate. 2) 1.00 A... P0033

Rated voltage from the motor rating plate. 2) 10 ... 600 V

cos-phi from the motor rating plate. 2) 0.50 ... 0.98

Rated current from the motor rating plate.

Rated speed from the motor rating plate. 3) 100 ... 95000 RPM

Voltage constant from the motor rating plate. 3) 0.01 ... 50.00 V/Hz

Pole number from the motor rating plate. 3) 1 ... 64

Maximum permissibl e system frequency (c ent ri fugal force protection).

Factory setting min ... max values

0 / 1

10.0 Hz... P0099

1.00 A... P0033

0.0 Hz ...P0027

Pass-

word

The motor data of a typical motor are set as the factory setting for every drive converter output class.

This menu item is only displayed, if an induction motor was selected as the motor type!

This menu item is only displayed, if an synchronous motor was selected as the motor type!

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REFUdrive 500 RD51 Basic parameterization 5-5

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Parameter No.:

0390.00 Frequency normalize 50.00 Hz 2

0374.00 Normaliz e current P0024 2

0026.00 Pulse frequency 4.0 kHz 2

0280.XX Ramp up time

0281.XX Ramp down time

Name Description / Explanation

selectable options

The maximum output frequency is limited, as a function of the pulse frequency, to the val ue of P0027.

When changing the motor rating plate data, P0178 is set to the rated motor frequency plus 5%.

Reference value for the frequency setpoi nts and actual values.

This parameter is set to 50 Hz in the factory . In order to operate the motor with 50 Hz, a setpoint of 100% must be entered.

Reference value for current setpoi nts and actual values. This parameter is set to the drive current (P0024) in the

factory.

Drive converter pulse frequency. 1.0 / 2.0 / 4.0 / 6.0 /

Refer to Fig. 5-3: Ramp-up / ramp-down diagram

Ramp-function generator ram p-up time. The entered tim e is valid for a setpoint change from 0 % to 100 %.

XX = In parameters P0875, P0876; P0877; P0878, P0879 or P0880 (Function: setpoint memory Bits 20 ... 23) the index is selected, in which a value can be s aved

Refer to Fig. 5-3: Ramp-up / ramp-down diagram

Ramp-function generator ramp down time. The ent ered time is valid for a setpoint change, normalized for 100%.

XX = In parameters P0875, P0876; P0877; P0878, P0879 or P0880 (Function: setpoint memory Bits 20 ... 23) the index is selected, in which a value can be saved.

Factory setting min ... max values

15.0 Hz ... P0027

0.5 ... 6553.5

8.0 / 10.0 12.0 kHz

5.000 s 1

0.000 ... 3200.000 s

5.000 s 1

0.000 ... 3200.000 s

Pass-

word

Setpoint RFG output

100%

0 %

-100%

Direction of

ro tatio n ch a n g e

R a m p -u p tim eR a m p -d o w n tim e

Fig. 5-3: Ramp-up / ramp-down diagram

R a m p -u p tim eR a m p -d o w n tim e

DOK-RD500*-RD51*******-IB01-EN-P

5-6 Basic parameterization REFUdrive 500 RD51

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

5.4 Guided parameterization

Device control / setpoints

Parameter No.:

0870 on / off in NORMAL panel static 1

0871 on / off in TEST panel static 1

0872 setpoint in NORMAL motor potentiome-

0873 setpoint in TEST motor potentiome-

0196 Motorpot. mode Supplementary parameter for “motorized potentiometer”. start f-set expon. 1

0195 Mot.pot. step value Supplementary parameters for “motorized potentiome-

Name Description / Explanation

selectable options

Enters on/off in NORMAL operation.

0 = term.strip static (static = switch function) 1 = term.stst.+panel (term.=terminal) 2 = term.stat.+PC (PC with REFUwin via service inter-

face) 3 = term.stat.+bus SI1 (SI = serial interface) 4 = term.stat.+bus SI2 (if available) 5 = term.stat.+bus SI4 (if available) 6 = term.dyn. OFF always (dyn.=dynamic) 7 = panel dyn. OFF al ways 8 = term.strip dynamic (dynamic = pushbutton f unction) 9 = panel dynamic

10 = panel static

Enters on/off in the TES T mode. As for parameter 0870.

Entering a setpoint in NORMAL operati on

0 = motor potentiometer 1 = fix set poi nt 2 = analog inp 0. .±10V

3 = analog inp 0. .+20mA 4 = analog inp. 4..+20mA 5 = opt. an.inp 0..±10V (Opt. = optional) 6 = opt. an.inp 0..+20mA 7 = opt. an.inp 4..+20mA 8 = PC (P C with REFUwin via service interface) 9 = bus S I1

10 = bus S I2 11 = bus S I4 12 = analog inp 2. .+10V

Enters the setpoint in t he TEST mode as for parameter 0872.

For Start f-set, the last selec ted setpoint of the m otorized potentiometer which is s el ected after the off command, is approached.

For Start f-min, the actual value f-min (P0180.XX) is ap- proached.

In addition, the rate-of-change of the motorized potentiometer can be set using the parameter:

linear = uniform change according t o the selected step

width

expon. = The rate-of-change increases the longer that the

button remains pressed

0 = st art f-set, linear 1 = st art f-min, linear 2 = st art f-set, exponential 3 = start f-min, exponential

ter”.

The rate-of-change of the motori zed potentiometer is selected using the step width.

Factory setting min ... max values

0...10

ter

0...12

ter

0...12

0 ... 3

0.01 1

0.01 ... 10.00 Hz

Pass-

word

DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Basic parameterization 5-7

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

Parameter No.:

0265.XX Fixvalue main s/p Supplementary parameter for “fixed setpoint”. 5.00 % 1

0297.00 Analog input window Supplementary parameter for “analog input”. 0.50 % 1

0200.00 Analog input 1 norm. Supplementary parameter for “analog input”. 100 % 2

0202.00 Analog input 1 offs. Supplementary parameter for “analog input”. 0.00 % 2

0203.00 Analog input 1 sign Supplementary parameter for “analog input”. direct 2

0204.00 Analog input 1 filtr. Supplementary parameter for “analog input”. 2 ms 2

0564.XX Reaction on I < 4mA Supplementary parameter for “analog input” 4...+20 mA“. warning 2

0179.XX V/f character. Fmax 100.00 % 2

0180.XX V/f character. Fmin 0.00 % 2

0036 Braking resistor REFU standard 1

0623.00 Ext. BR: Resistance Supplementary parameters for brake resistor (P0036)

0624.00 Ext. BR: Rated power Supplementary parameters for brake resistor (P0036)

Name Description / Explanation

selectable options

Parameter P0390 is the l i mit for frequency set poi nts and actual values.

P0390 is set to 50 Hz in the f actory . In order to operate the motor with 50 Hz, a setpoint of 100% must be entered.

XX = In parameters P0875, P0876; P0877; P 0878, P0879 or

P0880 (Function: setpoint memory Bits 20 ... 23) the index is selected, in which a value can be saved.

The analog setpoint smoothi ng i s specified in a window width in %.

e.g. window width = 1 %. An actual setpoint change is only transferred, if a change exceeding 0.99% of the possible end value is identified at the anal og i nput .

The analog input normalization refers to the frequency normalization P0390.

Analog input offset -199.99 ... 199.99 %

Analog input signal

0=direct 1 = absol ute value 2=inverted 3 = abs. value inverted

Analog input, filter time to smooth the analog signal. 0 ... 10000 ms

Response for „I < 4 mA“

0 = no react i on 1=warning 2 = fault

XX = 00 for STANDARD mode XX = 01 for TEST mode

XX = In the parameters P0875, P0876; P0877; P0878;

P0879 or P0880 (Function: setpoint memory bits 20 .. .

23) the index is selected, in which a value c an be saved.

XX = In the parameters P0875, P0876; P0877; P0878;

P0879 or P0880 (Function: setpoint memory bits 20 .. .

23) the index is selected, in which a value c an be saved.

Selects the connected brake resistor at power termi nal s C and F.

0 = REFU s tandard 1 = dis abl ed 2 = no protec tion 3 = external program abl e

reduc

Note: REFU sistor! Parameter 0036 must be set to 1 = disabled!

„external programmable“

This value should be taken from the rating plate of the brake resistor.

„external programmable“

This value should be taken from the rating plate of the brake resistor.

drive converters supports no braki ng re-

Factory setting min ... max values

-199.99 ... 199.99 %

0.00 ... 20.00 %

-199.99 ... 199.99 %

0 ... 3

0 ... 2

P0180 ... 199.99 %

0.00 % ... P0179

0 ... 3

199.9 W 2

0.1 ... 199.9 W

1.0 kW 2

0.1 ... 199.9 kW

Pass-

word

DOK-RD500*-RD51*******-IB01-EN-P

5-8 Basic parameterization REFUdrive 500 RD51

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

Parameter No.:

0625.00 Ext. BR: Heatup time. Supplementary parameters for brake resistor (P0036)

Name Description / Explanation

selectable options

„external programmable“

This value should be taken from the rating plate of the brake resistor.

Factory setting min ... max values

1.0 sec 2

1.0 ...655.4 sec

Standard terminal assignment

Parameter No.:

0875 dig. in-, output 1 I no function 1

Name Description / Explanation

selectable options

Combined digital I/O

0 = I no function (I =i nput )

: 2 = I no alarm ext. (alarm) 3 = I no fault ext. (fault) 4 = I fault reset 5 = I fmin-select 6 = I direct. rot at. (direction of rotation change) 7 = I no volt.dis c. (power disconnect) 8 = I no fast stop (fast stop) 9 = I RFG parking (RFG = ramp-f unction generator)

10 = I RFG up stop 11 = I motp. faster (motp.=m otorized potentiometer) 12 = I motp. slower

21 = I TEST/ STANDARD (toggles between TEST and

STANDARD modes, s i multaneously disables the changeover from the operator panel.)

22 = I setp.mem bit 0 (weighting 20: Changes over the

f-set-, f-min, f-max max. memory and the rampfunction generator)

23 = I setp.mem bit 1 (weighting 21: Changes over the

f-set-, f-min, f-max memory and the ram p-function generator)

24 = I setp.mem bit 2 (weighting 22: Changes over the

f-set-, f-min, f-max memory and the ram p-function generator)

25 = I setp.mem bit 3 (weighting 23: Changes over the

f-set-, f-min, f-max memory and the ram p-function generator)

32 = IN no alarm ext. (IN = input which is only active in

33 = IN no fault ext. 34 = IN fault reset 35 = IN fmin select 36 = IN direct. rotat. 37 = IN no volt. disc. 38 = IN no fast stop 39 = IN RFG parking 40 = IN RFG up st op 41 = IN motp. fas ter 42 = IN motp. sl ower

52 = IT not alarm. ext. (IT = input which is only act i ve i n

53 = IT not fault ext. 54 = IT fault reset 55 = IT fmin select 56 = IT direct. rotat. 57 = IT no volt. disc. 58 = IT no fast stop 59 = IT RFG parking 60 = IT RFG up st op 61 = IT motp. fas ter

Factory setting min ... max values

0...93

the „STANDARD“ mode)

the „TEST“ mode)

Pass-

word

Pass-

word

DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Basic parameterization 5-9

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

Parameter No.:

0756

0435.00

0757

0759.00

0759.01

0435.01

0760

0761

0762

0876

0877

0878

0879

0880

Name Description / Explanation

time timer

Fix value Dxxxx

hysteresis x:xs

Fixvalue for Dxxxx

fixvalue xs input

hysteresis x:xs

time timer

dig. in-, output2

dig. in-, output3

digital input4

digital input5

digital input8

selectable options

62 = IT motp. sl ower

70 = O no function 71 = O ready to switch on (O=output) 72 = O ST ready swotch on (ST=status ) 73 = O ready for operating 74 = O ST ready for operating 75 = O operating 76 = O not fault 77 = O switch on inhibit 78 = O not alarm 79 = O motor rotating 1 (on & ((t <x.x sec) or (i>x.xx %))) 80 = O motor rotating 2 (on & (fi st > fmin) & (i > x.xx %)) 81 = O direction right 82 = O current limitt i ng 83 = O not mot. alarm t emp. 84 = O not mot.overtem p. (Fault: motor temperature) 85 = O RFG up 86 = O RFG down 87 = O RFG reached 88 = O setpoint reached 89 = O setpoint in tolerance 90 = O fmin limiting 91 = O fmax limiting 92 = O selection TEST 93 = O ctrl. main contact

Supplementary parameter for “A motor rotating 1“. 1.0 sec 1

Timer for timer element 0.0 ... 650.0 sec

Supplementary parameter for “A motor rotating 1“. 0.00 % 1

Current threshold (100% = IratedMotor) -199.99 ... 199.99 %

Supplementary paramete for “A motor rotating 1“. 1.00 % 1

Hysteresis for current 0.00 ... 100.00 %

Supplementary parameter for “A motor rotating 2“. 1.00 % 1

Hysteresis for frequency 0.00 ... 100.00 %

Supplementary parameter for “A motor rotating 2“. 1.00 % 1

Hysteresis for current 0.00 ... 100.00 %

Supplementary parameter for “motor rotating 2“.

Current threshold (100% = IratedMotor)

Supplementary parameter for „setpoint reached“ and „setpoint in tolerance“.

Tolerance value for frequency

Supplementary parameter for „setpoint reached“ and „setpoint in tolerance“.

Hysteresis for frequenc y

Supplementary parameter for „setpoint in tolerance“.

Time value for timer el ement

As for parameter 0875

As for parameter 0875, from value 0 to 69.

Factory setting min ... max values

0.00 % 1

-199.99 ... 199.99 %

2.00 % 1

0.10 ... 100.00 %

1.00 % 1

0.00 ... 90.00 %

1.0 sec 2

0.0 ... 650.0 sec

I no function

0...93

I no function

0...93

I no function

0...62

I no function

0...62

I no function

0...62

Pass-

word

DOK-RD500*-RD51*******-IB01-EN-P

5-10 Basic parameterization REFUdrive 500 RD51

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

Parameter No.:

0881

0890

0221.00

0559

0560

0411

0413

0561

0412

Name Description / Explanation

function relay

ref.-analogue outp

PT1 filt.timeconst.

Pactual PT1 time

Ptrue PT1 time

Output-block 1 sign

Output-block 1 norm

Output-block

Output-block 1 offs

selectable options

As for parameter 0875, from value 70 to 93.

Reference-, analog voltage

0 = +10V reference output 1 = -10V reference output. 2 = fact outp. frequency 3 = Iact out p. current (apparent current) 4 = Isq (ac tive current) 5 = Uact out p. voltage 6 = Pact outp. power

7=Pactiv

Supplementary parameter for „analog output“. 0 ms 1

To smooth any value which is connected at the analog output.

Supplementary parameter for „analog output“. 50 ms 1

Only to smooth the P ac tive value.

Supplementary parameter for „analog output“. 50 ms 1

Only to smooth the P true val ue.

Supplementary parameter for „analog output“. direct 1

Defines how a signal is transferred.

0=direct 1 = absolute val ue 2=inverted

3 = abs.value i nvert ed

Supplementary parameter for „analog output“. 100.00 % 1

Analog output normalization 10 V corresponds to the value set here.

Supplementary parameter for „analog output“. 0.. ±100 % 2

0=0..±100 % 1 = + 20..+100 %

Supplementary parameter for „analog output“. 0.00 % 1

Offset

Factory setting min ... max values

O not fault 1

70...93

+10V reference outp. 1

0...7

0 ... 10000 ms

0...3

6.26 ... 200.00 %

0 / 1

-100.00 ... 100.00 %

Pass-

word

Functions

• Controller setting

• Start/stop function

• Thermal motor protection

• V/Hz open-loop control

Controller setting

Parameter No.:

0547.00 Current control Kp 0.10 1

0548.00 Current control Tn 10 ms 1

0532.00 Fixv. current limit 100.00 % 1

Name Description / Explanation

selectable options

Gain factor for the current controller. 0.01 ... 128.00

Integral action time for the current controller. 0 ... 5000 ms

Current limiting input 100% corresponds to the cont ents of parameter P0374

(Factory setting: cont i nuous output current of the drive converter).

Factory setting min ... max values

0.00 ... 199.99 %

Password

DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Basic parameterization 5-11

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

Start/stop functions

Parameter No.:

0544.00 Delay after start 0.3 sec 1

0539 High inertia start no 2

0043 Inhibit operation inverter off 2

0044 Inhibit drive inverter off 2

0546 DC braking current

0545 DC braking time

0087 Searching mode no 2

0088 Restart no 2

Name Description / Explanation

selectable options

After the start, f a (P0181) is entered for the waiting time, and after this, the sys t em runs-up to the selected setpoint.

For the first run-up after start, twice the value of t he current limiting is enabled.

0=no 1=yes

0 = brake mode 1 = inverter off

Supplementary parameter for „brak e mode“ from P0043 and P0044:

100% corresponds to the cont ents of parameter P0374 (factory setting: Continuous out put current of the unit).

Supplementary parameter for „brak e mode“ from P0043 and P0044:

0 = no: The drive starts after the on command normally,

without a search run.

1 = after on: The drive starts after the on c omm and with the

last direction of rotation, and searches for the motor which is coasting down, from f max towards 0 Hz. If the motor frequency is found, or at f = 0 Hz, the act ual setpoint is approached via the ramp-function generator.

2 = after on ±: The drive starts after the on command with

the last direction of rot ation which was used and searches for the mot or which i s coasting down, from fmax to 0 Hz. If the mot or frequency is found, the act ual setpoint is approached via the ramp-function generator.I f the motor has not been found at f = 0 Hz, then a search is made with the other direct i on of rotation, from f-max to 0 Hz. If the motor frequency is found, or at f = 0 Hz, t he actual setpoint is approached via the ramp-functi on generator.

Restart after power failure:

0 = no: Drive only starts when the line supply returns, afte r

the rising edge of the com mand has been identified.

1 = yes: Drive starts automatically if, when the line supply

returns, the on command is present at the drive converter.

Factory setting min ... max values

0.0 ... 100.0 sec

0 / 1

5.00 % 1

1.00 ... 100.00 %

0.0 sec 1

0.0 ... 100.0 sec

0 ... 2

0 / 1

Pass-

word

Thermal motor protection

Parameter No.:

0385

0386

DOK-RD500*-RD51*******-IB01-EN-P

Name Description / Explanation

selectable options

Select KTY / PTC

Selecting thermistor protection.

0 = without 1= KTY 2= PTC

KTY Alarm Supplementary parameter for KTY in P0385

Enter the motor temperature for alarm.

Factory setting min ... max values

PTC 2

0 ... 2

135 °C 1

30 ... 180 °C

Password

5-12 Basic parameterization REFUdrive 500 RD51

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Parameter No.:

0387

0388

0389

0565

0566.00

0532.00

Name Description / Explanation

KTY Fault S uppl ementary parameter for PTC in P0385

PTC Evaluation Supplementary parameter for PTC in P0385

PTC Switch value Supplementary parameter for PTC in P0385

Sel. overload prot.

Curr.overload prot.

Fixva. current limit

selectable options

Enter the motor temperature for fault.

The following options can be select ed when the selected PTC switching value (P389) is reached:

0 = Alarm (alarm, motor t emperature) 1 = Fault (fault, motor temperat ure)

Enter the resistance switching threshold to initiate the response set using P388 (PTC eval uat i on).

The overload protection function is implemented corresponding to the SIEMENS overload relay 3UB1, set ting class

10. The following options can be select ed for the res ponse of the

IxT overload protective function:

0 = no reaction 1=warning 2 = fault

Refer to Fig. 5-4: 0.5 A 1

Current threshold for the Ixt overload protection function. When the Ixt threshold is reached, the response, set with P565 is initiated.

Emulation of the thermal overload trip When the mot or rating plate dat a is changed, P0566 is s et t o

the rated motor current.

Current limiting input 100% corresponds to the cont ents of parameter P0374 (fac-

tory setting: conti nuous drive converter output current).

Factory setting min ... max values

155 °C 1

30 ... 195 °C

Fault 2

0 / 1

4000 Ω 1

1000 .. 4500 W

no reation 2

0 ... 2

0.5 ... 6553.5 A

100.00 % 1

0.00 ... 199.99 %

Password

sec

100

12345678910

x-tim es overcurrent P0566

Release tim e

1,15 834567 101,05

2 h

20m in 7,3 s22,5 s 15,4 s 12 s 9,8 s 8,4 s 5,8 s

Fig. 5-4: Emulation terminal overload trip

x-tim es overcurrent P 0566

DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Basic parameterization 5-13

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V/Hz open-loop control

Parameter No.:

0181.00

0185.00 V/f characteristic Va 1) 2

0182.00 V/f characteristi c Fb 1) 2

0186.00 V/f characteristic Vb 1) 2

0183.00 V/f characteristi c Fc 1) 2

0187.00 V/f characteristic Vc 1) 2

0184.00 V/f characteristi c Fd 1) 2

0188.00 V/f characteristic Vd 1) 2

0541.00 I x R boost 0.00 % 1

0540.00 Slip com p ensati o n 0.00 % 1

0562.00 Oscillation damping 0 2

Name Description / Explanation

selectable options

V/f characteristic Fa

Refer to Fig. 5-5:

The V/Hz characteristic data is calculated from the motor rating plate data which is entered. The values of the characteristics can t hen be modified and optimized.

If the rating plate data is re-entered, the calculation is reexecuted, and characterisic data, which was manually entered, is overwritten..

Select the monitor by pressing the button. You can then

visualize the V/Hz characteristic in the “Pl ots” sub-menu.

Factors for I x R compensat i on. IxR compensation is disabled when 0.00% i s entered. The I x

R compensation can be used to correct the voltage drop, which is obtained across the ohm ic component of the stator winding proportional to the apparent current (I-ac t).

Enter the factors for slip compensation. Slip compensation is disabled when 0.00% is entered. For

induction motors, the speed loss, which is obtained and which is approximately proportional to the instantaneous torque, can be corrected using the slip compensati on.

A factor can be entered here for machines which have a tendency to oscillate. The oscillation dam ping function counteracts this tendency. Oscillat ion damping is disabled when a factor of 0 is entered.

Factory setting min ... max values

0.0 Hz ... (P0182-1 Hz)

0 V ... 3000 V

(P0181+1 Hz) ... (P0183-1 Hz)

0 V ... 3000 V

(P0182+1 Hz) ... (P0184-1 Hz)

0 V ... 3000 V

(P0183+1 Hz) ... 6000 Hz

0 V ... 3000 V

0.00 ... 20.00 %

0.00 ... 199.99 %

-127 ... 127

Pass-

word

V [V]

c/d

Fig. 5-5: Diagram V/HZ characteristic

The drive converter calculates the V/HZ characteristic data from the

rating plate data of the motor wich you entered.

DOK-RD500*-RD51*******-IB01-EN-P

F [H z]

5-14 Basic parameterization REFUdrive 500 RD51

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

More functions

Parameter No.:

0282.00 Rounding ramp up

0283.00 Rounding ramp down

Name Description / Explanation

selectable options

Refer to Fig. 5-6: Ramp-up / ramp-down characteristic

with rounding

UP rounding-off times f or the ramp-function generator. This is used to lim i t torque surges when accelerating; gener-

ally, no more than 1/10 of the ramp time is entered.

Refer to Fig. 5-6: Ramp-up / ramp-down characteristic with rounding

DOWN rounding-off times for the ramp-function generator. 0.000 ... 800.00 s

Setpoint output R FG

Factory setting min ... max values

Password

0.000 s 1

0.000 ... 800.00 s

0.000 s 1

100 %

0 %

Accelerator

Setpoint

Ram p-down tim e 1 (P 2 8 1 )

R ound dow n 1 (P 283)

Phase 1

R am p-up tim e1 (P 280)

R ound up 1 (P 282)

Phase 2

Phase 3 1 2 3

Fig. 5-6: Ramp-up / ramp-down characteristic with rounding

Drive converter settings

Parameter No.:

0071 Load default values no action 0

0732 copy from keypad Caution: Only the parameters are copied, which are en-

Name Description / Explanation

selectable options

0 = no action 1 = basic standard value (The parameter values up to the

selected password level are set t o the factory settings)

2 = free standard values (refer to the Manual: Function

charts and parameter lis ts).

abled by the selected password.

The data set, saved in the operator panel, is copied into the drive converter.

0=no 1=yes 2 = identification (the name of the data set saved can be

viewed here)

Factory setting min ... max values

Password

0 ... 2

DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Basic parameterization 5-15

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Parameter No.:

0733 copy data to keypad no 0

0064 Parameteriz. level pasic parametriza-

0037.00 Display line 1,2,3 f actual 0

0037.01 Display line 1,2,3 f set 0

0037.02 Display line 1,2,3 status 0

0072 Source parameter keypad, PC (RS232) 2

0026 Pulse frequency 4 kHz 2

Name Description / Explanation

selectable options

The complete drive converter data set is copied into the operator panel.

0=no

1=yes After the data transfer, a data set name can be entered. You can scroll through the ASCII code using the + or - keys

(if you press the + and - key simultaneously, then you scroll directly to the beginning of the f ol l owing ranges: A, a, O and blank). You can move the cursor to the right or left using the < or > key.

0=basic parametrization: The operator has acces s to the

pre-defined parameters of the bas i c parameterization. This is either menu-prompted or via the numerical l i st.

1=free parametrization: The operator can access all of

the parameters of the free parameterization.

Caution: When changing the param et eri zi ng modes, data

may be lost! Please read Section 1.4 “Working with the basic parameterization and the free param eterization” in the Manual, Function charts and parameter list.

Selecting the operating dis pl ay for line 1.

0 = status (status s i gnal from the drive converter)

1 = n actual (electrical)

2 = I active

3 = I actual (actual apparent current)

4 = U actual

5 = DC-link

6 = f actual

7=f set

8 = P actual (actual apparent power)

9 = P active (actual active power which the motor draws)

Selects the operating display for line 2. As for parameter 0037.00.

Selects the operating display for line 3. As for parameter 0037.00.

Specifies from whic h source, parameters can be set.

0 = operator panel, PC (RS232)

1 = Bus SS1

2 = Bus SS2

3 = Bus SS4

4 = Buses SS1, SS2, SS4

Drive converter pulse frequency 1.0 ... 12.0 kHz

Factory setting min ... max values

0 / 1

tion

0 / 1

0 ... 9

0 ... 4

Password

Serial communications

Sub-menu to set standard RS485 interface.

Parameter No.:

0500 SI1 protocol type USS 4/6 words 2

DOK-RD500*-RD51*******-IB01-EN-P

Name Description / Explanation

selectable options

The serial interface 1 (SS1) i s an RS485 interface (connection X12).

0 = no protocol 1 = USS 4/2 words 2 = USS 4/6 words 3 = USS 0/2 words

Factory setting min ... max values

0 ... 5

Password

5-16 Basic parameterization REFUdrive 500 RD51

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Parameter No.:

0501 SI1 baudrate 9600 Baud 2

0502 SI1 parity even 2

0503 SI1 stop bits 1 2

0504 SI1 slave address 0 2

0505 SI1 Rx watchdog fault 2

0506 SI1 Rx timeout 0.1 s 2

0499 RS232 baud rate X11 9600 Baud 2

Name Description / Explanation

selectable options

4 = USS 0/6 words 5 = USS 4/0 words

0 = 1200 baud 1 = 2400 baud 2 = 4800 baud 3 = 9600 baud 4 = 19200 baud 5 = 38400 baud 6 = 76800 baud

0 = no parity 1 = odd 2 = even

Either 1 or 2 stop bits can be set. 1 ... 2

The drive converter address can be set bet ween 0 and 31 for the RS485 bus.

Caution: There must be no two identical addresses on the bus (each station/node must have its own unique address!

0 = no reaction 1=warning 2 = fault

Monitoring time for the standard SS1. If the interface does not receive an error-free protocol within

this time, then the response, selected in P0505 is initiated.

0 = 1200 baud 1 = 2400 baud 2 = 4800 baud 3 = 9600 baud 4 = 19200 baud 5 = 38400 baud 6 = 57600 baud 7 = 76800 baud

Factory setting min ... max values

0 ... 6

0 ... 2

0 ... 31

0 ... 2

0.1 ... 60.0 s

0 ... 7

Password

Diagnostica / drive converter data

Parameter No.:

0028 Operating hours 0 h -

0024 Continuous current 0025 Peak current long 0046 Peak current short 0022 Continuous ouput 0023 Peak output long 0099 Max. o/p frequency 0027 Max.normaliz. freq. 0001 Device ID 501 0002 Firmware version e.g. 2 0003 Firmware module 0006 Serial number e.g. 3 0007 Convter number e.g. 1 0008 EEPROM prog. cycles 1 -

Name Description / Explanation

selectable options

Operating hours when the inverter is enabled. 0 ... 2147483647 h

Drive converter data corresponding to t he dri ve c onverter output class

Firmware data

Displays the EEPROM programming cycles -1 ... 100000

Factory setting min ... max values

e.g. 2

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Parameter No.:

0040.0X

0898 scratchpad REFU 0.000 2

0899 scratchpad customer 0.000 2

Name Description / Explanation

selectable options

fault memory Not fault 0

X = 0 ... 9 (the last 10 faults) 0 ... 47

Save any number 0.000 ... 2147483.647

Factory setting min ... max values

Optiones

These are only displayed if the actual option is available. T he par ameters are described into the associated option description.

5.5 Numerical list

All of the basic parameterization parameters can be directly selected in the numerical list using the param eter number (refer to the structure of the basic parameterization).

Password

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6 Start-up

6.1 Steps to prepare for commissioning

The power terminals should be c onnected-up, as s pecified in Section 3.4, and the control terminals, as specified in Section 3.7 .

Check whether the star/delta jumpes have been correctly connected at the motor terminal board.

Observe the “Hazardous voltage warning information” in Section 3.2! It should also be ensured, that signal-, line supply- and motor feeder

cables have been separately routed with a minimum clearance between them. The setpoint cables must be shielded. Please refer to Section 3.1 “EMC-correct design of drives”.

Before first comm issioning the electrical system, the qualified electrician or engineer should first check whether the equipment cor responds, both electrically and mechanically to the safety requirements

(5 Paragraph 1 No. 1 VBG 4), specified by

• - the accident prevention regulations, and

• - the general electrical regulations.

Check whether a rotating motor could cause human injury or material damage!

The power- and control voltages can be powered-up after all of the control-, setpoint and power supply cables have been connected. The operator panel displays ”Switch-on enable” message after approx. 10 sec

6.2 Procedure when first commissioning

The factory setting is always assumed regarding the param eterization in this “commissioning” section.

The following diagram guides you through the simplest start-up via the Quick Setup and starting the drive with the factory settings.

The second route represents, as example, s everal s ettings per “ Prompted parameterization”. Please refer to Section 5 in this Ins truction Manual for all other possibilities of parameterizing the drive.

The factory settings of the parameterization are also pr ovided in Sec tion 5 in the tables.

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Connect-up the drive converter (refer to Section 3) and check the motor.

Connect the voltage, but do NOT power-up the drive converter.

Set the motor data via Quick-Setup

If several operating points with various frequencies and voltages are specified on the rating plate, then the

Note:

operating point with the highest frequency should be entered as rated operating point. However, if operating points are

present with the same voltage, but different frequency, then the point with the lowest frequency must be entered as

rated operated point.

Basic commissioni n g

Operation via the

operator pa nel.

Power-up using the

"Start" button on the

operator pa nel.

Output filter?

Examples for commissioning with prompted parameterization

Operation via terminal strip.

Connect digital in puts 6 and 7 (refer to Section 3).

Prompted parameterization

Drive converter control/setpoints: Change over to terminal strip operation. Caution: Either static or dynamic must be set in the "Test" and "Normal" operating modes; different parameterization is not possible.

Standard terminal assignment:

In this case, terminals X14.2 to 4 can be parameterized as digital in puts or outputs. Further, terminals X14.5 to 6 and X17.6 are available as programmable digital inputs. The signaling relays or analog outputs are also parameterized in this menu item.

If a setpoint potentiometer and the existing analog output are to be

Note!

simultaneously used, then an external power supply must be used for the setpoint potentiometer.

yes

In Quick-Step, set P0026 pulse

frequency to min. 8 kHz

Thermistor protection PTC/KTY and setting the current limiting are selected under the

Functions menu item.

Start/stop functions

Increase or dec rease the

speed setpoint with the

"+" or "-" key on the

operator pa nel.

Parameterizing the drive after the start/stop command

Power-up via the terminal strip with digital inputs 6 and 7.

Fig. 6-1: Commissioning flow charter

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6.3 Motor optimization / motor evaluation

Motor running under no-load conditions

In the steady-state condition, the drive converter current should be approx. 1/3 of the rated motor current.

If a significant deviation is identified, then the motor data, which was entered in Quick-Setup, can be chec ked to ensure that it is cor rect, and the mechanical load can be checked to ensure that it moves freely.

Running-up/accelerating under load

If the run-up /accelerating current is too high when the load is coupled, an additional voltage boost can be selected using parameter P0185 Ua. This means, that the point Ua on the characteristic is increased which reduces the accelerating current, and increases the available starting torque.

Procedure

Increase the point Ua on the characteristic step-by-step, until the starting current has reached the lowest value. The motor current starts to increase again, if the voltage boost is too high.

We also rec ommend, that when the drive is accelerating, and in steadystate operation, the current limiting does not intervene. W hen required, the current limit should be increased in parameter P0532, so that the f ull motor dynamic performance can be utilized, and the motor can be prevented from stalling.

Other measures to reduce the starting current include extending the

“Accelerating ramp“ (P0280) or selecting the “Heavy-duty starting“ function (P0539) with a parameterized “delay time after start“ (P0544).

6.4 General information

• You can quickly commission several converters using the copy function (refer to Section 4.1.3, Par am eterizing with the operator panel “Copy function“).

• If you wish to reset all of the parmeter s to the f actory setting, e.g. due to incorrect programming, then you can use the function “Load parameter set” with parameter P0071.

• Fault acknowledgment: There are three ways to acknowledge a fault.

• Using the “Esc” button on the operator panel

• Pressing “RESET” button S9 on the control card (the cover must be

removed).

• Controlling/energizing a configured digital input with the “Fault

acknowledgement“ function.

• Comment: If a fault develops during operation, and a fault acknowledgment is then made, the “Switch-on inhibit” message is displayed. This means that the drive converter has gone into a fault condition. A “Stop” command must be entered in order to enter the “ready to power-on” status.

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7 Troubleshooting

7.1 Self test - error messages

After the initialization routine, the system executes a self test. The individual components of the m icrocomputer system are tested, e.g. the EEPROM, and the data from the power control board is read-in.

7.2 Alarms

If an alarm is output, the alarm m essage is displayed, alternating with the programmed operating display. The alarm bit can be output at a digital input. If the drive converter should be prevented from powering-up, the alarm bit must be interlocked in the free parameterization.

7.3 Faults

During operation, permanently-programmed and parameterizable limit values are continuously monitored. In order to protect the power module against damage, when a limit value is exceeded, the drive converter is always powered-down and the appropriate fault message is displayed.

For REFU occurs, the main contac tor is de-energized, and the power module goes into a no-voltage condition. The appropriate fault message is displayed.

The fault is displayed using the red LED "alarm" on the front panel of the drive.

Fault messages are s aved in the fault memory so that they are not lost when the power fails. The fault memory is called-up in the monitor (operator control, refer to Section 4). The last faults are s aved in the fault memory. The last f ault is S0 in the memory location, the oldest, in S9. A new fault is always saved in memory location S0. All of the older faults in the memory are shifted one position upwards. This means the fault at memory location S9 is lost.

drive 500

drive converters with three-phase supply, when a fault

Fault acknowledgment

After a fault trip, the drive converter cannot be powered-up again until the fault has been acknowledged. The f ault cannot be ack nowledged as long as the fault still exists. If the cause of the fault has been removed, the fault can be acknowledged after a timer has expired (P0093, factory setting 1 sec. ).

There are several ways of acknowledging a fault message:

Esc

• Pressing the

• Pressing the button S9 "Fault acknowledgment" on the control card.

• Using a digital input: Connect an H signal at the digital input, inter-

connect non-inverted D parameters of the selected digital inputs to P0050.07.

• Via the s erial RS485 interface; transfer control word with bit 7 set to "high".

-button on the operator panel.

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7.4 List of the alarm- and fault messages

No.

Messages

External

DC link voltage too high

DC link voltage too low

Device overtemperature

Brake resistor

Main contactor

Pre-charging

New EEPROM

Power section

Inverter

Power supply

Overspeed

Ground fault

EEPROM data

Internal WS comm.

NTC power section

SI1 timeout

SI2 function

SI2 timeout

Analog input 1: I < 4 mA

Motor oertemperature

SR-Release

BW overload

Overcurrent

Safety OFF

Motor, overload

start protection On

Switched power supply

SR <==> WS new

SI4 function

SI4 timeout

start protection On

Fig. 7-1: Fault messages

Warning Fault

x xx xx

x xx xx xx xx xx

x xx

xx xx

x x

x xx xx x

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7.5 Alarm- and fault messages - cause and remedy/comments

No. Designation Message

Cause Remedy / Comment

1 External Alarm / fault

If a digital input has been assigned the "no external fault" function, and there is no 24 V signal at the digital input, then the drive converter shuts down with the "External" fault (this is the version which is

immune to wire breakage – i.e. fail-safe).

3 DC link voltage too high Fault

The motor regenerates into the DC link. Limit value: U

The ramp down time has been set too short.

4 DC link voltage too low Alarm / fault

During operation, the DC link voltage falls below limit value V

• Line supply dips or power failure.

• Main contactor interrupted.

• Defective line rectifier.

7 Device overtemperature Alarm / fault

The measured heatsink temperature of the power section or the rectifier is too high.

An alarm is displayed if the heatsink temperature is greater than 65 °C. The drive converter is shutdown if the temperature exceeds 70 °C.

The temperature difference between the alarm and the fault trip can be changed in parameter P0086. The actual heatsink temperatures can be displayed using the monitor (power section = D1870 and rectifier = D2029).

• Ambient temperature > 40 °C

• Defective fan

• Air filter blocked

• NTC (temperature sensor) defective

• Incorrectly set fan control

8 Brake resistor Fault

• When the brake resistor is controlled, there is no checkback signal.

• The switching transistor or the brake resistor is defective.

9 Main contactor Fault

Main contactor does not pull-in during operation, or a checkback signal is not received from it.

DC link max

DC link min

(P0095) was exceeded.

(P0094).

Define the cause of the signal loss in the plant/system and remove.

If the fault occurs when braking, set the ramp-function generator down ramp slower (P0280).

Brake resistor (if option W is used) using an ohmmeter, use a higher-rating external brake resistor.

Check whether the brake resistor is selected (P0036).

Check the line supply voltage using an oscilloscope.

Example of an incorrectly set fan control in P0034: The function is set to "Automatic" and the threshold in P0035 is set too high. Reduce the threshold

• Check the brake resistor switching transistor between terminals F and D using a multimeter. If the brake resistor switching transistor is OK, the measurement results must be as follows from F to D: Blocking voltage from D to F: Diode let-through voltage

• Check the control voltage for the main contactor.

• Check the auxiliary contact for the checkback

signal.

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No. Designation Message

Cause Remedy / Comment

10 Pre-charging Fault

After the drive unit has been powered-up, the DC link voltage charging over time is monitored. If illegal deviations occur, pre-charging is stopped.

• Short-circuit between terminals C and D (DC link voltage) or C-PE or D-PE.

• Only with the optional W brake resistor: Shortcircuit between F and C.

• Only for option V, electronics standby: The "ON" command was connected, while the standby supply is active, but there is no line supply voltage.

11 New EEPROM Fault

The processor control did not recognized the bit pattern, factory-loaded in the EEPROM

13 Power section Fault

Power section fault, which cannot be described in any detail.

14 Inverter Fault

This fault is initiated when the overcurrent threshold is exceeded; it protects the power section transistors.

Causes outside the drive converter:

• Defective motor; stalled (blocked) motor or a motor which cannot move freely; defective motor cable

• Setpoint step which is too fast

Parameterization:

• The incorrect motor data were parameterized.

• Only for option S sinusoidal filter: The pulse

frequency (P0026) is set to less than 8 kHz; thus, the sinusoidal filter can oscillate and conduct high currents.

With the drive converter:

• Defective power section transistor.

Troubleshooting:

In many cases, a defective power transistor in the inverter can be simply found using a conventional multimeter. Proceed as follows:

Check the following,

• whether the line supply voltage is available

• whether there is a short-circuit between terminals C

and D or C-PE and D-PE.

Comment: After the "pre-charging" fault has been acknowledged, it is only permissible to power-on again after 30 seconds. This protects the pre-charging resistors against overheating.

Please contact customer service

Please contact customer service.

• Disconnect the motor cable, enable the inverter. If the fault no longer occurs, then the cause is the motor. Replace the motor

• Measuring with REFUwin "Oscilloscope function“: Parameter D1981“f-act from normalization“.

• Check the motor data in the Quick-setup.

• Set the pulse frequency in Quick-setup (P0026) to 8

kHz or greater.

1. Disconnect and isolate the drive converter from the line supply.

2. Disconnect the motor.

3. Measuring the diode let-through voltage between the output terminals and the DC link terminals, using the multimeter.

If the inverter is intact: from U2 to C: Diode let-through voltage from U2 to D: Blocking voltage

from C to U2: Blocking voltage from D to U2: Diode let-through voltage

from V2 to C: Diode let-through voltage from V2 to D: Blocking voltage from C to V2: Blocking voltage from D to V2: Diode let-through voltage

from W2 to C: Diode let-through voltage from W2 to D: Blocking voltage from C to W2: Blocking voltage from D to W2: Diode let-through voltage

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No. Designation Message

Cause Remedy / Comment

When the power transistors are inhibited, they are in a high-ohmic state in both directions. The multimeter indicates the diode let-through voltage if the free-wheeling diode, connected in parallel, is measured in the letthrough direction.

15 Power supply Fault

The switched-mode power section voltages lie outside the limit values:

Limit value for +15 V = +13.5 V

- 15 V = - 13.5 V

17 Overspeed Alarm / Fault

The actual speed exceeds the speed limit of parameter "f-limit motor".

18 Ground fault Fault

Ground fault at the inverter output terminals (U2, V2, W2) or excessive capacitance to ground due to long motor cables.

19 EEPROM data Alarm / Fault

Parameterization:

• The control card was replaced and, after

initialization, detects a new power section, which, for example, cannot supply the parameterized current. This means, that one or several parameters lie outside the tolerance range. When the fault is acknowledged, the associated parameters are reset to the standard drive converter values.

In the drive converter:

• This fault can occur, if the power fails during

operation. In this case, the power section could send incorrect data to the control card.

21 Internal WS comm. Fault

Communications between the process PC board and the power section is faulted. If the fault occurs after power-up during the self-test, it cannot be acknowledged.

22 NTC power section Fault

Wire broken/interrupted to the NTC on the heatsink in the power section or rectifier; NTC defective; excessive resistance or the contactor has no contact.

24 SI1 timeout Alarm / Fault

The control computer does not send data within the parameterized response time (P0506).

25 SI2 function Alarm / Fault

Only for option interface cards at option slot 1. The drive converter detects a physical fault on the

interface cable from the higher-level control computer. Erroneous data transfer along the fieldbus.

The switched-mode power section is defective or the load is too high as a result of a defective module (also refer to the comment on Fault 40, switched-mode power supply).

• Check P0178 (f-limit motor) to ensure that it has been correctly set. It is possible that an excessive slip compensation was selected (P0540).

• Check the P0390 (frequency normalization) to ensure that it has been correctly set; if required, change.

• In P0449 (response for overspeed), either alarm or fault can be selected.

• Using P0061.XX, the appropriate parameter numbers can be viewed, and with P0062.XX, the erroneous parameter values.

• The fault can be removed by special acknowledgment using P0060 (password level 3 [Esc], [Mon], [Prog] and [+]). Finally, it must be checked whether the modified parameters fit the particular application. When parameterization is exited, the values are transferred into the EEPROM.

• The fault may be able to be removed by poweringup and powering-down the line supply voltage or the standby supply. If this is not successful, then please call customer service.

Check the plug connection between the PC boards or replace the modules.

Check the plug connection; replace the connector, cable or NTC.

Check the plug connection SS1 (RS485), extend the response time (P0506), select another response type (P0505).

Check that the PPO type (protocol type), baud rate, parity, stop bit and slave address are correct.

If a bus error occurs in the form of an alarm or fault, then the alarm or the fault or both messages can be suppressed using parameter P0509; this means that

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No. Designation Message

Cause Remedy / Comment

the system can continue to operate! Only for the CAN bus option: The protocols sent on

the CAN bus interface are monitored. If a bus error occurs more than 127x, an alarm is output. If a bus error occurs more than 255x, a fault is signaled. The alarm or fault, or both messages can be masked in parameter P0509; this means that the system can continue to operate.

Only for the Profibus option: Either "no action" and "fault" when receiving clear data can be selected in parameter P0524.

Caution: In this case, P0509 should be set to the "all active" function! i.e. Clear Data is sent from the control computer, if there is an invalid protocol or a bus error.

Only for Interbus S option: The response type can be set in parameter P0518 and the monitoring time when a bus error occurs, in P0519.

Index 0 = process data, index 1 = PKW range.

26 SI2 timeout Alarm / Fault

Only for option interface cards at option slot 1.

• Within the parameterized response time (P0527), the higher-level control computer does not send any data.

27 Analog input 1: I < 4 mA Alarm / Fault

Cause external to the drive converter:

• Short-circuit or interrupted cable on the setpoint line to the analog input or to the option analog inputs (only for the mode 4-20 mA or 2-10 V).

Cause due to the parameterization:

• Erroneous response type

• Incorrect operating mode

28 Motor overtemperature Alarm / Fault

The drive converter detects an excessive resistance at terminals X15.1 and 2.

• The motor temperature is too high, temperature sensor defective, sensor cable defective.

• Erroneous parameterization.

30 SR-Release? Fault

The control card and the firmware (Flash EPROM) do not match.

31 BW overload Alarm / Fault

For the parameterized brake resistor, the drive converter computes a temperature image. If the brake resistor is controlled, the drive converter calculates the assigned temperature. If a threshold is exceeded, the drive converter signals brake resistor overload.

Cause external to the drive converter:

• Check plug connection SS2

• Extend response time (P0527), select another

response type (P0526).

• Check the setpoint line.

• Check the response type in P0564.0X or P0752.0X.

• Check the operating mode in P0201.0x or

P0735.0X.

• Replace the sensor or sensor cable.

• Check the temperature evaluation parameters

(P0385 – P0389) are correct.

When the KTY84 has been selected, the actual motor

temperature °C, or for PTC selection, the actual ohmic value can be displayed with D1872 or D1871 respectively.

Please contact your customer service

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No. Designation Message

Cause Remedy / Comment

Only for the option W brake resistor:

• The brake resistor which is being used has an excessive ohmic value.

• A brake resistor has not been connected.

• The connected brake resistor is too low for the

energy which is fed-back into the DC link when braking.

Cause in the parameterization:

• The down-ramp was set too fast.

• Incorrect brake resistor selected.

• Only for an external programmable braking

resistor: The values for the resistance, continuous output and/or thermal time constant incorrectly parameterized

32 Overcurrent Fault

Current limiting is active for a time which is longer than that parameterized.

34 Safety OFF (NAMUR) Alarm / Fault

The "safety shutdown" fault message has been introduced, so that drive converter fulfills the NAMUR standard (NAMUR is a standard committee for instrumentation and control in the chemical industry). It is only activated when P0057 is set to 1. The fault or alarm is selected using P0571.

The fault is initiated using an external control signal, which is connected to the digital input of the drive converter.

The D parameter of the digital input is interconnected in P0050.1.

The external control signal is used to positively disconnect the drive from the line supply (1 = operation; 0 = disconnected from the line supply).

35 Motor overload Alarm / Fault

The electronic overload relay has responded (refer to the function diagram "modulation, measured value sensing" or in the Instruction Manual, Section 5 of the basis programming "Thermal motor protection").

39 Start protection On Fault

This message only occurs when the start inhibit option is being used.

Sizes A to E: Contacts X80.1 and 2 were opened during operation, or an on command was output with

• Check the break resistor.

• Check the down-ramp in P0280.0X.

• In P0038 check whether the correct brake resistor

was selected. Information regarding REFU Standard: Every drive converter output class is assigned a specific brake resistor.

• Check the values in P0623 to P0625.

Maintain the max. braking duration and the required no-load times to the next braking operation. The load diagram in the instructions for the brake resistor option can be used to calculate the braking- and no-load times.

Check the setting of P0574! The time duration of the uninterrupted current limiting

(D1678 = 1) can be set between 1 second and 100 seconds in 11 steps, using P0574.

If current limiting is interrupted before the parameterized time has expired (D1678 = 0), the time counter is reset to 0 and then restarts at the next current limiting.

if P0574 has been set to 0 (= continuous), then the "overcurrent" fault is output.

Check P0566 "Overload protection threshold" to ensure that it has been correctly set.

The type of response of the electronic overload relay can be set using P0565: disabled / alarm / fault.

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No. Designation Message

Cause Remedy / Comment

the terminal open. Sizes G and H: Contacts X80.170 and 171 were

opened during operation, or an on command was issued with the terminals open-circuit.

40 Switched power supply Fault

The switched-mode power supply for the electronic supply does not output a checkback signal.

41 SR <==> WS new

If the control card is replaced in another drive converter with a higher or lower output- or drive converter index, this entry is made in the fault memory (the drive converter does not go into a fault condition!).

A fault is issued if the parameters lie outside the limit values (refer to Fault 19).

44 SI4 function Alarm / Fault

Only for option interface cards at option slot 2. The drive converter detects a physical fault on the

interface cable from the higher-level control computer. Erroneous data transfer along the fieldbus

Replace the defective switched-mode power supply. Depending on the drive converter version, the

switched-mode power section is on the PC board: LT (power section), WS (inverter control) or SV (power supply).

Check that the PPO type (protocol type), baud rate, parity, stop bit and slave address are correct.

If a bus error occurs in the form of an alarm or fault, then the alarm or the fault or both messages can be suppressed using parameter P0745; this means that the system can continue to operate!

Only for the CAN bus option: The protocols sent on the CAN bus interface are monitored. If a bus error occurs more than 127x, an alarm is output. If a bus error occurs more than 255x, a fault is signaled. The alarm or fault, or both messages can be masked in parameter P0745; this means that the system can continue to operate.

Only for the Profibus option: Either "no action" and "fault" when receiving clear data can be selected in parameter P0524.

Caution: In this case, P0745 should be set to the "all active" function! i.e. Clear Data is sent from the control computer, if there is an invalid protocol or a bus error.

Only for Interbus S option: The response type can be set in parameter P0518 and the monitoring time when a bus error occurs, in P0519.

Index 0 = process data, index 1 = PKW range.

45 SI4 timeout Alarm / Fault

Only for option interface cards at option slot 2.

• Within the parameterized response time, the higher-level control computer does not send any data.

47 Start protection On (active) Alarm

Only for the start inhibit option: Start inhibit was activated, while the drive converter was not in the operational status.

• Check plug connection SS4

• Extend response time (P0747), select another

response type (P0746).

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8 Index

air humidity 2-1 Alarm- and fault messages - cause and remedy/comments 7-3 Alarm display 4-5 Alarms 7-1 ambient temperature 2-1

Basic parameterization 5-1 Bus termination 3-18

Circuit principle

Converter power section 1-9 Electronic sect i on 1-8

commissioning 6-1 Commissioning

General information 6-3

Commissioning flow charter 6-2 Conductor cross-section 3-4 Connecting a PC 3-17 Connecting cable to the PC 3-17 Connecting the operator panel 3-17 Connection diagrams 3-12 Control terminals 3-13 Copy function 4-3 Copy status 4-5 cross-section 3-4

Derating as a function of the installation altitude 2-1 Description of the control terminals 3-13 Description of the power terminals 3-8 Diagram V/HZ characteristic 5-13

Electrical installation 3-1 EMC-compatible drive design 3-1 Emulation terminal overload trip 5-12 Error messages when parameterizing 4-3

Fault acknowledgment 4-3, 7-1 Fault display 4-6 Fault memory 4-5 Faults 7-1

Analog input 1

I < 4 mA 7-6 Brake resistor 7-3 BW overload 7-6 DC link voltage too high 7-3 DC link voltage too low 7-3 Device overtemperature 7-3 EEPROM data 7-5 External 7-3 Ground fault 7-5 Internal WS comm. 7-5 Inverter 7-4 Main contactor 7-3

DOK-RD500*-RD51*******-IB01-EN-P

8-2 Index REFUdrive 500 RD51

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

Motor overload 7-7 Motor overtemperature 7-6 New EEPROM 7-4 NTC power section 7-5 Overcurrent 7-7 Overspeed 7-5 Power section 7-4 Power supply 7-5 Pre-charging 7-4 Safety OFF (NAMUR) 7-7 SI1 timeout 7-5 SI2 function 7-5 SI2 timeout 7-6 SI4 function 7-8 SI4 timeout 7-8 SR <==> WS new 7-8 SR-Release? 7-6 Start protection On 7-7 Start protection On (act i ve) 7-8 Switched power supply 7-8

Incremental encoder

Connection schemati c 3-16 Parameterization 3-15 Signal characteristi cs 3-15 Technical data 3-16

Incremental encoder connection 3-15

Key combinations 4-3 Key function when parameterizing 4-2 Key functions when monitoring 4-2 Key functions when operating 4-1

LED display 4-6 List of the alarm- and fault messages 7-2 Locate D-parameter 4-5

Menu overview 5-3 Minimum requirements regarding the installation location 2-1 Monitor functions 4-5 Monitor structure 4-4 Monitoring 4-4 Motor optimization / motor evaluation 6-3 Motor running under no-load conditions 6-3 Motor temperature sensor 3-14

Operating display 4-5 Operating possibilities 4-1 Operator control and parameterization 4-1 Operator panel with graphic display 4-1

Parameterization

Controller setting 5-10 Device control / setpoi nts 5-6 Diagnostica / drive converter data 5-16 Drive converter settings 5-14 Functions 5-10

DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Index 8-3

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

Guided parameterization 5-6 More functions 5-14 Numerical list 5-17 Quick-Setup 5-4 Serial communications 5-15 Standard terminal ass i gnment 5-8 Start/stop funct i ons 5-11 Thermal motor protect i on 5-11 V/Hz open-loop control 5-13

Parameterizing 5-1 Password level 5-4 Power terminals 3-6 Procedure when first commissioning 6-1 protective grounding 3-3

Ramp-up / ramp-down characteristic with rounding 5-14 Ramp-up / ramp-down diagram 5-5 Rating plate 1-2 REFUdrive 500 drive converters 1-1 Relay output 3-14 Running-up/accelerating under load 6-3

Self test - error messages 7-1 Service interface RS232 3-16 Standard- and test mode 4-1 Standard interfaces RS485 3-17 Standard terminal strip 3-14 Start-up 6-1 Steps to prepare for commissioning 6-1 Storage 2-1 Storage and installation location 2-1 Structure of basic parameterization 5-2 Structure of the basic parameterization 5-1

Technical Data for pulse frequency fp = 10 and 12 kHz 1-7 Technical Data for pulse frequency fp = 4 kHz 1-3 Technical Data for pulse frequency fp = 8 kHz 1-5 Technical features 1-1 Terminal layout diagram size A 3-6 Terminal layout diagram size B - E 3-7 Terminal layout diagram SR17000 3-13 Terminal layout diagram, size G 3-9 Terminal layout diagram, size H 3-10 Troubleshooting 7-1 Type code 1-11

Using the operator panel 4-1

X1 3-8 X11 3-16 X12 3-17 X14 3-14 X15 3-14 X16 3-14 X17 3-14 X2 3-8 X83 3-8

DOK-RD500*-RD51*******-IB01-EN-P

8-4 Index REFUdrive 500 RD51

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Kundenbetreuungsstellen - Sales & Service Facilities 9-1

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

9 Kundenbetreuungsstellen - Sales & Service

Facilities

Indramat Refu

Adresse:

Indramat Refu GmbH

Uracher Straße 91 72555 Metzingen

Postadresse:

Telefon:

Telefax:

72545 Metzingen – Postfach 1554 +49 (0)7123/969-0 +49 (0)7123/969-120

Kundendienst - Service

Service Hotline: Service Telefax:

e-mail:

+49 (0)7123/969-200 (an Werktagen von 8 – 17 Uhr) +49 (0)7123/969-220 kd@refu.com

Deutschland – Germany vom Ausland: (0) nach Landeskennziffer weglassen!!

from abroad: don’t dial (0) after country code!

Vertriebsgebiet Mitte Germany Centre

Rexroth Indramat GmbH Bgm.-Dr.-Nebel-Str. 2 97816 Lohr am Main

Telefon: +49 (0)9352/40-0 Telefax: +49 (0)9352/40-4885

SALES Service

Vertriebsgebiet Mitte Germany Centre

Mannesmann Rexroth AG Gesch.ber. Rexroth Indramat Lilistraße 14-18 63067 Offenbach

Telefon: +49 (0) 69/82 00 90-0 Telefax: +49 (0) 69/82 00 90-80

SALES Service

Vertriebsgebiet Ost Germany East

Rexroth Indramat GmbH Beckerstraße 31 09120 Chemnitz

Telefon: +49 (0)371/35 55-0 Telefax: +49 (0)371/35 55-333

SALES Service

Vertriebsgebiet Ost Germany East

Mannesmann Rexroth AG GB Rexroth Indramat GmbH Holzhäuser Str. 122 04299 Leipzig

Telefon: +49 (0)341/86 77-0 Telefax: +49 (0)341/86 77-219

SALES Service

Vertriebsgebiet Süd Germany South

Rexroth Indramat GmbH Ridlerstraße 75 80339 München

Telefon: +49 (0)89/540138-30 Telefax: +49 (0)89/540138-10 indramat.mue@t-online.de

Vertriebsgebiet West Germany West

Mannesmann Rexroth AG Vertrieb Deutschland Regionalzentrum West Borsigstrasse 15 D - 40880 Ratingen

Telefon: +49 (0)2102/409-0 Telefax: +49 (0)2102/409-406

SALES Service

Gebiet Südwest Germany South-West

Mannesmann Rexroth AG Vertrieb Deutschland – VD-BI Geschäftsbereich Rexroth Indramat Regionalzentrum Südwest Ringstrasse 70 / Postfach 1144 70736 Fellbach / 70701 Fellbach

Tel.: +49 (0)711/57 61–100 Fax: +49 (0)711/57 61–125

SALES Service

Kundenbetreuungsstellen in Deutschland - Service agencies in Germany

Vertriebsgebiet Nord Germany North

Rexroth Indramat GmbH Kieler Straße 212 22525 Hamburg

Telefon: +49 (0)40/85 31 57-0 Telefax: +49 (0)40/85 31 57-15

SERVICE - Hotline - 7 Tage / 24h -

HELPDESK

MO – FR - von 7 – 17 Uhr

Telefax +49 (0)9352/40-4941 Telefon +49 (0)9352/40 Bernard A. -4894 Kolb R. -4922 Pfeffermann O. -4808 Roeper P. -4359 Scheiner W. -4921

AUS SE RH ALB dieser Zeit:

Telefon: +49 (0)172/660 04 06 oder/or Telefon: +49 (0)171/333 88 26

SALES Service

Vertriebsgebiet Nord Germany North

Mannesmann Rexroth AG Vertriebsniederlassung Region Nord Gesch.ber. Rexroth Indramat Walsroder Str. 93 30853 Langenhagen

Telefon: +49 (0) 511/72 66 57-0 Telefax: +49 (0) 511/72 66 57-93

ERSATZTEIL - Hotline

♦ nur an Werktagen ♦ von 15 -18 Uhr

Tel. +49 (0) 93 52/40 42 22

SALES Service

DOK-RD500*-RD51*******-IB01-EN-P

9-2 Kundenbetreuungsstellen - Sales & Service Facilities REFUdrive 500 RD51

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

Europa – Europe vom Ausland: (0) nach Landeskennziffer weglassen, 0 nach Landeskennziffer mitwählen!

from abroad: don’t dial (0) after country code, dial 0 after country code!

Austria

SALES Service

Mannesmann Rexroth Ges.m.b.H. Gesch.ber. Rexroth Indramat Hägelingasse 3 A - 1140 Wien

Telefon: +43 (0)1/9852540-400 Telefax: +43 (0)1/9852540-93

Chechia

SALES Service

Mannesmann-Rexroth, spol.s.r.o. Hviezdoslavova 5 CS - 627 00 Brno

Telefon: +420 (0)5/48 126 358 Telefax: +420 (0)5/48 126 112

France

SALES Service

Mannesmann Rexroth S.A. Division Rexroth Indramat 270, Avenue de Lardenne F - 31100 Toulouse

Telefon: +33 (0)5 61 49 95 19 Telefax: +33 (0)5 61 31 00 41

Austria

SALES Service

Mannesmann Rexroth G.m.b.H. Gesch.ber. Rexroth Indramat Industriepark 18 A - 4061 Pasching

Telefon: +43 (0)7221/605-0 Telefax: +43 (0)7221/605-21

England

SALES Service

Mannesmann Rexroth Ltd. Rexroth Indramat Division Broadway Lane, South Cerney GB - Cirencester, Glos GL7 5UH

Telefon: +44 (0)1285/863000 Telefax: +44 (0)1285/863030

France

SALES Service

Mannesmann Rexroth S.A. Division Rexroth Indramat 91, Bd. Irène Joliot-Curie F - 69634 Vénissieux – Cedex

Telefon: +33 (0)4 78 78 53 65 Telefax: +33 (0)4 78 78 53 62

Belgium

SALES Service

Mannesmann Rexroth N.V.-S.A. Gesch.ber. Rexroth Indramat Industrielaan 8 B-1740 Ternat

Telefon: +32 (0)2/5830719 Telefax: +32 (0)2/5830731

Finland

SALES Service

Rexroth Mecman Oy Rexroth Indramat divi si o n Ansatie 6 SF-017 40 Vantaa

Telefon: +358 (0)9/84 91-11 Telefax: +358 (0)9/84 91-13 60

Italy

SALES Service

Mannesmann Rexroth S.p.A. Divisione Rexroth Indramat Via G. Di Vittoria, 1 I - 20063 Cernusco S/N.MI

Telefon: +39 02/92 36 52 70 Telefax: +39 02/92 36 55 12

Denmark

SALES Service

BEC AS Zinkvej 6 DK-8900 Randers

Telefon: +45 (0)87/11 90 60 Telefax: +45 (0)87/11 90 61

France

SALES Service

Mannesmann Rexroth S.A. Division Rexroth Indramat Parc des Barbanniers 4, Place du Village F-92632 Gennevilliers Cedex

Telefon: +33 (0)141 47 54 30 Telefax: +33 (0)147 94 69 41 Hotline: +33 (0)6 08 33 43 28

Italy

SALES Service

Mannesmann Rexroth S.p.A. Divisione Rexroth Indramat Via Borgomanero, 11 I - 10145 Torino

Telefon: +39 011/7 50 38 11 Telefax: +39 011/7 71 01 90

Italy

SALES Service

Mannesmann Rexroth S.p.A. Divisione Rexroth Indramat Via del Progresso, 16 (Zona Ind.) I - 35020 Padova

Telefon: +39 049/8 70 13 70 Telefax: +39 049/8 70 13 77

Netherlands

SALES Service

Hydrocare B.V. Kruisbroeksestraat 1 (P.O. Box 32) NL - 5281 RV Boxtel

Telefon: +31 (0)411/65 19 51 Telefax: +31 (0)411/67 78 14

Spain

SALES Service

Mannesmann Rexroth S.A. Divisiòn Rexroth Indramat Centro Industrial Santiga Obradors s/n E-08130 Santa Perpetua de Mogoda Barcelona

Telefon: +34 937 47 94 00 Telefax: +34 937 47 94 01

Turkey

SALES Service

Mannesmann Rexroth Hidropar A..S. Fevzi Cakmak Cad No. 3 TR - 34630 Sefaköy Istanbul

Telefon: +90 212/541 60 70 Telefax: +90 212/599 34 07

Italy

SALES Service

Mannesmann Rexroth S.p.A. Divisione Rexroth Indramat Via Mascia, 1 I - 80053 Castellamare di Stabia NA

Telefon: +39 081/8 71 57 00 Telefax: +39 081/8 71 68 86

Norway

SALES Service

Rexroth Mecman AS Rexroth Indramat Division Berghagan 1 or: Box 3007 N -1405 Ski-Langhus N -1402 Ski

Telefon: +47 (0)64 86 41 00 Telefax: +47 (0)64 86 90 62

Spain

SALES Service

Goimendi S.A. División Rexroth Indramat Jolastokieta (Herrera) Apartado 11 37 E - 20017 San Sebastian

Telefon: +34 9 43/40 01 63 Telefax: +34 9 43/39 17 99

Switzerland

SALES

-East-

Service

Mannesmann Rexroth Schweiz AG Gesch.ber. Rexroth Indramat Gewerbestraße 3 CH - 8500 Frauenfeld

Telefon: +41 (0)52/720 21 00 Telefax: +41 (0)52/720 21 11

Italy

SALES Service

Mannesmann Rexroth S.p.A. Divisione Rexroth Indramat Viale Oriani, 38/A I - 40137 Bologna

Telefon: +39 051/34 14 14 Telefax: +39 051/34 14 22

Poland

SALES Service

Mannesmann Rexroth Sp.zo.o. Biuro Poznan ul. Dabrowskiego 81/85 PL - 60-529 Poznan

Telefon: +48 061/847 67 99 Telefax: +48 061/847 64 02

Sweden

SALES Service

Rexroth Mecman Svenska AB Rexroth Indramat Division Varuvägen 7 S - 125 81 Stockholm

Telefon: +46 (0)8/727 92 00 Telefax: +46 (0)8/647 32 77

Switzerland

SALES

-West-

Service

Mannesmann Rexroth Suisse SA Département Rexroth Indramat Rue du village 1 CH - 1020 Renens

Telefon: +41 (0)21/632 84 20 Telefax: +41 (0)21/632 84 21

Netherlands

SALES Service

Hydraudyne Hydrauliek B.V. Kruisbroeksestraat 1 (P.O. Box 32) NL - 5281 RV Boxtel

Telefon: +31 (0)411/65 19 51 Telefax: +31 (0)411/65 14 83 e-mail: indramat@hydraudyne.nl

Russia

SALES Service

Tschudnenko E.B. Arsenia 22 RUS - 153000 Ivanovo Rußland

Telefon: +7 093/223 96 33

oder/or +7 093/223 95 48

Telefax: +7 093/223 46 01

Slowenia

SALES Service

Rexroth Indramat elektromotorji d.o.o. Otoki 21 SLO - 64 228 Zelezniki

Telefon: +386 64/61 73 32 Telefax: +386 64/64 71 50

Europäische Kundenbetreuungsstellen (ohne Deutschland)

European Service agencies (without Germany)

DOK-RD500*-RD51*******-IB01-EN-P

REFUdrive 500 RD51 Kundenbetreuungsstellen - Sales & Service Facilities 9-3

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

Außerhalb Europa - outside Europe vom Ausland: (0) nach Landeskennziffer weglassen!

from abroad: don’t dial (0) after country code!

Argentina

SALES Service

Mannesmann Rexroth S.A.I.C. Division Rexroth Indramat Acassusso 48 41/7 RA - 1605 Munro (Buenos Aires)

Telefon: +54 (0)11/4756 01 40 Telefax: +54 (0)11/4762 6862 e-mail:mannesmann@impsat1.com.ar

Brazil

SALES Service

Mannesmann Rexroth Automação Ltda. Divisão Rexroth Indramat Rua Georg Rexroth, 609 Vila Padre Anchieta BR - 09951-270 Diadema-SP [

Caixa Postal 377 ]

[ BR-09901-970 Diadema-SP ]

Telefon: +55 (0)11/745 90 60

+55 (0)11/745 90 70 Telefax: +55 (0)11/745 90 50 e-mail: awittwer@rexroth.com.br

China

SALES Service

Mannesmann Rexroth (China) Ldt. 15/F China World Trade Center 1, Jianguomenwai Avenue PRC - Beijing 100004

Telefon: +86 10/65 05 03 80 Telefax: +86 10/65 05 03 79

Argentina

SALES Service

NAKASE Servicio Tecnico CNC Calle 49, No. 5764/66 RA - 1653 Villa Balester Prov. - Buenos Aires

Telefon: +54 (0) 11/4768 36 43 Telefax: +54 (0) 11/4768 24 13 e-mail: nakase@usa.net

nakase@infovia.com.ar

Brazil

SALES Service

Mannesmann Rexroth Automação Ltda. Divisão Rexroth Indramat R. Dr.Humberto Pinheiro Vieira, 100 Distrito Industrial BR - 89220-390 Joinville - SC [

Caixa Postal 1273 ]

Tel./Fax: +55 (0)47/473 58 33 Mobil: +55 (0)47 974 66 45 e-mail: prochnow@zaz.com.br

China

SALES Service

Mannesmann Rexroth (China) Ldt. A-5F., 123 Lian Shan Street Sha He Kou District PRC - Dalian 116 023

Telefon: +86 411/46 78 930 Telefax: +86 411/46 78 932

Australia

SALES Service

AIMS - Australian Industrial Machinery Services Pty. Ltd. Unit 3/45 Horne ST Campbellfield , VIC 3061 AUS - Melbourne

Telefon: +61 (0)3/93 59 02 28 Telefax: +61 (0)3/93 59 02 86

Canada

SALES Service

Basic Technologies Corporation Burlington Division 3426 Mainway Drive Burlington, Ontario Canada L7M 1A8

Telefon: +1 905/335 55 11 Telefax: +1 905/335-41 84

Hongkong

SALES Service

Rexroth (China) Ldt. 1/F., 19 Cheung Shun Street Cheung Sha Wan, Kowloon, Hongkong

Telefon: +852 22 62 51 00 Telefax: +852 27 44 02 78

Australia

SALES Service

Mannesmann Rexroth Pty. Ltd. No. 7, Endeavour Way Braeside Victoria, 31 95 AUS – Melbourne

Telefon: +61 (0)3/95 80 39 33 Telefax: +61 (0)3/95 80 17 33 Email: mel@rexroth.com.au

China

SALES Service

Mannesmann Rexroth (China) Ldt. Shanghai Parts & Service Center 199 Wu Cao Road, Hua Cao Minhang District PRC - Shanghai 201 103

Telefon: +86 21/62 20 00 58 Telefax: +86 21/62 20 00 68

India

SALES Service

Mannesmann Rexroth (India) Ltd. Rexroth Indramat Division Plot. 96, Phase III Peenya Industrial Area IND - Bangalore - 560058

Telefon: +91 (0)80/8 39 73 74 Telefax: +91 (0)80/8 39 43 45

India

SALES Service

Mannesmann Rexroth (India) Ltd. Rexroth Indramat Division Plot. A-58, TTC Industrial Area Thane Turbhe Midc Road Mahape Village IND - Navi Mumbai - 400 701

Telefon: +91 (0)22/7 61 46 22 Telefax: +91 (0)22/7 68 15 31

Mexico

SALES Service

Mannesmann Rexroth Mexico S.A. de C.V. Calle Neptuno 72 Unidad Ind. Vallejo MEX - 07700 Mexico, D.F.

Telefon: +52 5 754 17 11

+52 5 754 36 84

+52 5 754 12 60 Telefax: +52 5 754 50 73

+52 5 752 59 43 e-mail: gsoria@rexroth-mexico.com

Taiwan

SALES Service

Rexroth Uchida Co., Ltd. No.1, Tsu Chiang Street Tu Cheng Ind. Estate Taipei Hsien, Taiwan, R.O.C.

Telefon: +886 2/2 68 13 47 Telefax: +886 2/2 68 53 88

Indonesia

SALES Service

PT. Rexroth Wijayakusuma Jl. Raya Bekasi Km 21 Pulogadung RI - Jakarta Timur 13920

Telefon: +62 21/4 61 04 87

+62 21/4 61 04 88

Telefax: +62 21/4 60 01 52

Korea

SALES Service

Mannesmann Rexroth-Seki Co Ltd. 1500-12 Da-Dae-Dong ROK - Saha-Ku, Pusan, 604-050

Telefon: +82 (0)51/2 60 06 18 Telefax: +82 (0)51/2 60 06 19

Japan

SALES Service

Rexroth Automation Co., Ltd. Service Center Japan Yutakagaoka 1810, Meito-ku, NAGOYA 465-0035, Japan

Telefon: +81 (0)52/777 88 41

+81 (0)52/777 88 53 +81 (0)52/777 88 79

Telefax: +81 (0)52/777 89 01

Korea

SALES Service

Seo Chang Corporation Ltd. Room 903, Jeail Building 44-35 Yeouido-Dong Yeoungdeungpo-Ku C.P.O.Box 97 56 ROK - Seoul

Telefon: +82 (0)2/7 80 82 08

+82 (0)2/7 80 82 09

Telefax: +82 (0)2/7 84 54 08

Japan

SALES Service

Rexroth Automation Co., Ltd. Rexroth Indramat Division 1F, I.R. Building Nakamachidai 4-26-44, Tsuzuki-ku YOKOHAMA 224-0041, Japan

Telefon: +81 (0)45/942 72 10 Telefax: +81 (0)45/942 03 41

South Africa

SALES Service

TECTRA Automation (Pty) Ltd. 28 Banfield Road,Industria North RSA - Maraisburg 1700

Telefon: +27 (0)11/673 20 80 Telefax: +27 (0)11/673 72 69

Kundenbetreuungsstellen außerhalb Europa - Service agencies outside Europe

DOK-RD500*-RD51*******-IB01-EN-P

9-4 Kundenbetreuungsstellen - Sales & Service Facilities REFUdrive 500 RD51

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

Außerhalb Europa / USA - outside Europe / USA

USA Mannesmann Rexroth Corporation

Rexroth Indramat Division 5150 Prairie Stone Parkway USA -Hoffman Estates, IL 60192-3707

Telefon: +1 847/6 45 36 00 Telefax: +1 847/6 45 62 01 service@indramat.com

USA Mannesmann Rexroth Corporation

Rexroth Indramat Division Charlotte Regional Sales Office 14001 South Lakes Drive USA - Charlotte, North Carolina 28273

Telefon: +1 704/5 83 97 62

SALES Service

+1 704/5 83 14 86

USA Mannesmann Rexroth Corporation

Rexroth Indramat Division Central Region Technical Center USA - Auburn Hills, MI 48326

Telefon: +1 248/3 93 33 30 Telefax: +1 248/3 93 29 06

SALES Service

Kundenbetreuungsstellen außerhalb Europa / USA

Service agencies outside Europe / USA

USA Mannesmann Rexroth Corporation

Rexroth Indramat Division Southeastern Technical Center 3625 Swiftwater Park Drive USA - Suwanee Georgia 30174

Telefon: +1 770/9 32 32 00

SALES Service

+1 770/9 32 19 03

USA Mannesmann Rexroth Corporation

Rexroth Indramat Division Northeastern Technical Center 99 Rainbow Road USA - East Granby, Connecticut 06026

Telefon: +1 860/8 44 83 77

USA Service HOTLINE

SALES Service

+1 860/8 44 85 95

+1-800-860-1055

- 7 days / 24hrs -

DOK-RD500*-RD51*******-IB01-EN-P

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

287491

LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01

Printed in Germany

Rexroth Indramat REFUdrive 500 RD51 Operating Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

List of contents

0 Safety

1 Description

2 Mechanically installation

3 Electrical installation

4 Operator control and parameterization

5 Basic parameterization

6 Start-up

7 Troubleshooting

8 Index