Page 1
KIT 2616 85261600200
‘32 FORD HIGHBOY HOT ROD
AND THE ORIGINAL BIG DEUCE 3`N 1
The 1932 Ford roadster is the paragon hot rod.
Why? Some reasons are strictly obvious, others are purely
emotional. A few are completely illogical. First, you have to
remember that 1932 was the depth of the recession in the
United States. Most corporate types would not calculate this
as the best time to introduce an all-new, low production run,
low-cost "everyman's car" with styling queues echoing from
high-class marquees like Lincolns and Duesenbergs, and--of
all incredible things--the first assembly-line, low-cost, highvolume-production V8 engine ever made. A young man's
auto sport that would one day be called hot rodding was
already gaining a strong foothold in Southern California by
this time, and you know their attention was riveted by this
flashy new Ford and its unheard-of engine. This was, hands
down, power to the people.
Some might think that Henry Ford predestined the
'32 Ford to be a collector's classic. The smooth, rounded,
body-color grille shell, the flowing body contours, and the
gentle, conforming body accent lines all broke trend from
the boxy, squared-up Model A. The "Deuce" was offered
not only in the sporty roadster, but also in two completely
different coupes, a couple of sedans, a classy phaeton, a
jaunty Victoria, and even a drop-head version of this model
(B-400), among others. The most amazing part is that this
all-new line was offered for only one short year, with the
V8 models not being introduced until halfway through it.
By 1933, everything changed again (except the V8 engine,
which would last through 1953--as the hot rodders' favorite).
But, of all this, what the rodders saw was a relatively
inexpensive, light, powerful new Ford that came with an
unheard-of affordable V8 engine and a considerably more
rugged (and good-looking) frame. Of course, the young
depression-era rodders couldn't afford new V8s at the time-they were still stripping down cast-off Model T's and hopping
them up with obsolete race parts from the Teens to compete
on the smooth, dusty dry lakes above L.A.
But after the War, the rapidly swelling throngs of new
rodders latched onto the '32 Roadster (now obsolete itself),
as their car. Why? The roadster was the lightest, cheapest,
and (with fenders, lights, and windshield removed) by far the
most aerodynamic model in the early Ford line (remember
that speed at the dry lakes depends as much on streamlining as it does on power). The '32 was a bit bigger and wider
than the T's and A's, but it came with the V8 in place, and it
was sporty--a darn good-looking car, with or without fenders.
Not only is the Deuce roadster the classic hot rod,
this is a classic model kit. The Big Deuce followed closely
on the heels of the ground-breaking Big T, offered at the
zenith of the model car hobby in the early '60’s (along with
a 1:1 counterpart of each by Darryl Starbird). It was a stunner then, and is even more so now. All the crispness and
exactness of those original dies and molds remain, but, fully
reflecting the healthy diversity of rodding today, you can
build this value-added kit in any number of styles, ranging
from the original '60s full-fendered, mag-wheeled version, to
a right-on '40s-'50s highboy with a full-dressed flathead, to
a contemporary, throw-back "rat rod" version for which the
multi-carb OHV V8 with open outside headers is perfect (and
the Mexican seat blanket is de rigueur. The Big Deuce was
done right by Monogram the first time around, and it's done
even better in this impressive multi-build kit by successor
Revell-Monogram. Welcome
back, Big Deuce.
Pat Ganahl
Pat Ganahl has been the Editor of Street Rodder, Hot Rod, Rod & Custom,
and Rodders Journal magazines. Pat created the Modellers Corner in
Street Rodders magazine and is an avid model builder.
The Big Deuce is dedicated to Roger Harney, without his continual support and dedication at Revell Monogram this kit would have not been possible
Page 2
i
INFORMATION
The `32 Ford Highboy Hot Rod instruction manual is
divided into three separate sections. Each section contains instructions for building a particular type of “Hot Rod”
version you prefer to build. Parts may be interchanged
between different versions but it is strongly suggested only
for the advanced model builder.
Please read the instructions carefully and decide which
*OUVERTURE DE COUPURE
* CUT OPEN
* OPTIONAL PARTS
* PIECES EN OPTION
* REPEAT SEVERAL TIMES
* A REPETER PLUSIEURS FOIS
READ THIS BEFORE YOU BEGIN LIRE CE QUI SUIT AVANT DE COMMENCER
* Study the assembly drawings.
* Each plastic part is identified by a number.
* In the assembly drawings, some parts will be
marked by a star (★) to indicate chrome
plated plastic.
* For better paint and decal adhesion, wash
the plastic parts in a mild detergent solution.
Rinse and let air dry.
* Check the fit of each piece before cementing
in place.
* Use only cement for polystyrene plastic.
* Scrape plating and paint from areas to be
cemented.
* Allow paint to dry thoroughly before
handling parts.
* Any unused parts may be discarded.
DECAL APPLICATION INSTRUCTIONS
1. Cut desired decal from sheet.
2. Dip decal in water for a few seconds.
3. Place wet decal on paper towel.
4. Wait until decal is movable on paper backing.
5. Place decal in position on model, face up
and slide backing away.
6. Press out air bubbles with a soft damp cloth.
7. Milkiness that may appear is for better decal
adhesion and will dry clear. Wipe away any
excess adhesive.
8. Do not touch decal until fully dry.
9. Allow the decals 48 hours to dry before
applying clear coat.
NOTE: Decals are compatible with
setting solutions or solvents.
* Etudier les schémas de montage.
* Chaque pièce en plastique est identifiée par un numéro.
* Sur les schémas de montage, certaines pièces sont
marquées d'une étoile (★) pour indiquer qu'elles sont en
plastique chromé.
* Pour une meilleure prise de la peinture et
des autocollants, laver les pièces en plastique avec une
solution détergente peu concentrée. Les rincer et les
laisser sécher à l'air.
* Vérifier que chaque pièce s'ajuste bien avant de la coller
en place.
* N'utiliser que de la colle pour polystyrène.
* Gratter les parties à coller pour enlever le chrome et
la peinture.
* Laisser la peinture bien sécher avant de manipuler
les pièces.
* Toute pièce inutilisée peut être jetée.
DIRECTIVES D'APPLICATION DES AUTOCOLLANTS
1. Découper l'autocollant désiré de la feuille.
2. Tremper l'autocollant dans de l'eau pendant quelques
secondes.
3. Placer l'autocollant mouillé sur une serviette en papier.
4. Attendez que l'autocollant puisse être déplacé sur son
support en papier.
5. Mettre l'autocollant en position sur le modèle face sur le
dessus et faire glisser le support pour l'enlever.
6. Appuyer avec un chiffon doux humide pour éliminer
les bulles d'air.
7. La substance laiteuse qui peut apparaître est destinée à
améliorer l'adhésion de l'autocollant et devient incolore
au séchage. Essuyer pour enlever tout excédent
d'adhésif.
8. Ne pas toucher l'autocollant tant qu'il n'est pas bien sec.
9. Laisser l'autocollant sécher pendant 48 heures avant
d'appliquer une couche transparente.
REMARQUE: Les autocollants sont compatibles avec
les solutions de fixage ou les solvants.
* DECAL
* DECAL COMANIE
* CEMENT TOGETHER
* A COLLER
* ALTERNATIVE ASSEMBLY
* ENSEMBLAGE ALTERNATIVE
* DO NOT CEMENT
* NE PAS COLLER
* REMOVE AND THROW AWAY
* A RETIRER ET JETER
This paint guide is provided to
complete this kit as shown on the box
Ce guide de peinture est fourni pour reproduire le
modèle réduit qui apparaît sur la boîte.
Aluminum
Flat Black
Flat Medium Gray
Flat Red
Gloss Black
Gloss Red
Gloss White
Graphite Metallic
Semigloss Black
Steel
Transparent Blue
Transparent Red
Aluminum
Noir mat
Grid moyen mat
Rouge mat
Noir brilliant
Rouge brilliant
Blanc brilliant
Graphite métallisé
Noir satiné
Acier
Bleu transparent
Rouge transparent
.
If you have any questions or comments, call our hotline at: (800) 833-3570
Revell-Monogram Consumer Service Department, 725 Landwehr Road, Northbrook, Illinois 60062
Be sure to include the plan number (85261600200), part number, description, your return address and phone number.
REVELL-MONOGRAM, LLC Northbrook, IL. Copyright © 2003. All rights reserved.
or, please write to:
Visit our website: www.revell-monogram.com
Page 3
1
BIG DEUCE ENGINE ASSEMBLY
A
36
★
GENERATOR
PULLEY
CHROME
★92
BREATHER CAP
CHROME
★104
GENERATOR
FRONT
CHROME
GENERATOR
★103
CHROME
208
★
OIL FILTER
CHROME
89
★
VALLEY COVER
CHROME
(PAINT SHADED AREA
GLOSS YELLOW)
86
RIGHT HALF
ENGINE
BLOCK
GLOSS BLACK
OIL FILTER
LEFT HALF
ENGINE
BLOCK
GLOSS BLACK
★90
CHROME
★93
SHIFT LEVER
HOUSING
CHROME
87
★91
TRANSMISSION
HOUSING
CHROME
★101
RIGHT STARTER
HOUSING
CHROME
★102
LEFT STARTER
HALF
CHROME
B
98
★
FRONT DRIVE
PULLEY
CHROME
★97
REAR DRIVE
PULLEY
CHROME
100
★
REAR HALF PUL-
LEY
CHROME
★99
FRONT HALF
PULLEY
CHROME
109
★
ROCKER COVER
CHROME
(SEE ROCKER COVER ON
OPPOSITE SIDE)
88
WATER PUMP
HOUSING
GLOSS BLACK
85
CYLINDER HEAD
GLOSS BLACK
ROCKER COVER
CHROME
(PAINT SHADED AREA
GLOSS YELLOW)
35
CYLINDER HEAD
GLOSS BLACK
★109
Page 4
1
C
BIG DEUCE ENGINE ASSEMBLY
★
96
WATER
OUTLETS
✱
✱
✱
✱
CHROME
CONTINUED
D
★108
AIR CLEANER
CHROME
✱
✱
✱
★107
CARBURETOR
LINKAGE
CHROME
✱
84
SPARK PLUGS
GLOSS WHITE
(PAINT SHADED
AREA ALUMINIUM)
★94
RIGHT INTAKE
MANIFOLD
CHROME
★95
LEFT INTAKE
MANIFOLD
CHROME
NOTE: SEE DETAILS ON THIS PAGE
OF FOR INFORMATION ON
INTAKE MANIFOLD LINES
MANIFOLD
TUBING
✱
LEFT HALF CARBURETOR
105
★
RIGHT HALF CAR
BURETOR
CHROME
(PAINT ALUMINIUM)
★106
CHROME
(PAINT ALUMINIUM)
-
★113
OIL CAP
CHROME
117
★
RIGHT EXHAUST
CHROME
★107
CARBURETOR
LINKAGE
CHROME
113
★
OIL CAP
CHROME
118
★
LEFT EXHAUST
CHROME
Page 5
1
3
3
5
5
7
7
1
1
6
6
4
4
8
8
2
2
1
1&2
7&8
3&4
2
8
4
3
6
5
7
1
2
8
3
4
6
5
7
7 9/16"
5 5/8"
8-SPARKPLUG
CONNECT
ORS
6 5/8"
5&6
5 15/16"
BIG DEUCE ENGINE ASSEMBLY
E
NOTE: SEE DETAILS ON THIS PAGE
FOR INFORMATION ON FUEL LINES
SHORT FUEL
LINE
CONTINUED
NOTE: HOSE ATTACHES
TO HIGHLIGHTED PIN
ON THE CARBURETOR
MEDIUM
FUEL
LINE
LONG
FUEL
LINE
F
NOTE: SEE DETAILS ON LAST
PAGE OF THIS SECTION OF THE
INSTRUCTION MANUAL FOR INFOR
MATION ON SPARK PLUG LINES
AND SPARK PLUG CONNECTORS
★112
FUEL LOG
CHROME
★110
MAGNETO
FRONT
CHROME
★110
MAGNETO
FRONT
CHROME
MAGNETO FRONT
VIEWED FROM INSIDE
FOR WIRING GUIDE
-
NOTE: IF THE FUEL
LINES ARE TOO SMALL
TO FIT THE DIAMETER
OF THE PINS USE A
PENCIL TIP TO SPREAD
FUEL LINES BEFORE
ATTACHING TO PINS
NOTE: IF THE IGNITION WIRES AND
SPARK PLUG CONNECTORS ARE
TOO SMALL TO FIT THE DIAMETER
USE A PENCIL TIP TO SPREAD THE
DIAMETER BEFORE ATTACHING
★111
MAGNETO REAR
CHROME
★110
MAGNETO
FRONT
CHROME
RUBBER
BAND
Page 6
2
BIG DEUCE BODY ASSEMBLY
A
B
2
LEFT UPPER
HINGE HALF
4
LEFT LOWER
HINGE HALF
1
LEFT UPPER
HINGE HALF
3
LEFT LOWER
HINGE HALF
9
BODY
6
RIGHT UPPER
HINGE HALF
5
RIGHT UPPER
HINGE HALF
7
RIGHT LOWER
HINGE HALF
NOTE: CUT DECAL FROM PAPER BUT DO NOT SLIDE FROM PAPER
BACKING. GLUE TO THE BACK OF THE INSTRUMENT PANEL
C
E
25 OR 26
★
17
INSTRUMENT
PANEL
CHROME
DOOR HANDLE
CHROME
STEERING COLUMN
SUPPORT
CHROME
★
10
19
DASHBOARD
★20
D
F
8
RIGHT LOWER
HINGE HALF
★10
DOOR HANDLE
CHROME
11
LOCK
11
LOCK
Page 7
2
BIG DEUCE BODY ASSEMBLY
CONTINUED
G
NOTE: OPEN HOLES SHOWN TO ATTACH
HANDLES AND ANTENNA IN A LATER STEP
30
TRUNK
UPHOLSTERY
NOTE: CUT DECAL FROM PAPER BUT DO NOT SLIDE FROM PAPER
BACKING. GLUE TO THE BACK OF THE INSTRUMENT PANEL
H
FIREWALL
PANEL
CHROME
27 OR 28
★16
18
FIREWALL
I
J
21
RIGHT FRONT
INTERIOR
3
A
K
26
LEFT REAR
INTERIOR
25
LEFT DOOR
INTERIOR
22
RIGHT DOOR
INTERIOR
23
RIGHT REAR
INTERIOR
BIG DEUCE FRAME ASSEMBLY
42
GAS TANK
HALF
41
REAR CROSS
MEMBER
40
CENTER CROSS
MEMBER
FRONT CROSS
MEMBER
24
LEFT FRONT
INTERIOR
39
162
GAS TANK
HALF
38
RIGHT FRAME
RAIL
45
LEFT FRAME RAIL
Page 8
3
BIG DEUCE FRAME ASSEMBLY
CONTINUED
B
47
CYLINDER
HOUSING
STEEL
D
RIGHT
48
CYLINDER
HOUSING
STEEL
★54
BRAKE DRUM
CHROME
RIGHT FRONT
BRAKE PLATE
★53R
CHROME
3 1/2” BRAKE LINE
NOTE: BRAKE LINE FITS
INTO PIN ON FRAME
★55
GREASE CAP
CHROME
C
NOTE: CAVITY AND
PINS FACE REAR ON
(
E
RIGHT
EYELET #1
SPINDLE TOP
CHROME
EYELET #2
★
49) FRONT AXLE
RIGHT IDLER ARM
LEFT
EYELET #1
EYELET #2
EYELET #1
EYELET #2
NOTE: CAVITY AND
PINS FACE REAR ON
49) FRONT AXLE
(
★
50
★
★
CHROME
EYELET #2
EYELET #1
51
★
FRONT
AXLE
CHROME
EYELET #2
EYELET #1
★49
FRONT
AXLE
CHROME
EYELET #1
EYELET #2
★50
SPINDLE TOP
CHROME
49
★
52
LEFT IDLER ARM
CHROME
F
G
LEFT
LEFT
★
55
GREASE CAP
CHROME
BRAKE DRUM
CHROME
STEERING ARM
CHROME
★
54
★56L
LEFT FRONT
BRAKE PLATE
CHROME
H
★
80
Page 9
4
BIG DEUCE FRONT END ASSEMBLY
A
B
★57
TIE ROD
CHROME
59
★
LEFT RADIUS
ROD
CHROME
58
RETAINER
★60
RIGHT RADIUS
ROD
CHROME
58
RETAINER
★
C
RIGHT SHOCK
BRACKET
63
FRONT SHOCK
ABSORBER
CHROME
★61
CHROME
★62
LEFT SHOCK
BRACKET
CHROME
NOTE: BRAKE LINE CONNECTS FROM
THE COMPLETED BRAKE DRUM TO THE
FRAME AS SHOWN IN ILLUSTRATION
COMPLETED
BRAKE DRUM
ASSEMBLY
2 1/4” BRAKE
LINE
FRAME
ASSEMBLY
REPEAT FOR
OTHER SIDE
Page 10
5
BIG DEUCE REAR END ASSEMBLY
A
BOTTOM HALF
AXLE HOUSING
CHROME
★
67
RIGHT HALF
Q.C. REAR END
CHROME
C
★65
★64
TOP HALF AXLE
HOUSING
CHROME
★66
LEFT HALF Q.C.
REAR END
CHROME
B
QUICK CHANGE
D
★71
RIGHT REAR
RADIUS ROD
CHROME
★
68
COVER
CHROME
★
69
REAR SPRING
CHROME
★
72
LEFT REAR
RADIUS ROD
CHROME
★70
REAR BACKING
PLATE
CHROME
E
BRAKE DRUM
REAR
CHROME
EYELET #3
★70
REAR BACKING
PLATE
CHROME
73
★
EYELET #3
METAL AXLE
NOTE: USE (35) AXLE TOOL TO
PRESS METAL WHEEL RETAINER
73) BRAKE DRUM REAR
★
TO (
THROUGH METAL AXLE.
35
AXLE TOOL
METAL RETAINER
73
★
BRAKE DRUM
REAR
CHROME
EYELET #3
Page 11
5
BIG DEUCE REAR END ASSEMBLY
CONTINUED
★74
REAR
SHOCK
CHROME
NOTE: BRAKE LINE CONNECTS FROM THE COMPLETED
BRAKE DRUM TO THE FRAME AS SHOWN IN ILLUSTRATION
COMPLETED
BRAKE DRUM
ASSEMBLY
F
★75
AXLE STUB
CHROME
★74
REAR SHOCK
CHROME
★75
AXLE STUB
CHROME
76
GEAR BOX
HALF
STEEL
EYELET #2
1/2” BRAKE LINE
REPEAT FOR
OTHER SIDE
78
GEAR
EYELET #1
EYELET #1
EYELET #2
FRAME ASSEMBLY
★77
STEERING COLUMN
CHROME
79
GEAR BOX
HALF
STEEL
G
H
NOTE: STEER
ING ARM AND
DRAG LINK ARE
KEYED. ASSEMBLE
TOGETHER BEFORE
ATTACHING DRAG
LINK TO FRAME
-
FIRST
STEERING ARM
80
★
CHROME
DRAG LINK
CHROME
PITMAN ARM
★58
RETAINER
CHROME
★81
★82
CHROME
Page 12
6
A
B
BIG DEUCE BODY PAN ASSEMBLY
83
FRONT FENDER
NOTE: STEERING COLUMN ASSEMBLY
OMITTED FOR CLARITY
C
FLOORBOARD
★119
BRACE
CHROME
31
PEDAL ARMS
FLAT BLACK
D
★33
ACCELERATOR
34
32
PEDAL
FLAT BLACK
PEDAL
CHROME
Page 13
7
BIG DEUCE FRAME AND BODY ASSEMBLY
A
C
123
LEFT REAR
FRAME
COVER
B
130
FENDER
D
125
SPARE TIRE
TOP
★121
TIRE MOUNT
CHROME
129
FENDER
124
SPARE TIRE
28
TAILLIGHT LENS
TRANSPARENT RED
29
★
TAILLIGHT
FRAME
CHROME
E
★127
LEFT REAR BUMPER
BRACKET
CHROME
★
46
GAS CAP
CHROME
28
TAILLIGHT LENS
TRANSPARENT RED
★126
RIGHT REAR
BUMPER
BRACKET
CHROME
122
RIGHT REAR
FRAME
COVER
F
★131
LICENSE PLATE
CHROME
315
BEARING BUSTERS
CLUB PLATE
GRAPHITE METALLIC
★128
BUMPER
CHROME
Page 14
8
BIG DEUCE GRILLE ASSEMBLY
★141
CUSTOM GRILLE
A
CUSTOM GRILLE
D
HOOD LATCH
CHROME
(PAINT GRILLE FACE
SEMIGLOSS BLACK)
★140
BAR
CHROME
★
HOOD LATCH
CHROME
★
175
CHROME
175
FILLER SPOUT
B
145
RADIATOR
SEMIGLOSS
BLACK
(PAINT CORE
FLAT BLACK)
CENTER HOOD
143
SEMIGLOSS
BLACK
139
GRILLE SHELL
★173
STRIP
CHROME
★174
HOOD HANDLE
CHROME
C
★142
FILLER CAP
CHROME
144
OUTLET
GLOSS BLACK
NOTE: ATTACH THE HOOD TEM
E
PORARILY WITH TAPE TO CENTER
THE RADIATOR ASSEMBLY. TAPE
HOOD TO RADIATOR ASSEMBLY
AND GLUE RADIATOR ASSEMBLY
INTO PLACE BEFORE MOVING ON
TO NEXT STEP
★
147
RADIATOR CAP
CHROME
-
★146
RADIATOR
ORNAMENT
CHROME
★
HOOD HANDLE
CHROME
F
COMPLETED
RADIATOR
ASSEMBLY
2” TUBING
174
★
175
HOOD LATCH
CHROME
148
HOOD
★
HOOD LATCH
CHROME
2” TUBING
175
NOTE: DO NOT
GLUE HOOD
ASSEMBLY IN
PLACE. HOOD
ASSEMBLY IS
ATTACHED IN
LATER STEPS
G
WIRE BRACES
COMPLETED
ENGINE ASSEMBLY
Page 15
9
BIG DEUCE FRONT BUMPER AND RUNNING BOARD ASSEMBLY
10
★132
RIGHT BUM-
PER BRACKET
CHROME
135
FLAT BLACK
134
RIGHT RUNNING
BOARD
FLAT BLACK
★128
BUMPER
CHROME
★133
LEFT BUMPER
BRACKET
CHROME
LEFT RUNNING BOARD
BIG DEUCE EXHAUST ASSEMBLY
MUFFLER BOTTOM HALF
CHROME
136 A, B
★
MUFFLER TOP
HALF
CHROME
137 A, B
★
164
★
TAIL PIPE
CHROME
164
★
TAIL PIPE
CHROME
METAL
TAIL PIPE TIP
METAL
TAIL PIPE TIP
Page 16
11
BIG DEUCE HEADLIGHT ASSEMBLY
★150
RIGHT HEADLIGHT
CHROME
2 3/4” TUBING
HEADLIGHT BAR
LEFT HEADLIGHT
2 3/4” TUBING
★151
CHROME
★
152
RIGHT HEADLIGHT
RIM
CHROME
★149
CHROME
HEADLIGHT
★153
LEFT HEADLIGHT
RIM
CHROME
154
LENS
CLEAR
★155
EMBLEM
CHROME
154
HEADLIGHT
LENS
CLEAR
200
★
HORN BACK
CHROME
199
★
HORN FRONT
CHROME
★156
BRACKET
CHROME
12
STEERING
WHEEL
NOTE: SEAT
BELTS ARE
OPTIONAL
BIG DEUCE INTERIOR TUB ASSEMBLY
★
179
180
STEERING
WHEEL SPOKES
CHROME
37
SEAT
★
35
SEAT BELT END
CHROME
2 1/2” SEAT BELT
MATERIAL
★236
SEAT BELT BUCKLE
CHROME
★
236
SEAT BELT
BUCKLE
CHROME
★35
SEAT BELT END
CHROME
176
SHIFTER KNOB
TRANSPARENT RED
★178
SHIFT LEVER
CHROME
Page 17
13
BIG DEUCE WINDSHIELD AND LIGHTS ASSEMBLY
A
C
COWL LENS
★182
WINDSHIELD
FRAME
CHROME
201
CLEAR
RIGHT COWL
★202
LAMP
CHROME
181
WINDSHIELD
CLEAR
B
★185
RIGHT
WIND
SHIELD
BRACE
CHROME
-
RIGHT WINDSHIELD
★183
BRACKET
CHROME
★
187
WINDSHIELD
WIPER
CHROME
201
COWL LENS
CLEAR
★188
WIPER MOTOR
CHROME
★
LEFT WIND
SHIELD
BRACKET
CHROME
★
184
LEFT WINDSHIELD
BRACKET
CHROME
186
-
D
RIGHT WIND WING
✱
189
CLEAR
★203
LEFT COWL
LAMP
CHROME
✱
✱
✱
✱
✱
✱
✱
★
SIDE VIEW MIRROR
191
FACE
CHROME
★
SIDE VIEW MIRROR
192
ARM
CHROME
✱
190
LEFT WIND WING
CLEAR
Page 18
14
BIG DEUCE RAG TOP ASSEMBLY
A
193
RIGHT TOP
FRAME
STEEL
D
TOP BOW
196
LEFT TOP
FRAME
STEEL
194
STEEL
195
SMALL BOW
STEEL
B
198
REAR WINDOW
CLEAR
C
197
TOP
E
15
FINAL DETAIL ASSEMBLY
206
★
TRUNK HANDLE
CHROME
★205
SUPPORT
HANDLE
CHROME
204
★
ANTENNA
CHROME
★
205
SUPPORT
HANDLE
CHROME
Page 19
★168
REAR
TREAD TIRE
LARGE WIDE
HALF
WHEEL
CHROME
OUTSIDE
★169
HALF
INSIDE WHEEL
CHROME
167
VALVE
STEM
REAR TIRES
170
★
CHROME
HUB CAP
OR
171
★
CHROME
HUB CAP
AND
172
★
CHROME
SPINNER
★170
CHROME
HUB CAP
OR
★171
CHROME
HUB CAP
AND
172
★
SPINNER
CHROME
★171
HUB CAP
★172
SPINNER
★170
HUB CAP
CHROME
CHROME
CHROME
BIG DEUCE FINAL ASSEMBLY
16
★170
CHROME
HUB CAP
OR
★171
CHROME
HUB CAP
AND
★172
SPINNER
CHROME
★468
WHEEL HALF
FRONT OUTER
★169
INSIDE
FRONT WHEELS
CHROME
HALF
WHEEL
CHROME
★170
CHROME
HUB CAP
OR
171
★
CHROME
HUB CAP
167
AND
VALVE
172
★
CHROME
SPINNER
STEM
TREAD TIRE
SMALL WIDE
Page 20
17
BIG DEUCE WIRING DIAGRAM
Page 21
18
BIG DEUCE DECAL PLACEMENT
Page 22
1
HIGHBOY ENGINE ASSEMBLY
A
311
GENERATOR
PULLEY FRONT
SEMIGLOSS BLACK
GENERATOR
PULLEY BACK
SEMIGLOSS BLACK
312
WATER PUMP
PULLEY FRONT
SEMIGLOSS BLACK
313
CRANKSHAFT
PULLEY
FRONT
SEMIGLOSS
BLACK
B
317
★342
GENERATOR
CHROME
318
WATER PUMP
PULLEY BACK
SEMIGLOSS BLACK
319
CRANKSHAFT
PULLEY FRONT
SEMIGLOSS BLACK
★341
CYLINDER
HEAD
CHROME
306
RIGHT HALF
ENGINE
BLOCK
GLOSS RED
314
STARTER
GLOSS RED
★357
OIL CONNECTORS
CHROME
307
ENGINE
FRONT
GLOSS RED
★108
AIR CLEANERS
CHROME
★340
BLOCK OFF
PLATE
CHROME
305
LEFT
HALF ENGINE BLOCK
GLOSS RED
★308
INTAKE MANIFOLD
CHROME
TRANSMISSION
CYLINDER HEAD
★320
COIL
CHROME
LEFT HALF
CARBURETOR
★93
SHIFT LEVER
HOUSING
CHROME
★91
HOUSING
CHROME
★341
CHROME
★106
CHROME
FAN BELT
C
309
DISTRIBUTOR
FRONT
SEMIGLOSS BLACK
84
SPARK PLUGS
GLOSS WHITE
(PAINT SHADED
AREA ALUMINIUM)
310
DISTRIBUTOR
BACK
SEMIGLOSS BLACK
✱
★355
CARB LINKAGE
CHROME
★105
RIGHT HALF
CARBURETOR
CHROME
✱
✱
✱
✱
✱
✱
✱
✱
Page 23
1
HIGHBOY ENGINE ASSEMBLY
CONTINUED
D
NOTE: SEE DETAILS ON LAST PAGE OF THIS SECTION
OF THE INSTRUCTION MANUAL FOR INFORMATION ON
SPARK PLUG LINES AND SPARK PLUG CONNECTORS
SPARK PLUG LINE
SPARK PLUG CONNECTOR
E
NOTE: IF THE SPARK PLUG CONNECTORS ARE TOO SMALL
TO FIT THE DIAMETER OF THE PINS ON THE ENGINE USE A
PENCIL TIP TO SPREAD SPARK PLUG CONNECTORS BEFORE
ATTACHING TO PINS OR SPARK PLUG LINES
NOTE: ADJUST SPARK PLUG LINES BEHIND THE FAN BELT AS SHOWN
★344
RIGHT
EXHAUST HEADER
CHROME
★343
LEFT
EXHAUST HEADER
CHROME
Page 24
2
HIGHBOY BODY ASSEMBLY
A
B
2
LEFT UPPER
HINGE HALF
GLOSS BLACK
4
LEFT LOWER
HINGE HALF
GLOSS BLACK
1
LEFT UPPER
HINGE HALF
GLOSS BLACK
3
LEFT LOWER
HINGE HALF
GLOSS BLACK
9
BODY
6
RIGHT UPPER
HINGE HALF
GLOSS BLACK
5
RIGHT UPPER
HINGE HALF
GLOSS BLACK
7
RIGHT LOWER
HINGE HALF
GLOSS BLACK
C
25 OR 26
INSTRUMENT
E
DOOR HANDLE
NOTE: CUT DECAL FROM PAPER BUT DO NOT SLIDE
FROM PAPER BACKING. GLUE TO THE BACK OF THE
★17
PANEL
CHROME
★
10
CHROME
INSTRUMENT PANEL
STEERING COLUMN SUPPORT
19
DASHBOARD
GLOSS BLACK
★20
CHROME
D
8
RIGHT LOWER
HINGE HALF
GLOSS BLACK
F
★10
DOOR HANDLE
CHROME
11
LOCK
11
LOCK
Page 25
2
HIGHBOY BODY ASSEMBLY
CONTINUED
G
I
21
RIGHT FRONT
INTERIOR
30
TRUNK
UPHOLSTERY
GLOSS BLACK
H
300
STOCK FIREWALL
GLOSS RED
J
3
A
GAS TANK
HALF
GLOSS BLACK
162
26
LEFT REAR
INTERIOR
25
LEFT DOOR
INTERIOR
22
RIGHT DOOR
INTERIOR
23
RIGHT REAR
INTERIOR
HIGHBOY FRAME ASSEMBLY
42
GAS TANK
HALF
GLOSS BLACK
38
RIGHT FRAME
RAIL
GLOSS BLACK
41
REAR CROSS
MEMBER
GLOSS BLACK
40
CENTER CROSS
MEMBER
GLOSS BLACK
39
FRONT CROSS
MEMBER
GLOSS BLACK
FRAME COVER
45
LEFT FRAME RAIL
GLOSS BLACK
24
LEFT FRONT
INTERIOR
43
LEFT
GLOSS BLACK
44
RIGHT
FRAME
COVER
GLOSS BLACK
Page 26
3
HIGHBOY FRAME ASSEMBLY
CONTINUED
B
47
CYLINDER
HOUSING
STEEL
D
RIGHT
48
CYLINDER
HOUSING
STEEL
54
★
BRAKE DRUM
CHROME
RIGHT FRONT
BRAKE PLATE
53R
★
CHROME
3 1/2” BRAKE LINE
NOTE: BRAKE LINE FITS
INTO PIN ON FRAME
55
★
GREASE CAP
CHROME
C RIGHT
EYELET #1
SPINDLE TOP
CHROME
EYELET #2
NOTE: CAVITY AND
PINS FACE REAR ON
(★49) FRONT AXLE
RIGHT IDLER ARM
E
PINS FACE REAR ON
LEFT
EYELET #1
EYELET #2
EYELET #1
EYELET #2
NOTE: CAVITY AND
49) FRONT AXLE
(★
50
★
★51
CHROME
EYELET #2
EYELET #1
49
★
FRONT
AXLE
CHROME
EYELET #2
EYELET #1
★49
FRONT
AXLE
CHROME
EYELET #1
EYELET #2
50
★
SPINDLE TOP
CHROME
★52
LEFT IDLER ARM
CHROME
F
G
LEFT
LEFT
55
★
GREASE CAP
CHROME
BRAKE DRUM
CHROME
★80
STEERING ARM
CHROME
54
★
56L
★
LEFT FRONT
BRAKE PLATE
CHROME
H
Page 27
4
HIGHBOY FRONT END ASSEMBLY
A
B
★57
TIE ROD
CHROME
59
★
LEFT RADIUS
ROD
CHROME
58
RETAINER
60
★
RIGHT RADIUS
ROD
CHROME
58
RETAINER
★
C
RIGHT SHOCK
BRACKET
63
FRONT SHOCK
ABSORBER
CHROME
★
61
CHROME
★62
LEFT SHOCK
BRACKET
CHROME
NOTE: BRAKE LINE CONNECTS FROM
THE COMPLETED BRAKE DRUM TO THE
FRAME AS SHOWN IN ILLUSTRATION
COMPLETED
BRAKE DRUM
ASSEMBLY
2 1/4” BRAKE
LINE
FRAME
ASSEMBLY
REPEAT FOR
OTHER SIDE
Page 28
5
A
★65
BOTTOM HALF
AXLE HOUSING
CHROME
67
★
RIGHT HALF
Q.C. REAR END
CHROME
HIGHBOY REAR END ASSEMBLY
★71
★64
TOP HALF AXLE
HOUSING
CHROME
LEFT HALF Q.C.
REAR END
CHROME
B
★66
RIGHT REAR
RADIUS ROD
CHROME
★
68
QUICK CHANGE
COVER
CHROME
★
69
REAR SPRING
CHROME
★
72
LEFT REAR
RADIUS ROD
CHROME
C
★70
REAR BACKING
PLATE
CHROME
E
★70
REAR BACKING
PLATE
CHROME
D
EYELET #3
EYELET #3
EYELET #3
METAL AXLE
NOTE: USE (35) AXLE TOOL TO
PRESS METAL WHEEL RETAINER
73) BRAKE DRUM REAR
★
TO (
THROUGH METAL AXLE.
35
AXLE TOOL
METAL RETAINER
73
★
BRAKE DRUM
REAR
CHROME
73
★
BRAKE DRUM
REAR
CHROME
Page 29
5
HIGHBOY
REAR END ASSEMBLY
CONTINUED
F
NOTE: BRAKE LINE CONNECTS FROM THE COMPLETED
BRAKE DRUM TO THE FRAME AS SHOWN IN ILLUSTRATION
COMPLETED
BRAKE DRUM
ASSEMBLY
AXLE STUB
★
74
REAR
SHOCK
CHROME
★75
CHROME
★74
REAR SHOCK
CHROME
★75
AXLE STUB
CHROME
76
GEAR BOX
HALF
STEEL
EYELET #2
1/2” BRAKE LINE
REPEAT FOR
OTHER SIDE
78
GEAR
EYELET #1
EYELET #1
EYELET #2
FRAME ASSEMBLY
★77
STEERING COLUMN
CHROME
79
GEAR BOX
HALF
STEEL
G
H
NOTE: STEER
ING ARM AND
DRAG LINK ARE
KEYED. ASSEMBLE
TOGETHER BEFORE
ATTACHING DRAG
LINK TO FRAME
-
FIRST
★
80
STEERING ARM
CHROME
58
★
RETAINER
CHROME
★81
DRAG LINK
CHROME
82
★
PITMAN ARM
CHROME
Page 30
6
A
HIGHBOY BODY PAN ASSEMBLY
SECOND
FIRST
★119
BRACE
CHROME
B
FLOORBOARD
34
FLAT BLACK
31
PEDAL ARMS
FLAT BLACK
C
33
★
ACCELERATOR
PEDAL
CHROME
32
PEDAL
FLAT BLACK
Page 31
7
HIGHBOY FRAME AND BODY ASSEMBLY
NOTE: DRILL OUT HOLE
FOR TAILLIGHT BLUE DOT
370
TAILLIGHT
LENS
TRANSPARENT
RED
TAILLIGHT BLUE DOT
371
TRANSPARENT BLUE
★120
REAR
BRACE
CHROME
349
★
TAILLIGHT
BEZEL
CHROME
TAILLIGHT BLUE DOT
371
TRANSPARENT BLUE
370
TAILLIGHT
LENS
TRANSPARENT
RED
349
★
TAILLIGHT
BEZEL
CHROME
NOTE: DRILL OUT HOLE
FOR TAILLIGHT BLUE DOT
Page 32
7
HIGHBOY FRAME AND BODY ASSEMBLY
206
★
TRUNK HANDLE
CHROME
★46
GAS CAP
CHROME
★350
LICENSE PLATE
CHROME
CONTINUED
8
A
HIGHBOY RADIATOR ASSEMBLY
143
FILLER SPOUT
SEMIGLOSS BLACK
ROAD DEVILS CLUB
316
PLATE
GRAPHITE METALLIC
(PAINT GRILLE FACE
★138
GRILLE
CHROME
GLOSS RED)
B
FILLER CAP
★142
CHROME
BEARING BUSTERS CLUB
RADIATOR CAP
315
PLATE
GRAPHITE METALLIC
147
★
CHROME
RADIATOR
ORNAMENT
CHROME
146
★
145
RADIATOR
SEMIGLOSS BLACK
(PAINT CORE FLAT BLACK)
139
GRILLE SHELL
GLOSS BLACK
Page 33
8
HIGHBOY RADIATOR ASSEMBLY
C
NOTE: ATTACH FUEL LINES FROM
FUEL BLOCK PINS TO CARB PINS AS
SHOWN BELOW. NOTE THE NUMERICAL
NOTE: ATTACH OIL LINES FROM PINS ON
THE OIL COOLER TO THE INTAKE MANI
FOLD FITTING AND FROM THE OIL COOLER
TO THE ENGINE BLACK OIL FITTING
SEQUENCE.
CONTINUED
★346
FRONT OIL
COOLER HALF
CHROME
★345
★
356
FUEL BLOCK
CHROME
REAR OIL
COOLER HALF
CHROME
FIRST
THIRD
-
★357
OIL
CONNECTOR
CHROME
FOURTH
SECOND
D
WIRE BRACES
Page 34
9
HIGHBOY HOOD ASSEMBLY
★348
RIGHT
RADIATOR HOSE
CHROME
(PAINT SHADED
AREA GLOSS RED)
★347
LEFT
RADIATOR HOSE
CHROME
(PAINT SHADED
AREA GLOSS RED)
FOR THE HIGHBOY VERSION CUT THE
NOTE:
SIDES OF THE HOOD JUST BELOW THE
RIDGE LINES
CUT
CUT
148
HOOD
★173
CENTER HOOD
STRIP
CHROME
10
★137 A, B
MUFFLER BOTTOM HALF
CHROME
HIGHBOY EXHAUST ASSEMBLY
★136 A, B
MUFFLER TOP
HALF
CHROME
★353
LEFT FRONT
EXHAUST PIPE
CHROME
★164
TAIL PIPE
CHROME
METAL
TAIL PIPE
TIPS
★164
TAIL PIPE
CHROME
★354
RIGHT FRONT
EXHAUST PIPE
CHROME
Page 35
11
HIGHBOY FRONT LIGHTS ASSEMBLY
12
★149
HEADLIGHT
CHROME
BRACKET
CHROME
★157
★153
HEADLIGHT
RIM
CHROME
154
HEADLIGHT
LENS
CLEAR
LEFT
RIGHT
★152
HEADLIGHT
RIM
CHROME
154
HEADLIGHT
LENS
CLEAR
★150
HEADLIGHT
CHROME
★158
BRACKET
CHROME
HIGHBOY STEERING/SHIFT ASSEMBLY
★179
STEERING WHEEL
SPOKES
CHROME
180
STEERING WHEEL
★178
SHIFT LEVER
CHROME
177
SHIFT KNOB
TRANSPARENT RED
Page 36
13
37
SEAT
★35
SEAT BELT
END
CHROME
HIGHBOY SEAT ASSEMBLY
2 1/2” SEAT BELT
MATERIAL
★236
SEAT BELT
BUCKLE
CHROME
★35
★236
SEAT BELT
BUCKLE
CHROME
SEAT BELT
END
CHROME
NOTE: SEAT
BELTS ARE
OPTIONAL
14
HIGHBOY WINDSHIELD ASSEMBLY
181
WINDSHIELD
CLEAR
✱
✱
✱
★182
✱
WINDSHIELD
FRAME
CHROME
✱
✱
✱
★185
RIGHT
WINDSHIELD
BRACE
CHROME
★183
RIGHT WINDSHIELD
BRACKET
CHROME
★187
WINDSHIELD
WIPER
CHROME
★188
WIPER MOTOR
CHROME
LEFT WINDSHIELD
BRACKET
CHROME
SIDE VIEW MIRROR
★186
LEFT
WINDSHIELD
BRACE
CHROME
★184
★191
FACE
CHROME
★192
SIDE VIEW MIRROR
ARM
CHROME
Page 37
301
FRONT OUTER
GLOSS BLACK
WHEEL HALF
★351
HUB CAP
CHROME
302
INSIDE
SMALL NARROW
WHEEL
HALF
TREAD TIRE
★352
BLACK
GLOSS
RIM
WHEEL
CHROME
HIGHBOY FINAL ASSEMBLY
303
GLOSS BLACK
WHEEL HALF
REAR OUTSIDE
RIM
★352
WHEEL
CHROME
★351
15
CHROME
HUB CAP
304
INSIDE
HALF
WHEEL
GLOSS BLACK
TREAD TIRE
LARGE NARROW
Page 38
16
HIGHBOY WIRING
Page 39
17
HIGHBOY DECAL PLACEMENT
Page 40
1
RAT ROD ENGINE ASSEMBLY
A
★36
GENERATOR
PULLEY
CHROME
★92
BREATHER CAP
CHROME
★104
GENERATOR
FRONT
CHROME
(PAINT GLOSS RED)
GENERATOR
(PAINT GLOSS RED)
★103
CHROME
208
★
OIL FILTER
CHROME
(PAINT GLOSS RED)
★89
VALLEY COVER
CHROME
(PAINT ALUMINUM)
86
RIGHT HALF
ENGINE
BLOCK
SEMIGLOSS
BLACK
(PAINT GLOSS BLACK)
87
LEFT HALF
ENGINE
BLOCK
SEMIGLOSS
BLACK
★90
OIL FILTER
CHROME
93
SHIFT LEVER HOUSING
(PAINT SEMIGLOSS BLACK)
★
CHROME
TRANSMISSION
(PAINT STEEL)
RIGHT STARTER
(PAINT GLOSS RED)
LEFT STARTER
(PAINT GLOSS RED)
★91
HOUSING
CHROME
★101
HOUSING
CHROME
★102
HALF
CHROME
B
★100
REAR HALF PUL
LEY
CHROME
99
★
FRONT HALF
PULLEY
CHROME
98
★
FRONT DRIVE
PULLEY
CHROME
REAR DRIVE
97
★
PULLEY
CHROME
109
★
ROCKER COVER
CHROME
(PAINT ALUMINIUM)
85
-
88
WATER PUMP
HOUSING
SEMIGLOSS BLACK
CYLINDER HEAD
SEMIGLOSS BLACK
35
CYLINDER HEAD
SEMIGLOSS BLACK
109
★
ROCKER COVER
CHROME
(PAINT ALUMINIUM)
Page 41
1
RAT ROD ENGINE ASSEMBLY
CONTINUED
C
D
96
WATER
OUTLET
STEEL
✱
✱
✱
✱
✱
MANIFOLD
TUBING
★
106
LEFT HALF
CARBURETOR
CHROME
(PAINT STEEL)
✱
✱
✱
✱
★108
AIR CLEANERS
CHROME
84
SPARK PLUGS
GLOSS WHITE
(PAINT SHADED
AREA ALUMINIUM)
★94
RIGHT INTAKE
MANIFOLD
CHROME
★95
LEFT INTAKE
MANIFOLD
CHROME
NOTE: SEE DETAILS ON THIS PAGE
OF FOR INFORMATION ON
INTAKE MANIFOLD LINES
★
105
RIGHT HALF
CARBURETOR
CHROME
(PAINT STEEL)
★
113
OIL CAP
★
114
SPANNERS
CHROME
(PAINT GLOSS WHITE)
CHROME
★115
RIGHT EXHAUST
CHROME
(PAINT GLOSS WHITE)
STEEL
SPANNERS
(PAINT GLOSS WHITE)
STEEL
LEFT EXHAUST
(PAINT GLOSS WHITE)
★
OIL CAP
CHROME
★114
CHROME
★
CHROME
113
116
Page 42
1
1
1&2
7&8
3&4
2
8
4
3
6
5
7
1
2
8
3
4
6
5
7
7 9/16"
5 5/8"
8-SPARKPLUG
CONNECT
ORS
6 5/8"
5&6
5 15/16"
3
5
7
1
6
4
8
2
6
4
8
2
3
5
7
1
RAT ROD ENGINE ASSEMBLY
E
NOTE: SEE DETAILS ON THIS PAGE
FOR INFORMATION ON FUEL LINES
SHORT FUEL
LINE
MEDIUM
FUEL
LINE
LONG
FUEL
LINE
★112
FUEL LOG
CHROME
NOTE: IF THE FUEL
LINES ARE TOO SMALL
TO FIT THE DIAMETER
OF THE PINS USE A
PENCIL TIP TO SPREAD
FUEL LINES BEFORE
ATTACHING TO PINS
CONTINUED
NOTE: HOSE ATTACHES
TO HIGHLIGHTED PIN
ON THE CARBURETOR
F
NOTE: SEE DETAILS ON
BACK PAGES OF THIS
INSTRUCTION SHEET FOR
INFORMATION ON SPARK
PLUG LINES AND SPARK
PLUG CONNECTORS
★110
MAGNETO
FRONT
CHROME
★110
MAGNETO
FRONT
CHROME
MAGNETO FRONT
VIEWED FROM INSIDE
FOR WIRING GUIDE
★111
MAGNETO REAR
CHROME
(PAINT SHADED AREA
SEMIGLOSS BLACK)
★110
MAGNETO FRONT
CHROME
(PAINT SHADED AREA
SEMIGLOSS BLACK)
NOTE: IF THE IGNITION WIRES AND
SPARK PLUG CONNECTORS ARE
TOO SMALL TO FIT THE DIAMETER
USE A PENCIL TIP TO SPREAD THE
DIAMETER BEFORE ATTACHING
RUBBER
BAND
Page 43
2
RAT ROD BODY ASSEMBLY
A
B
2
LEFT UPPER
HINGE HALF
DARK GRAY
PRIMER
4
LEFT LOWER
HINGE HALF
DARK GRAY
PRIMER
1
LEFT UPPER
HINGE HALF
DARK GRAY
PRIMER
3
LEFT LOWER
HINGE HALF
DARK GRAY
PRIMER
9
BODY
6
RIGHT UPPER
HINGE HALF
DARK GRAY
PRIMER
5
RIGHT UPPER
HINGE HALF
DARK GRAY
PRIMER
7
RIGHT LOWER
HINGE HALF
DARK GRAY
PRIMER
C
NOTE: CUT DECAL FROM PAPER BUT DO NOT SLIDE FROM PAPER
BACKING. GLUE TO THE BACK OF THE INSTRUMENT PANEL
25 OR 26
DASHBOARD
DARK GRAY
PRIMER
8
RIGHT LOWER
HINGE HALF
DARK GRAY
PRIMER
D
19
★17
INSTRUMENT
PANEL
CHROME
★
STEERING COLUMN
(PAINT DARK GRAY PRIMER)
20
SUPPORT
CHROME
Page 44
2
RAT ROD BODY ASSEMBLY
CONTINUED
E
G
★
10
DOOR HANDLE
CHROME
11
LOCK
30
TRUNK
UPHOLSTERY
DARK GRAY
PRIMER
F
11
LOCK
H
★
10
DOOR HANDLE
CHROME
I
21
RIGHT FRONT
INTERIOR
SEMIGLOSS
BLACK
22
RIGHT DOOR
INTERIOR
SEMIGLOSS
BLACK
23
RIGHT REAR
INTERIOR
SEMIGLOSS
BLACK
J
26
LEFT REAR
INTERIOR
SEMIGLOSS
BLACK
300
FIREWALL
GLOSS WHITE
25
LEFT DOOR
INTERIOR
SEMIGLOSS
BLACK
24
LEFT FRONT
INTERIOR
SEMIGLOSS
BLACK
Page 45
3
RAT ROD FRAME ASSEMBLY
A
162
GAS TANK
HALF
DARK GRAY
PRIMER
42
GAS TANK
HALF
DARK GRAY
PRIMER
38
RIGHT FRAME
RAIL
DARK GRAY
PRIMER
41
REAR CROSS
MEMBER
DARK GRAY
PRIMER
40
CENTER CROSS
MEMBER
DARK GRAY PRIMER
39
FRONT CROSS
MEMBER
DARK GRAY PRIMER
45
LEFT FRAME RAIL
DARK GRAY PRIMER
B
47
CYLINDER
HOUSING
STEEL
48
CYLINDER
HOUSING
STEEL
NOTE: SEE DETAILS ON LAST PAGE
OF THIS INSTRUCTION SHEET FOR
INFORMATION ON BRAKE LINE
43
LEFT
FRAME COVER
DARK GRAY PRIMER
44
RIGHT
FRAME
COVER
DARK GRAY
3 1/2” BRAKE LINE
NOTE: BRAKE LINE FITS
INTO PIN ON FRAME
PRIMER
C RIGHT
EYELET #1
EYELET #2
★51
RIGHT IDLER ARM
CHROME
(PAINT GLOSS RED)
NOTE: CAVITY AND
PINS FACE REAR ON
★
(
★50
SPINDLE TOP
CHROME
(PAINT GLOSS RED)
49) FRONT AXLE
EYELET #2
EYELET #1
49
★
FRONT AXLE
CHROME
(PAINT GLOSS RED)
EYELET #1
EYELET #2
Page 46
3
D
RAT ROD FRAME ASSEMBLY
RIGHT
★54
BRAKE DRUM
CHROME
(PAINT GLOSS RED)
★53R
RIGHT FRONT
BRAKE PLATE
CHROME
(PAINT GLOSS RED)
★55
GREASE CAP
CHROME
(PAINT GLOSS RED)
E
EYELET #1
EYELET #2
NOTE: CAVITY AND
PINS FACE REAR ON
★
(
LEFT
EYELET #2
EYELET #1
EYELET #1
EYELET #2
49) FRONT AXLE
(PAINT GLOSS RED)
★
49
FRONT AXLE
CHROME
CONTINUED
SPINDLE TOP
(PAINT GLOSS RED)
LEFT IDLER ARM
(PAINT GLOSS RED)
★50
CHROME
★52
CHROME
F
G
LEFT
LEFT
★55
GREASE CAP
CHROME
(PAINT GLOSS RED)
BRAKE DRUM
CHROME
(PAINT GLOSS RED)
★54
★56L
LEFT FRONT
BRAKE PLATE
CHROME
(PAINT GLOSS RED)
★80
STEERING ARM
CHROME
(PAINT GLOSS RED)
H
Page 47
4
A
RAT ROD FRONT END ASSEMBLY
58
★
57
TIE ROD
CHROME
(PAINT GLOSS RED)
58
RETAINER
RETAINER
B
C
(PAINT GLOSS RED)
★
61
RIGHT SHOCK
BRACKET
CHROME
(PAINT GLOSS RED)
LEFT RADIUS
CHROME
(PAINT GLOSS RED)
★63
FRONT SHOCK
ABSORBER
CHROME
★59
ROD
★
62
LEFT SHOCK
BRACKET
CHROME
(PAINT GLOSS
RED)
★60
RIGHT RADIUS
ROD
CHROME
(PAINT GLOSS RED)
NOTE: BRAKE LINE CONNECTS FROM
THE COMPLETED BRAKE DRUM TO THE
FRAME AS SHOWN IN ILLUSTRATION
COMPLETED
BRAKE DRUM
ASSEMBLY
2 1/4” BRAKE
LINE
FRAME
ASSEMBLY
REPEAT FOR
OTHER SIDE
Page 48
5
RAT ROD REAR END ASSEMBLY
A
★65
BOTTOM HALF
AXLE HOUSING
CHROME
(PAINT GLOSS RED)
RIGHT HALF Q.C. REAR END
★67
CHROME
(PAINT GLOSS RED)
C
★64
TOP HALF AXLE
HOUSING
CHROME
(PAINT GLOSS RED)
★66
LEFT HALF Q.C.
REAR END
CHROME
(PAINT GLOSS RED)
B
71
★
RIGHT REAR
RADIUS ROD
CHROME
(PAINT GLOSS RED)
QUICK CHANGE
COVER
CHROME
(PAINT GLOSS RED)
★68
★69
REAR SPRING
CHROME
(PAINT GLOSS RED)
72
★
LEFT REAR
RADIUS ROD
CHROME
(PAINT GLOSS RED)
D
EYELET #3
★70
REAR BACKING
PLATE
CHROME
(PAINT GLOSS RED)
EYELET #3
★70
REAR BACKING
PLATE
CHROME
(PAINT GLOSS RED)
EYELET #3
METAL AXLE
Page 49
5
E
RAT ROD REAR END ASSEMBLY
NOTE: USE (35) AXLE TOOL TO
PRESS METAL WHEEL RETAINER
TO (★
THROUGH METAL AXLE.
AXLE TOOL
METAL RETAINER
73
★
BRAKE DRUM
REAR
CHROME
(PAINT GLOSS RED)
★73
BRAKE DRUM
REAR
CHROME
(PAINT GLOSS RED)
CONTINUED
73) BRAKE DRUM REAR
35
6
GEAR BOX
HALF
STEEL
76
EYELET #2
RAT ROD GEAR ASSEMBLY
78
GEAR
EYELET #1
EYELET #1
EYELET #2
★77
STEERING COLUMN
CHROME
(PAINT STEEL)
79
GEAR BOX
HALF
STEEL
NOTE: STEER-
ING ARM AND
DRAG LINK ARE
KEYED. ASSEMBLE
TOGETHER BEFORE
ATTACHING DRAG
LINK TO FRAME
FIRST
STEERING ARM
★80
CHROME
(PAINT GLOSS RED)
RETAINER
CHROME
81
★
DRAG LINK
CHROME
(PAINT GLOSS RED)
★82
58
PITMAN ARM
CHROME
(PAINT GLOSS RED)
Page 50
6
RAT ROD GEAR ASSEMBLY
★75
AXLE STUB
CHROME
(PAINT GLOSS RED)
CONTINUED
74
REAR SHOCK
GLOSS RED
NOTE: BRAKE LINE CONNECTS FROM THE COMPLETED
BRAKE DRUM TO THE FRAME AS SHOWN IN ILLUSTRATION
FRAME ASSEMBLY
COMPLETED
BRAKE DRUM
ASSEMBLY
1/2” BRAKE LINE
74
REAR SHOCK
GLOSS RED
★75
AXLE STUB
CHROME
(PAINT GLOSS
RED)
REPEAT FOR
OTHER SIDE
Page 51
7
RAT ROD ENGINE ASSEMBLY
★119
BRACE
CHROME
(PAINT GLOSS RED)
8
RAT ROD BODY PAN ASSEMBLY
34
FLOORBOARD
FLAT BLACK
31
PEDAL ARMS
FLAT BLACK
★
33
ACCELERATOR
PEDAL
CHROME
32
PEDALS
FLAT BLACK
Page 52
9
RAT ROD BODY ASSEMBLY
10
★29
TAILLIGHT
FRAME
CHROME
(PAINT GLOSS RED)
TAILLIGHT LENS
TRANSPARENT RED
★120
REAR
BRACE
CHROME
RAT ROD REAR END ASSEMBLY
28
★46
GAS CAP
CHROME
★350
LICENSE PLATE
CHROME
★29
TAILLIGHT
FRAME
CHROME
28
TAILLIGHT LENS
TRANSPARENT RED
★206
TRUNK HANDLE
CHROME
Page 53
11
145
RADIATOR
SEMIGLOSS
BLACK WITH
FLAT BLACK
CORE
RAT ROD RADIATOR ASSEMBLY
143
FILLER SPOUT
FLAT BLACK
★138
GRILLE
CHROME
144
OUTLETS
SEMIGLOSS BLACK
139
GRILLE SHELL
DARK GRAY
PRIMER
★142
FILLER CAP
CHROME
★147
RADIATOR CAP
CHROME
★146
RADIATOR
ORNAMENT
CHROME
COMPLETED
RADIATOR
ASSEMBLY
2” TUBING
2” TUBING
COMPLETED
ENGINE ASSEMBLY
WIRE BRACES
COMPLETED RADIATOR
ASSEMBLY SHOWN IN PLACE
Page 54
12
RAT ROD LIGHT ASSEMBLY
LEFT
★149
HEADLIGHT
CHROME
(PAINT DARK
GRAY PRIMER)
★157
BRACKET
CHROME
(PAINT DARK GRAY PRIMER)
★153
HEADLIGHT
RIM
CHROME
154
HEADLIGHT
LENS
CLEAR
RIGHT
154
HEADLIGHT
LENS
CLEAR
★152
HEADLIGHT
RIM
CHROME
★158
BRACKET
CHROME
(PAINT DARK GRAY PRIMER)
★150
HEADLIGHT
CHROME
(PAINT DARK
GRAY PRIMER)
13
★136 A, B
MUFFLER TOP
HALF
CHROME
(PAINT ALUMINIUM)
MUFFLER BOTTOM HALF
RAT ROD EXHAUST ASSEMBLY
EXHAUST PIPE
★137 A, B
CHROME
(PAINT ALUMINIUM)
★166
RIGHT FRONT
CHROME
(PAINT STEEL)
164
TAIL PIPE
STEEL
METAL
TAIL PIPE
TIPS
164
TAIL PIPE
STEEL
★165
LEFT FRONT
EXHAUST PIPE
CHROME
(PAINT STEEL)
Page 55
14
178
SHIFT LEVER
SEMIGLOSS
BLACK
STEERING
WHEEL SPOKES
CHROME
STEERING WHEEL
SEMIGLOSS BLACK
RAT ROD STEERING AND SHIFTER ASSEMBLY
176
SHIFTER KNOB
TRANSPARENT RED
★179
180
15
SEAT
RAT ROD SEAT ASSEMBLY
NOTE: PLACE THE BLANKET OVER THE SEAT
TO TEST FIT FOR PLACEMENT. DOUBLE STICK
TAPE (WHICH IS NOT INCLUDED) MAY BE USED
TO SECURE BLANKET TO SEAT.
37
Page 56
16
✱
★185
RIGHT WINDSHIELD
BRACE
CHROME
(PAINT DARK GRAY PRIMER)
RAT ROD WINDSHIELD ASSEMBLY
✱
✱
✱
181
WINDSHIELD
CLEAR
★188
WIPER MOTOR
CHROME
★182
WINDSHIELD
FRAME
CHROME
✱
✱
✱
★183
RIGHT WINDSHIELD
BRACKET
CHROME
(PAINT DARK GRAY PRIMER)
201
COWL LENS
CLEAR
★202
RIGHT COWL
LAMP
CHROME
★187
WINDSHIELD
WIPER
CHROME
LEFT WINDSHIELD BRACE
★186
CHROME
(PAINT DARK GRAY PRIMER)
★184
LEFT WINDSHIELD BRACKET
CHROME
(PAINT DARK GRAY PRIMER)
201
COWL LENS
CLEAR
★203
LEFT COWL
LAMP
CHROME
Page 57
16
RAT ROD WINDSHIELD ASSEMBLY
CONTINUED
189
RIGHT
WIND WING
CLEAR
17
✱
✱
190
LEFT WIND WING
CLEAR
✱
✱
✱
✱
✱
✱
★192
SIDE VIEW MIRROR
ARM
CHROME
✱
★191
SIDE VIEW MIRROR
FACE
CHROME
RAT ROD TIRE ASSEMBLY
FRONT
302
INSIDE WHEEL HALF
GLOSS RED
REAR
FRONT OUTER WHEEL HALF
GLOSS RED
SMALL NARROW
TREAD TIRE
304
INSIDE WHEEL HALF
GLOSS RED
301
ALUMINIUM MOON DISK
ALUMINIUM
MOON DISK
303
REAR OUTSIDE WHEEL
HALF
GLOSS RED
LARGE NARROW
TREAD TIRE
Page 58
18
RAT ROD FINAL ASSEMBLY
Page 59
RAT ROD WIRING
19
Page 60
20
RAT ROD DECAL PLACEMENT
85261600200
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