Rexel LM35, LM45 Service Instructions Manual

LM35 AND LM45 LAMINATORS
FROM SERIAL NO A670945 (LM45)
FROM SERIAL NO A671035 (LM35)

ILLUSTRATED PARTS LISTS

AND

SERVICE INSTRUCTIONS

Compiled by David Bird Issue No 4

Approved by Paul Aries (Technical Manager) Date 01/07/02

ILLUSTRATED PARTS MANUAL

LM35, LM45 LAMINATORS

Rexel Business Machines, Westbank, Droitwich Spa, Worcestershire. WR9 9AP England

Tel: [phone] Fax: [phone]

1

TABLE OF CONTENTS

ILLUSTRATED PARTS MANUAL

LM35 AND LM45 LAMINATORS

Preface Page 2

Illustrations and Parts Lists with
Recommended Spares Pages 3 – 8

Mouldings Page 3 – 4
Head Page 5 – 6
Electrics Page 7 – 8

Service Manual Page 9 – 15

Section 1 Page 9
Section 2 Page 9
Section 3 Page 9
Section 4 Page 10
Section 5 Page 11
Section 6 Page 11
Section 7 Page 11
Section 8 Page 12
Section 9 Page 12
Section 10 Page 13
Section 11 Page 14
Section 12 Page 14
Section 13 Page 15
Section 14 Page 15

Specifications Page 16

Wiring Diagrams Page 17 – 18

LM35 Page 17
LM45 Page 18

Amendment Record Page 19

ILLUSTRATED PARTS MANUAL

LM35, LM45 LAMINATORS

Rexel Business Machines, Westbank, Droitwich Spa, Worcestershire. WR9 9AP England

Tel: [phone] Fax: [phone]

2

PREFACE

This manual provides the instructions for the replacement of all the components that may become worn
or damaged. Details of replacement parts and ordering information are given in associated illustrated
parts list. For operating instructions see OI-477-07-96 and laminator carrier instructions see OI-521-07­97 for both LM35 and LM45.

Illustrated Parts Lists

For each machine, these give full details of the replacement part numbers with supporting diagrams to
show the location of the components.

Service Instructions

For each machine, these give the recommended servicing procedure with supporting pictorial diagrams
for added clarity

WARNING

1. Check the machine RATING PLATE DETAILS are compatible with the electrical mains supply.

2. Disconnect the electrical mains supply before removing any covers.

3. The machine MUST have a sound Electrical Earth connection.

ILLUSTRATED PARTS MANUAL

LM35, LM45 LAMINATORS

Rexel Business Machines, Westbank, Droitwich Spa, Worcestershire. WR9 9AP England

Tel: [phone] Fax: [phone]

3

MOULDINGS

NO PART DESCRIPTION 35 45 COMMENT

1 D50543 Top Ellipse Rexel 1 1
2 D50539 Bottom Ellipse 1 1 Made from D50501
3 D50502 Entry Moulding 1 1
4 D50555 Entry Moulding With Printing 1 1
5 D50504 Main Front Shelf 1 1
6 D50505 Main Lid 1 1
7 D50506 Paper Support 1 1
8 D50507 Keypad Cover 1 1
9 D50508 Pcb Cover Plate 1 1
10 D000332 Keypad Decal - 1
11 D000349 LM35 Model No. Decal 1 - NOT SHOWN
11 D000350 LM45 Model No. Decal - 1 NOT SHOWN
12 SL18-294 Rubber Feet 4 4
13 SCR714 M4 X 12 Plasform Pan Head Screw 4 4
14 SCR713 M3 X 8 Plasform Pan Head Screw 2 3
15 D50589 Lcd Cover 1 ­18 D50578 Fixing Bracket - 1
19 D50579 Paper Deflector Blade - 1
21 PLN31 Plain Washer - 1
22 A50594 MAIN LID COMPLETE 1 1 COMPRISES 6, 7
24 D000185 Service Call Decal 1 1
25 RPLM35 Rating Decal 1 - NOT SHOWN
25 RPLM45 Rating Decal - 1
27 D000368 Carrier Warning Decal 1 - NOT SHOWN.

A50575 MAIN LID ASSEMBLY 1 1 COMPRISES 5, 6, 7, 8

ILLUSTRATED PARTS MANUAL

LM35, LM45 LAMINATORS

Rexel Business Machines, Westbank, Droitwich Spa, Worcestershire. WR9 9AP England

Tel: [phone] Fax: [phone]

4

MOULDINGS

ILLUSTRATED PARTS MANUAL

LM35, LM45 LAMINATORS

Rexel Business Machines, Westbank, Droitwich Spa, Worcestershire. WR9 9AP England

Tel: [phone] Fax: [phone]

5

HEADS

NO PART DESCRIPTION 35 45 COMMENT

1 A50607 Driven Roller Shaft Assembly 3 2
2 BR 27 Ball Bearing 8 8
3 D50599 Roller Gear 4 4
4 TRU 66 10mm Circlip 4 4
5 Insulating Blanket 2 2

5A A50620 LM35/45 Heater Assembly 1 1

Comprises 5-9, 21,22, plus electrics 15-19,
22-25

6 Heater Compression Spring 8 8
7 Heater Backing Plate 2 2
8 Bottom Heater Extrusion 1 1

9 Top Heater Extrusion 1 1
10 D50598 Sideframe 2 2
11 D50601 Side Frame Pin 4 4
12 D50514 Idler Gear 1 1
13 D50515 Idler Gear Pin 1 1
14 TRU 91 8mm Push On Fastener 1 1
15 D50612 Extension Spring (Front) 4 4
16 D50600 Extension Spring (Rear) 4 4
18 D50597 Lever Arm 4 4
19 A50615 Driven Roller Assembly (Steel) - 1
20 A50605 Drive Roller Shaft Assembly 1 ­20 A50617 Drive Roller Shaft Assembly - 1
21 Pressure Bar Support Clip 3 3
22 Blanket Retaining Clips 5mm 12 12
23 D50591 Top Backing Plate (2mm) - -

Not used on LM35, replaced with Pressure
Bar

24 D50608 Pressure Bar 1 1
25 TRU 85 Grip Washer - 2

A50622 SPARES HEAD ASSEMBLY 1 -

Comprises 1 - 18, 20, 22, 25 plus Electrics
15 - 17, 23, 24 + earth

A50623 SPARES HEAD ASSEMBLY - 1

Comprises 1 - 25 plus Electrics 15 - 17, 23,
24+ earth