Respironics Tranquility Quest Plus Service Manual

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Tranquility Quest Plus
Service Manual
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Tranquility Quest Plus CPAP System Service Manual
Tranquility Quest® Plus CPAP System is patent pending.
Copyright © 2000 Respironics, Inc. All rights reserved.
Tranquility Quest Plus CPAP System Service Manual
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Limited Warranty
Respironics warrants that the Tranquility Quest Plus CPAP System shall be free from defects of workmanship and materials and will perform in accordance with the product specifications for a period of two years from the date of sale by Respironics. If the product fails to perform in accordance with the product specifications, Respironics will repair or replace—at its option—the defective material or part. Respironics will pay customary freight charges from Respironics to the dealer location only. This warranty does not cover damage caused by accident, misuse, abuse, alteration, and other defects not related to materials or workmanship.
Respironics disclaims all liability for economic loss, loss of profits, overhead, or consequential damages which may be claimed to arise from any sale or use of this product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty is given in lieu of all other express warranties. In addition, any implied warranty, including any warranty of merchantability or fitness for the particular purpose, is limited to two years. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
The warranty for repairs is 90 days for labor and one year on the part(s) that was replaced. To exercise your rights under this warranty, contact your local authorized Respironics dealer or contact Respironics at:
Visit Respironics Home Page on the World Wide Web at:
www.respironics.com
Table of Contents
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Table of Contents
Chapter 1: Warnings, Cautions,
and Notes
1.1 Warnings ....................................................... 1
1.1.1 Safety ............................................................. 1
1.1.2 Operational ................................................... 1
1.1.3 Service ........................................................... 2
1.1.4 Cleaning ........................................................ 2
1.2 Cautions ........................................................ 2
1.3 Notes ............................................................. 3
Chapter 2: Specifications
2.1 Specifications................................................ 4
Chapter 3: Theory of Operation
3.1 Functional Description ............................... 5
3.2 Block Diagram.............................................. 6
Chapter 4: System Setup
Procedures
4.1 Pressure and Ramp Settings....................... 7
Chapter 5: Routine Maintenance
5.1 Cleaning the System.................................... 8
5.2 Cleaning / Replacing the
Intake Filters................................................. 8
5.3 Preventive Maintenance Schedule
(Factory Recomended)................................ 9
Chapter 6: Troubleshooting
6.3 Troubleshooting Table ................................... 10
Chapter 7: Repair & Replacement
7.1 Service Notice............................................. 16
7.2 Technical Support Statement ................... 16
7.3.1 System Exploded View ............................. 17
7.4 Repair Kits .................................................. 18
7.5 Repair Identification Photo’s ................... 22
Chapter 8: Testing
8.1 System Final Test ....................................... 27
8.2 System Final Test Data Sheet ................... 29
8.3 Clinical Remote Control Testing
(Optional).................................................... 30
8.4 Clinical Remote Control Test Data Sheet
(Optional).................................................... 31
Table of Contents
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Appendix A: Tools and Equipment
A.1 Service Tools and Supplies....................... 32
A.2 Acceptable Test Equipment...................... 32
A.2.1 Digital Manometer .................................... 32
A.2.2 Digital Multimeter ..................................... 33
Appendix B: Schematics
B.1 Schematic Statement ................................. 34
B.2 Main Printed Circuit Assembly
(PCA)........................................................... 35
Table of Contents (Continued)
Chapter 1: Warnings, Cautions, and Notes
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Chapter 1: Warnings, Cautions,
and Notes
WARNING: Indicates the possibility of injury to the patient,
operator, or technician.
CAUTION: Indicates the possibility of damage to the device.
NOTE: Places emphasis on an operating characteristic.
1.1 WARNINGS
1.1.1 Safety
This device is intended for adult use only.
This device is not intended for life support or life sustaining applications.
The instructions in this manual are not intended to supersede established medical protocols.
1.1.2 Operational
This warning applies to most Continuous Positive Airway Pressure (CPAP) devices. At low CPAP pressures, the air flow through the exhalation port may not be enough to clear all of the exhaled gas (CO2) from the mask. You may breathe in some of the air that you have exhaled.
If oxygen is used with this device, the oxygen flow must be turned off when the device is turned off. If the device’s air flow is turned off and the oxygen flow is left on, oxygen may accumulate in the Tranquility Quest Plus CPAP System enclosure and may create a risk of fire. This warning applies to most types of CPAP devices.
When supplemental oxygen is used at a fixed flow rate, inhaled oxygen concentrations will vary depending on pressure settings, patient breathing patterns, mask selection, and leak rate.
Oxygen supports combustion. Do not use oxygen in the presence of open flames, cigarette smoke, electrical spark, or other sources of ignition.
This device is not suitable for use in the presence of a flammable anesthetic mixture with air or with oxygen or nitrous oxide.
Chapter 1: Warnings, Cautions, and Notes
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In situations where risk of contamination between the user and the device is high (e.g.: sleep lab devices; rental devices; users with respiratory infections), a low-resistance, main flow bacteria filter should be placed in-line between this device and the circuit.
Most CPAP devices have the potential to induce rebreathing of exhaled air. To reduce this potential, use only Respironics circuit accessories, do not wear the mask and headgear for more than a few minutes while the unit is not operating, and do not block or try to seal the vent holes in the exhalation port.
1.1.3 Service
Electronic components used in this device are subject to damage from static electricity. Repairs made to this device must be performed only in an antistatic, Electro-Static Discharge (ESD) protected environment.
To assure the safety of the service technician and the specified performance of the device, Respironics recommends that only technicians having prior training or experience servicing ventilatory devices perform any repairs or adjust­ments to the Tranquility Quest Plus.
High voltages are present inside this device. To avoid electrical shock, disconnect the electrical supply before attempting any repairs on the device.
1.1.4 Cleaning
To avoid electrical shock, disconnect the electrical supply before cleaning the Tranquility Quest Plus. DO NOT immerse this device into any fluids.
1.2 CAUTIONS
Federal law (U.S.) restricts this device to sale by, or on the order of, a physician.
Care should be taken to avoid exposure of the Tranquility Quest Plus to temperatures at or near the extremes of those specified in Chapter 2. If exposure to such temperatures has occurred, the device should be allowed to return to room tem­perature before being turned on.
Always use an intake filter when the Tranquility Quest Plus is in use.
Never place liquids on or near the Tranquility Quest Plus.
Warnings (Continued)
Chapter 1: Warnings, Cautions, and Notes
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Discontinue using this device if any of the parts are damaged. Replace any damaged parts before continuing use.
The information in this manual is provided for service personnel reference and is not intended for system setup or use. System setup should be performed by appropriate personnel using Home Care Dealer Instructions.
1.3 NOTES
Refer to the Tranquility Quest Plus User’s Manual for product use, additional warnings, cautions, and notes.
Additional WARNINGS, CAUTIONS, and NOTES are located throughout this manual.
Cautions (Continued)
Chapter 2: Specifications
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ELECTRICAL:
AC Input Voltage................................... 85 - 260VAC; 47-63Hz
AC Current Consumption .................... 1.0 A maximum
Power Consumption ............................. 75 VA maximum
Class......................................................... IIa
Type ......................................................... Type BF
RAMP:
Minimum Ramp Pressure............. 3.0 - 20.0 cm H2O
Ramp Resolution.............................. 1.0 cm H2O
Ramp Time ....................................... 0 - 30 minutes
Ramp Time Resolution ................... 5 minute increments
PRESSURE:
CPAP Pressure ....................................... 3.0 – 20.0 cm H2O
Readout Resolution ............................... 1.0 cm H20
Accuracy, Static ...................................... +1.0 cm H2O for flows between
-60 to + 120 L/min.
Accuracy, Dynamic ............................... + 1.5 cm H2O for flows between
-60 to + 120 L/min.
Chapter 2: Specifications
2.1 Specifications
ENVIRONMENTAL:
Operating Temperature ........................ 41 to 104°F (5 to 40°C)
Storage Temperature............................. -4 to 140°F (-25 to 60°C)
Humidity ................................................ 10 to 95% non-condensing
Altitude ................................................... 0 - 10,000 ft (0 - 3048 m)
Noise Level ............................................. No specification is given
because various test instru­ments, test procedures, and unit operating conditions produce varying results.
PHYSICAL:
Dimensions ............................................. 9.5” (L) x 7.75” (W) x 5.0”(H)
(24.1 x 19.7 x 5.0cm)
Weight ..................................................... 4.9 lbs (2.2 kg)
FUSE:
Fuse Type ................................................ T1A, 250v, 5 x 20 mm
(Respironics P/N 1004092)
Chapter 3: Theory of Operation
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The ramp feature lets the user reduce the pressure from the unit so that the patient can fall asleep at a lower, more comfortable pressure at any time or as many times as needed during the night.
The patient circuit is made up of the flexible tubing, exhalation port, and nasal mask. The unit applies CPAP to the patient’s upper airway to keep the airway open during the sleep. Air flow gener­ated from the unit is directed to the patient via a mask and flexible tubing that connects to the air outlet port of the unit.
The Tranquility Quest Plus is intended to deliver CPAP therapy only. It is not intended for life support or life sustaining applica­tions.
Chapter 3: Theory of Operation
3.1 Functional Description
The Tranquility Quest Plus is a microprocessor-controlled Continu­ous Positive Airway Pressure (CPAP) device that produces positive pressure. The unit operates only in the CPAP Mode. CPAP Mode pressure range: 3.0 – 20.0 cm H2O.
Integral to the generation of air flow is the blower assembly. Ambi­ent air is drawn through the air intake filter by the energized blower and is then pressurized. Ultimately, therapeutic pressure is pro­vided to the patient via the patient circuit. The microprocessor regulates the motor speed, which in turn adjusts and controls the pressure.
The Tranquility Quest Plus’s control pad, which includes three push buttons and an LCD display is the primary means by which the patient therapy is controlled. Patients have limited access to unit parameters.
The unit may be powered from AC voltage (100-240 VAC). AC power enters the unit via an AC inlet and appropriate power cord.
The two system filters, the pollen and the ultra-fine, ensure opti­mum operation for the user. An air outlet port allows for connec­tion to the patient circuit.
Chapter 3: Theory of Operation
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Tranquility Quest Plus
Main PCA
Control Pad
(3 Pushbuttons)
Air Outlet
Optical Connection
Tranquility Quest Plus
3.2 Block Diagram
Chapter 4: System Setup Procedures
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Chapter 4: System Setup
Procedures
NOTE: This section provides directions for accessing the
Therapy Menu. Prescribed therapy settings can only be set using the Therapy Menu. (To prevent patients from tampering with the settings, the directions to access the Therapy Menu should not be revealed to the patient.)
CAUTION: If the Tranquility Quest Plus CPAP System has
been exposed to either very hot or very cold temperatures, allow it to adjust to room temperature (approximately one hour) before beginning setup.
4.1 Pressure and Ramp Settings
The pressure and ramp settings for the unit are set using the Control Panel on the bottom of the unit. When not in use the Control Panel display will show the current compliance meter reading for the unit. This reading will reflect the total number of hours that the patient has been breathing on the unit.
With the unit turned on and looking at the bottom, press the up and down arrow button simultaneously for three seconds and the pressure and ramp setting will be displayed. The Minimum Pressure setting will now be flashing. Press the up or down arrow button to change the setting. Press the mode button to move to the ramp setting. Press the up or down arrow button to change the setting. The setting is implemented immediately when the up or down button is pressed. Press the mode button for three seconds to lock the controls.
The display will revert to the compliance meter display 60 seconds after the last time a button has been pushed. The settings can only be changed if they are flashing, otherwise they are locked.
Chapter 5: Routine Maintenance
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Chapter 5: Routine Maintenance
5.1 Cleaning the System
WARNING: To avoid electrical shock, disconnect the electrical
supply before attempting to clean the Tranquility Quest Plus. DO NOT immerse the unit in water or allow any liquid to enter the cabinet or the filter intake.
Wipe the outside of the unit with a cloth slightly dampened with water and a mild detergent. Let the unit dry before reconnecting the electrical supply.
5.2 Cleaning / Replacing the Intake Filters
The gray pollen filter is a reusable filter that screens out pollens and some household dust. This filter should be cleaned at least once every two weeks under normal usage, or as required, and replaced with a new one every six months. The pollen filter must be in place at all times when the unit is operating.
The disposable white ultra-fine filter increases filtration of pollens, dust, some tobacco smoke, and small particles. The ultra-fine filter is included with the system, but is optional and should be used in addition to the pollen filter. The ultra-fine filter should never be used without the pollen filter. Replace the ultra-fine filter after 30 nights of use or sooner if it appears dirty. DO NOT clean the ultra­fine filter.
CAUTION: Failure to replace a dirty filter may cause the device
to operate at higher then normal temperatures and damage the device.
CAUTION: The pollen filter must be completely dry before
use. Never place a wet filter into the device. Respironics recommends that you clean the filter in the morning and alternate using the two pollen filters provided with the system to ensure enough drying time for the cleaned filter.
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