Rexel 415, 425, 435 SERVICE MANUAL
PAPER SHREDDER 415/425/435 AUTOPLUS
SERVICE MANUAL
WITH ILLUSTRATED SPARE PARTS LIST
DEM ISSUE 4 NOVEMBER 05 PAGE 1
PAPER SHREDDER 415/425/435 AUTOPLUS
PREFACE
This manual provides the instructions for the replacement of all the components that
may become worn or damaged during normal usage of the machine.
Illustrated Parts List
part numbers with supporting diagrams to show the
location of the components.
Service Instructions
supporting pictorial diagrams for added clarity.
WARNING
- For each model gives full details of the replacement
- Give the recommended servicing procedure with
1. Check the machine RATING PLATE DETAILS are compatible with the electrical
mains supply.
2. Disconnect the electrical mains supply before removing any covers.
3. After removing the cover on single phase machines DISCHARGE the capacitor by
shorting out its connections.
(BEWARE: PAPER DUST IS A POTENTIAL FIRE HAZARD).
4. The machine MUST have a sound Electrical Earth Connection.
NOTE: The electric motor is protected by an Automatic Thermal Overload Cut-Out.
Product Testing after Servicing or Repair.
IMPORTANT. If any electrical component has been changed, an electrical connection
broken and remade, or any wiring disturbed, the product being repaired or serviced
must be flash tested or PAT tested. This test must be carried before a product is
handed back or returned to the customer or returned to stock. The test must be
appropriate for the machine being repaired. E.g. double insulated of earthed. A
competent person should conduct the test and keep a log of all machines tested, the
serial number of the machine, the details of the test, the test results and the date the
test was carried out.
DEM ISSUE 4 NOVEMBER 05 PAGE 2
PAPER SHREDDER 415/425/435 AUTOPLUS
ILLUSTRATED PARTS LIST
SECTION TITLE PAGE Nos ISSUE No
1 CUTTING HEAD 4 – 6 3
2 AUTOFEED UNIT 7 – 8 3
3 HINGED COVER 9 – 10 3
4 CABINET 11 – 12 4
5 ELECTRICS 13 – 15 4
SERVICE INSTRUCTIONS
SECTION TITLE PAGE Nos ISSUE No
1 REMOVAL OF TOP COVER 16 & 17 3
2 REMOVAL OF HINGED COVER 16 & 18 3
3 REMOVAL OF AUTOFEED UNIT 19 3
4 REPLACING DRIVE BELT 19 & 20 3
5 REPLACING FEED DRIVE BELT 19 & 22 3
6 REPLACING FEED BELT 21 & 22 3
7 REPLACING FEED UNIT DRIVE PULLEY 21 & 22 3
8 REPLACING FEED UNIT DRIVEN PULLEY 21 & 22 3
9 REPLACING CUTTING HEAD 23 & 24 3
10 REPLACING GEARBOX 25 & 26 3
11 REPLACING PERSPEX FLAP 27 & 28 3
12 REPLACING POWER ON/OFF SWITCH 27 & 30 3
13 REPLACING MAIN POWER SOCKET 29 & 30 3
14 REPLACING DOOR SAFETY SWITCH 29 & 30 3
15 REPLACING HINGED COVER MICROSWITCH 29 & 31 3
16 REPLACING BIN FULL FLAP MICROSWITCH 32 3
17 REPLACING AUTO START/STOP SENSORS 32 & 33 3
18 REPLACING MOTOR 34 & 35 3
19 REPLACING THE MAIN CONTROL PCB 34 & 36 3
20 REPLACING CONTROL SWITCH PCB 34 & 37 3
21 MAIN CONTROL PCB ADJUSTMENT 38 & 39 3
22 TIMING 1/1 GEARS 38 & 40 3
23 WIRING DIAGRAM 41 3
24 SPECIFICATION SHEET 42 4
AMENDMENT SHEET 43
DEM ISSUE 4 NOVEMBER 05 PAGE 3
INDEX
PAPER SHREDDER 415/425/435 AUTOPLUS SECTION 1
ILLUSTRATED PARTS LIST – CUTTING HEAD
NO PART
NO
A48402 415 CUTTING HEAD ASSEMBLY 1 - -
A48401 425 CUTTING HEAD ASSEMBLY - 1 -
A48400 435 CUTTING HEAD ASSEMBLY - - 1
1 A48382 INNERSIDE PLATE ASSEMBLY R/H - - 1
A48384 INNERSIDE PLATE ASSEMBLY R/H 1 1 -
2 A48381 INNERSIDE PLATE ASSEMBLY L/H - - 1
A48383 INNERSIDE PLATE ASSEMBLY L/H 1 1 -
3 45161SP GEARBOX ASSEMBLY 1 1 1
4 45040 DEJAM PLATE - - 1
45541 DEJAM PLATE 1 1 -
5 TRU 84 GEAR CASING CLIP 1 1 1
6 45017 1:1 GEAR - - 2
45542 1:1 GEAR 2 2 -
7 45006 GEARBOX COVER - - 1
45209 GEARBOX COVER 1 1 -
8 45159 DRIVE SHAFT ADAPTOR 1 1 1
9 45160 DRIVE SHAFT ADAPTOR 1 1 1
10 44828BI STRIPPER LOCATION PLATE - - 1
45208BI STRIPPER LOCATION PLATE 1 1 -
11 BR23 BALL BEARING WITH SNAP RING 2 2 2
12 44841 GEARBOX COVER ASSEMBLY - - 1 ITEM Nos 7,10 & 11 ONLY
45217 GEARBOX COVER ASSEMBLY 1 1 - ITEM Nos 7,10 & 11 ONLY
13 SL22-80 DRIVE BELT 450-5M-15 1 1 1 MOTOR TO GEARBOX
14 44553 TIE BAR - - 1
15 44519 STRIPPER TIE BAR 1 1 2
44694 STRIPPER TIE BAR 1 1 -
16 D48303 CUTTER DRIVEN SHAFT - - 1
D48407 CUTTER DRIVEN SHAFT - 1 -
D48366 CUTTER DRIVEN SHAFT 1 - -
17 44893 CUTTER DRIVE SHAFT - - 1
D48406 CUTTER DRIVE SHAFT - 1 -
44510 CUTTER DRIVE SHAFT 1 - -
18 D48306 PAPER GUIDE ASSEMBLY L/H - - 1
D48307 PAPER GUIDE ASSEMBLY R/H - - 1
D48369 PAPER GUIDE 2 2 -
19 14737 CUTTER - - 155
14738 CUTTER - - 155
D48405 CUTTER - 148 -
D48388 CUTTER 148 - -
20 44815 STRIPPER - - 310
D48377 STRIPPER 148 148 -
21 9115B SPACER CUTTER - - 310
45056 SPACER CUTTER 148 148 -
22 44808 SHAFT COLLAR - - 4
45057 SHAFT COLLAR 4 4 -
DESCRIPTION
415
QTY
425 435
COMMENTS
DEM ISSUE 4 NOVEMBER 05 PAGE 4
PAPER SHREDDER 415/425/435 AUTOPLUS SECTION 1
ILLUSTRATED PARTS LIST – CUTTING HEAD
23 9076BI LOCKNUT - - 4
NM28 LOCKNUT KM6 2 2 -
TAB4 TAB WASHER MB6 2 2 - FOR NM28
TRU70 CIRCLIP 2 2 -
24 KEY 27 KEY 30 x 5 x 5mm 1 1 1
25 KEY 28 KEY 16 x 5 x 5mm 1 1 1
26 D48302 INFEED EXTENSION LOWER - - 1
27 PEG 65 PEG 4mm Dia x 24mm 1 1 1 FOR 28 DRIVE PULLEY
28 D48304 DRIVE PULLEY AUTO FEED 1 1 1
29 45539BI SPACER 2 2 2
30 PLN5L LARGE PLAIN WASHER 2 2 2
31 SCM 59 HEX HEAD SCREW M8 x 30mm 2 2 2
32 NM22 NYLOC NUT M8 2 2 2
33 SHK4 SHAKEPROOF WASHER M6 4 4 4
34 SCM15 HEX HEAD SCREW M6 x 12mm 4 4 4
35 SCM40 HEX HEAD SCREW M5 x 12mm 4 4 4
36 SHK10 SHAKEPROOF WASHER M5 4 4 4
37 PLN29 PLAIN WASHER M5 4 4 4
1000757 GUARD BRACKET 1 1 1 FIT TO ITEM 1 WITH
ITEM 34.
DEM ISSUE 4 NOVEMBER 05 PAGE 5
PAPER SHREDDER 415/425/435 AUTOPLUS SECTION 1
ILLUSTRATED PARTS LIST – CUTTING HEAD
DEM ISSUE 4 NOVEMBER 05 PAGE 6
PAPER SHREDDER 415/425/435 AUTOPLUS SECTION 2
ILLUSTRATED PARTS LIST – AUTOFEED UNIT
NO PART
NO
1 A48376 INNERSIDE PLATE ASSEMBLY L/H 1 1 1
A48385 INNERSIDE PLATE ASSEMBLY R/H 1 1 1
2 D48324 FRONT SUPPORT PLATE 1 1 1
3 D48325 REAR SUPPORT PLATE 1 1 1
4 D48323 BLADE 1 1 1
5 D48308 BIN FULL FLAP - 1 1
D48408 BIN FULL FLAP 1 - -
6 D48329 FEED ROLLER (SPRUNG) 1 1 1
7 D48365 FEED ROLLER (DRIVEN) 1 1 1
8 D48313 INNER TIE ROD 3 3 3
9 SL22-85 GRABBER FEED BELT 3 3 3
10 D48345 DRIVEN PULLEY 1 1 1
BR26 BEARING ASSY 1 1 1 PRESS INTO
SL22-86 DRIVE BELT 1 1 1
11 AA1011A PLASTIC BEARING 2 2 2
12 A48349 BLADE ADJUSTMENT BRKT ASSY
13 SCM137 FLANGED HEAD SCREW M6 x 25mm 2 2 2
14 A48350 BLADE ADJUSTMENT BRKT ASSY
15 AA1012 COMPRESSION SPRING 2 2 2
16 D48360 EXTENSION SPRING 2 2 2
17 TRU95 ½” CIRCLIP 2 2 2
18 SCM15 HEX HEAD SCREW M6 x 12mm 6 6 6 FOR TIE RODS 8
19 SHK4 SHAKEPROOF WASHER M6 6 6 6 FOR TIE RODS 8
20 SCM136 HEX HEAD SCREW M5 x 40mm 2 2 2
21 NM8 FULL NUT M5 4 4 4
22 SHK10 SHAKEPROOF WASHER M5 4 4 4
23 SCM25 HEX HEAD SCREW M4 x 12mm 4 4 4
24 NM3 FULL NUT M4 4 4 4
25 SHK2 SHAKEPROOF WASHER M4 4 4 4
26 40088 COMPRESSION SPRING 2 2 2
27 D48344 HINGE PIN L/H 1 1 1
28 D48343 HINGE PIN R/H 1 1 1 To S/N A917256
28 D48344 HINGE PIN R/H 1 1 1 From S/N A917256
29 PLN27 PLAIN WASHER 8mm ID x 38mm OD 2 2 2
DEM ISSUE 4 NOVEMBER 05 PAGE 7
DESCRIPTION
R/H
L/H
QTY
415
1 1 1
1 1 1
425
435
COMMENTS
PULLEY D48345
PAPER SHREDDER 415/425/435 AUTOPLUS SECTION 2
ILLUSTRATED PARTS LIST – AUTOFEED UNIT
DEM ISSUE 4 NOVEMBER 05 PAGE 8
PAPER SHREDDER 415/425/435 AUTOPLUS SECTION 3
ILLUSTRATED PARTS LIST – HINGED COVER
NO PART
NO
1 A48410 HINGED COVER S/W ASSEMBLY - - 1
A48409 HINGED COVER S/W ASSEMBLY 1 1 -
2 A48335 PRESSURE PLATE ASSEMBLY 1 1 1
3 D48346 TRUNNION 2 2 2
4 D48327 PIVOT BAR 1 1 1
5 D48326 SPRING RETAINING BAR 2 2 2
6 D48361 COMPRESSION SPRING 2 2 2
7 PEG82 ROLL PIN MBK 2 2 2
8 A48375 FEED CHUTE FLAP ASSEMBLY 1 1 1
9 D48373 HINGE BLOCK 2 2 2
10 PLN4L PLAIN WASHER M6 4 4 4
11 NM33 NYLOC NUT M6 2 2 2
12 PLN29 PLAIN WASHER M5 2 2 2
13 NM10 NYLOC NUT M5 2 2 2
14 SCM 15 HEX HEAD SCREW M6 x 12mm 2 2 2
15 SHK4 SHAKEPROOF WASHER M6 2 2 2
16 45627 DOOR HANDLE 1 1 1
17 TRU85 PUSH ON FIX 5mm 2 2 2
18 D000366 WARNING DECAL 1 1 -
D000367 WARNING DECAL - - 1
TRU31 PUSH ON FIX 2 2 2 PIVOT BAR 4 TO
DESCRIPTION
415
DEM ISSUE 4 NOVEMBER 05 PAGE 9
QTY
425
435
COMMENTS
RETAINING BAR 5
PAPER SHREDDER 415/425/435 AUTOPLUS SECTION 3
ILLUSTRATED PARTS LIST – HINGED COVER
DEM ISSUE 4 NOVEMBER 05 PAGE 10
PAPER SHREDDER 415/425/435 AUTOPLUS SECTION 4
ILLUSTRATED PARTS LIST – CABINET
NO PART
NO
1 A48403 TOP COVER ASSEMBLY 1 1 1 To S/N A917256
1000869 TOP COVER ASSEMBLY 1 1 1 From S/N A917256
2 D48309 MACHINE BASE 1 1 1
3 A48357 CABINET MAIN PANEL ASSEMBLY 1 1 1
4 A48355 CABINET DOOR SPOT WELD ASSY 1 1 1
5 D000324 SWITCH/LED DECAL 1 1 1 To S/N A917256
1000729 AUTOPLUS SWITCH DECAL 1 1 1 From S/N A917256
6 D54229 BIN PANEL 1 1 1
D53820C HANDLE No Longer Used
7 40095 WASTE SACK 1 1 1
8 D000323 435 AUTOPLUS MODEL DECAL - - 1
D000322 425 AUTOPLUS MODEL DECAL - 1 -
D000321 415 AUTOPLUS MODEL DECAL 1 - -
9 SL18-87 CAM LOCK WITH KEY 1 1 1
10 45627 DOOR HANDLE 1 1 1
11 TRU85 PUSH ON FIX 5mm 2 2 2
12 SL18-259 50mm TWIN WHEEL CASTOR 2 2 2
13 SHK6 SHAKEPROOF WASHER 10mm 2 2 2
14 PLN28 PLAIN WASHER 10mm 2 2 2
15 SCM142 HEX HEAD BOLT M8 x 50mm 2 2 2
16 SL18-303 NYLON WHEEL 50mm 2 2 2
17 NM22 NUT NYLOC M8 2 2 2
18 SL18-245 NYLON SPACER 1 1 1 BOTTOM DOOR
19 45610BI HINGE SUPPORT PLATE 1 1 1
20 45967BI BOTTOM DOOR HINGE BRACKET 1 1 1
21 SHK2 SHAKEPROOF WASHER 3BA (4mm) 2 2 2
22 SCM25 HEX HEAD SCREW M4 x 12mm 2 2 2
23 SL18-200 DOOR SPACER 1 1 1 TOP DOOR HINGE
24 SL23-12 DOOR CATCH MAGNET 1 1 1
25 RP435 RATING PLATE DECAL - - 1
RP425 RATING PLATE DECAL - 1 -
RP415 RATING PLATE DECAL 1 - -
26 PLN29 PLAIN WASHER M5 6 6 6 TOP COVER TO
27 SHK10 SHAKEPROOF WASHER M5 6 6 6 AS ABOVE
28 SCM20 HEX HEAD SCREW M5 x 16mm 6 6 6 AS ABOVE
29 SCM135 C’SUNK SCREW M5 x 16mm 2 2 2 TOP COVER
30 PLN29 PLAIN WASHER M5 3 3 3 MACHINE BASE
31 SHK10 SHAKEPROOF WASHER M5 3 3 3 AS ABOVE
32 SCM40 HEX HEAD SCREW M5 x 12mm 3 3 3 AS ABOVE
DESCRIPTION
415
QTY
425
435
COMMENTS
HINGE
CABINET
FRONT TO
CABINET
TO CABINET
DEM ISSUE 4 NOVEMBER 05 PAGE 11
PAPER SHREDDER 415/425/435 AUTOPLUS SECTION 4
ILLUSTRATED PARTS LIST – CABINET
PLN29 PLAIN WASHER M5 4 4 4 AUTOFEED UNIT
TO CABINET
SHK10 SHAKEPROOF WASHER M5 4 4 4 AS ABOVE
SCM20 HEX HEAD SCREW M5 x 16mm 4 4 4 AS ABOVE
33 25238 SAFETY SWITCH BRACKET 1 1 1 From S/N A917256
1000755 SWITCH BRACKET 1 1 1 From S/N A917256
SCM20 4 4 4 From S/N A917256
NM10 4 4 4 From S/N A917256
PLN3L 8 8 8 From S/N A917256
25246 LINK AND BOSS ASSEMBLY 1 1 1 From S/N A917256
SCM80 1 1 1 From S/N A917256
SL18-20 1 1 1 From S/N A917256
NM10 1 1 1 From S/N A917256
DEM ISSUE 4 NOVEMBER 05 PAGE 12
PAPER SHREDDER 415/425/435 AUTOPLUS SECTION 4
ILLUSTRATED PARTS LIST – CABINET
DEM ISSUE 4 NOVEMBER 05 PAGE 13
PAPER SHREDDER 415/425/435 AUTOPLUS
ILLUSTRATED PARTS LIST – ELECTRICS SECTION 5
NO PART
NO
1 SL20-300 MOTOR 550W 2 POLE 220-240V 1 1 1 To S/N A917256
SL20-323 MOTOR 550W 2 POLE 220-240V
SL20-218 MOTOR 550W 2 POLE 115V 1 1 1 TO SUIT SUPPLY
2 SL6-59 CAPACITOR 25 MFD 440V 1 1 1 220-240 V SUPPLY
SL6-60 CAPACITOR 30 MFD Metal Case 1 1 1 220-240 V SUPPLY
SL6-30 CAPACITOR 50 MFD 1 1 1 115V SUPPLY
3 SL17-189 MAIN PCB 1 1 1 220-240 V SUPPLY
SL17-322 MAIN PCB 1 1 1 220-240 V SUPPLY
SL17-190 MAIN PCB 1 1 1 115V SUPPLY
4 SL17-218 SWITCH PANEL PCB 1 1 1 To S/N A917256
SL17-319 SWITCH PANEL PCB 1 1 1 From S/N A917256
5 45605 FORWARD SWITCH PAD 1 1 1 To S/N A917256
6 45606 REVERSE SWITCH PAD 1 1 1 To S/N A917256
7 45604 STOP SWITCH PAD 1 1 1 To S/N A917256
8 44753 MOTOR PULLEY 1 1 1
9 SCM27 SOCKET SET SCREW M5 x 10mm 1 1 1 MOTOR PULLEY
10 SL4-88 CORD SET UK 1 1 1 220-240 V SUPPLY
SL4-90 CORD SET EURO 1 1 1 220-240 V SUPPLY
11 SL12-48 APPLIANCE INLET SOCKET 1 1 1 220-240 V SUPPLY
SL12-53 APPLIANCE INLET SOCKET 220-240 V SUPPLY
12 SL8-146 ON/OFF ROCKER SWITCH 1 1 1 To S/N A917256
13 SL17-170 PCB SUPPORT PILLAR 4 4 4 To S/N A917256
SL17-171 HEX PCB SPACER 1 1 1 To S/N A917256
SL17-320 PCB SUPPORT PILLAR 1 1 1 From S/N A917256
SL17-321 PCB SUPPORT PILLAR 3 3 3 From S/N A917256
14 SL8-147 MICROSWITCH POSITIVE BREAK 1 1 1 DOOR To S/N
SL8-72 DOOR SAFETY SWITCH 1 1 1 From S/N A917256
15 SL8-157 MICROSWITCH HINGED COVER 1 1 1 To S/N A917256
SL8-178 MICROSWITCH HINGED COVER 1 1 1 From S/N A917256
16 SL8-107 MICROSWITCH 1 1 1 BIN FULL FLAP
17 45696 BIN FULL LEAD ASSY 1 1 1 To S/N A917256
18 45695 DOOR SWITCH LEAD ASSY 1 1 1 To S/N A917256
19 SL17-165 AUTO START SENSORS No Longer Fitted
20 SL17-231 AUTO STOP SENSORS 1 1 1
21 D45752 SWITCH MOUNTING PLATE 1 1 1 To S/N A917256
22 45753 SWITCH CAM 1 1 1 To S/N A917256
23 SL17-188 CABLE CLIP 4/2 4/2 4/2 To/From S/N
24 A44849 MOTOR BRACKET 1 1 1
DESCRIPTION
(3 WIRE)
QTY
415
425
1 1 1 From S/N A917256
COMMENTS
435
To S/N A917256
From S/N A917256
To S/N A917256
From S/N A917256
To S/N A917256
From S/N A917256
A917256
A917256
DEM ISSUE 4 NOVEMBER 05 PAGE 14
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