REX Hyper Saw XS150S Operation Manual
With Chain Vice
Double Insulation
RECIPROCATING SAW
XS 150S
B e sure to read this
Operation Manual before
using the machine.
March 2010
Date of purchase: ˴˴˴Year ˴˴˴˴Month
Distributor:
˴˴˴˴˴˴˴˴˴˴ - Note -
Be sure to hand this operation manual to the user.
To ensure safe and efficient use, read the manual thoroughly
before using the machine.
Be sure to keep the manual where the operator can refer to it
whenever necessary.
OP E R AT ION MANUAL
HYPER SAW
1
To prevent fire and electric shock or other injury, be sure to observe the Safety
Considerations on pages2-4.
Before use, read the entire Operation Manual carefully and follow the instructions given.
Do not use the machine for purposes other than those noted in this Operation Manual.
Safety Considerations
Main parts, Specifications, Use, Standard Accesories
Optional Accessories
Getting ready
Installing and Removing spare blades
Cutting
Adjusting blade speed
ޓ
Maintenance and Care
ޓ
Servicing and repairs
Troubleshooting
2
5
6
6
7
9
10
11
12
13
CONTENTS
In this Operation Manual, warnings are divided into and .
Even items described as could have serious results under certain conditions.
Be sure to observe these warnings carefully as they greatly affect safety.
If this Operation Manual is lost or damaged, promptly order a replacement from our sales office or distributor.
Due to improvements in quality, performance or safety regulations, parts and specifications are subject to change without prior
notice. In such cases, the contents, photographs, illustrations etc. in this manual may differ from the product you have purchased.
: indicates actions that could possibly result in death or severe injury to the user if the machine is used incorrectly.
WARNING
: indicates actions that could possibly result in injury to the user, or physical damage to property or to the machine
if the machine is used incorrectly.
CAUTION
CAUTION
WARNING CAUTION
Definitions of and
WARNING
CAUTION
2
Safety Considerations
WARNING
10) Do not use the machine with excessive force.
1) Ensure you use the correct voltage.
Be sure to use the voltage indicated on the name plate of the main unit or in the operation manual.
If the voltage is different from the voltage indicated, overheating, smoke or fire may occur.
2) Check the switch is OFF before inserting the plug into the power supply socket.
If the plug is inserted into the power supply when the switch is ON, the machine may start operating abruptly
and is liable to cause accidents. Be sure to check the switch is OFF.
3) Be sure to avoid electric shock.
Do not touch the plug with wet hands.
Do not use the machine in rain or in places where moisture can easily get into the machine.
Be sure to ground the machine to avoid electric shock.
4) Take notice of conditions at the work site.
Do not use the machine in rain, humid or damp places, or places where moisture can easily get into the machine.
Humidity will lower insulation of the motor and cause electric shock.
Do not use close to flammable fluids or gases, such as gasoline and thinner. Fire or explosion might occur.
5) Use designated accessories and attachments.
Do not use accessories and attachments other than those designated in the operation manual or our catalogues.
Accidents or injuries might result.
6) In the following cases, turn the main unit OFF and pull the plug out of the power supply socket.
When the machine is not in use or parts are changed, repaired, cleaned or inspected.
When accessories are changed.
When hazards are expected (including electric power failure).
When the plug is inserted, the main unit may start operation unexpectedly, causing accidents.
7) If any abnormality is noticed, stop operation immediately.
If the machine does not operate smoothly, or abnormalities such as unusual odors, vibration or noise are detected,
stop operating the machine immediately.
Check symptoms against the items in the section entitled, "Troubleshooting" at the end of this manual
and observe the corresponding instructions. If the machine is used continuously, overheating, smoke or fire might
occur, causing accident or injury.
If overheating or smoke from the unit occurs, do not attempt an overhaul yourself but ask for an inspection and repair.
8) Keep the work site clean.
Ensure you keep the work table and the work site in good order and well lit.
A cluttered site and work table are liable to cause accidents.
9) Do not let unauthorised personnel near the machine.
Do not let anyone other than authorised personnel touch the main unit or the power cord, or operate the machine.
Do not let anyone other than authorised personnel enter the work site, especially children. Injuries might occur.
To ensure safe and effecient operation, use within the capacity of the main unit. Applying force may not only cause
damage to the product but could also result in accident or injury.
Do not use the machine in any way that could cause the motor to lock, or cause smoke or fire.
11) Use the machine only for its designated purpose.
Do not use the machine on pipes not specified in this manual. Using the machine for any purpose other than
threading pipes, such as fastening the pipe to a joint etc., will not only damage the machine and/or motor but
could also lead to accident or injury.
3
12) Wear neat clothing.
Do not wear neck ties, clothes with open sleeves, loose clothing, accessories such as necklaces, etc. Do up
buttons and zippers which could get caught in the rotating parts and result in serious accident or injury.
When working outdoors, it is recommended that you wear rubber gloves and non-slip shoes.
Slippery gloves and shoes are liable to cause injuries.
Do not wear scarves and cover long hair with caps or hair nets to prevent them getting caught in rotating parts.
Wear safety caps, safety shoes, etc. according to the working environment.
13) Do not work in an unnatural posture.
Keep a firm footing and balance to avoid falling over and injuring yourself.
14) Remove tools such as wrenches.
Before turning the switch ON, check that tools used for inspection and adjustment have been removed.
If you use the machine when tools are left inside it, accidents and injuries may occur.
15) Operate the unit with great care.
Always work with great attention to how you handle and operate the machine and the surrounding
conditions. Carelessness may result in accident or injury.
Do not operate the machine when concentration is lowered such as when tired, after drinking alcohol,
when sick, affected by medicines, etc.
16) Do not handle the power cord carelessly.
Do not carry the product by the cord, or pull the plug out of the socket with the cord.
Do not place the cord near heated objects, fats & oils, cutters and objects with sharp edges.
Take care not to tread on the cord, pull the cord or apply unnecessary force resulting in damage to the cord.
Electric shock or short-circuit may occur, causing fire.
17) Perform careful maintenance daily.
When changing accessories and parts, follow the instruction manual.
Periodically inspect the power supply cord and plug. If damaged, ask your distributor or our sales
department for repairs.
If an extension cord is used, inspect the cord periodically and, if damaged, replace it.
If extension cords are used outdoors, use extension cords designed for outdoor use to prevent electric
shock, short-circuit or fire.
Keep parts used for gripping dry and clean, and free of oil and grease. If your hands slip, you may be injured.
18) Check for damaged parts.
Before using the machine, carefully check for damage to the protective cover and other parts, and check
both normal operation and specified functions.
Check for any abnormalities such as in adjustment of movable parts, tightening, damage to and installation
of parts and all parts affecting operation.
Do not use machines with a damaged power cord or plug. Doing so may cause electric shock or a short,
circuit leading to fire.
Do not use machines if the stop and start switches do not work properly.
In replacing or repairing a broken protective cover and other parts, follow the operation manual.
If no instructions are specified in the operation manual, ask your distributor or our sales department for repairs.
19) Store carefully when the machine is not in use.
Store in a dry place away from children and locked with a key.
20) For overhaul and repair of the machine, ask an appointed REX agent.
Our products comply with corresponding safety standards. Do not remodel.
Be sure to ask your distributor or our sales department for any repairs.
If repairs are carried out by unskilled or unqualified personnel, the performance of the unit will be
adversely affected and may result in accident or injury.
Safety Considerations
WARNING
4
Safety Considerations
Double Insulation
This power tool displays the˴˴ mark to indicate that the part between the conductor through which
electricity travels and the outer frame held by the user is double-insulated.
Double insulated power tools decrease the risk of shock.
Replacing the wiring system with the wrong parts or assembling it incorrectly can result in a decrease in the
degree of safety provided by double insulation.
Dismantling, reassembling, replacing or repairing parts should always be performed by the distributor
where you purchased the product or by our sales department.
To protect the motor, the tool has an inbuilt overload protection circuit. If a predetermined temperature is
exceeded, the power will automatically cut off to prevent damage to the motor.
Should this happen, turn the unit off immediately and allow to cool before using again.
When you turn on again, the unit will operate as usual but the motor will still be hot, so cut slowly and
with a light touch.
Overload Protection Circuit
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