Rexel HEAVY DUTY SERIES 7 ILLUSTRATED PARTS LISTS AND SERVICE INSTRUCTIONS
HEAVY DUTY
SERIES 7 SHREDDERS – 230V
ILLUSTRATED PARTS LISTS
AND
SERVICE INSTRUCTIONS
Compiled by David Bird Issue No 7
Approved by Paul Aries (Technical Manager) Date 10/05/02
ILLUSTRATED PARTS MANUALS
TABLE OF CONTENTS
ILLUSTRATED PARTS MANUAL
HEAVY DUTY
SERIES 7 SHREDDERS – 230 VOLTS
Preface Page 3
Illustrations and Parts Lists with
Recommended Spares Pages 4 – 16
CUTTING HEADS
Model 1350 S2, 3250 S2-4 and
3250 S2-6 Pages 4 - 6
SERIES 7 SHREDDERS – 230V
HEAVY DUTY
Model 1350 S3, 3250 S3 Pages 7 - 8
Model 3250 S4 Pages 9 - 11
CABINETS
Models 1350, 3250 Pages 12 - 14
ELECTRICAL
Models 1350 Page 15
Models 3250 Page 16
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ILLUSTRATED PARTS MANUALS
SERIES 7 SHREDDERS – 230V
SERVICE INSTRUCTIONS Pages 17 – 48
Operational test procedures Page 17
1. Top Cover Pages 18 – 20
2. Cutting heads Page 21
3. Printed Circuit Boards Page 22
4. Auto-start Sensors Page 23
5. Drive Belts Page 24
6. Electric Motors Pages 25 – 27
7. Gears Pages 28 – 30
HEAVY DUTY
8. Tie Bars, Cutting Shafts, Paper Feed – Straight Cuts. Pages 31 – 32
9. Tie Bars, Cutters, Strippers, Shafts - Cross Cuts. Pages 33 – 36
10. LCD Operation Pages 37 – 39
WIRING DIAGRAM Pages 40 – 42
Model 1350 S2 and 1350 S3 Page 40
Model 3250 S2-4 and 3250 S2-6 Page 41
Model 3250 S3 and 3250 S4 Page 42
SPECIFICATIONS Pages 43 - 48
AMENDMENT SHEET Page 49
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ILLUSTRATED PARTS MANUALS
SERIES 7 SHREDDERS – 230V
HEAVY DUTY
PREFACE
This manual provides the instructions for the replacement of all the components that may become worn
or damaged. Details of replacement parts and ordering information are given in associated illustrated
parts list. For operating instructions see OI-513-06-97 for 1350 range and OI-514-06-97 for 3250 range.
Illustrated Parts Lists
For each machine, these give full details of the replacement part numbers with supporting diagrams to
show the location of the components.
Service Instructions
For each machine, these give the recommended servicing procedure with supporting pictorial diagrams
for added clarity and applies from the following serial Nos
1350 S2 A631620 1350 S3 A640181
3250 S2-4 A646971 3250 S2-6 A629296
3250 S3 A630160 3250 S4 A630150
WARNING
1. Check the machine RATING PLATE DETAILS are compatible with the electrical mains supply.
2. Disconnect the electrical mains supply before removing any covers.
3. After removing the cover on single phase machines, DISCHARGE the capacitor by shorting out its
connections. (BEWARE: PAPER DUST IS A POTENTIAL FIRE HAZARD).
4. The machine MUST have a sound Electrical Earth connection.
NOTE: THE ELECTRIC MOTOR IS PROTECTED BY AN AUTOMATIC THERMAL
OVERLOAD CUT-OUT.
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ILLUSTRATED PARTS MANUALS
SERIES 7 SHREDDERS – 230V
HEAVY DUTY
MODEL 1350 S2, 3250 S2-4 and 3250 S2-6 CUTTING HEAD
No Description Part 1350 S2 3250 S2-4 3250 S2-6 Comments
1 Side Frame (Motor) D54220 1
1 Side Frame (Motor) D54221 1 1
2 Pin, 20MM long, 5mm dia PEG77 2 2 2
3 1-1 Gear D53515 2 2 2
4 Circlip, 17MM ID TRU88 1 1 1
5 Lost Motion Collar D53790 1 1 1
6 Spur Gear Assembly A53650 1 1 1
7 Gearbox Spacer D53520 1 1 1
8 Dowel Pin PEG91 6 6 6
9 End Closing Plate D54111 1 1 1
10 Bolt, M5 x 70MM SCM151 5 5 5
11 Ball Bearing BR23 5 5 5
12 Ball Bearing BR28 2 2 2
13 Compound Gear Assembly A53547 1 1 1
14 Screw, M5 x 12 CSK Nyloc SCM152 2 2 2
15 Screw, M5 x 10 SCM9 4 4 4
16 Lockwasher, M5 SHK10 4 4 4
17 Locknut, M5 NM16 2 2 2
18 Torsion Spring (Motor Side) D53524 1 1 1
Torsion Spring Bearing Side D53525 1 1 1 Not Shown 19 Trigger Arm D53523 2 2 2 20 Bolt, M5 x 30 SCM140 2 2 2 21 Motor, 150W SL20-301 1 21 Motor, 550W SL20-307 1 1 22 Screw, M6 x 12 SCM38 6 6 6 23 Lockwasher, ¼” SHK11 6 6 6 24 Tie Bar (Top Motor) D54036 1 1 1 25 Motor Support Bracket D54119 1 1 1 26 Motor Fan 2 2 2 Supplied with Motor 27 Grommet, Blind SL18-140 5 5 5 28 Cover Brace D54062 1 1 1 29 Active Safety Flap A54023 1 1 1 30 Bin Full Flap D54114 1 1 1 31 Grommet SL18-333 2 2 2 32 Location Plate D54018 2 2 2 33 Side Frame (Bearing) D54083 1 33 Side Frame (Bearing) D54076 1 1 34 Grommet GRM22 2 2 2 35 Snap Bush SL18-369 2 2 2 36 Pop Rivet RTS68 4 4 4 37 Nut M6 NM5 8 8 8 38 Washer, ¼” Plain PLN4 8 8 8 39 Vibration Isolator SL18-305 4 4 4 40 Nut cover SL18-325 2 2 2 41 Cutter Shaft Driven D54000 1 41 Cutter Shaft Driven D54005 1 1 42 Tie Bar D54004 2 2 2 43 Key, 5X5X16 KEY32 2 2 2 44 Stripper Plate – Front D54016 1
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ILLUSTRATED PARTS MANUALS
SERIES 7 SHREDDERS – 230V
No Description Part 1350 S2 3250S2-4 3250 S2-6 Comments 44 Stripper Plate – Front D54003 1 1 45 Deflector Tab D53641 2 2 2 46 Stripper Plate – Rear D54017 1 46 Stripper Plate – Rear D54002 1 1 47 Cutter Shaft – Drive D54001 1 47 Cutter Shaft Drive D54006 1 1 48 Key ‘Woodruff’ 5 x 9 x 22 KEY33 1 1 1 49 Safety Flap Location plate D54049 3 2 1 49 Safety Flap Location plate D54152 1 2
End Plate Assembly A54112SP 1 1 1 COMPRISES 9,11,12
Gearbox Spacer Assembly A53531SP 1 1 1 COMPRISES 7,8
Side Frame Assembly
(Motor)
Side Frame Assembly
(Motor)
Side Frame Assembly
(Bearing)
Side Frame Assembly
(Bearing)
Head Assembly A54029SP 1 COMPRISES ALL EXCEPT
Head Assembly A54031SP 1 COMPRISES ALL EXCEPT
Head Assembly A54032SP 1 COMPRISES ALL EXCEPT
Shredder Oil, 500 ML 40100 1 1 1
A54226SP 1 COMPRISES 1,11,32,12
A54227SP 1 1 COMPRISES 1,11,32,12
A54085SP 1 COMPRISES 33,32,11
A54078SP 1 1 COMPRISES 33,32,11
21,25,26,34,35,14
21,25,26,34,35,14
21,25,26,34,35,14
HEAVY DUTY
Heavy Duty2
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ILLUSTRATED PARTS MANUALS
SERIES 7 SHREDDERS – 230V
HEAVY DUTY
MODEL 1350 S2, 3250 S2-4 and 3250 S2-6 Cutting Head
Heavy Duty230v 6 16/08/99
Issue No 3
ILLUSTRATED PARTS MANUALS
SERIES 7 SHREDDERS – 230V
Model 1350 S3 and 3250 S3 Cutting Head
No Description Part 1350 S3 3250 S3 Comments
1 Driven Shaft D54139 1 1
5 Key KEY31 2 2
6 Front Infeed chute D54101 1 1
7 Deflector Tab D54137 2 2
8 Drive shaft D54138 1 1
9 Not used
10 Stripper location plate D54149 1 1
11 Gearcase 45509 1 1
12 33 tooth gear 26010 1 1
13 Side frame motor D54091 1
13 Side frame motor D54109 1
14 Compression Spring D54230 1 Not shown
15 Shoulder Spacer D54231 1 Not shown
16 Screw M8 x 35mm Hex SCM166 1 Not shown
17 Spring Actuating plate D54095 1
17 Spring Actuating plate D54133 1
18 Screw M8 x 30mm Hex SCM59 1
19 Spacing collar 45539BI 1
20 Plain washer PLN5/L 1
21 Shakeproof washer M8 SHK5 1
22 Nyloc Nut M8 NM22 1
23 Gearbox complete 45667 1 1
24 Drive belt SL22-82 1
24 Drive belt SL22-88 1
25 Gear casing circlip TRU84 1 1
26 Tie rod (Gearbox) D54129 1 1
27 Torsion Spring (Motor side) D53524 1 1
Torsion Spring (Bearing side) D53525 1 1 (Not shown)
28 Trigger Arm D53523 2 2
29 Bolt M5 x 30 SCM140 2 2
30 Motor support bush 45535 2
31 Tie Rod (short) D54161 2 2
32 M8 Screw (motor) – Hex SCM38 4
M5 Screw C’sunk nyloc SCM152 2
M5 screw Hex head SCM9 2
33 M8 Shakeproof washer SHK6 4
M5 Shakeproof washer SHK10 2
34 Motor pulley 45621 1
34 Motor pulley 44753 1
35 Socket set screw M5 SCM27 1 1
36 600W motor SL20-309 1
300W Motor SL20-305 1
37 M8 Screw Hex SCM38 12 12
38 M8 Shakeproof Washer SHK5 12 12
HEAVY DUTY
Heavy Duty230v 7 16/08/99
Issue No 3
ILLUSTRATED PARTS MANUALS
SERIES 7 SHREDDERS – 230V
No Description Part 1350 S3 3250 S3 Comments
39 Tie bar (Long) D54098 3 3
40 Motor support bracket D54119 1
41 M6 C’sunk socket head SCM156 2
42 M6 C’sunk shakeproof washer SHK13 2
43 Motor fan 2 1 Supplied with motor
44 Grommet, blind SL18-140 5 5
45 Cover bracing plate D54107 1 1
46 Active safety flap A54023 1 1
47 Bin full flap D54103 1 1
48 Grommet SL18-333 2 2
49 Rear infeed chute D54102 1 1
50 Ball bearing (modified) D54059 4 4
51 Safety flap location plate D54106 2 2 2 on RH side frame
52 Bearing side frame D54090 1 1
53 Grommet GRM22 1 1
54 Snap Bush SL18-369 2 2
55 Nut M6 NM5 8 8
56 Washer ¼ plain PLN4 8 8
Washer ¼ shakeproof SHK4 8 8
57 Vibration Isolator SL18-305 4 4
58 Nut cover SL18-325 2 2
59 Location plate D54094 1 1
60 Circlip TRU97 2 2
61 Stripper D54142 236 236
64 Paper chute D54100 1 1
Stripper location plate
assembly
Side frame assembly (Bearing) A54169SP 1 1 Comprises 50,52,59
Head Assembly A54033SP 1 Comprises all except
Head Assembly A54030SP 1 Comprises all except
Shredder oil 500ml 40100 1 1
A54170SP 1 1 Comprises 10,11,50
32,33,36,40,43,53,54
32,33,36,40,43,53,54
HEAVY DUTY
Heavy Duty2
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ILLUSTRATED PARTS MANUALS
SERIES 7 SHREDDERS – 230V
Model 3250 S4 Cutting Head
No Description Part 3250 S4 Comments
1 Driven Shaft D54105 1
2 Stripper retaining collar D54045
3 Lock washer TAB1 2
4 Locknut NM20 2
5 Key KEY31 2
6 Front Infeed chute D54101 1
7 Deflector Tab D54137 2
8 Drive shaft D54104 1
9 Not used
10 Stripper location plate D54149 1
11 Gearcase 45509 1
12 33 tooth gear 26010 1
13 Side frame motor D54091 1
14 Compression Spring D54230 1 Not shown
15 Shoulder Spacer D54231 1 Not shown
16 Screw M8 x 35mm Hex SCM166 1 Not shown
17 Spring Actuating plate D54095 1
18 Screw M8 x 30mm Hex SCM59 1
19 Spacing collar 45539BI 1
20 Plain washer PLN5/L 1
21 Shakeproof washer M8 SHK11 1
22 Nyloc Nut M8 NM22 1
23 Gearbox complete 45667 1
24 Drive belt SL22-82 1
25 Gear casing circlip TRU84 1
26 Tie rod (Gearbox) D54129 1
27 Torsion Spring (Motor side) D53524 1
Torsion Spring (Bearing side) D53525 1 (Not shown)
28 Trigger Arm D53523 2
29 Bolt M5 x 30 SCM140 2
30 Motor support bush 45535 2
31 Tie Rod (short) D54099 2
32 M8 Screw (motor) – Hex SCM38 4
33 M8 Shakeproof washer SHK11 4
34 Motor pulley 45621 1
35 Socket set screw M5 SCM27 1
36 600W motor SL20-309 1
37 M8 Screw Hex SCM38 12
38 M8 Shakeproof Washer SHK5 12
39 Tie bar (Long) D54098 3
43 Motor fan 1 Supplied with motor
44 Grommet, blind SL18-140 5
45 Cover bracing plate D54107 1
46 Active safety flap A54023 1
47 Bin Full flap D54136 1
48 Grommet SL18-333 2
49 Rear infeed chute D54102 1
50 Ball bearing (modified) D54059 4
51 Safety flap location plate D54106 2 2 on RH side frame
HEAVY DUTY
Heavy Duty2
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ILLUSTRATED PARTS MANUALS
SERIES 7 SHREDDERS – 230V
No Description Part 3250 S4 Comments
52 Bearing side frame D54150 1
53 Grommet GRM22 1
54 Snap Bush SL18-369 2
55 Nut M6 NM5 8
56 Washer ¼ plain PLN4 8
Washer ¼ shakeproof SHK4 8
57 Vibration Isolator SL18-305 4
58 Nut cover SL18-325 2
59 Location plate D54094 1
60 Circlip TRU97 2
61 Stripper D54097 264
62 Cutter spacer 26012 266
63 Cutter D41620 268
64 Paper chute D54100 1
Stripper location plate assembly A54170SP 1 Comprises 10,11,50
Side frame assembly (bearing) A54171SP 1 Comprises 50, 52, 59
Head Assembly A54034SP 1 Comprises all except 32,33,36,40,41,42,43,53,54
Shredder oil 500ml 40100
HEAVY DUTY
Heavy Duty2
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Issue No 7
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ILLUSTRATED PARTS MANUALS
SERIES 7 SHREDDERS – 230V
HEAVY DUTY
MODEL 1350 S3, 3250 S3 and 3250 S4CUTTING HEAD
Heavy Duty230v 11 16/08/99
Issue No 3
ILLUSTRATED PARTS MANUALS
SERIES 7 SHREDDERS – 230V
HEAVY DUTY
MODEL 1350 S2 AND 1350 S3 CABINET
No Description Part 1350 S2 1350 S3 Comments
1 Door Assembly A54184 1 1
2 Door Handle D54140 1 1
5 Cabinet Assembly D54188 1
5 Cabinet Assembly D54189 1
6 Screw M4 x 12 Csk SCM81 3 3
7 Top cover assembly A54153 1 LED Blank, decal and model number decal.
7a Top cover assembly A54154 1 LED Blank, decal and model number decal.
7b Decal Rexel D000402 1 1
8 LED Blank D53505 1 1
8a LED Decal D000396 1 1
9 Forward Button D53506 1 1
10 Reverse Button D53504 1 1
11 Stop button D53503 1 1
12 Screw No 8 Pozi Pan
Plas No 8
13 Plastic Bin Panel D54229 1 1
13a Plastic Bin Handle D53820C 2 2
14 Door Catch, Magnetic SL23-12 1 1
15 Washer, M8 Flat PLN5/L 4 4
16 Washer M8 Shakeproof SHK11 4 4
17 Not used
18 Castor SL18-259 4 4
19 Door spacer SL18-245 1 1
20 Door Hinge (Bottom)
Bracket
21 Screw, M4 x 25 SCM25 2 2
22 Washer M4 Shakeproof SHK2 2 2
23 Hinge support plate 45610BI 1 1
24 Fused Inlet Socket. SL12-51 1 1
25 Fuse SL15-22 1 1 Not shown
26 Front castor restraint. D54135 2 2 Not shown
27 Power Bulge D54113 1
28 Screw No 6 x ¼ SCR543 4 Not shown
Door Assy (spares) A54184SP 1 1
Cabinet Assy (spares) A54188SP 1
Cabinet Assy (spares) A54189SP 1
29 Cable Inlet Plate D54176 1 1
Rivet RTS72 4 4
30 Door Switch See Electrics
SCR707 3 3
D53540 1 1
Heavy Duty230v 12 16/08/99
Issue No 3
ILLUSTRATED PARTS MANUALS
SERIES 7 SHREDDERS – 230V
HEAVY DUTY
MODELS 3250 CABINET
No Description Part 3250 S2-4 3250 S2-6 3250 S3 3250 S4 Comments
1 Door Assembly A54184 1 1 1 1
2 Door Handle D54140 1 1 1 1
5 Cabinet Assembly A54188 1 1
5 Cabinet Assembly A54189 1 1
6 Screw M4 x 12 Csk SCM81 3 3 3 3
7 Top cover assembly A54155 1 1 Including LCD Lens and Gasket
7a Top cover assembly A54156 1 1 Including LCD Lens and Gasket
7b Decal Rexel D000403 1 1 1 1
8 LCD Lens D53507 1 1 1 1
8a LCD Gasket D53640 1 1 1 1
9 Forward Button D53506 1 1 1 1
10 Reverse Button D53504 1 1 1 1
11 Stop button D53503 1 1 1 1
12 Screw No 8 Pozi Pan
Plas No 8
13 Plastic Bin Panel D54229 1 1 1 1
13a Plastic Bin Handle D53820C 2 2 2 2
14 Door Catch, Magnetic SL23-12 1 1 1 1
15 Washer, M8 Flat PLN5/L 4 4 4 4
16 Washer M8 Shakeproof SHK11 4 4 4 4
17 Not used
18 Castor SL18-259 4 4 4 4
19 Door spacer SL18-245 1 1 1 1
20 Door Hinge (Bottom)
Bracket
21 Screw, M4 x 25 SCM25 2 2 2 2
22 Washer M4 Shakeproof SHK2 2 2 2 2
23 Hinge support plate 45610BI 1 1 1 1
24 Fused inlet socket SL12-51 1 1 1 1
24 Inlet Socket SL12-47 1 1
26 Castor restraint D54135 2 2 2 2 Not shown
27 Power Bulge D54113 1 1
28 Screw No 6 x ¼ SCR543 4 4 Not shown
Door Assy (spares) A54184SP 1 1 1 1
Cabinet Assy (spares) A54188SP 1 1
Cabinet Assy (spares) A54189SP 1 1
29 Cable Inlet Plate D54176 1 1 1 1
29 Cable Inlet Plate D54215 1 1
30 Door Switch See Electrical
SCR707 3 3 3 3
D53540 1 1 1 1
Heavy Duty2 15/05/02
Issue No 7
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MODEL 1350/3250 CABINET
ILLUSTRATED PARTS MANUALS
SERIES 7 SHREDDERS – 230V
HEAVY DUTY
Heavy Duty2 15/05/02
Issue No 7
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