Revoace GBC1793W User Manual

OWNER’S MANUAL

Outdoor LP Gas/Charcoal Barbecue Grill

Model No. GBC1793W

WARNING

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

WARNING

FOR YOUR SAFETY:

1. Improper installation, adjustment,
alteration, service or maintenance can
cause injury or property damage.

2. Read the installation, operation, and
maintenance instructions thoroughly
before installing or servicing this
equipment.

3. Failure to follow these instructions could
result in fire or explosion, which could
cause property damage, personal injury, or
death.

4. This instruction manual contains Important
information necessary for the proper
assembly and safe use of the appliance.

5. Read and follow all warnings and
instructions before assembling and using
the appliance.

6. Follow all warnings and instructions when
using the appliance.

7. Keep this manual for future reference.

Table of Contents

Important Safeguards ...........................................................Page 2

Expanded View & Hardware .......................................................... 4

Assembly Instructions............................................................... 5

Installing LP Gas Tank.............................................................. 12

Operating Instructions.............................................................. 13

Cleaning and Care ................................................................ 14

Product Registration ............................................................... 15

Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Limited Warranty ................................................................. 15

Troubleshooting .................................................................. 16

DANGER

If you smell gas -

1. Shut off gas to appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.

WARNING

FOR YOUR SAFETY:

1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity
of this or any other appliance.

2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.

The use and installation must conform with local codes or, in the absence of local codes, with either the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1,
or Propane Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/
NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.

THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE READ AND KEEP
FOR FUTURE REFERENCE.

If you are assembling this unit for someone else, give this manual to them to read and save for future
reference.

California Proposition 65: Combustion by-products produced when using this product contain chemicals
known to the State of California to cause cancer, birth defects, and other reproductive harm.

California Proposition 65: Wash your hands after handling this product.
California Proposition 65: Handling the brass material on this product exposes you to lead, a chemical

known to the State of California to cause cancer, birth defects, or other reproductive harm.

DANGER

Never operate this appliance unattended.

Made from 75% Bagasse

(environmentally friendly sugar

Manufactured in China for: RevoAce Inc. Limited
Hong Kong, China • 1.800.694.0013• [e-mail]
GBC1793W-ES-OM-F101

cane pulp by-product)

2

Important Safeguards

W DANGER: Failure to follow the dangers, warnings and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion causing damage

to property.

W WARNINGS:

W This grill is for outdoor use only, and should not be used in a building,

garage or any other enclosed area.

W Do NOT operate, light or use this appliance within ten feet (3.05 m) of

walls, structures or buildings.
W For residential use only. This grill is NOT for commercial use.
W This grill is NOT intended for and should never be used as a heater.

TOXIC fumes can accumulate and cause asphyxiation.
W This grill is safety certified for use in the United States and/or Canada

only. Do NOT modify for use in any other location. Modification will

result in a safety hazard and will void your warranty.
W Do NOT use grill for indoor cooking. TOXIC carbon monoxide fumes can

accumulate and cause asphyxiation.
W Propane: The “gas” side of the grill, from the factory, is for use with

liquid propane (LP) gas only. The conversion to or attempted use of

natural gas in this LP gas grill is dangerous, may cause bodily harm and

will void your warranty.
W Charcoal: Never use charcoal that has been pre-treated with lighter

fluid. Use only a high grade plain charcoal, charcoal/wood mixture,

lump charcoal or cooking wood. The conversion to or attempted use of

any other fuel source in this charcoal grill is dangerous and will void

your warranty.
W Propane: Never use charcoal, lighter fluid, lava rocks, gasoline,

kerosene or alcohol in the “gas” side of the grill.
W LP gas characteristics:

a. LP gas is flammable and hazardous if handled improperly. Become

aware of the characteristics before using any LP gas product.

b. LP gas is explosive under pressure, heavier than air, and settles/

pools in low areas.

c. LP gas in its natural state has no odor. For your safety, an odorant is

added that smells like rotten cabbage.

d. Contact with LP gas can cause freeze burns to skin.
W Apartment dwellers: Check with management to learn the requirements

and fire codes for using a LP gas grill in your apartment complex.

If allowed, use outside on the ground floor with a ten foot (3.05 m)

clearance from any structure. Do NOT use on or under balconies.
W LP gas cylinder needed to operate. Only cylinders marked “propane”

may be used.
W The LP gas cylinder must be constructed and marked in accordance

with the Specifications for LP-gas Cylinders of the U.S. Department

of Transportation (D.O.T.) or the National Standard of Canada, CAN/

CSA-B339, Cylinders, Spheres and Tubes for the Transportation of

Dangerous Goods; and Commission.

W LP gas cylinder must be arranged for vapor withdrawal.
W The LP gas cylinder must have a listed overfilling prevention device

(OPD).
W Only use LP gas cylinders equipped with a cylinder connection device

compatible with the connection for outdoor cooking appliances.
W The LP gas cylinder must have a cylinder collar to protect the cylinder

valve.
W Never use a LP gas cylinder with a damaged body, valve, collar or

footing.
W Dented or rusted LP gas cylinders may be hazardous and should be

checked by your LP gas supplier prior to use.
W The LP gas cylinder should not be dropped or handled roughly.
W LP gas cylinders must be stored outdoors out of the reach of children

and must not be stored in a building, garage or any other enclosed area.

Your cylinder must never be stored where temperatures can reach over

125°F.
W Do NOT insert any tool or foreign object into the valve outlet or safety

relief valve. You may damage the valve and cause a leak. Leaking

propane may result in an explosion, fire, severe personal injury or death.
W Do NOT block holes in sides or back of grill.
W Never keep an LP gas cylinder in a hot car or trunk. Heat will cause the

gas pressure to increase, which may open the relief valve and allow gas

to escape.

W Place dust cap on cylinder valve outlet whenever the cylinder is not in

use. Only install the type of dust cap on the cylinder valve outlet that is
provided with the cylinder valve. Other types of caps or plugs may result
in leakage of propane.

W If grill is not in use, the gas must be turned off at the supply cylinder

and disconnected.
W Do NOT store a spare LP gas cylinder under or near this appliance.
W Never fill the cylinder beyond 80 percent full.
W A fire causing serious injury or damage to property may occur if the

above is not followed exactly.
W Never attempt to attach this grill to the self-contained LP gas system of

a camper trailer, motor home or house.
W Your grill has been checked at all factory connections for leaks.

Recheck all connections as described in the “Operating Instructions”

section, as shipping can loosen connections.
W Check for leaks even if your unit was assembled for you by someone

else.
W Do NOT operate if a gas leak is present. Gas leaks may cause a fire or

explosion.
W You must follow all instructions in “Checking for Leaks” section before

operating. To prevent fire or explosion hazard when testing for a leak:

a. Always perform a leak test before lighting the grill and each time

the cylinder is connected for use.

b. No smoking. Do NOT use or permit sources of ignition in the area

while conducting a leak test.
c. Conduct the leak test outdoors in a well-ventilated area.
d. Do NOT use matches, lighters, or a flame to check for leaks.
e. The use of alcohol, prescription or non-prescription drugs may

impair the consumer’s ability to properly assemble or safely operate

the appliance.
f. Strong odors, colds, sinus congestion, etc. may prevent the

detection of propane. Use caution and common sense when testing

for leaks.
g. Do NOT use grill until any and all leaks are corrected. If you are

unable to stop a leak, disconnect the LP gas supply. Call a gas

appliance serviceman or your local LP gas supplier.

W This grill is designed to operate at an inlet pressure of: 11 inches water

column.

W Do NOT store or use gasoline or other flammable liquids or vapors

within 25 feet (7.62 m) of this appliance.

W Do NOT use in an explosive atmosphere. Keep grill area clear and free

from combustible materials, gasoline and other flammable vapors and
liquids.

W Minimum clearance from sides and back of unit to combustible

construction is 36 inches (91.4 cm). Do NOT use this appliance under
any type of overhang or roof.

W It is essential to keep the grill’s valve compartment, burners and

circulating air passages clean.

W Inspect grill before each use.
W Do NOT alter grill in any manner. Any alteration will void your warranty.
W Do NOT use the grill unless it is COMPLETELY assembled and all parts

are securely fastened and tightened.

W Do NOT build this model of grill in any built-in or slide-in construction.

Ignoring this warning could cause a fire or an explosion that can
damage property and cause serious bodily injury or death.

W This grill should be thoroughly cleaned and inspected on a regular

basis.

W Clean and inspect the hose before each use of the appliance. If there

is evidence of abrasion, wear, cuts or leaks, the hose must be replaced
prior to operation.

W Use only the regulator and hose assembly provided. Use only the

replacement regulator and hose assembly specified by RevoAce
Inc. Limited.

3

W Use only RevoAce Inc. Limited. factory-authorized parts. The use of any

part that is not factory-authorized can be dangerous and will void your
warranty.

W Do NOT operate this appliance without reading “Operating Instructions”

in this manual.

W Do NOT touch metal parts of grill until they have completely cooled

to avoid burns, unless you are wearing protective gear (pot holders,

gloves, BBQ mitts, etc.).
W Do NOT install or use in or on boats or recreational vehicles.
W When cooking, fire extinguishing materials should be readily accessible.

In the event of an oil/grease fire, do NOT attempt to extinguish with

water. Use type BC dry chemical fire extinguisher or smother with dirt,

sand or baking soda.
W Do NOT use grill in high winds.
W Charcoal: Position grill so wind cannot carry ashes to combustible

surfaces.
W Never lean over the grill when lighting.
W Do NOT leave a lit grill unattended. Keep children and pets away from

grill at all times.
W Do NOT leave grill unattended while preheating or burning off food

residue on high. If grill has not been cleaned, a grease fire can occur

that may damage the product.
W Do NOT place empty cooking vessels on the appliance while in

operation.
W Use caution when placing anything on the grill while the appliance is in

operation.
W Do NOT attempt to move grill when in use. Allow the grill to cool before

moving or storing.
W LP gas cylinder must be properly disconnected and removed prior to

moving this grill.
W Storage of grill indoors is permissible only if the cylinder is

disconnected, removed from the grill and properly stored outdoors.
W Charcoal: Never add lighting fluid to hot or warm coals as a flashback

may occur causing serious injury or damage to property.
W Charcoal: Do NOT remove the ashes until they are completely and fully

extinguished.

W Charcoal: Do NOT place fuel (charcoal briquettes, wood or lump

charcoal) directly into bottom of grill. Place fuel only on the charcoal
pan/grid.

W Charcoal: Do NOT allow charcoal to rest on the walls of grill. Doing so

will greatly reduce the life of the metal and finish of your grill.

W Charcoal: Check to make sure the air vents are free of debris and ash

before using the grill.

W Charcoal: Extinguished coals and ashes should be placed a safe

distance from all structures and combustible materials.

W Charcoal: With a garden hose, completely wet the surface beneath and

around grill to extinguish any ashes, coals or embers that may have
fallen during the cooking or cleaning process.

W Always open grill lid carefully and slowly as heat and steam trapped

within grill can cause severe burns.

W Do NOT attempt to disconnect the gas regulator from the cylinder or any

gas fitting while the grill is in use.

W Always place your grill on a hard, non-combustible, level surface. An

asphalt or blacktop surface may not be acceptable for this purpose.

W Move gas hoses as far away as possible from hot surfaces and dripping

hot grease.
W Keep all electrical cords away from a hot grill.
W After a period of storage and/or nonuse, check for leaks, burner

obstructions and inspect for any abrasion, wear or cuts to the hose.
W Failure to open lid while igniting the grill’s burners, or not waiting 5

minutes to allow the gas to clear if the grill does not light, may result in

an explosive flare-up.
W Never operate grill without its heat plates installed.
W Always use a meat thermometer to ensure food is cooked to a safe

temperature.
W Use protective gloves when assembling this product.
W Do NOT force parts together as this can result in personal injury or

damage to the product.
W Never cover entire cooking area with aluminum foil.
W Death, serious injury or damage to property may occur if the above is

not followed exactly.

W Charcoal: Live hot briquettes and coals can create a fire hazard.
W Charcoal: Always empty the bottom bowl and grill after each use.

4

Parts List

1

Smoke Stack Top

2

Smoke Stack

3

Lid Handle (2)

4

Temperature Gauge (2)

5

Charcoal Lid

6

LP Gas Lid

7

Charcoal Warming Rack

8

Gas Warming Rack

9

Top Hinge (4)

10

Bottom Hinge (4)

11

Heat Plate (3)
Charcoal Cooking

12

Grid (2)

13

Charcoal Pan

14

Left Side Shelf
LP Gas Burner

15

Support (3)*

16

Back Panel

17

Left Panel

18

Center Panel

19

LP Gas Burner (3)

20

Igniter Electrode (3)*
LP Gas Cooking

21

Grid (2)
Charcoal Pan Handle

22

Support

23

Front Heat Plate Support

24

LP Gas Heat Shield

25

LP Gas Panel

26

Side Air Vent
Charcoal Door Handle

27

Support

28

Front Panel

29

LP Gas Manifold*
Regulator/Hose

30

Assembly*

31

Side Burner Grid

32

Charcoal Pan Handle

33

Charcoal Door Handle

34

Control Knob (4)

35

Receiver Tray Support

Expanded View

17

26

32

36

Ash Receiver Tray

37

Grease Receiver Tray

38

Tray Handle (2)

39

Right Panel

40

Lighting Rod

41

Right Side Shelf

42

Side Burner

27

36

38

45

48

33

12

3

2

5

7

9

1314

22

28

34

37

46

43

44

45

46

47

48

49

18

23

35

39

44

47

Side Burner Igniter
Electrode*

Bottom Rack

Bottle Opener

Left Leg (2)

Bottom Shelf

Foot (2)
LP Gas Tank

Retainer Wire

4

10

16

19

24

40

20

29

49

1

3

6

9

10

53

* Pre-assembled

25

30

50

Right Leg (2)

51

Axle

52

Wheel (2)

53

Grease Cup

43

34

8

11

15

21

31

42

41

51

50

52

Hardware

A
B
C
D
E
F
G
H

J
K
L

M

N

Screw

Screw

Screw

Screw

Bolt

Bolt

Bolt

Nut

Nut

I

Nut

Nut

Washer

Lock Washer

Spring 1 pc

M4x10 Nickel Plated Phillips Truss Head

M6x15 Nickel Plated Phillips Truss Head

M6x35 Nickel Plated Phillips Truss Head

M6x65 Nickel Plated Phillips Truss Head

M6x15 Nickel Plated Phillips Hex Head

M6x15 Nickel Plated AXIAL Truss Head

M6x12 Nickel Plated

M6 Nickel Plated

M8 Nickel Plated

M10 Nickel Plated

M6 Nickel Plated

ø6.5x18 Nickel Plated

ø8.5 Nickel Plated

15 pcs

41 pcs

16 pcs

8 pcs

8 pcs

2 pcs

1 pc

3 pcs

1 pc

2 pcs

1 pc

16 pcs

1 pc

P
Q
R

Cotter Pin 9 pcs

Spacer 2 pcs

Handle Bolt

M6x16 Nickel Plated Phillips Truss Head

Tools Required for Assembly (Included)

#2 Phillips Head Screwdriver 1 pc

M10-M6 Wrench 1 pc

M10-M8 Wrench 1 pc

1 pc

O

Pin 5 pcs

Assembly Instructions

5

1

DO NOT RETURN TO PLACE OF PURCHASE.

For assistance, call 1.800.694.0013 toll-free. Please have
your Owner’s Manual and model number available for
reference.

Note: The model number is printed on a label which can be found on
the inside door, back or side of the cart assembly.

Assembly Tips:

1. Select an area where you will assemble this product. To
protect components, choose a smooth surface that’s free of
cracks or openings.

2. Spread out all parts.

3. Tighten all hardware connections by hand first. Then, before
completing each step, go back and fully tighten all hardware.
Be careful not to over-tighten. That could damage surfaces or
strip threads.

4. For best results, complete each step in the order presented.

To complete assembly you will need:

• PROPANE: (1) Leak detection solution (instructions on how to
make the solution are included in the “Operating Instructions”
section of this manual) (not included).

• PROPANE: (1) Precision-filled LP gas grill tank with Acme Type
1 external threaded valve connection (standard grill size) (not
included).

• CHARCOAL: One bag of charcoal (not included).

Attach Lid Handles, Temperature Gauges and Top Hinges

2

3

Typical assembly is approximately one hour.

Attach Smoke Stack and Smoke Stack Top

4

B

C

Assemble Front, Center and Back Panels and Attach
Charcoal Pan Handle Support

x 4

L

x 8

x 4

B

H

x 2

x 2

K
N

x 1

x 1

B

x 6

6

Assembly Instructions (continued)

5

Attach LP Gas Manifold, Regulator/Hose Assembly,
Charcoal Door Handle and Charcoal Door Handle
Support

Assemble LP Gas Panel, LP Gas Heat Shield and Front
Heat Plate Support

6

7

A

I

Attach LP Gas Heat Shield

x 6

x 1

M

x 1

8

A

Attach Left Panel and Right Panel

x 3

B

x 2

B

x 10

7

9

Attach Receiver Tray Support

Attach Feet, Legs and Bottle Opener

10

B

Attach Bottom Shelf

11

x 2

B

D

Insert Axle and Attach Wheels

12

x 2

L

x 8

x 8

B

x 4

J

x 2

Q

x 2

8

Assembly Instructions (continued)

Attach Bottom Rack

13

Attach Bottom Hinges

14

A

Attach Charcoal Pan

15

x 2

C

x 8

B

x 4

O

x 1

P

x 2

9

Attach Charcoal Pan Handle, Side Air Vent and Lighting
Rod

16

Attach Igniter Wires and Burners

17

B

G

Attach Left Side Shelf and Tool Holders (Hardware F)

18

x 1

x 1

H

R

x 1

x 1

P

Attach Right Side Shelf

19

x 3

E

x 4

F

x 2

E

x 4

10

Assembly Instructions (continued)

Attach Side Burner Gas Valve

20

Insert Side Burner, Igniter Wire and Side Burner Grid

21

A

Attach Lids

22

x 2

A

Attach LP Gas Tank Retainer Wire

23

x 2

O

x 4

P

x 4

11

Attach Tray Handles

24

Insert Ash Receiver Tray, Grease Receiver Tray and
Control Knobs

25

B

Insert Grease Cup

26

x 4

L

x 4

Insert Warming Racks

27

12

17.9 in. / 45.5 cm

12.2 in. / 31 cm

Assembly Instructions (continued)

Insert Heat Plates and Cooking Grids

28

Installing LP Gas Tank

To operate, you will need one precision-filled standard grill LP gas
tank with external valve threads.

W CAUTION: LP gas tank must be properly

disconnected and removed prior to moving this
grill.

Insert and Secure LP Gas Tank

Place precision-filled LP gas tank upright into the notches in the right cart frame so the tank
valve is facing the gas line connection.

Secure tank by sliding the tank retainer wire over shoulder of LP gas tank.

20 lb

9 Kg

Connecting LP Gas Tank

1. Before connecting, be sure there is no debris caught
in the head of the LP gas tank, head of the regulator
valve or in the head of the burner or burner ports.

2. Connect regulator/hose assembly to tank by turning
knob clockwise until it stops.

Disconnecting LP Gas Tank

1. Before disconnecting, make sure the LP gas tank valve
is “CLOSED.”

2. Disconnect regulator/hose assembly from LP gas tank
by turning knob counterclockwise until it is loose.

W CAUTION: LP gas tank must be properly

disconnected and removed prior to
moving this grill.

3. Place the protective cap cover on the LP tank and
store the tank outdoors in a well-ventilated area out of
direct sunlight.

Operating Instructions

13

Checking for Leaks

Burner Connections

1. Make sure the regulator hose and valve
connections are securely fastened to the burner
and the tank.

2. Visually check the connection between the
burner/venturi tube and orifice.

3. Make sure the burner/venturi tube fits over the
orifice.

W WARNING: Failure to inspect this

connection or follow these instructions
could cause a fire or an explosion
which can cause death, serious bodily
injury or damage to property.

4. Please refer to diagram for proper installation
(Figures 1 and 2).

5. If the burner/venturi tube does not rest flush to the
orifice, as shown, please contact 1.800.762.1142
for assistance.

Tank/Gas Line Connection

1. Make 2-3 oz. of leak detection solution by mixing
one part liquid dishwashing soap with three parts
water.

2. Make sure control knobs are in the “
position (Figure 3).

3. Connect LP gas tank per “Installing LP Gas Tank”
section.

4. Turn LP gas tank valve to “OPEN.”

5. Spoon several drops of solution, or use a squirt
bottle, at all “X” locations (Figures 1, 2 and 4).

a. If any bubbles appear, turn LP gas tank valve to

“CLOSED,” reconnect and re-test.

b. If you continue to see bubbles after several

attempts, turn LP gas tank valve to “CLOSED”
and disconnect LP gas tank, per “Disconnecting
LP Gas Tank” section. Contact 1.800.762.1142
for assistance.

c. If no bubbles appear after one minute, turn

LP gas tank valve to “CLOSED,” wipe away
solution and proceed.

OFF”

Operating Main Burners

First Use

1. Make sure all labels, packaging and protective
films have been removed from the grill.

2. Remove manufacturing oils before cooking on this
grill for the first time by operating the grill for at
least 15 minutes on
This will “heat clean” the internal parts and
dissipate odors.

(HIGH) with the lid closed.

Figure 1: Main Burners

LP Gas
Connection

Figure 2: Side Burner

Valve Soft Pipe
Connection

LP Gas
Valve with
Orifice

Figure 3

Figure 4

X

X

X

OFF
APAGADO

X

Burner/
Venturi
Tube

LP Gas
Valve with
Orifice

LP Gas
Connection

Burner/
Venturi
Tube

X

8. If igniter does not light burner, use a lit match
secured with the lighting rod (included with grill)
to light burners. Access the burners through the
cooking grid and heat plates. Position lit match
near side of burner (Figure 5).

Important: Always use the lighting rod (included) when
lighting burners with a match.

9. After lighting, observe the burner flame. Make
sure all burner ports are lit and flame height
matches illustration (Figure 6).

Note: Each burner lights independently - repeat steps
5-9 for the other burners.

W CAUTION: If burner flame goes out

Match

Figure 5

Lighting
Rod

during operation, immediately turn the
control knobs to the “
LP gas tank valve “CLOSED” and open
lid to let the gas clear for 5 minutes
before re-lighting.

Turning Off

1. Turn LP gas tank valve to “CLOSED.”

2. Turn all control knobs clockwise to the “
position.
Note: A “poof” sound is normal as the last of the
LP gas is burned.

3. Disconnect LP gas tank per “Disconnecting LP Gas Tank” section.

Controlling Flare-ups

OFF” position,

OFF”

Burner

Figure 6

Flame

Slight

Yellow

Slight

Blue

Dark
Blue

W CAUTION: Putting out grease fires by only closing the lid is not

possible.

1. If a grease fire develops, turn control knobs to the “

OFF”
position and LP gas tank valve “CLOSED.” Do NOT use water on a
grease fire. This can cause the grease to splatter and could result
in serious burns, bodily harm or other damage.

2. Do NOT leave grill unattended while preheating or burning off food
residue on

(HIGH). If grill has not been cleaned, a grease fire can

occur.

W WARNING: When cooking, fire extinguishing materials should be

readily accessible. In the event of an oil/grease fire, use type BC dry
chemical fire extinguisher or smother with dirt, sand or baking soda.
Do NOT attempt to extinguish with water.

Flare-ups are a part of cooking meats on a grill and add to the unique flavor of grilling.
Excessive flare-ups can over-cook your food and be dangerous.

Important: Excessive flare-ups result from the build-up of grease in the bottom of your grill.
If a grease fire occurs, close the lid AND turn the control knob(s) to “

burns out. Be careful when opening the lid as sudden flare-ups may occur.
If excessive flare-ups occur, do NOT pour water onto the flames.

Minimize Flare-ups:

1. Trim excess fat from meats prior to cooking.

2. Cook high fat content meats on

3. Ensure that your grill is on a hard, level, non-combustible surface and the grease is
allowed to drain into grease receptacle.

(LOW) setting or indirectly.

OFF” until the grease

Operating Side Burner

Lighting

W CAUTION: Keep outdoor gas cooking appliance area clear and free

from combustible materials, gasoline and other flammable vapors and

liquids.
W CAUTION: Do NOT obstruct the flow of combustion and ventilation air.
W CAUTION: Check and clean burner/venturi tubes for insects and insect

nests. A clogged tube can lead to a fire.
W CAUTION: Attempting to light the burner with the lid closed may cause

an explosion.

1. Open lid.

2. Check for obstructions of airflow to the burners. Spiders, insects and webs can clog the
burner/venturi tube. A clogged burner tube can lead to a fire.

3. All control knobs must be in the “

4. Connect LP gas tank per “Installing LP Gas Tank” section.

5. Turn LP gas tank valve to “OPEN.”

6. Push and turn any control knob to
up to three times.

7. If ignition does not occur in 5 seconds, turn burner control knob “
and repeat lighting procedure.

OFF” position (Figure 3).

(HIGH). The burner should light. If it does not, repeat

OFF,” wait 5 minutes,

Note: Side burner can be used while main burners are operating.

Never use side burner as a grill.

W CAUTION: Maximum weight for side burner and side shelf is 33 lbs.
W CAUTION: Using pots larger than 6 quarts in capacity could exceed

weight limit of the side burner shelf, resulting in failure of grill cart

components.
W CAUTION: Do NOT lean on the side burner shelf.
W CAUTION: Attempting to light the burner with the lid closed may cause

an explosion.

Lighting

1. Open lid.

2. Check for obstructions of airflow to the burners. Spiders, insects and webs can clog the
burner/venturi tube A clogged burner tube can lead to a fire.

3. Control knob must be in the “

4. Connect LP gas tank per “Installing LP Gas Tank” section.

5. Turn LP gas tank valve to “OPEN.”

6. Push and turn control knob to
times.

7. If ignition does not occur in 5 seconds, turn burner control knob “
and repeat lighting procedure.

OFF” position (Figure 3).

(HIGH). The burner should light. If not, repeat up to three

OFF,” wait 5 minutes

14

25.4 - 50.8 mm

Operating Instructions (continued)

8. If igniter does not light burner, use a lit match
secured with the lighting rod (included with grill)
to light burners. Position the lit match near side of
the burner (Figure 7).

Important: Always use the lighting rod (included) when
lighting burner with a match.

9. After lighting, observe the burner flame. Make
sure all burner ports are lit and flame height
matches illustration (Figure 6).

Figure 7

Match

W CAUTION: If burner flame goes out

during operation, immediately turn the
control knob to the “
and LP gas tank valve “CLOSED”

OFF” position

Lighting
Rod

and open lid to let the gas clear for 5
minutes before re-lighting.

Turning Off

1. Turn LP gas tank valve to “CLOSED.”

2. Turn control knob clockwise to the “
Note: A “poof” sound is normal as the last of the LP gas is burned.

3. Disconnect LP gas tank per “Disconnecting LP Gas Tank” section.

Cooking

1. Open lid and ignite the side burner per “Lighting” instructions.

2. Adjust control knob to desired flame height.

3. Place pan on center of grid.

4. Cook and adjust temperature as needed.

5. Turn grill off per “Turning Off” instructions.

OFF” position.

Operating Charcoal Grill

W CAUTION: Never use charcoal that has been pre-treated with lighter

fluid. Use only a high grade plain charcoal, charcoal/wood mixture,
lump charcoal or cooking wood.

First Use

1. Make sure all labels, packaging and protective films have been removed from the grill.

2. Remove manufacturing oils before cooking on this grill for the first time, by operating the
grill for at least 15 minutes with the lid closed. This will “heat clean” the internal parts and
dissipate odors.

Lighting Instructions

Controlling Flare-ups:

W CAUTION: Do NOT use water on a grease fire. This can cause the

grease to splatter and could result in serious burns, bodily harm or
other damage.

W CAUTION: Do NOT leave grill unattended while preheating or burning

off food residue. If grill has not been cleaned, a grease fire can occur
that may damage the product.

W WARNING: When cooking, fire extinguishing materials should be

readily accessible. In the event of an oil/grease fire, use a type BC dry
chemical fire extinguisher or smother with dirt, sand or baking soda.
Do NOT attempt to extinguish with water.

Flare-ups are a part of cooking meats on a grill and adds to the unique flavor of grilling.

Excessive flare-ups can overcook your food and can be dangerous.

Important: Excessive flare-ups result from the build-up of grease in the bottom of your grill.
If a grease fire occurs, close the lid until the grease burns out. Use caution when opening the lid

as sudden flare-ups may occur.
If excessive flare-ups occur, do NOT pour water onto the flames.

Minimize Flare-ups:

1. Trim excess fat from meats prior to cooking.

2. Cook high fat content meats indirectly.

3. Ensure that your grill is on a hard, level, non-combustible surface.

Cleaning and Care

W CAUTION:

1. All cleaning and maintenance should be done when grill is cool
and with the fuel supply disconnected.

2. Do NOT clean any grill part in a self-cleaning oven. The extreme
heat will damage the finish.

3. Do NOT enlarge valve orifices or burner ports when cleaning the
valves or burners.

W CAUTION: Unplug rotisserie motor from the outlet when not in use and

before cleaning. Allow to cool before putting on or taking off parts.

Notices

1. This grill should be thoroughly cleaned and inspected on a regular basis.

2. Abrasive cleaners will damage this product.

3. Never use oven cleaner to clean any part of grill.

W CAUTION: Keep outdoor cooking appliance area clear and free from

combustible materials, gasoline and other flammable vapors and
liquids.

W CAUTION: Check to make sure the air vents are free of debris and ash

before using the grill.

W CAUTION: Attempting to light the grill with the lid closed may cause an

explosion.

W CAUTION: When using a liquid starter, always check bottom bowl

before lighting. Fluid can collect in the bottom bowl and could ignite,
resulting in a fire.

W CAUTION: Never add lighting fluid to hot

Figure 8

or warm coals as flashback may occur,
causing serious injury or damage to
property.

1. Open lid and vents.

2. Make sure bottom bowl is empty.

3. Remove cooking grid.

4. Arrange charcoal briquettes or other fuel on the
charcoal grid to the “Fill Line” (Figure 8).

5. Light per instructions on fuel package.

6. Allow fuel time to ash into glowing coals before
cooking.

Turning Off

1. Allow charcoal to completely extinguish itself.

W WARNING: Do NOT use water to extinguish. This can be dangerous

and cause damage.

2. Dispose of the ashes in a proper location.

Before Each Use:

1. Keep the grill area clean and free from any combustible materials, gasoline, and other
flammable vapors and liquids.

2. Do NOT obstruct the flow of the combustion of LP
gas and the ventilation of air.

3. Keep the ventilation opening(s) of the LP gas tank
area free and clear from debris.

4. Visually check the burner flames to make sure
your grill is working properly (Figure 9).

5. See sections below for proper cleaning
instructions.

6. Check for obstructions of airflow to the burners.
Spiders, insects and webs can clog the burner/
venturi tube. A clogged burner tube can lead to
a fire.

Burner Flame Conditions

Use this chart to see if your burners

Normal: Soft blue flames with yellow

tips between 1 in. - 2 in. height.

Figure 9

need to be cleaned.

1-2 in. /

Cleaning Surfaces

1. Wipe surfaces clean with mild dishwashing
detergent or baking soda mixed with water.

2. For stubborn surfaces, use a citrus-based
degreaser and a nylon scrubbing brush.

3. Rinse clean with water.

4. Allow to air dry.

Needs cleaning: Noisy with hard

blue flames.

Cleaning Main Burners

1. Turn LP gas tank valve to “CLOSED.”

2. Turn all control knobs clockwise to the “
position.
Note: A “poof” sound is normal as the last of the
gas is burned.

3. Disconnect LP gas tank per “Disconnecting LP
Gas Tank” section.

4. Remove cooking grids and heat plates.

5. Remove burners by removing the fasteners, which secure the burners to the grill bottom.

OFF”

Has to be replaced: Wavy with

yellow flames.

15

Cleaning and Care (continued)

6. Lift burners up and away from gas valve orifice.

7. Disconnect wire from spark electrode.

8. Clean venturi of each burner with small bottle brush or compressed air.

9. Remove all food residue and dirt on burner surfaces.

10. Clean any clogged ports with a stiff wire (such as an opened paper clip).

11. Inspect burners for any damage (cracks or holes). If damage is found, replace with new
burner(s) from manufacturer.

12. Reinstall burners, checking to insure that gas valve orifice is correctly positioned inside
each burner/venturi tube. Also, check position of spark electrode.

13. Replace heat plate(s) and cooking grid(s).

14. Connect LP gas tank per “Installing LP Gas Tank” section.

15. Perform leak test per “Checking for Leaks” section.

Cleaning Side Burner

1. Turn LP gas tank valve to “CLOSED.”

2. Turn all control knobs clockwise to the “
Note: A “poof” sound is normal as the last of the gas is burned.

3. Disconnect LP gas tank per “Disconnecting LP Gas Tank” section.

4. Remove side burner grid.

5. Remove burner by removing the screws that secure the burner to the side shelf.

6. Lift burner up and away from gas valve orifice.

7. Clean venturi of burner with small bottle brush or compressed air.

8. Remove all food residue and dirt on burner surface.

9. Clean any clogged ports with a stiff wire (such as an opened paper clip).

10. Inspect burner for any damage (cracks or holes). If damage is found, replace with new
burner from manufacturer.

11. Reinstall burners, checking to insure that gas valve orifice is correctly positioned inside
each burner/venturi tube. Also, check position of spark electrode.

12. Replace cooking grid(s).

13. Connect LP gas tank per “Installing LP Gas Tank” section.

14. Perform leak test per “Checking for Leaks” section.

Before Storing

OFF” position.

Limited Warranty

RevoAce Inc. Limited (“RevoAce”) warrants to the original retail purchaser of this
product, and to no other person, that if this product is assembled, maintained, and operated
in accordance with the printed instructions accompanying it, then for a period of five (5) years
for the burners and one (1) year for all remaining parts from the date of purchase, all parts in
such product shall be free from defects in material and workmanship. RevoAce may require
reasonable proof of your date of purchase. Therefore, you should retain your sales slip or
invoice. This Limited Warranty shall be limited to the repair or replacement of parts, which prove
defective under normal use and service and which RevoAce shall determine in its reasonable
discretion upon examination to be defective. Before returning any parts, you should contact
RevoAce’s Customer Care Department using the contact information listed below. If RevoAce
confirms, after examination, a defect covered by this Limited Warranty in any returned
part, and if RevoAce approves the claim, RevoAce will replace such defective part without
charge. If you return defective parts, transportation charges must be prepaid by you. RevoAce
will return replacement parts to the original retail purchaser, freight or postage prepaid.

This Limited Warranty does not cover any failures or operating difficulties due to accident,
abuse, misuse, alteration, misapplication, improper installation or improper maintenance or
service by you or any third party, or failure to perform normal and routine maintenance on
the product as set out in this owner’s manual. In addition, the Limited Warranty does not cover
damage to the finish, such as scratches, dents, discoloration, rust or other weather damage,
after purchase.

This Limited Warranty is in lieu of all other express warranties. RevoAce disclaims all
warranties for products that are purchased from sellers other than authorized retailers or
distributors, including the warranty of merchantability or the warranty of fitness for a particular
purpose. RevoAce ALSO DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING
WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE. RevoAce SHALL HAVE NO LIABILITY TO PURCHASER OR ANY THIRD
PARTY FOR ANY SPECIAL, INDIRECT, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.
RevoAce further disclaims any implied or express warranty of, and assumes no responsibility
for, defects in workmanship caused by third parties.

This Limited Warranty gives the purchaser specific legal rights; a purchaser may have other
rights depending upon where he or she lives. Some jurisdictions do not allow the exclusion or
limitation of special, incidental or consequential damages, or limitations on how long a warranty
lasts, so the above exclusion and limitations may not apply to everyone.

RevoAce does not authorize any person or company to assume for it any other obligation
or liability in connection with the sale, installation, use, removal, return, or replacement of its
equipment, and no such representations are binding on RevoAce.

RevoAce Inc. Limited
Hong Kong, China

1.800.694.0013

1. Turn LP gas tank valve to “CLOSED.”

2. Turn all control knobs clockwise to the “
Note: A “poof” sound is normal as the last of the gas is burned.

3. Disconnect LP gas tank per “Disconnecting LP Gas Tank” section.

4. Clean all surfaces.

5. Lightly coat the burner(s) and cooking grid(s) with cooking oil to prevent excess rusting.

6. If storing the grill indoors, disconnect the LP tank per “Disconnecting LP Gas Tank” section.

7. Place the protective cap cover on the LP tank and store the tank outdoors in a well­ventilated area out of direct sunlight.

8. If storing the grill indoors, cover the grill and store in a cool dry place.

9. If storing the grill outdoors, cover the grill with a grill cover for protection from the weather.

OFF” position.

Product Registration

For faster warranty service, please call 1.800.694.0013.

Replacement Parts

For replacement parts, sent email per [e-mail] or call 1.800.694.0013.

16

Troubleshooting

Problem Possible Cause Prevention/Cure

Make sure regulator is securely attached to the LP gas tank per “Installing LP
Gas Tank,” then turn LP gas tank valve to “OPEN”

1. Turn LP gas tank valve to “CLOSED”

2. Wait 5 minutes for gas to clear

3. Follow “Checking for Leaks” section

Reconnect wire or replacement part(s) may be needed - contact Customer Care
at 800.762.1142

Check if LP gas tank is empty

A. If empty, exchange, refill or replace LP gas tank
B. If LP gas tank is not empty, refer to “Sudden drop in gas flow or reduced

flame height” (see below)

1. Turn LP gas tank valve to “CLOSED”

2. Wait 5 minutes for gas to clear

3. Follow “Checking for Leaks” section
Turn the coupling nut about one-half to three-quarters additional turn until solid

stop. Tighten by hand only - do NOT use tools.

1. Clear burner/venturi tube

2. Check for bent or kinked hose

Burner will not light using igniter

Burner will not light with match

LP gas tank valve is closed

LP gas tank is low or empty Exchange, refill or replace LP gas tank

LP gas

Wires or electrode covered with cooking residue Clean wire and/or electrode with rubbing alcohol
Electrode and burners are wet Wipe dry with cloth
Electrode cracked/broken - sparks at crack Replacement part(s) may be needed - contact Customer Care at 800.762.1142

Wire loose or disconnected

Wire is shorting (sparking) between igniter and electrode Replacement part(s) may be needed - contact Customer Care at 800.762.1142
Bad igniter Replacement part(s) may be needed - contact Customer Care at 800.762.1142

No gas flow

LP gas tank is low or empty Exchange, refill or replace LP gas tank

LP gas

Coupling nut and regulator not fully connected

Obstruction of gas flow

Disengagement of burner to valve Reengage burner and valve
Spider webs or insect nest in venturi Clean burner/venturi tube
Burner ports clogged or blocked Clean burner ports
Out of gas Exchange, refill or replace LP gas tank

Sudden drop in gas flow or reduced flame height

Irregular flame pattern, flame does not run the
full length of burner

Flame is yellow or orange

Flame goes out

Flare-up

1. Turn control knobs to “

2. Wait 30 seconds and light grill

3. If flames are still too low, reset the overfilling prevention device:
a. Turn control knob(s) “
b. Turn LP gas tank valve to “CLOSED”

Overfilling prevention device may have been activated

Burner ports are clogged or blocked Clean burner ports

New burner may have residual manufacturing oils
Spider webs or insect nest in venturi Clean venturi

Food residue, grease, etc. on burners Clean burner
Poor alignment of valve to burner/venturi tube Ensure burner/venturi tube is properly engaged with valve
High or gusting winds Do not use grill in high winds
Low on LP gas Exchange, refill or replace LP gas tank
Overfilling prevention device may have been activated Refer to “Sudden drop in gas flow or reduced flame height” (see above)
Grease buildup Remove and clean all grill parts per “Cleaning and Care” section
Excess fat in meat Trim fat from meat before grilling
Excessive cooking temperature Adjust to lower cooking temperature

c. Disconnect regulator
d. Turn control knobs to
e. Wait 1 minute
f. Turn control knobs to “
g. Reconnect regulator and leak check connections, being careful not to

fully open valve

h. Light grill per “Lighting” section

Burn grill for 15 minutes on

OFF”

OFF”

(HIGH)

OFF”

(HIGH) with the lid closed

1. Turn control knobs to “

Persistent grease fire Grease trapped by food buildup around burner system

Flashback (fire in burner tube(s)) Burner and/or burner/venturi tube are blocked Clean burners and/or burner/venturi tube

Inside of lid is peeling (like paint peeling)

Baked on grease buildup has turned to carbon and is
flaking off

For more assistance, please call 1.800.694.0013.

2. Turn LP gas tank valve to “CLOSED”

3. Leave lid in closed position and let fire burn out

4. After grill cools, remove and clean all parts per “Cleaning and Care” section

Clean all grill parts per “Cleaning and Care” section

OFF”