Rewaco FX4, FX5, FX6, RF1 Operating Instructions And Service Manual

Operating Instructions and Service Manual
for the models FX4 / FX5 / FX6 / RF1
2
General
Vehicle Data
Vehicle Ident. No. W09 1 LR38
Vehicle Type
Manufacturer's Order No.
Date of delivery
Stamp of delivering rewaco partner dealership
This vehicle with the regi­stration number belongs to:
Name
Street
City
Telephone
Date of 1st registration
rewaco Partner dealership
Vehicle owner
General
3
Foreword
You have decided in favour of a rewaco Trike - thank you for your confidence.
So that you do not experience any difficulties when handling your rewaco trike we recommend that you read these operating instructions as soon as possible.
The expert handling, as well as regular care and mainte­nance contribute towards the value retention and are also a pre­requisite for guarantee claims.
Your rewaco Spezialfahrzeuge GmbH
Informative notes
The texts marked with this sign and with grey underlay, point to additional information or possible danger of accidents and injuries.
These operating instructions contain important information for the use, care and maintenance of the vehicle. It must therefore be read carefully by the driver prior to driving the vehicle for the first time.
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4
General
List of Contents
Before starting your first trip 5
Instruments and Operating Elements 6
Service brake 7 Parking brake 7 Ignition light switch 7 Switch device 7 Pilot lights 8 Instruments 8
Driving 10
Running-in rules 10 Running-in rule for the brake 10 Before starting out on a trip 10 Starting the engine 11 Cold start 11 Parking the vehicle 11 Starting with manual gearshift 11 Servobrake 12 Braking in bends and on slippery road surfaces 12 Pedal adjustment 12 Luggage boot 12 Driving safely 14
Operating Instructions 15
Accessories 15 Emergency reflective triangle and first-aid kit 15
Maintenance and Care 16
Checking engine and gear oil level 16 Checking coolant level 17 Checking the brake fluid 17 Checking the battery 17 Wear of brake pads 18 Tyre pressure and wear 18 Cleaning plastic and aluminium parts 18 Cleaning and caring for the bodywork 18 Inspection intervals 18
Malfunctions 19
Vehicle electrical system 19 Lack of engine output 20 Lack of braking power 20
Technical data 20
Tyre pressure 20 Lubricants 21 Coolant 21 Brake and clutch fluid 21 Fuels 22 Load 22 Dimensions and load 23
Service Scope 27
Service Certificates 28
Before starting your first trip
5
Before starting your first trip
Before starting the first trip the driver must undergo special instructions for the trike. The supplying dealer or an experienced driver must conduct the instruction.
The following points should be taken into consideration when instructing the driver:
• Instruction of vehicle driver about wearing eye protection, a helmet and protective clothing
• Instruction about the operating elements of the vehicle
• Instruction run for the new driver as passenger
• Behaviour in bends
• Vehicle width
• Braking behaviour
• Behaviour in dangerous situations
• Practical instruction of driver on the vehicle
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6
Instruments and operating elements
Instruments and Operating Elements (The individual items can vary slightly depending on model)
1 Speedometer
2 Revolution counter
3 High beam control lamp
(see pg. 8)
4 Generator (see pg. 8)
5 Oil pressure pilot light (see pg. 8)
6 Pilot light brake fluid level (see pg.)
7 Steering fork lock
8 Blinker control lamp
(see pg. 8)
9 Pedal adjustment (see pg. 12)
10 Brake pedal
11 Switch device
(see pg. 7)
12 Voltage indicator (see pg. 9)
13 Coolant temperature indicator
and Oil temperature indicator
(see pg. 8)
14 Ignition lock (see pg. 7)
12
11
1 2
13
14
15
16
3
4
5
6
7
8
9
10
17
18
15 Fuel gauge (see pg. 9)
16 Warning blinker
17 Clutch pedal
18 Handbrake lever
Instruments and operating elements
7
Service brake
The vehicle is equipped with a dual circuit integral brake system. The action is designed so that one circuit acts on the rear axle and one circuit on the front axle.
If a malfunction should occur, the braking power will be reduced. In this case you should park the vehicle in a safe place and immediately visit a rewaco partner dealership. Normal operation of the vehicle is no longer possible.
Parking brake
The parking brake has a mechanical action on the rear wheels. When parking the vehicle on an inclining road, the vehicle should also be put into first gear.
The detailed information for maintenance and what to do in the case of malfunction of the service brake also apply here.
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Ignition light switch
Switch device
Switch positions:
P = Parking light 0 = Zero position 1 = Ignition on 2 = Side light 3 = Dipped beam
Switch positions:
= Start engine
= High beam
= Dipped beam
= Blinker left
= Blinker right
= Blinker off (press)
= Horn
P
01
2
3
OFF
OFF
inactive
8
Instruments and operating elements
= Blinker pilot light
= Pilot light brake fluid level
= Oil pressure pilot light
= Generator
= High beam pilot light
!
Action to be taken when the following pilot lights illuminate:
= Brake fluid level too low - visit a dealer = Motor oil pressure too low / malfunction of vehicle's electric system ­ Park vehicle in a safe place and visit rewaco partner dealership.
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Pilot lights
Cold range (to 90°C)
The coolant temperature indicator only works when the ignition is switched on. If the pointer is still in the left range of the scale, the engine has not yet reached operating temperature - avoid high engine speed, full throttle and high engine load.
Coolant temperature indicator
Normal range (90° - 100°C)
The engine has reached operating temperature when the pointer settles in the middle range between 90°C and 100°C. In the case of high motor load or high outside temperatures the operating temperature may rise further for a short time. This is still a safe range. If the pointer remains above 110°C over a longer period however, you should check the coolant level (see page 17).
If the pointer again rises above 110°C after a short drive, park the vehicle safely to avoid damaging the engine and contact a rewaco partner dealership.
Cold range (to 60°C)
The oil temperature indicator only works when the ignition is switched on. If the pointer is still in the left range of the scale, the engine has not yet reached operating temperature - avoid high engine speed, full throttle and high engine load.
Oil temperature indicator
Instruments and operating elements
9
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Normal range (60° - 130°C)
The engine has reached operating temperature when the pointer settles in the middle range between 60°C and 130°C. In the case of high motor load or high outside temperatures the operating temperature may rise further for a short time. This is still a safe range. If the pointer remains above 130°C over a longer period however, you should check the oil level (see page 16).
If the pointer again rises above 130°C after a short drive, park the vehicle safely to avoid damaging the engine and contact a rewaco partner dealership.
Operating voltage is
12.5 - 14.2 volt
It the operating voltage does not reach 12.5 volt or exceeds 14.2 volt, please contact a rewaco partner dealership.
The fuel gauge works only when the ignition is switched on.
When the pointer moves towards the zero position you should visit a petrol station and refuel.
Please see page 22 for type of fuel.
Fuel gauge
Voltage indicator
10
Driving
Driving
Running-in rules
The first 1,000 km (max. 2/3 of the nominal revs.)
During the first operating hours and until all moveable parts have reached perfect interaction, the engine is subject to higher inner friction. The degree of running-in achieved mainly depends on the driving style of the first 1,000 km.
Running-in rule for the brake
The brake of a new vehicle also needs a running-in time on the first 100 to 200 km.
Running-in the brake pads leads to longer stopping distances, resp. braking paths of the vehicle.
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Before starting out on a trip
The operational safety of the vehicle is a prerequisite for dri­ving safety. That is why the vehicle must be checked prior to driving.
• Function of lights and blinker system
• Cleanliness of headlights and lamps
• Setting of rear vision mirrors
• Fuel level
• Efficiency of brake system
• State of the tyres
Additionally at regular intervals and before longer trips:
• Tyre inflation pressure (at least every two weeks)
• Oil level of engine (at least every 1,000 km)
• Brake fluid level
Wear a helmet and eye protector on every trip, even short ones. The wearing of a helmet by driver and pas­senger is prescribed by law.
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13
R
Driving
11
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Starting the engine
Before starting the engine, put the gearbox into idle. While starting, press down the clutch and press the starter button for the starting motor. As soon as the engine starts, release the starter button. Do not let the engine run warm while standing, drive off immediately.
Be careful when starting the engine in closed rooms ­danger of poisoning
Cold start
Start engine without operating the accelerator grip. The engine is managed by a Motor Management feature.
Parking the vehicle
When parking the vehicle on a sloping road, you must apply the parking brake and put the vehicle into first gear.
Starting with manual gearshift
24
13R5
Attention! When the catalyser is hot, do not park the vehicle on an inflammable surface - fire danger!
Gear shift scheme: FX4 / FX5 / FX6
Gear shift scheme: RF1
With models FX4 / FX5 and FX6 please lift the locking catch to shift into reverse gear.
Your vehicle is equipped with a mechani­cal gearshift with 4 or 5 forward gears and one reverse gear. You must press down on the clutch before engaging the gears. Adjust engine output so that the front tyre does not rise in the air when driving off, as the vehicle cannot be steered in this state.
12
Driving
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Servobrake
This vehicle is equipped with a servobrake, it increases the pressure you generate with the brake pedal. The servobrake only works when the engine is running.
Please note that the brake effect is reduced when the engine is turned off and you need to push the brake pedal harder than usual!
Braking in bends and on slippery road surfaces
Sharp braking or blocking of the wheels must be avoided in bends, as controlled driving or steering becomes impossible otherwise. The driving style must be adjusted to road and weather conditions.
Pedal adjustment
For vehicles with pedal adjustment you have the option of adjusting the brake and clutch pedals to your body height in two or three steps.
Please have the pedal adjustment carried out by a rewaco specialist workshop, as certain settings for fastening need to be observed. (The tightness torque of the screw connection is 28 Nm)
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Luggage boot
All items of luggage or other items must be secured safely in the luggage compartment or on the storage surfaces provided. Pay attention that the maximum permissible load (see pg. 23) of the vehicle is not exceeded.
Items which have not been secured and fall around in the luggage compartment can influence driving safety or driving quality of the vehicle.
The first and reverse gear may only be engaged when the vehicle is standing.
Driving
13
1 Service box
2 Glove box
3 Boot
The boot latch/unlatch mechanism is located in the service box
1 Pull spring
slightly towards
you to close
1 2
3
Luggage boot: FX4 / FX5 / FX6
The models FX4, FX5 and FX6 can be optionally equipped with a Topcase. This Topcase offers the option of storing your luggage and protecting it against theft.
Luggage boot: RF1
The model RF1 is series equipped with an integrated boot and glove compartment (only RF1 GT).
1
2
3
Service box
1 Tank cap
2 Dipstick
3 Boot latch
In the open state the Topcase lid is held by an upright spring. To close the Topcase lid, please pull the centre of the spring lightly towards you, as shown in the figure, and the lid will close.
1
open
close
14
Driving
Glove box and Saftybag
The glove box, located in driving direction on the right hand side, next to the passenger seat, is ideal for small items of luggage such as wallet, mobile phone, key ring etc.
Items which need to be protected from moisture should be stored in the rewaco Saftybag first. (optionally available)
Driving safely
Always adjust the driving speed to the road surface and weather conditions. Aquaplaning can occur on wet roads. This may lead to a loss of steering and braking capability of the vehicle. When driving on long, severe inclines the vehicle brake must be assisted by the engine braking action. A correspondingly low gear must be selected, which assists the braking effect.
The rewaco Saftybag protects against moisture (optionally available)
On model RF1 LT you find the dipstick under the hood with the passenger seat/s.
1
RF1 LT engine
compartment
1 Dipstick
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Operating Instructions
15
Emergency reflective triangle and first-aid kit
As a trike is a multitrack vehicle, it is recommended where not already regulated by law, to carry an emergency reflecting triangle and a DIN approved first-aid kit.
(optionally available)
Operating Instructions
Accessories
Before buying accessories and making technical changes you should always consult your rewaco contract dealer. You can buy released accessories and original rewaco parts from your rewaco contract dealers.
In your own interest we recommend that you use only accessories released by the manufacturer and original rewaco parts for your trike. The reliability, safety and suitability especially for rewaco trikes have been tested for these accessories and parts.
For other products - even when acceptance by an officially authorized technical testing and inspection association or an official approval are available - we cannot assess this despite current market observation and cannot take liability for this.
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16
Maintenance and Care
Maintenance and Care
Regular competent care retains the value of the vehicle and is the prerequisite for maintaining the vehicle guarantee. The best protection for the trike from damaging environmen­tal influences, particularly in winter, is a regular wash and preservation of bodywork colour/chrome and aluminium parts.
The longer road salt, road and industrial dust, insect residue and bird excrements, etc. can act on the vehicle parts, the more lasting the damage.
Please use suitable and specially indicated products for the care.
Despite constant quality controls, malfunctions of the vehicle cannot be excluded. In this case, please turn directly to the manufacturer/importer or to one of our rewaco partnership dealers, so that immediate rectification can be carried out to your satisfaction and to avoid any pos­sible consequential damages.
Damage which indicates inadequate care of the vehicle does not fall under warranty claims.
Checking engine and gear oil level
FX4/FX5: The dip stick is located on the engine FX6: The dip stick is located on the lid underneath the passenger seat RF1: The dip stick is located in the service compartment (GT, see pg.13) engine compartment (LT, see pg.14)
The engine oil level must be checked every 1,000 km, the oil level must be between the min. and max. mark on the dipstick. If there is a lack of engine oil, top up the missing amount through the engine oil filler neck (see figures) in the engine compartment. It is not necessary to check the gear oil level of the manual gearbox between the intervals specified in the service plan.
1 Engine oil filler neck 2 Dip stick
1
1
1
2
2
FX4 / FX5 FX6 RF1
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Maintenance and Care
17
Checking coolant level (applies only to RF1)
The coolant equalizing tank is located in the engine compartment. The cooling level can really only be checked properly when the engine is switched off.
Read the coolant level from the coolant equalizing tank. With a cold engine it must be at the level of the container seam. If the engine is warm it may also lie slightly above the container seam.
The cooling system is under pressure! Do not open the lid of the coolant equalizing tank when the engine is hot - there is danger of scalding.
Checking the brake fluid
The brake fluid reservoir is located underneath the tank dummy. The state of the brake fluid is also checked within the scope of an inspection service.
Over time, brake fluid absorbs moisture from the environ­mental air. A too high moisture content of the fluid can lead to damage of the brake system. You should therefore have the brake fluid checked regularly by a rewaco partner dealership.
Checking the battery
With the models FX4 / FX5 / FX6 the battery is located underneath the passenger seat and with the RF1 under the driver's seat.
The batteries are practically maintenance free under normal operating conditions. If the external temperatures are very high it is recommended to check the acid level at regular intervals. It should always lie between the min. and max. marker. A low acid level should be corrected by a rewaco partner dealership.
Battery acid is corrosive and must not come in contact with your eyes, skin or clothing.
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Maintenance and Care
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Wear of brake pads
The wear of brake pads is largely dependent on the conditions of use and the driving style. The maintenance of the braking system must be carried out in an expert work­shop in accordance with the prescribed inspection and maintenance intervals.
Tyre pressure and wear
Too high or too low tyre pressure not only impedes driving safety of the trike but also has an effect on their wear. The tyre pressure should therefore be checked twice a month of before and after a longer trip. (see pg. 20)
Cleaning plastic and aluminium parts
If normal washing is insufficient, plastic and imitation leather may only be treated with special plastic cleaners. Aluminium parts should be cleaned regularly and preserved.
Cleaning and caring for the bodywork
Frequent washing will keep up the value of your vehicle. Treat the bodywork and paint with preserver and polish from time to time.
There will be no guarantee accepted when applying and removing stickers, decorative strips and similar materials.
Inspection intervals
The maintenance inspection intervals are described in the annex. The necessary work and controls may only be carried out by rewaco partner dealerships. The execution of this work is certified in this service book.
Warranty claims may only be made directly with the manufacturer/importer or a rewaco partner dealership.
If defects are to be rectified within the scope of the legal warranty guidelines by an expert workshop which is not authorised by the manufacturer or importer, a written approval from the manufacturer or importer must be available to carry out the work.
Malfunctions
19
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Malfunctions
Vehicle electrical system
The control panel is located behind the passenger seat. Blown fuses must be replaced.
Reserve fuses are located in the free slots on the control panel. Please proceed as follows when changing a defective fuse:
• Switch off the ignition and the affected electric load
• Find out which fuse belongs to the failed electric load (see right side)
• Remove the concerned fuse
• If the fuse has blown (you can recognise this by the molten metal strip), replace it with a fuse of the same strength
If the malfunction cannot be rectified by exchanging a defective fuse, the electrical system must be checked as quickly as possible by a rewaco partner dealership. Multiple changes of a defective fuse can lead to further damage.
Fuse assignment, control panel:
1 10 A
2 10 A
3
4
5 15 A
6 15 A
7 15 A
8 10 A
9 10 A
10 20 A
25 A 20 A 20 A
25 A 20 A 15 A
radiator
fan
low beam
light
high
beam
control
unit
blinker
fog
light
starter
20 A
two tone
horn
fuel
pump
1 Engine control 2 Warning blinker switch 3 Free 4 Free 5 Generator / reverse light 6 Combined instruments / Tank dummy 7 Brake light 8 Side light, right / Rear fog light 9 Side light left 10 Engine control
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20
Malfunctions / Technical data
Lack of engine output
If engine output is lost while driving, please park the vehicle as quickly as possible in a safe place (approach next available parking opportunity or parking place).
If the ignition of one cylinder fails, the catalyser of your vehicle will be destroyed. Park the vehicle at a safe place and visit the next closest rewaco partner dealership for an inspection.
Lack of braking power
If you discover a loss of braking power or changed braking behaviour while driving, stop the vehicle at moderate speed. Have the braking system checked by an expert workshop.
Technical data
Tyre pressure
Front tyre: Inflation pressure PSI KPA
150/60 ZR 17 1,3 - 1,4 bar 20 140 180/55 ZR 17 1,8 - 2,0 bar 29 200 200/50 ZR 17 1,8 - 2,0 bar 29 200
Rear tyres:
275/40 ZR 17 2,0 - 2,2 bar 32 220 285/35 ZR 18 1,9 - 2,1 bar 30 210 295/50 R 15 1,6 - 1,7 bar 25 170 335/30 ZR 18 1,9 - 2,1 bar 30 210
Please control also regularly the wheel bolts. (The tightness torque of the screw connection is 110 Nm)
Technical Data
21
Lubricants
Under normal driving operation and climatic conditions the engine oils (brand oils) with the viscosity class listed below are adequate and can be driven as year-round oils. If the vehicle is subjected to extreme conditions, you should confer with your contractual rewaco workshop.
Engineoil:
Model Quantity Specification
FX4/FX5 2,75 Ltr. SAE 20W-50 API: SG
FX6 3,5 Ltr. SAE 20W-50 API: CE, CF, CF-4, CG-4
RF1 4,75 Ltr. SAE 5W-30 API: SL ACEA: A1-02/A5-02/B1-02 Ford: WSS-M2C 913-A WSS-M2C 912-A1 WSS-M2C 913 B
Gear oil:
Model Quantity Specification
FX4/FX5/FX6 2,5 Ltr. SAE 80W-90 Hypoid GL-4
MIL-L-2105
RF1 2,4 Ltr. SAE 75W-90 API: GL 4+ VW: 501 50 (G50) Ford: ESD M2C175-A ZF TE ML 02D, 08A
Coolant (applies only to RF1)
Specification: WSS-M97B44D
Brake and clutch fluids
Specification: DOT 4
22
Technical Data
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Fuels
Your vehicle may only be driven with lead-free petrol of the following types:
Model Engine Fuel
FX4 / FX5 1,6 Ltr. Petrol (octane no. 91) 1,8 Ltr. Petrol (octane no. 95) FX6 1,4 Ltr. Petrol (octane no. 95) 1,6 Ltr. Petrol (octane no. 95) RF1 1,6 Ltr. Petrol (octane no. 95)
The use of poor quality fuels can lead to engine damage.
Load
Please note that the maximum load (see pg. 23) for the vehicle may not be exceeded. Special outfits and accessories must be taken into consideration.
FX4 / FX5 / FX6
Topcase max. 15 kg incl. luggage rack Leather luggage bags (per side) max 6 kg
RF1
Boot: max. 20 kg Glove box: max. 5 kg Luggage rack on boot lid: max. 10 kg
Technical Data
23
Dimensions and load for the model FX4
Engine / Electric 1.6 l 1.8 l
Engine Air cooled 4-cyinder-Boxer engine with multi-point
injection system and controlled 3-way cat. converter
Displacement cm
3
1585 1775
Max power kW at RPM 40 kW / 4000 (54 hp) 50 kW / 4250 (68 hp)
Max engine torque at RPM 109 Nm / 2800 121 Nm / 3000
Exhaust gas purification system G-Cat, Lambda probe
Ignition Trijekt
Power-Transmission
Transmission
4-Gear Trans. synchro. with reverse gear, rear-wheel drive
Clutch Mechanical Dry clutch
Chassis / Steering
Front axle Trapezodial fork with centre spring element
Rear axle Single wheel suspension with Bilstein gas shockabs.
Brake System, front Disc Brake
Brake System, rear Disc Brake
Tyre, front 150/60 ZR 17 (opt. 180/55 ZR 17 or 200/50 ZR 17)
Tyres, rear 295/50 R15 (opt. 285/35 ZR 18 or 335/30 ZR 18)
Wheel, front 4.5 J x 17 (optional 5 J x 17 or 5.5 J x 17)
Wheels, rear 10 J x 15 (optional 11 J x 18 or 12 J x 18)
Maximum Speed and fuel consumption
Max. Speed in (km/h) [1] 137 142
Acceleration 0-100 (sec) [1] 11.9 9.2
Consumption at 90 km/h (l/100 km) [1] 5.5 5.7
Consumption at 120 km/h (l/100 km) [1] 7.1 7.3
Fuel Petrol (octane no. 91) Petrol (octane no. 95)
Dimensions / Weight / Volume
Vehicle width (mm) [2] 1810 (with 295/50 R15) / 1940 (with 335/30 ZR18)
Vehicle length (mm) [2] 3260 / 3360 (with truck pipes)
Vehicle height (mm) [2] 1100 / 1290 (with truck pipes)
Empty weight (kg) [2] 475
Maximum Load (kg) [2] 275
Fuel tank volume (Ltr.) 45
Seats 2 (1 front, 1 rear)
[1] = Performance and consumption may vary slightly according to driving style, equipment, road and weather conditions. [2] = Varies according to equipment and model.
The information about the product, performance, fuel consumption, dimensions and weights of the vehicles are correct at the time of going to press.
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Tecnical Data
Dimensions and load for the model FX5
Engine / Electric 1.6 l 1.8 l
Engine Air cooled 4-cyinder-Boxer engine with multi-point
injection system and controlled 3-way cat. converter
Displacement cm
3
1585 1775
Max power kW at RPM 40 kW / 4000 (54 hp) 50 kW / 4250 (68 hp)
Max engine torque at RPM 109 Nm / 2800 121 Nm / 3000
Exhaust gas purification system G-Cat, Lambda probe
Ignition Trijekt
Power-Transmission
Transmission
4-Gear Trans. synchro. with reverse gear, rear-wheel drive
Clutch Mechanical Dry clutch
Chassis / Steering
Front axle Trapezodial fork with centre spring element
Rear axle Single wheel suspension with Bilstein gas shockabs.
Brake System, front Disc Brake
Brake System, rear Disc Brake
Tyre, front 150/60 ZR 17 (opt. 180/55 ZR 17 or 200/50 ZR 17)
Tyres, rear 295/50 R15 (opt. 285/35 ZR 18 or 335/30 ZR 18)
Wheel, front 4.5 J x 17 (optional 5 J x 17 or 5.5 J x 17)
Wheels, rear 10 J x 15 (optional 11 J x 18 or 12 J x 18)
Maximum Speed and fuel consumption
Max. Speed in (km/h) [1] 137 142
Acceleration 0-100 (sec) [1] 11.9 9.2
Consumption at 90 km/h (l/100 km) [1] 5.5 5.7
Consumption at 120 km/h (l/100 km) [1] 7.1 7.3
Fuel Petrol (octane no. 91) Petrol (octane no. 95)
Dimensions / Weight / Volume
Vehicle width (mm) [2] 1810
Vehicle length (mm) [2] 3340
Vehicle height (mm) [2] 1100 / 1290 (with truck pipes)
Empty weight (kg) [2] 480
Maximum Load (kg) [2] 270
Fuel tank volume (Ltr.) 45
Seats 3 (1 front, 2 rear)
[1] = Performance and consumption may vary slightly according to driving style, equipment, road and weather conditions. [2] = Varies according to equipment and model.
The information about the product, performance, fuel consumption, dimensions and weights of the vehicles are correct at the time of going to press.
Technical Data
25
Dimensions and load for the model FX6
Engine / Electric 1.4 l 1.6 l
Engine Aircooled 2-cylinder V-engine (Harley-Davidson™)
with carburator with mpi-system
Displacement cm
3
1.446 1.585
Max power kW at RPM 57 kW / 5000 (78 hp) 63 kW / 5100 (85 hp)
max engine torque at RPM 125 Nm / 2700 128 Nm / 2700
Exhaust gas purification system 3-way catalytic converter (G-Cat), Lambda probe
Ignition Altmann AMM P3 Trijekt
Power-Transmission
Transmission
4-Gear Trans. synchro. with reverse gear, rear-wheel drive
Clutch Mechanical Dry clutch
Chassis / Steering
Front axle Trapezodial fork with centre spring element
Rear axle Single wheel suspension with Bilstein gas shockabs.
Brake System, front Disc Brake
Brake System, rear Disc Brake
Tyre, front 150/60 ZR 17 (opt. 180/55 ZR 17 or 200/50 ZR 17)
Tyres, rear 295/50 R15 (opt. 285/35 ZR 18 or 335/30 ZR 18)
Wheel, front 4.5 J x 17 (optional 5 J x 17 or 5.5 J x 17)
Wheels, rear 10 J x 15 (optional 11 J x 18 or 12 J x 18)
Maximum Speed and fuel consumption
Max. Speed in (km/h) [1] 153 156
Acceleration 0-100 (sec) [1] 8.1 7.8
Consumption at 90 km/h (l/100 km) [1] 5.8 6.0
Consumption at 120 km/h (l/100 km) [1] 7.5 7.8
Fuel Petrol (octane no. 95) Petrol (oct. no. 95)
Dimensions / Weight / Volume
Vehicle width (mm) [2] 1810 (with 295/50 R15) / 1940 (with 335/30 ZR18)
Vehicle length (mm) [2] 3360
Vehicle height (mm) [2] 1100
Empty weight (kg) [2] 515
Maximum Load (kg) [2] 235
Fuel tank volume (Ltr.) 45
Seats 2 (1 front, 1 rear)
[1] = Performance and consumption may vary slightly according to driving style, equipment, road and weather conditions. [2] = Varies according to equipment and model.
The information about the product, performance, fuel consumption, dimensions and weights of the vehicles are correct at the time of going to press.
Technical Data
26
Dimensions and load for the model RF1
Engine Data 1.6 Ltr. (115 hp) 1.6 Ltr. (140 hp) 1.6 Ltr. (185 hp)
Motor water-cooled 4-cylinder in-line engine (Ford™)
with turbocharger
Displacement cm
3
1596 1596 1595
Max power kW at RPM 85 kW / 6800 103 kW / 6520 136 kW / 5950
Max engine torque at RPM 145 Nm / 3200 185 Nm / 4170 240 Nm / 3800
Exhaust gas purification sys. G-Cat, Lambda probe
Ignition Trijekt
Power Transmission
Gear type 5-gear shift transmission, reverse gear, rear drive
Clutch Mechanical dry clutch
Chassis and steering
Front axle Trapeze steering fork with gas pressure shock absorbers
Rear axle Single wheel suspension with gas pressure shock abs.
Brake system front Disc brake
Brake system rear Disc brake
Tyre, front 180/55 ZR 17 (optional 200/50 ZR 17)
Tyres, rear 275/40 ZR 17 (opt. 285/35 ZR 18 or 335/30 ZR 18)
Wheel, front 5 J x 17 (optional 5.5 J x 17)
Wheels, rear 10 J x 17 (optional 11 J x 18 or 12 J x 18)
Driving performance and consumption
Max. Speed in (km/h) [1] 174 192 200
Acceleration 0-100 (sec) [1] 6,7 5,6 4,8
Consumption at 90 km/h (l/100 km) [1] 5,8 6,6 6,8
Consumption at 120 km/h (l/100 km) [1] 7,5 8,1 8,5
Fuel Petrol (octane number 95)
Weight and Volume
Vehicle width: GT / LT (mm) [2] 1880/1870 1880/1870 1880/1870
Vehicle length: GT / LT (mm) [2] 3550/3560 3550/3570 3550/3570
Vehicle height: GT / LT (mm) [2] 1100/1060 1100/1060 1100/1060
Empty weight: GT / LT (kg) [2] 590/627 598/635 598/635
Maximum Load (kg) [2] 305 210 210
Fuel tank volume (Ltr.) 40 40 40
Seats: GT / LT 2 / 3
[1] = Performance and consumption may vary slightly according to driving style,
equipment, road and weather conditions.
[2] = Varies according to equipment and model.
The information about the product, performance, fuel consumption, dimensions and
weights of the vehicles are correct at the time of going to press.
Service Scope
27
Activity 1,000 7,500 15,000 22,500 30,000 37,500 45,000 52,500 60,000 67,500 75,000 82,500 90,000
Engine oil (1)
Valve clearance (2)
Oil filter (1) Gear oil (2)
Brake tube (2)
Brake fluid (1* or 2) Clutch adjustment (2) Coolant (1 or 2) Air filter (6 or 3/4)
Fuel filter (1)
Spark plugs (1)
V-belt (2)
Toothed belt (1**)
Axle collar (2)
Brake pads, front (2) / rear (2*) Brake rods (5) Axle suspensions (5) Frame / axle screwed joints (2)
Lighting (2)
Tyre pressure (2) Screw joint steering fork (2) Steering head bearing (2) Tyre bolts (2)
Front wheel spoke (2)
Throttle cable (1)
This Service Scope Table shows the individual work for the respective service interval.
1 - change 2 - check 3 - clean 4 - oil 5 - lubricate 6 - only upon requirement * every 30,000 km or after 2 years ** every 60,000 km or after 4 years
- FX4/FX5/FX5
- RF1
28
Service Certificate
This vehicle has been inspected according to the provisions of the service scope (pg. 27) by the following rewaco partner dealership:
at km reading:
Date:
rewaco partner dealership and signature:
Non-scheduled control/exchange carried out!
List control/exchange or note for next service:
1,000 km
This vehicle has been inspected according to the provisions of the service scope (pg. 27) by the following rewaco partner dealership:
at km reading:
Date:
rewaco partner dealership and signature:
Non-scheduled control/exchange carried out!
List control/exchange or note for next service:
7,500 km (or after 12 months)
Service Certificate
29
This vehicle has been inspected according to the provisions of the service scope (pg. 27) by the following rewaco partner dealership:
at km reading:
Date:
rewaco partner dealership and signature:
Non-scheduled control/exchange carried out!
List control/exchange or note for next service:
This vehicle has been inspected according to the provisions of the service scope (pg. 27) by the following rewaco partner dealership:
at km reading:
Date:
rewaco partner dealership and signature:
Non-scheduled control/exchange carried out!
List control/exchange or note for next service:
15,000 km (or after 12 months) 22,500 km (or after 12 months)
30
Service Certificate
This vehicle has been inspected according to the provisions of the service scope (pg. 27) by the following rewaco partner dealership:
at km reading:
Date:
rewaco partner dealership and signature:
Non-scheduled control/exchange carried out!
List control/exchange or note for next service:
This vehicle has been inspected according to the provisions of the service scope (pg. 27) by the following rewaco partner dealership:
at km reading:
Date:
rewaco partner dealership and signature:
Non-scheduled control/exchange carried out!
List control/exchange or note for next service:
30,000 km (or after 12 months) 37,500 km (or after 12 months)
Service Certificate
31
This vehicle has been inspected according to the provisions of the service scope (pg. 27) by the following rewaco partner dealership:
at km reading:
Date:
rewaco partner dealership and signature:
Non-scheduled control/exchange carried out!
List control/exchange or note for next service:
This vehicle has been inspected according to the provisions of the service scope (pg. 27) by the following rewaco partner dealership:
at km reading:
Date:
rewaco partner dealership and signature:
Non-scheduled control/exchange carried out!
List control/exchange or note for next service:
45,000 km (or after 12 months) 52,500 km (or after 12 months)
32
Service Certificate
This vehicle has been inspected according to the provisions of the service scope (pg. 27) by the following rewaco partner dealership:
at km reading:
Date:
rewaco partner dealership and signature:
Non-scheduled control/exchange carried out!
List control/exchange or note for next service:
This vehicle has been inspected according to the provisions of the service scope (pg. 27) by the following rewaco partner dealership:
at km reading:
Date:
rewaco partner dealership and signature:
Non-scheduled control/exchange carried out!
List control/exchange or note for next service:
60,000 km (or after 12 months) 67,500 km (or after 12 months)
Service Certificate
33
This vehicle has been inspected according to the provisions of the service scope (pg. 27) by the following rewaco partner dealership:
at km reading:
Date:
rewaco partner dealership and signature:
Non-scheduled control/exchange carried out!
List control/exchange or note for next service:
This vehicle has been inspected according to the provisions of the service scope (pg. 27) by the following rewaco partner dealership:
at km reading:
Date:
rewaco partner dealership and signature:
Non-scheduled control/exchange carried out!
List control/exchange or note for next service:
75,000 km (or after 12 months) 82,500 km (or after 12 months)
34
Service Certificate
This vehicle has been inspected according to the provisions of the service scope (pg. 27) by the following rewaco partner dealership:
at km reading:
Date:
rewaco partner dealership and signature:
Non-scheduled control/exchange carried out!
List control/exchange or note for next service:
90,000 km (or after 12 months)
This vehicle has been inspected according to the provisions of the service scope (pg. 27) by the following rewaco partner dealership:
at km reading:
Date:
rewaco partner dealership and signature:
Non-scheduled control/exchange carried out!
List control/exchange or note for next service:
_______ km (or after 12 months)
Service Certificate
35
This vehicle has been inspected according to the provisions of the service scope (pg. 27) by the following rewaco partner dealership:
at km reading:
Date:
rewaco partner dealership and signature:
Non-scheduled control/exchange carried out!
List control/exchange or note for next service:
This vehicle has been inspected according to the provisions of the service scope (pg. 27) by the following rewaco partner dealership:
at km reading:
Date:
rewaco partner dealership and signature:
Non-scheduled control/exchange carried out!
List control/exchange or note for next service:
_______ km (or after 12 months) _______ km (or after 12 months)
rewaco Spezialfahrzeuge GmbH
Schlosserstraße 24 • D-51789 Lindlar • Telephone +49 (0)22 66 /47 99 99-0 • Telefax +49 (0)2266/4799 99-29 • info-service@rewaco.com • www.rewaco.com
Changes may be made without
notice and no liability is accepted
for printing errors.
Version: EN - 08/2010
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