Re-Verber-Ray MP-40-80N, MP-40-150N, MP-50-115N, MP-50-200N, MP-50-150N Insert Manual

...
MP Series
Insert Manual
For complete installation instructions, see the Tube Heater General Manual that accompanies this Series Insert Manual.
The MP Series Infrared Tube Heater is a positive pressure, modulating radiant heater system. This insert manual is a supplement to the Tube Heater General Manual and provides specific information related to the MP Series model. All persons involved with the installation, operation and maintenance of the heater system must read and understand the information in this insert manual and the accompanying Tube Heater General Manual.
For Your Safety
If you smell gas:
!
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment.
This heater must be installed and serviced by trained gas installation and service personnel only. Failure to comply could result in personal injury, asphyxiation, death, fire or property damage.
Not for residential use! Do not use this heater in the home, sleeping quarters, attached garages, etc. Installation of a commercial tube heater system in
residential indoor spaces may result in property damage, serious injury, asphyxiation or death.
• Do not try to light any appliance. • Immediately call your gas supplier from a neighbor’s phone.
• Do not touch any electrical switch. • Follow the gas supplier’s instructions.
• Do not use any phone in your building. • If you cannot reach your gas supplier, call the fire department.
Keep these instructions for future reference.
LIOMP-Rev. 02012
Print: 1M-2/12(DRP)
MP Series
Contents
1.0 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Labels and Their Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.0 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gas Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Electrical Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Thermostat and Other Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Zoning Heaters and Configuring ‘Master/Slave’ Heaters . . . . . . . . . . . . . . . . . . . . . . 8
Building Management Systems and Other Remote Analog Signals. . . . . . . . . . . . . . 8
Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Internal Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Configuring the Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
‘Options’ DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
‘Address’ DIP Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Product Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Tube Installation Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.0 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Performance Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.0 Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.0 Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Heater Components and Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
MP Series Kit Contents Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Approvals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
NOTE: See Page 16 for a list of available models and specifications.
2
Air Metering Orice
DO NOT REMOVE
TP-114
TP-3014
3"
SAMPLE
MP Series
1.0 Safety • Safety Labels and Locations
1.0 Safety
Read and understand all safety information and warnings in this Insert Manual and the Tube Heater General Manual before installation, operation and maintenance of the radiant tube heater system.
Safety Labels and Their Locations
Product safety signs or labels should be replaced by the product user when they no longer are legible. Contact either your local distributor or the product manufacturer for obtaining replacement signs or labels.
HOT
120V
- 120V HEATER INPUT -
F/N: LLV3EP1
NEUTRAL
EARTH
F/N: LLAC
Air Metering Orifice
HOT
NEUTRAL
120V
EARTH
- 120V HEATER INPUT -
Back Panel
2. Remove top cover (2 thumbscrews).
3. Remove tsix (6) 1/4” screws.
4. Lift and remove panel.
KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.
F/N: LLV3EP18
F/N: LLTB018 (Natural Gas)
F/N: LLTB019 (LP Gas)
F/N: LLV3EP6
(Operational Indicator Lights)
Top Panel
FAN COMPARTMENT
1. Disconnect gas & electricity.
SERVICE ACCESS PANEL
SERVICE ACCESS PANEL
KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.
4. Swing hinged panel downward.
3. Remove top cover.
2. Remove four (4) thumbscrews.
1. Disconnect gas & electricity.
CONTROLS & GAS VALVE COMPARTMENT
F/N: LLTCL001L2/LLTCL002C2/LLTCL002R
Safety & Clearance Labels
KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.
CAUTION: HOT SURFACE.
SERVICE ACCESS PANEL
cover upward and outward.
2. Remove cover by lifting top
1. Disconnect gas & electricity.
IGNITER & FLAME SENSE COMPARTMENT
Bottom Panel
F/N: LLLOGO19 MP Series Logo Label
F/N: LLLOGO1 Re-Verber-Ray Logo Label
3
!
AVOID EQUIPMENT FAILURE
THIS 10 FT. TUBE IS THE
COMBUSTION CHAMBER.
THIS TUBE MUST BE THE FIRST TUBE
FOLLOWING THE BURNER CONTROL BOX.
!
INSTALLER
The combustion chamber utilizes either 409 stainless, titanium alloy or aluminized steel -
depending on the model number of your heater.
Rotate the tube’s welded seam to bottom.
Consult the manual(s) for further details.
MP-40-150N
Data on this label is for the model shown on this label. If your heater has been converted, this information is not accurate. Please contact the factory for assistance.
BURNER COMPONENTS:
Serial #: 0112DETR21400 0001
Gas Valve: Circuit Board: Wire Harness: N.O. Switch: N.O. VL Orifice: N.C. Switch: N.C. VL Orifice: Diff Switch: Diff VL Orifice: Igniter: Burner: 16” Tube: Ind. Lights:
Diag. Light: Term. Block: Transformer: Fan: Alt. Fan: Alt. Fan Usage: Relay: Filter: 24 Volt In: 120 Volt In: Gas In: Extra VL Orifice:
Production Code: Version:
Add-on: Stock:
Internal Use Only:
HEATER
TYPE:
Electric: Tag:
Special 1: Special 2:
Gas: Air:
C1
C1 C2 C3
None
N/A
MP-150
10.11
Valve Assy - Nat Mod Controller Mod Wiring Harness None None None None IS22010051F5166 Grey (+ / -) Norton Mid 4” Gen. Yellow - 24V
(Specify TP-#’s)
3240 3250 3254 N/A
N/A
1264A
50 201B 3380 328
1428 None 40 VA Fasco Lg. 50Hz - 120V When Specified Picker x2 None 3 T-plug 6’ Blk. Cord 7/8” FC None
N/A 826 3015 None
None N/A
333 FC-36
X
X-X”
TP-204# TP-3014#XX-X”
LLWT0XX None
X
X-X”
X X.X”
Orifice Type:
1.0 Safety • Safety Labels and Locations • Clearance to Combustibles
MP Series
SERVICE ACCESS PANEL
IGNITER & FLAME SENSE COMPARTMENT
1. Turn off gas & electricity.
2. Remove cover by lifting top
cover upward and outward.
CAUTION: HOT SURFACE.
KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.
F/N: LLTB026
SERVICE ACCESS PANEL
IGNITER & FLAME SENSE COMPARTMENT
1. Disconnect gas & electricity.
2. Remove cover by lifting top
cover upward and outward.
CAUTION: HOT SURFACE.
KEEP COVER IN PLACE. REMOVE FOR SERVICE ONLY.
Controls Compartment
SERVICE ACCESS PANEL
F/N: LLTB025R
SERVICE ACCESS PANEL
RE-VERBER-RAY INFRA-RED RADIANT TUBE HEATER
®
FOR OUTDOOR USE AND INDOOR (Non-Residential) INSTALLATION ONLY. Class IIIA Permanent Label
MODEL NO.
INPUT BTU/H
MP-40-150N
MP
Volts AC:
120V - 60Hz
AMPS - Starting:
4.8
AMPS - Running:
1.1
Combustion Chamber:
4” Black Coated Aluminized
DESIGN COMPLIES WITH:
ANSI Z83.20b-2004-GAS FIRED LOW INTENSITY INFRA-RED HTR.
DETROIT RADIANT PRODUCTS COMPANY
21400 HOOVER ROAD - WARREN, MI (586) 756-0950 - www.drp-co.com
FOR USE WITH
155,000 / 150,000 / 98,000
Natural Gas
Manifold Pressure:
Heater Type
3.5 in.
W.C.P.
C1
Maximum Inlet Pressure:
Minimum Mounting Angle:
14 in.
W.C.P.
045DEGREES
Minimum Inlet Pressure:
Maximum Mounting Angle:
5.0 in.
W.C.P.
For stainless steel upgrades: The combustion tube is 409 Series stainless steel.
Serial No.: 1011XXXXXXXXXX 0001
DEGREES
16” Burner Tube Combustion Chamber
: LLTB024L
F/N
SAMPLE
Burner Control Box Component Label
(located inside the center compartment lid)
RE-VERBER-RAY INFRA-RED RADIANT TUBE HEATER
®
FOR OUTDOOR USE AND INDOOR (Non-Residential) INSTALLATION ONLY. Class IIIA Permanent Label
MODEL NO.
MP-40-150N
Volts AC:
120V - 60Hz
AMPS - Starting:
4.8
AMPS - Running:
1.1
Combustion Chamber:
4” BC Titanium
DESIGN COMPLIES WITH:
ANSI Z83.20b-2004-GAS FIRED LOW INTENSITY INFRA-RED HTR.
DETROIT RADIANT PRODUCTS COMPANY
21400 HOOVER ROAD - WARREN, MI (586) 756-0950 - www.drp-co.com
INPUT BTU/H
155,000 / 97,000
Manifold Pressure:
4.1 in.
Maximum Inlet Pressure:
14.0 in.
Minimum Inlet Pressure:
5.0 in.
SAMPLE
For stainless steel upgrades: The combustion tube is 409 Series stainless steel.
W.C.P.
W.C.P.
W.C.P.
FOR USE WITH
Natural Gas
Heater Type
C1
Version:
10/11
Minimum Mounting Angle:
045Degrees
Maximum Mounting Angle:
Degrees
Serial No.: 1011DETR021400 0001
Radiant Tube(s)
Rating Plate
Fan Compartment
F/N: LL01 - Clearance Safety Tag (Affix adjacent to heater’s thermostat)
Clearance to Combustibles
Clearance to combustibles is defined as the minimum distance that must exist between the tube surface, or reflector, and any combustible items (see Figure 1.1). It also pertains to the distance that must be maintained from moving objects around the tube heater.
Placement of explosive objects, flammable objects, liquids and vapors close to the heater may result in explosion, fire, property damage, serious injury or death. Do not store or use explosive objects, liquids or vapor in the vicinity of the heater.
F/N: LLTB004 (orange)
(150,000 - 200,000 BTU/h models only)
WARNING
4
MP Series
1.0 Safety • Clearance to Combustibles
When installing the tube heater system, clearances to combustibles for the model tube heater and configuration must be maintained. Refer to Chart 1.1 below to determine the required distances for your model.
Chart 1.1 • Clearance to Combustibles in Inches (See Figure 1.1 for Mounting Angles)
Mounting
Model Number
MP-(25,30,40)-80[N,P]
with 1 side shield 29 8 6 66 with 2 side shields 16 16 6 66 20 ft. from burner 7 7 6 30
MP-(30,40,50)-115[N,P]
with 1 side shield 42 8 6 76 with 2 side shields 20 20 6 76 20 ft. from burner 7 7 6 30
MP-(40,50,60) -150[N,P]
with 1 side shield 42 8 6 83 with 2 side shields 23 23 6 83 20 ft. from burner 11 11 6 46
MP-(50,60,70)-200 [N,P]
with 1 side shield 54 8 6 100 with 2 side shields 30 30 6 100 20 ft. from burner 11 11 6
Angle*
14 14 6 66
45° 39 8 10 66
20 20 6 76
45° 58 8 10 76
24 24 6 83
45° 58 8 10 83
41 41 6 100
45° 63 8 10 100
Front Behind Top Below
Sides
The minimum end clearance for all models is 12 inches.
50
* Maximum mounting angle is 45°. Heaters mounted on an angle between 0° to 45° must maintain
clearances posted for 0° or 45°; whichever is greater.
The stated clearance to combustibles represents a surface temperature of 90°F (32°C) above room temperature. Building materials with a low heat tolerance (such as plastics, vinyl siding, canvas, tri-ply, etc.) may be subject to degradation at lower temperatures. It is the installer’s responsibility to assure that adjacent materials are protected from degradation.
Figure 1.1 Mounting Angles
0° Mounting Angle
with 2 Side Shields
(P/N: SSE)
Top
Side Side
0° Mounting Angle 45° Mounting Angle
Top
Side
Side
Front
Top
Behind
0° Mounting Angle
with 1 Side Shield
(P/N: SSE)
Top
Front Behind
Below
Below
Below
Below
5
2.0 Installation • Gas Requirements • Electrical Requirements
!
2.0 Installation
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, serious injury or death. Read and understand the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. Only trained, qualified gas installation and service personnel may install or service this equipment.
Not for residential use! Do not use this heater in the home, sleeping quarters, attached garages, etc. Installation of a commercial tube heater system in residential indoor
spaces may result in property damage, serious injury or death.
Instructions for the following are detailed in the Tube Heater General Manual:
• Design considerations
• Hanger suspension and placement
• Tube layout and assembly
• Burner control box suspension
• Reflectors (and accessories)
• Venting and combustion air intake
• Gas requirements
• Baffle assembly
MP Series
Note: Electronic versions of all manuals are available at www.detroitradiant.com, or upon request.
Gas Requirements
Manifold pressure of the heater is pre-set at the factory. No adjustment should be necessary. During the verification process, a tolerance of ±10% of the full scale is acceptable due to varying atmospheric conditions.
Manifold Pressure Inlet Pressure
Type of Gas
Natural 4.10 Inches. W.C. 1.65 Inches W.C. 6.00 Inches W.C. 14.00 Inches W.C.
Propane 11.0 Inches. W.C. 4.80 Inches W.C. 12.00 Inches W.C. 14.00 Inches W.C.
IMPORTANT: Consult the Tube Heater General Manual for gas connection requirements.
@ Maximum Rate @ Minimum Rate Minimum Maximum
Electrical Requirements
• 120 Volt - 60 Hz GRD, 3-wire.
• Low voltage thermostat connection.
• Starting current 4.8 amps.
• Running current 1.1 amps.
Shielded thermostat wire of 18 AWG is recommended for connection to the heater from the thermostatic controller. The MP Series heater is pre-set by the factory for use with the Premium User Interface (TP-PUI).
NOTICE
6
MP Series
!
2.0 Installation • Thermostat and Other Controls
WARNING
Electric Shock
Field wiring to the tube heater must be connected and grounded in accordance with national, state, provincial, local codes and to the guidelines in the Tube Heater General Manual and Series Insert Manual. In the United States refer to the most current revisions to the ANSI/NFPA 70 Standard and in Canada refer to the most current revisions to the CSA C22.1 Part I Standard.
Thermostat and Other Controls
The MP Series heater is designed to operate on various control configurations. The available control options are:
A. Premium User Interface. B. Potentiometer with On/Off switch. C. Single-Stage Thermostat with optional room temperature sensor.
“A” Premium User Interface
The Premium User Interface (TH-PUI) is a smart logic controller that offers the optimal performance out of your MP Series heater. It modulates the heater(s) with a full PID Controller considering various inputs and outputs. It utilizes the current set temperature, the room temperature (based on an on-board thermistor or an externally connected zone sensor), mode selected, and other items to set the speed of modulation. Therefore, the heater output immediately responds to a change in air temperature. For installation of this device, see Figure 2.2 on Page 10.
“B” Potentiometer
A linear 10k Ohm potentiometer can be used as a control device for the MP Series. This allows the user to manually control the heaters firing rate based on the dial position. The heater will modulate in increments of 1%, and vary from minimum firing rate to the full firing rate. An On/Off switch or timer is necessary to allow for the heater to shut off. For installation with this device, see Figure 2.3 on Page 11.
“C” Single-Stage Thermostat
A single stage heating thermostat can be used as a control device for the MP Series. This allows the user to utilize a desired field supplied thermostat that best suits their individual needs. The heat control is designed for use with a 2-wire heating system, (R & W) and is low voltage. The heater cannot power the thermostat. The thermostat selected must not have a heat anticipator. For installation with this device, see Figure 2.4 on Page 12.
When using a single stage thermostat, the use of a zone sensor is highly recommended. The unit will operate without this accessory, but will then only modulate based on a predetermined algorithm that considers cycle timing and history. Therefore the heater will not respond to rapid changes in air temperatures.
NOTICE
7
2.0 Installation • Thermostat and Other Controls • Zoning Heaters • Control Devices
MP Series
Zoning Heaters and Configuring ‘Master/Slave’ Heaters
The MP Series is designed to allow for several heaters within the same zone to simultaneously modulate in synchronization when connected to a single control device. This configuration requires one ‘Master’ heater that is connected directly to the heat control device, and the remaining ‘Slave’ heaters are to be wired to the ‘Master’ heater. The ‘Slave’ heaters will modulate based on the control signal from the ‘Master’ heater. During the operation of the system, all the ‘Slave’ heaters will modulate at the same percentage rate of the full input as the ‘Master’ heater.
When wiring multiple heaters together for zoning, the heaters must be wired in series with a ‘Master’ heater utilizing a shielded thermostat wire. Connect the heaters via the appropriate wiring diagram. See Pages 9-12 for more information.
Building Management Systems and Other Remote Analog Signals
A Building Management System or a Remote Analog Signal may be used as a controlled device for the MP Series. This allows the heater(s) to be controlled directly by the output of the Building Management System directly dictates the heaters firing rate. The analog signal can be either 0-10VDC or 4-20mA.
A Premium User Interface (P/N: PUI) MUST be used in order to connect the Building Management System to the heater.
8
MP Series
2.0 Installation • Thermostat and Other Controls • Field Wring
Field Wiring
Field Supplied Control Wire: 18AWG plenum rated thermostat wire that is shielded w/ drain wire is
recommended for optimal performance.
Installing the Control Wire: Each heater includes a thermostat wire grommet to allow for thermostat wire to be brought into the burner box. Insert the grommet into the low voltage wiring access hole. Feed the thermostat wire through the grommet, piercing the rubber with the wire to ensure a tight seal. Ensure enough wire length is available to make the proper connections. Tie the thermostat wire into a loose knot, as shown in Figure 2.1. Ensure knot is loose enough to not cause any damage to the wire. This will allow for a strain relief for the connections to the heater.
Figure 2.1 Image for feeding the wire and showing the knot
Connections to the Heater: The control devices are connected to the Modulating Circuit Board (P/N:
TP-3250) via the thermostat terminal strips provided. The installer must select the appropriate thermostat terminal strip to connect to the board depending on the control configuration desired. The unit will provide the suitable voltage for each control device. DO NOT provide an external power supply to the thermostat terminal strips. Damage to the circuit board may result and is not covered by warranty.
Three (3) thermostat terminal strips are included with each heater to allow for connections to the heater. Note that only one terminal strip will be used for each application, as selected by the installer. The remaining thermostat terminal strips can be discarded or kept with the manual for future reference.
• TP-3228 – 8 circuit terminal strip to be used with Diagram “A”.
• TP-3225 – 5 circuit terminal strip to be used with Diagram “B”.
• TP-3224 – 4 circuit terminal strip to be used with Diagram “C”.
9
2.0 Installation • Thermostat and Other Controls • Field Wiring
Figure 2.2 Field Wiring Diagram “A”
A. Premium User Interface
MP Series
FOR USE WITH TP-3228
SLAVE HEATER
+15V
485-
485+
GND
CHASIS GND
485-
485+
GND
MASTER DIP SETTINGS
SLAVE DIP SETTINGS
MASTER HEATER
+15V
485-
485+
GND
CHASIS GND
485-
485+
GND
BK
LEGEND
PREMIUM
USER
INTERFACE
NOTE: SHIELD GROUND MUST BE TIED TO GROUND, AS SHOWN
10
MP Series
2.0 Installation • Thermostat and Other Controls • Field Wiring
Figure 2.3 Field Wiring Diagram “B”
B. 10k OHM Potentiometer
FOR USE WITH TP-3225 MASTER DIP SETTINGS
SLAVE DIP SETTINGS
MASTER HEATER SLAVE HEATER
+15V
485-
485+
GND
CHASIS GND
485-
485+
GND
LEGEND
11
+15V
485-
485+
GND
CHASIS GND
485-
485+
GND
2.0 Installation • Field Wiring Diagrams
Figure 2.4 Field Wiring Diagram “C”
C. Single-stage thermostat
MP Series
FOR USE WITH TP-3224
ROOM
THERMISTOR
MASTER DIP SETTINGS
SINGLE-STAGE
THERMOSTAT
SLAVE DIP SETTINGS
MASTER HEATER SLAVE HEATER
+15V
485-
485+
GND
CHASIS GND
485-
485+
GND
LEGEND
+15V
485-
485+
GND
CHASIS GND
485-
485+
GND
12
MP Series
2.0 Installation • Internal Wiring
Field Wiring
Before field wiring this appliance - Check existing wiring; replace if necessary. Note: If any of the original wire supplied with the appliance must be replaced, it must be replaced with
wiring material having a temperature rating of at least 105°C and a voltage rating of 660V.
Figure 2.5 • MP Series Internal Wiring Diagram
COM.
24VAC
- PWM
+ PWM
BOARD
CIRCUIT
MODULATING
BRBK
VALVE ENABLED
N.O. RELAY
L1 (RELAY)
L2 (BLOWER)
L2 (NEUTRAL)
FLAME
SENSOR
G
GROUND
NEUTRAL
MODULE
IGNITION
VALVE
THERMOSTAT
L2 (NEUTRAL)
L1
F.C. TEST PINS
SIC1
PROBE
Y
BL
RELAY
TRANSFORMER
W W
BK
OW
R
RBL
Y
BL
BK
BR
BK
BK
BLOWER
SWITCH
PRESSURE
BK
BK
BK
BK
IGNITER
W
P.S.
LIGHT
INDICATOR
LIGHT
VALVE
INDICATOR
BK
BK
GAS VALVE
R
G
L2L1
BK W
W
BK
W
BK
BK
13
2.0 Installation • Configuring the Heater
MP Series
Configuring the Heater
The MP Series heater utilizes DIP switches on the modulating controller to configure various options available. The DIP switches are located under the modulating circuit board cover (See Figure 2.6), and are labeled “Options” and “Address”. These switches have to be configured correctly in order for the unit to properly function.
Figure 2.6 Projected View of DIP Switches
Address DIP Switch
Options DIP Switch
‘Options’ DIP Switches
1 ‘Master/Slave’: This switch determines if the heater is a ‘Master’ or ‘Slave’.
• ‘Master’ Option: Selected if heater is stand-alone or ‘Master’ of a zoned system.
• ‘Slave’ Option: Selected if heater is a ‘Slave’ in a zoned system and is connected to a ‘Master’.
2 Outdoor Air Probe: This switch determines if an outdoor air sensing probe is installed (sold
separately, must be used in conjunction with a Premium User Interface).
3 Premium User Interface: This switch determines if a Premium User Interface (TH-PUI) is used as a
heat demand control device. (Use Field Wiring Diagram A - Figure 2.2 ).
4 Potentiometer: This switch determines if a linear taper 10K Ohm potentiometer is used as a heat
demand control device. (Use Field Wiring Diagram B - Figure 2.3).
5 Thermostat: This switch determines if a single stage thermostat is used as a heat demand control
device (Use Field Wiring Diagram C - Figure 2.4).
6 Economy Mode*: This switch determines if ‘Economy Mode’ is the desired mode of operation.
7 Standard Mode*: This switch determines if ‘Standard Mode’ is the desired mode of operation.
8 Comfort Mode*: This switch determines if ‘Comfort Mode’ is the desired mode of operation.
*If Premium User Interface is connected, the mode selection switches are inoperative. Modes are selected from the controller. For more information on the modes, see Page 19.
14
MP Series
Slave Heater Slave Heater
2.0 Installation • Configuring the Heater
Standard Configuration: From the factory, the heater is configured as follows:
1 ’Master’ Heater: ON 2 Outdoor Air Probe: OFF 3 Premium User Interface: ON 4 Potentiometer: OFF 5 Thermostat: OFF 6 Economy Mode: OFF 7 Standard Mode: ON 8 Comfort Mode: OFF
Figure 2.7 Standard Configuration of DIP Switches
*If outdoor air sensor is equipped, switch DIP#2 to the ON position. Use Diagram “A” on Page 8 for connecting the Premium User Interface to the heater.
‘Address’ DIP Switches
The Address DIP Switches are only utilized in a ‘Master/Slave’ installation or for BMS configurations. All other configurations ignore the settings of these switches. When addressing a heater for a ‘Master/Slave’ configuration, the ‘Slave’ heaters must be addressed for proper operation. Each ‘Slave’ must have its own unique configuration, determined by the installer. Up to 256 unique combinations can be configured.
Setting the ‘Slave’ Heater(s): The ‘Slave’ heater configuration is set by selecting the ‘Slave’ position on switch #1 in the “Options” DIP Switches. The address switches become active when the ‘Slave’ configuration is selected. On the Address DIP Switches, configure each heater so that each heater has its own unique configuration. An example is provided below for a three heater zone system.
Figure 2.8 Example of three DIP Switches
Master Heater
(Factory Default)
(One Address Configuration)
Slave Heater
Slave Heater
(Different Configuration)
8
7
6
54
321
ON
COMFORT
STANDARD
ECONOMY
EXT. THERMOSTAT
POTENTIOMETER
USER INTERFACE
OA SENSOR*
MASTER
8
7
6
54
321
ON
8
7
6
54
321
ON
COMFORT
STANDARD
ECONOMY
EXT. THERMOSTAT
POTENTIOMETER
USER INTERFACE
OA SENSOR*
MASTER
8
7
6
54
321
ON
8
7
6
54
321
ON
COMFORT
STANDARD
ECONOMY
EXT. THERMOSTAT
POTENTIOMETER
USER INTERFACE
OA SENSOR*
MASTER
8
7
6
54
321
ON
15
2.0 Installation • Product Specifications
Product Specifications
Chart 2.1 • Specifications
Model
Number
Gas Type
(Select one)
Blast Mode Rate
(BTU/h Input)
Standard Modulating
MP Series
Range (BTU/h Input)
Straight Length
U-Tube Length
Min. Dist. From Burner
to Elbow or U-bend
Standard Weight (lbs.)
Stainless Steel Weight
(lbs.)
Recommended
Mounting Height
Combustion Chamber
(Black Coated)
Radiant Emitter Tube(s)
(Black Coated)
36” Baffle Pieces
MP-25-80
MP-30-80
MP-30-115
MP-40-80
MP-40-115
MP-40-150
MP-50-115
MP-50-150
MP-50-200
MP-60-150
MP-60-200
MP-70-200
N or LP
N or LP
N or LP
N or LP
N or LP
N or LP
N or LP
N or LP
N or LP
N or LP
N or LP
N or LP
85,000
85,000
120,000
85,000
120,000
155,000
120,000
155,000
200,000
155,000
200,000
200,000
52
,000 - 80,000
52
,000 - 80,000
75
,000 -
52
,000 - 80,000
75
,000 -
97,5
00 -
75
,000 -
97,5
00 -
130
,000 -
97,5
00 -
130
,000 -
130
,000
115
115
150
115
150
194
150
194
194
,000
,000
,000
,000
,000
,000
,000
,000
,000
26’-9” 13’-1” 10 ft. 120 N/A 12’ to 20’ Alum Alum 5
31’-5” **17’-9” 10 ft. 160 195 12’ to 20’ Alum Alum 4
31’-5” **17’-9” 15 ft. 160 N/A 14’ to 22’ Alum Alum 5
41’-1” 22’-9” 10 ft. 190 235 12’ to 20’ Alum Alum 3
41’-1” 22’-9” 15 ft. 190 235 15’ to 25’ Alum Alum 4
41’-1” 22’-9” 20 ft. 190 235 15’ to 28’ Titan Alum 5
50’-9” **27’-5” 15 ft. 235 290 15’ to 28’ Alum Alum 3
50’-9” **27’-5” 20 ft. 235 290 17’ to 30’ Titan Alum 4
50’-9” **27’-5” 25 ft. 235 N/A 19’ to 37’ Titan Alum 2
60’-5” 32’-5” 20 ft. 265 330 17’ to 32’ Titan Alum 3
60’-5” 32’-5” 25 ft. 265 N/A 19’ to 37’ Titan Alum 1
70’-1” **37’-3” 25 ft. 300 N/A 19’ to 42’ Titan Alum 1
* Model requires stainless steel tube clamp (P/N: TP-220) to be located at the seam between the primary
combustion chamber and the secondary combustion tube downstream of the burner control box.
** Model requires 5EA-SUB accessory package when installing in a ‘U’ configuration (P/N: TF1B).
IMPORTANT: Reference box label to determine the number of required baffle sections for each model heater.
Titan = Black coated titanium stabilized aluminized steel. Alum = Black coated aluminized treated steel.
16
MP Series
2.0 Installation Tube Installation Sequence
Tube Installation Sequence
Figure 2.9 • Tube Installation Sequence
Important! The combustion chamber & radiant tube sections must be installed in the following order.
25 Foot
30 Foot
40 Foot
Stainless steel clamp location on 200,000 BTU/h models (P/ N: TP-220).
50 Foot
60 Foot
70 Foot
Stainless steel clamp location on 200,000 BTU/h models (P/ N: TP-220).
Stainless steel clamp location on 200,000 BTU/h models (P/ N: TP-220).
Key
Burner Control Box with 16-inch Burner Tube
Black Coated Combustion Chamber Tube*
Black Coated Aluminized Combustion Chamber/Radiant Emitter Tube
P/N: TP-26A
P/N: TP-26A, TP-26B
Standard Tube Clamp
P/N: TP-21B
Stainless Steel Tube
Clamp (P/N: TP-220)
200,000 BTU/h models only - Located between 1st and 2nd 10 ft. tube sections.
Baffle Location
* Aluminized tubes (80,000 to 115,000 BTU/h models) P/N: TP-26A.
* Titan tubes (150,000 to 200,000 BTU/h models) P/N: TP-26B.
NOTE: Refer to the Tube Heater General Manual, Chart 3.6 (Page 23) for secured reflector joints.
17
3.0 Operation • Sequence of Operation
MP Series
3.0 Operation
!
WARNING
This heater must be installed and serviced by trained gas installation and service personnel only.
Do not bypass any safety features or the heater’s built in safety mechanisms will be compromised.
Note: Reference the Tube Heater General Manual for installation requirements.
Sequence of Operation
There are two (2) main controllers for the MP Series heater. The TP-351A is the ignition controller, and is responsible for the ignition sequence, flame monitoring, and safety lock-out features. The TP-3250 is the modulating controller, and is responsible for the call for heat, modulating the gas valve and blower speed, selecting the performance curve or mode, and handles various passive inputs and outputs for controlling devices. These two devices will be referred to as their TP-#’s during the sequence of operation.
Standby:
TP-351A - 120VAC is held at the circuit of the circuit board. TP-3250 - 24VAC and 120VAC is held at the circuit board.
Starting Circuit:
The TP-3250 checks various inputs to select the performance curve, model, and appropriate mode of operation. After successful determination of all internal checks, the TP-3250 will output the conditioned 120VAC to the blower motor and 120VAC to the common side of the pressure switch.
Once operational static pressure is achieved, the differential switch will close, sending the 120VAC to the TP-351A and the PS indicator light, initiating the ignition sequence. The glo-bar is energized with 120VAC for 45 seconds from the TP-351A. Once the time is achieved, the TP-351A switches on the 120VAC for the valve circuit and switches off the power to the glo-bar. The 120VAC from the TP-351A valve circuit is used to power the coil side of the isolation relay and sends power to the TP-3250 to indicate the start of the ignition sequence. The isolation relay switches 24VAC from the transformer to the primary coil of the gas valve and valve indicator light.
Once the gas valve circuit is energized from the TP-351A, flame should be present on the burner and visible through the sight glass. The flame rod monitors the burner flame through flame rectification, and can be measured in micro-amps (this can be verified at the flame current test pins on the TP-351A). Minimum required micro-amps are 1.0mA, and should be present during burner operation.
If the burner fails to light or flame is not detected within 8 seconds, the gas valve circuit is de-energized and the control performs an “inter-purge” delay before attempting another ignition sequence. The control will attempt 2 additional trials of ignition before entering the soft lock out sequence. In the soft lockout sequence, the gas valve will be turned off immediately. After 1 hour, if the thermostat is still calling for heat, the TP-351A will automatically reset and attempt a new trial for ignition. After multiple attempts to ignite the burner have failed, the TP-351A enters a hard lockout mode. The control will not open the gas valve unless there is an intervention by the user. The reset can be done by either resetting the thermostat or removing the 120 VAC for a period of 5 seconds.
18
MP Series
3.0 Operation • Sequence of Operation • Performance Curves
Running Circuit:
After ignition, the flame rod continuously monitors the flame presence. If sense of flame is lost for a time of 1.0 seconds or greater, the TP-351A closes the gas valve circuit and a new trial for ignition sequence is initiated.
Modulating Circuit:
Pre-heat – During the ignition sequence, the TP-3250 operates the blower and gas valve at 100% operation to optimize ignition. Once ignition is established, the heater will enter a pre-heat cycle for 90 seconds, operating the blower motor and gas valve at 100%. However, if the heater has cycled in the previous 5 minutes, the controller will skip the pre-heat cycle, and go straight to modulating operation.
The blower motor and modulating coil on the gas valve are energized directly from the TP-3250 modulating controller. The controller utilizes PID logic to match the selected performance curve to the heater’s operation. Based on the determined system configuration, the control will operate as needed to match the desired system performance.
Performance Curves
The MP Series is programmed to operate on several different performance curves. These curves are to allow the user to select the desired operation that best accommodates their specific needs. The performance curves can be selected either by the Premium User Interface (TP-PUI) or by setting the DIP switches located under the control cover (Pages 14-15). The three modes are as follows:
• Economy Mode: Unit operates to maximize thermal efficiency.
• Comfort Mode: Unit operates to maximize perceived human comfort.
• Standard Mode: Unit operates as a balance between comfort and economy mode.
Economy Mode: Economy Mode is intended to maximize thermal efficiency. It is designed to provide a system that is more thermally efficient than the other modes due to quicker dissipation of heat. This mode is recommended for applications such as:
• Aircraft hangars
• Car washes
• Pole barns
• Foundries
• Unpopulated warehouses
Comfort Mode: Comfort Mode is designed to minimize temperature differentials across the length of the heater. It is intended to provide a system that has a greater perceived comfort than the other modes because of the reduction of extreme temperature zones. This mode is recommended for applications such as:
• Patios
• Loading docks
• Break areas and lunch rooms
• Parts counters and service desks
• Golf driving ranges
• Woodworking shops
• Kennels
Standard Mode: Standard Mode is a balance between Comfort Mode and Economy Mode. It is intended to provide a system that is moderately thermal efficient while still minimizing the greater temperature differentials associated with economy mode. This mode is recommended for applications such as:
• Populated warehouse heating
• Service garages
• Fire Stations
• Manufacturing
• Auto showrooms
19
3.0 Operation • Sequence of Operation • Diagnostics
MP Series
Shut-down:
When the thermostat is satisfied, the TP-3250 will de-energize the 120VAC power to the common side of the pressure switch, de-energizing the thermostat circuit on the TP-351A. The blower motor will continue to cycle for a period of 2 minutes for a post-purge cycle.
NOTE: Due to the PID Controller optimizing the output of the heater, the unit may run for a short period after the call for heat has been satisfied.
For extended shut down periods:
Set external controller devices to off or lowest setting.
1
Turn OFF the 120VAC to the heater.
2
Turn OFF the manual shut-off valve in the heater’s gas supply line.
3
Prior to start up after seasonal extended shut-down, an inspection of the heater must be performed by
4
trained gas installation and service personnel. This will ensure optimal operation and years of trouble­free service.
Diagnostics
Lockout:
The controls will automatically lockout the heater system when an external or system fault occurs. There are two types of lockout:
Soft Lockout: The heater will attempt to light three times. In the event of a failed ignition, (gas pressure,
valve, no flame sense etc.), the heater will enter a soft lockout period for 15 minutes and then attempt to light three more times before entering a Hard Lockout mode.
Hard Lockout: If proof of flame is not established, a component failure occurs or blockages are evident,
the heater will enter hard lockout. If lockout occurs, the control can be reset by briefly interrupting the power source. The control will not open the gas valve unless there is an interruption by the user.
Figure 3.1 Operational Indicator Lights (see Charts 3.1 through 3.3 for Operation & Diagnostic LEDs)
HOT
NEUTRAL
120V
EARTH
- 120V HEATER INPUT -
Amber Light (24V)
Indicates Gas Valve
Operation
Amber Light (120V)
Indicates Pressure Switch Actuation
20
MP Series
LED2
LED3
LED4
LED5
LED6
LED1
LED1
3.0 Operation • Diagnostics
Figure 3.2 Circuit Board LEDs
LED1
LED2
LED3
LED4
LED5
LED6
Chart 3.1 • Operation LED
LED Color Description Operation
1
Green Relay ON On if relay ON to ignition module.
Chart 3.2 • Diagnostic LEDs
LED Color Description Operation
2
3
4
5
6
Green Power On if power to unit.
Green Heat On if call for heat.
Green Fan On if fan energized.
Green Valve On if valve energized.
Red Service Errors (see Chart 3.3).
Chart 3.3 • Flash Code Status LED (located on Circuit Board)
Each of the following status codes is a two digit number with the first digit determined by the number of short flashes and the second digit by the number of long flashes.
LED Short Flash: 0.5 Seconds ON, 0.5 Seconds OFF. LED Long Flash: 1.5 Seconds ON, 1.5 Seconds OFF.
LED CODE
(Number of Flashes) STATUS / ERROR
1-1 Long Run Time - Actual temperature fails to rise after 4 hours of consecutive running.
1-2 Blower - Fan is on but static pressure is not reading properly.
1-3 Ignition Module Failure - Ignition module failed to initiate sequence of ignition.
1-4 Ignition Soft Lockout - Control will auto reset after 15 minutes. See lockout in diagnostics
section.
2-1 Ignition Hard Lockout - Ignition module will NOT auto reset; unit will not operate unless
there is an interruption by the user.
2-2 Sensor Error - External temperature sensor is shorted or reading open.
2-3 Internal Software Error - Failure with software on modulating controller.
2-4 Model Selection or Setup Error - Invalid model selection DIP Switch configuration
3-2 Error with User Interface - Short was detected in user interface.
21
4.0 Troubleshooting Guide
4.0 Troubleshooting Guide
MP Series
Turn on control device for heat.
Does the fan
blower turn on?
Yes
Does the
pressure switch
light turn on?
Yes
No
No
Replace or
repair damaged
components.
Yes
Is the control
device or
thermostat wire
damaged?
Does the igniter
warm up and turn
red?
No
Yes
Find source of
electrical problem
and repair.
No
Does the heater have 120VAC at
the power entry
cord?
Pressure switch light is burned out.
Replace light.
Yes
No
Does the igniter
warm up and
turn red?
Yes
Does the valve
light turn on?
Yes
Does the gas
valve open?
No
No
No
Does the igniter
appear to be
physically
damaged?
Yes
Replace igniter.
Does the gas valve open?
(Usually a distinct
‘click’ noise occurs).
Check inlet pressure to
the heater. Is it within the
minimum and maximum
allowable range as per the
rating plate?
No
Temporarily disconnect igniter
from harness and check the
resistance. Is it within the
range of 50-400 Ohms?
No
Replace igniter.
No
Yes
Gas valve light is burned
out. Replace light.
Are the wires
to and from
the gas valve
properly
connected?
Yes
No
Yes
Continued on Page 24
No
Yes
Adjust inlet pressure.
Continued on Page 24
22
MP Series
4.0 Troubleshooting Guide
NOTICE
Start Question
Is there 90-120VAC
across the fan wire
leads?
No
Check modulating
controller flash codes.
Bypassing any switch is intended for testing purposes only. Do not leave switch bypassed during normal operation or the heater’s built-in safety mechanisms will be compromised.
Key
Process Question
Yes
Corrective Action
Is the fan obstructed
or locked in place by a
foreign object?
Yes
Remove obstruction.
No
Replace fan.
Re-connect igniter to
harness and check
voltage at igniter during
ignition sequence. Is it
approx. 120VAC?
Yes
Check connector pins
and wires. Repair or
replace.
Correct improper
wiring.
No
Replace
ignition
module.
Is the inlet or outlet of the
heater obstructed, or is the vent exceeding the
recommended vent lengths?
Remove obstruction.
Reconnect tubing,
free kinks, and remove
obstructions.
Replace pressure switch.
Check modulating
controller flash codes.
Replace ignition module.
Yes
Yes
Yes
No
Is the wiring of the
No
pressure switch
loose, damaged or
disconnected?
Yes No
Correct faulty wiring or
replace damaged wires.
Is the pneumatic tubing to the
pressure switch connected and free
of kinks, damage or obstruction?
No
The heater is equipped with a safety
pressure switch. This is a normally
open, pneumatically operated
switch and is located in the service compartment. TEMPORARILY place jumper wires across the terminals of the switch. Does the igniter warm up
and glow red?
23
4.0 Troubleshooting Guide
MP Series
Continued from Page 22
Yes Yes
Does the burner
ignite?
Yes
there is a restriction in the exhaust.
Pressure switch may be faulty or
No
Turn on the gas supply line.
Is the gas supply valve to the heater in the “on”
position?
Yes
No
Yes
Confirm inlet is within minimum
and maximum inputs as indicated
on the rating label.
Is the gas pressure ok?
Check inlet pressure to the heater. Is it within the minimum and maximum allowable range
as per the rating plate?
No
Continued from Page 22
Check the voltage at
the relay coil during the
ignition sequence.
Is it 120VAC?
Yes
No
No
Yes
Does the burner
stay lit?
No
Does the burner light and
then shut off immediately
Yes
Is the heater
output consistent
with prior
operation?
No
Re-cycle the unit. Check
manifold pressure during
start-up. Is it with the ranges
specified on the rating plate?
Yes
Check inlet pressure to the
heater. Is it within the minimum
Does the heater
stay on until the call
for heat ends?
Yes
For additional information, contact your local
representative or the factory for assistance.
No
Troubleshooting ends.
and maximum allowable range
Adjust inlet pressure.
(1-2 seconds)?
No
as per the rating plate?
Yes
No
Does the burner stay
Yes
on for approximately
8 seconds and then
shut off?
No
Check modulating controller for
flash codes. Consult factory.
Consider the following:
• Change mode selection.
• Addition of a room thermistor.
• Addition of wind barriers.
• Check heat loss calculation.
• Consult factory.
Yes
The heater can shut down or stay on due to:
• Improper grounding.
• Faulty control device.
• High winds.
• Taking combustion air from the attic.
• Dirty environment.
• Improperly positioned baffles.
• Fluctuating gas pressure.
Partial blockage in the venting may
be present. Check for obstructions
and check flash codes.
Yes
24
MP Series
4.0 Troubleshooting Guide
Is there 120VAC on the primary
side of the transformer across
the BLACK and WHITE wires?
No
Is there 24VAC on the
secondary side of the
transformer across the
BLUE and YELLOW wires?
Check for flash codes on the modulating controller.
Replace the ignition module.
Adjust inlet pressure.
No
Yes
Yes
Purge gas lines.
No
Were the
gas lines purged of air?
Is the heater properly grounded?
Is the heater’s polarity correct
(L1 and L2 reversed)?
Yes
Check wiring and repair.
Replace transformer.
Is the relay switching
closed when energized
by the 120V coil?
No
Replace isolation relay.
Does the heater’s gas
type match the gas
supplied?
No
Yes
Yes
Replace valve wire.
No
Disconnect the main wire to the valve and
check for resistance
across both coil pins.
Is there continuity
through each coil?
No
Replace gas valve.
No
Check manifold pressure. Are you reading within the
specified pressures?
Yes
No
Correct grounding
or fix polarity.
Yes
Contact local
representative or
With a micro ammeter, check the
micro Amps on the FS terminals
on the ignition module. Is it
greater than 0.7 Micro-Amps?
No
Is the insulation of the flame rod
damaged or is the
rod dirty or oxidized?
factory.
Yes
Yes
No
Check modulating controller
for flash codes. Consult
factory.
Check modulating controller
for flash codes. Replace
ignition module.
Replace flame rod or
clean if able.
Replace wire to
flame rod.
25
5.0 Parts • Heater Components and Parts List
5.0 Parts
Figure 5.1 Burner Assembly Components
3098
70A
331
3008
332
3223
352A
3010
3260
3261
249
3094A
33B
3099A
333
3002A
3240, 3241
76
331
826
3225
3228
3224
212
3060
245
70
3025
3234
351A
3250
3044
3235
3254
68B
204
3096A
264B,E, 1264A
3093
3097A
3011
3012
3001
70
217
222
221
50
205
3094A
3005A
9
10A
3074, 3072, 201B
3015
5
383
321
MP Series
21B
3380
14 15
17
16
3220
328
Chart 5.1 • Parts List
Part # Description Part # Description
TP-5 Flange Gasket TP-70A 1” x 6” Manifold Gasket
TP-9 3/4” EMT Conduit Coupling TP-76 3/8” Rubber Grommet
TP-10A 3/4” x 4” EMT Conduit TP-82 Reflector Center Support (RCS)
TP-14 Sight Glass Gasket TP-105 Aluminum Reflector End Cap
TP-15 Sight Glass TP-106 Reflector End Cap Clips (8 pieces)
TP-16 Sight Glass Washer TP-111 5 ft. x 4” Black Coated Aluminized Steel Tube
TP-17 Sight Glass Kit TP-112 5 ft. Polished Aluminum Reflector
TP-19B 4” Wire Hanger w/ Tension Spring TP-113 Reflector Tension Spring
TP-20C 10 ft. Polished Aluminum Reflector TP-201B High BTU Burner (Color Code - TAN)
TP-20D 10 ft. Stainless Steel Reflector TP-204 Gas Orifice (Consult Factory)
TP-21B 4” Standard Tube Clamp TP-205 Glo-Bar Holder
TP-26A 10 ft. Aluminized Radiant / Combustion Tube TP-212 1/2” N.P.T x 3” Pipe Nipple
TP-26B 10 ft. Titanium Stabilized Combustion Tube TP-217 Brass 1/8” N.P.T. Barb Fitting
TP-26D 10 ft. 304 Stainless Steel Radiant Tube TP-219 12” Pneumatic Tube for Pressure Switch
TP-26E 10 ft. 409 Stainless Steel Combustion Tube TP-220* Stainless Steel Tube Clamp
TP-31D Interlocking Mounting Bracket (Qty. 2) TP-221 Glo-Bar Holder Gasket
TP-33B 1/2” NPT Shut-off Ball Valve w/ Inlet Tap TP-222 Flame Rod
TP-50 Glo-Bar Igniter TP-245 Plastic 1/8” N.P.T. 90° Barb Fitting
TP-65I 3 ft. Interlocking Turbulator Baffle TP-249 3/16” Pneumatic Tee (Qty. 2)
TP-68B 1/2” Strain Relief Bushing TP-264B Differential Pressure Switch
TP-70 1/2” x 10” Control Box Gasket (Qty. 2) TP-264E Differential Pressure Switch
3033D
828
31D
3014
3004
3003A
26
MP Series
Figure 5.2 • Tube & Reflector Components
5.0 Parts • Heater Components and Parts List
20C/D*, 112
105
106
82
26A/D*, 111
113
19B
105
579
26A/B/E*
21B, 220
65I
Part # Description Part # Description
TP-331 Green Self-tap Ground Screw (Qty. 2) TP-3033D Power Entry Plate
TP-332 1/4” Divider Grommet TP-3044 Gas Manifold
TP-333 6 ft. Black Power Cord w/ Ground TP-3060 Pressure Switch Mounting Bracket
TP-351A Potted Circuit Board - Ignition Controller TP-3072 Low BTU Burner (Color Code - GREEN)
TP-352A Wire Harness for Ignition Controller TP-3074 High BTU Burner (Color Code - ORANGE)
TP-383 Glo-Bar Igniter Plate TP-3093 #8-32 Cage Nut (Qty. 4)
TP-579 4” Wire Hanger TP-3094A #8-32 X ½” Metal Thumb Screw
TP-826 40VA Transformer (120Primary / 24Secondary) TP-3096A Valve Compartment Bottom Panel
TP-828 24VAC Yellow Operational Indicator Light TP-3097A Valve Compartment Top Panel
TP-1018 20” Pneumatic Tube for Pressure Switch TP-3098 Valve Compartment Side Panel
TP-1264A Differential Pressure Switch TP-3099A Controls Mounting Panel
TP-3001 Divider Panel TP-3220 Thermostat Wire Grommet
TP-3002A Plastic End Panel, Control Compartment TP-3223 Anti-Kink Coil (Qty. 2)
TP-3003A Plastic End Panel, Fan Compartment TP-3224 Thermostat Terminal Strip, 4 Circuit (C)
TP-3004 Control Box TP-3225 Thermostat Terminal Strip, 5 Circuit (B)
TP-3005A Plastic Valve Chamber Lid TP-3228 Thermostat Terminal Strip, 8 Circuit (A)
TP-3008 Gas Valve Mounting Bracket TP-3234 Mini Fuse for TP-3250 (3A)
TP-3010 Service Panel Hinge TP-3235 Valve Coil Main Cord (24VRAC)
TP-3011 Igniter Box TP-3240 Natural Gas Valve Assembly
TP-3012 Igniter Box Cover TP-3241 Propane Gas Valve Assembly
TP-3014 Plastic Air Orifice with Screen TP-3250 Circuit Board - Modulating Controller
TP-3015 Fan Blower Assembly (PSC Motor) TP-3254 Wire Harness for Modulating Controller
TP-3025 120VAC Coil Relay TP-3260 4 1/2” Pneumatic Tube (Qty 3)
TP-3015 Fan Blower Assembly (PSC Motor) TP-3261 10” Pneumatic Tube (Qty 2)
TP-3025 120VAC Coil Relay TP-3380 16” HSI Burner Tube w/ Flange and Fittings
* 200,000 BTU/h models only.
27
Kit Contents Check List
MP Series Kit Contents Check List
MP Series Kit Contents - Reference the length column for your model.
TP-19B 4” Hanger
with Tension Spring
TP-82 4” Reflector
Center Support (RCS)
TP-33B 1/2” Shut-
Valve & Inlet Tap)
Off Valve (Ball
TP-3228
Terminal
Connector A
TP-106
Reflector
End Cap Clips
MP Series
TP-3220
Thermostat
Wire Grommet
TP-3225
**TP-19C
FC-36 36” x 3/4”
Stainless Steel
Flexible Gas
Connector
Part No. Description 25 ft. 30 ft. 40 ft. 50 ft. 60 ft. 70 ft.
FC-36 36” x 3/4” S.S. Flexible Gas Connector 1 1 1 1 1 1
TP-19B 4” Hanger w/ Tension Spring 3 4 5 6 7 8
TP-21B 4” Tube Clamp 2 3 4 5* 6* 7*
TP-33B 1/2” Shut-Off Valve & Inlet Tap 1 1 1 1 1 1
TP-82 4” Reflector Center Support 2 3 4 5 6 7
TP-105 Reflector End Cap 2 2 2 2 2 2
TP-106 Reflector End Cap Clips 8 8 8 8 8 8
TP-3220 Thermostat Wire Grommet 1 1 1 1 1 1
TP-3224 Terminal Strip Connector ‘C’ 1 1 1 1 1
TP-3225 Terminal Strip Connector ‘B’ 1 1 1 1 1
TP-3228 Terminal Strip Connector ‘A’ 1 1 1 1 1
LIOGT3 V3 General Tube Heater Manual 1 1 1 1 1 1
LIOMP MP Series Insert Manual 1 1 1 1 1
**TP-829
TP-21B 4” Tube Clamp
**TP-220
TP-105 Reflector
End Cap
**TP-105A
Terminal
Connector B
TP-3224
Terminal
Connector C
General Manual and
MP Series Insert
F/N: LIOGT3 & LIOMP
MP Series
Tube Heater
General Manual
Insert Manual
1
1
1
1
Filled By:
* NOTE: One 4” stainless steel tube clamp (P/N: TP-220) is provided for each 200,000 BTU/h model.
Place as shown on Page 17.
** Part number for models upgraded with stainless steel options.
Approvals
• CSA.
• Indoor approval.
• Outdoor approval with OD-Kit.
• Commercial approval.
Phone: (586) 756-0950 Fax: (586) 756-2626
Printed in U. S. A.
www.detroitradiant.com • sales@drp-co.com
Limited Warranty
• 1 year - Burner box components.
• 5 years - Combustion and radiant tubes.
• 10 years - Stainless steel burner.
• See Page 36 of the General Tube Heater Manual for terms and conditions.
© 2012 Detroit Radiant Products Co.
21400 Hoover Road • Warren, MI 48089
28
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