Respironics Tranquility Quest Plus Service Manual

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®
®
®
Tranquility Quest Plus
Service Manual
®
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Tranquility Quest Plus CPAP System Service Manual
Tranquility Quest® Plus CPAP System is patent pending.
Copyright © 2000 Respironics, Inc. All rights reserved.
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Tranquility Quest Plus CPAP System Service Manual
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Limited Warranty
Respironics warrants that the Tranquility Quest Plus CPAP System shall be free from defects of workmanship and materials and will perform in accordance with the product specifications for a period of two years from the date of sale by Respironics. If the product fails to perform in accordance with the product specifications, Respironics will repair or replace—at its option—the defective material or part. Respironics will pay customary freight charges from Respironics to the dealer location only. This warranty does not cover damage caused by accident, misuse, abuse, alteration, and other defects not related to materials or workmanship.
Respironics disclaims all liability for economic loss, loss of profits, overhead, or consequential damages which may be claimed to arise from any sale or use of this product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty is given in lieu of all other express warranties. In addition, any implied warranty, including any warranty of merchantability or fitness for the particular purpose, is limited to two years. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
The warranty for repairs is 90 days for labor and one year on the part(s) that was replaced. To exercise your rights under this warranty, contact your local authorized Respironics dealer or contact Respironics at:
Visit Respironics Home Page on the World Wide Web at:
www.respironics.com
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Table of Contents
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Table of Contents
Chapter 1: Warnings, Cautions,
and Notes
1.1 Warnings ....................................................... 1
1.1.1 Safety ............................................................. 1
1.1.2 Operational ................................................... 1
1.1.3 Service ........................................................... 2
1.1.4 Cleaning ........................................................ 2
1.2 Cautions ........................................................ 2
1.3 Notes ............................................................. 3
Chapter 2: Specifications
2.1 Specifications................................................ 4
Chapter 3: Theory of Operation
3.1 Functional Description ............................... 5
3.2 Block Diagram.............................................. 6
Chapter 4: System Setup
Procedures
4.1 Pressure and Ramp Settings....................... 7
Chapter 5: Routine Maintenance
5.1 Cleaning the System.................................... 8
5.2 Cleaning / Replacing the
Intake Filters................................................. 8
5.3 Preventive Maintenance Schedule
(Factory Recomended)................................ 9
Chapter 6: Troubleshooting
6.3 Troubleshooting Table ................................... 10
Chapter 7: Repair & Replacement
7.1 Service Notice............................................. 16
7.2 Technical Support Statement ................... 16
7.3.1 System Exploded View ............................. 17
7.4 Repair Kits .................................................. 18
7.5 Repair Identification Photo’s ................... 22
Chapter 8: Testing
8.1 System Final Test ....................................... 27
8.2 System Final Test Data Sheet ................... 29
8.3 Clinical Remote Control Testing
(Optional).................................................... 30
8.4 Clinical Remote Control Test Data Sheet
(Optional).................................................... 31
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Table of Contents
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Appendix A: Tools and Equipment
A.1 Service Tools and Supplies....................... 32
A.2 Acceptable Test Equipment...................... 32
A.2.1 Digital Manometer .................................... 32
A.2.2 Digital Multimeter ..................................... 33
Appendix B: Schematics
B.1 Schematic Statement ................................. 34
B.2 Main Printed Circuit Assembly
(PCA)........................................................... 35
Table of Contents (Continued)
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Chapter 1: Warnings, Cautions, and Notes
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Chapter 1: Warnings, Cautions,
and Notes
WARNING: Indicates the possibility of injury to the patient,
operator, or technician.
CAUTION: Indicates the possibility of damage to the device.
NOTE: Places emphasis on an operating characteristic.
1.1 WARNINGS
1.1.1 Safety
This device is intended for adult use only.
This device is not intended for life support or life sustaining applications.
The instructions in this manual are not intended to supersede established medical protocols.
1.1.2 Operational
This warning applies to most Continuous Positive Airway Pressure (CPAP) devices. At low CPAP pressures, the air flow through the exhalation port may not be enough to clear all of the exhaled gas (CO2) from the mask. You may breathe in some of the air that you have exhaled.
If oxygen is used with this device, the oxygen flow must be turned off when the device is turned off. If the device’s air flow is turned off and the oxygen flow is left on, oxygen may accumulate in the Tranquility Quest Plus CPAP System enclosure and may create a risk of fire. This warning applies to most types of CPAP devices.
When supplemental oxygen is used at a fixed flow rate, inhaled oxygen concentrations will vary depending on pressure settings, patient breathing patterns, mask selection, and leak rate.
Oxygen supports combustion. Do not use oxygen in the presence of open flames, cigarette smoke, electrical spark, or other sources of ignition.
This device is not suitable for use in the presence of a flammable anesthetic mixture with air or with oxygen or nitrous oxide.
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Chapter 1: Warnings, Cautions, and Notes
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In situations where risk of contamination between the user and the device is high (e.g.: sleep lab devices; rental devices; users with respiratory infections), a low-resistance, main flow bacteria filter should be placed in-line between this device and the circuit.
Most CPAP devices have the potential to induce rebreathing of exhaled air. To reduce this potential, use only Respironics circuit accessories, do not wear the mask and headgear for more than a few minutes while the unit is not operating, and do not block or try to seal the vent holes in the exhalation port.
1.1.3 Service
Electronic components used in this device are subject to damage from static electricity. Repairs made to this device must be performed only in an antistatic, Electro-Static Discharge (ESD) protected environment.
To assure the safety of the service technician and the specified performance of the device, Respironics recommends that only technicians having prior training or experience servicing ventilatory devices perform any repairs or adjust­ments to the Tranquility Quest Plus.
High voltages are present inside this device. To avoid electrical shock, disconnect the electrical supply before attempting any repairs on the device.
1.1.4 Cleaning
To avoid electrical shock, disconnect the electrical supply before cleaning the Tranquility Quest Plus. DO NOT immerse this device into any fluids.
1.2 CAUTIONS
Federal law (U.S.) restricts this device to sale by, or on the order of, a physician.
Care should be taken to avoid exposure of the Tranquility Quest Plus to temperatures at or near the extremes of those specified in Chapter 2. If exposure to such temperatures has occurred, the device should be allowed to return to room tem­perature before being turned on.
Always use an intake filter when the Tranquility Quest Plus is in use.
Never place liquids on or near the Tranquility Quest Plus.
Warnings (Continued)
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Chapter 1: Warnings, Cautions, and Notes
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Discontinue using this device if any of the parts are damaged. Replace any damaged parts before continuing use.
The information in this manual is provided for service personnel reference and is not intended for system setup or use. System setup should be performed by appropriate personnel using Home Care Dealer Instructions.
1.3 NOTES
Refer to the Tranquility Quest Plus User’s Manual for product use, additional warnings, cautions, and notes.
Additional WARNINGS, CAUTIONS, and NOTES are located throughout this manual.
Cautions (Continued)
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Chapter 2: Specifications
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ELECTRICAL:
AC Input Voltage................................... 85 - 260VAC; 47-63Hz
AC Current Consumption .................... 1.0 A maximum
Power Consumption ............................. 75 VA maximum
Class......................................................... IIa
Type ......................................................... Type BF
RAMP:
Minimum Ramp Pressure............. 3.0 - 20.0 cm H2O
Ramp Resolution.............................. 1.0 cm H2O
Ramp Time ....................................... 0 - 30 minutes
Ramp Time Resolution ................... 5 minute increments
PRESSURE:
CPAP Pressure ....................................... 3.0 – 20.0 cm H2O
Readout Resolution ............................... 1.0 cm H20
Accuracy, Static ...................................... +1.0 cm H2O for flows between
-60 to + 120 L/min.
Accuracy, Dynamic ............................... + 1.5 cm H2O for flows between
-60 to + 120 L/min.
Chapter 2: Specifications
2.1 Specifications
ENVIRONMENTAL:
Operating Temperature ........................ 41 to 104°F (5 to 40°C)
Storage Temperature............................. -4 to 140°F (-25 to 60°C)
Humidity ................................................ 10 to 95% non-condensing
Altitude ................................................... 0 - 10,000 ft (0 - 3048 m)
Noise Level ............................................. No specification is given
because various test instru­ments, test procedures, and unit operating conditions produce varying results.
PHYSICAL:
Dimensions ............................................. 9.5” (L) x 7.75” (W) x 5.0”(H)
(24.1 x 19.7 x 5.0cm)
Weight ..................................................... 4.9 lbs (2.2 kg)
FUSE:
Fuse Type ................................................ T1A, 250v, 5 x 20 mm
(Respironics P/N 1004092)
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Chapter 3: Theory of Operation
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The ramp feature lets the user reduce the pressure from the unit so that the patient can fall asleep at a lower, more comfortable pressure at any time or as many times as needed during the night.
The patient circuit is made up of the flexible tubing, exhalation port, and nasal mask. The unit applies CPAP to the patient’s upper airway to keep the airway open during the sleep. Air flow gener­ated from the unit is directed to the patient via a mask and flexible tubing that connects to the air outlet port of the unit.
The Tranquility Quest Plus is intended to deliver CPAP therapy only. It is not intended for life support or life sustaining applica­tions.
Chapter 3: Theory of Operation
3.1 Functional Description
The Tranquility Quest Plus is a microprocessor-controlled Continu­ous Positive Airway Pressure (CPAP) device that produces positive pressure. The unit operates only in the CPAP Mode. CPAP Mode pressure range: 3.0 – 20.0 cm H2O.
Integral to the generation of air flow is the blower assembly. Ambi­ent air is drawn through the air intake filter by the energized blower and is then pressurized. Ultimately, therapeutic pressure is pro­vided to the patient via the patient circuit. The microprocessor regulates the motor speed, which in turn adjusts and controls the pressure.
The Tranquility Quest Plus’s control pad, which includes three push buttons and an LCD display is the primary means by which the patient therapy is controlled. Patients have limited access to unit parameters.
The unit may be powered from AC voltage (100-240 VAC). AC power enters the unit via an AC inlet and appropriate power cord.
The two system filters, the pollen and the ultra-fine, ensure opti­mum operation for the user. An air outlet port allows for connec­tion to the patient circuit.
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Chapter 3: Theory of Operation
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Tranquility Quest Plus
Main PCA
Control Pad
(3 Pushbuttons)
Air Outlet
Optical Connection
Tranquility Quest Plus
3.2 Block Diagram
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Chapter 4: System Setup Procedures
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Chapter 4: System Setup
Procedures
NOTE: This section provides directions for accessing the
Therapy Menu. Prescribed therapy settings can only be set using the Therapy Menu. (To prevent patients from tampering with the settings, the directions to access the Therapy Menu should not be revealed to the patient.)
CAUTION: If the Tranquility Quest Plus CPAP System has
been exposed to either very hot or very cold temperatures, allow it to adjust to room temperature (approximately one hour) before beginning setup.
4.1 Pressure and Ramp Settings
The pressure and ramp settings for the unit are set using the Control Panel on the bottom of the unit. When not in use the Control Panel display will show the current compliance meter reading for the unit. This reading will reflect the total number of hours that the patient has been breathing on the unit.
With the unit turned on and looking at the bottom, press the up and down arrow button simultaneously for three seconds and the pressure and ramp setting will be displayed. The Minimum Pressure setting will now be flashing. Press the up or down arrow button to change the setting. Press the mode button to move to the ramp setting. Press the up or down arrow button to change the setting. The setting is implemented immediately when the up or down button is pressed. Press the mode button for three seconds to lock the controls.
The display will revert to the compliance meter display 60 seconds after the last time a button has been pushed. The settings can only be changed if they are flashing, otherwise they are locked.
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Chapter 5: Routine Maintenance
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Chapter 5: Routine Maintenance
5.1 Cleaning the System
WARNING: To avoid electrical shock, disconnect the electrical
supply before attempting to clean the Tranquility Quest Plus. DO NOT immerse the unit in water or allow any liquid to enter the cabinet or the filter intake.
Wipe the outside of the unit with a cloth slightly dampened with water and a mild detergent. Let the unit dry before reconnecting the electrical supply.
5.2 Cleaning / Replacing the Intake Filters
The gray pollen filter is a reusable filter that screens out pollens and some household dust. This filter should be cleaned at least once every two weeks under normal usage, or as required, and replaced with a new one every six months. The pollen filter must be in place at all times when the unit is operating.
The disposable white ultra-fine filter increases filtration of pollens, dust, some tobacco smoke, and small particles. The ultra-fine filter is included with the system, but is optional and should be used in addition to the pollen filter. The ultra-fine filter should never be used without the pollen filter. Replace the ultra-fine filter after 30 nights of use or sooner if it appears dirty. DO NOT clean the ultra­fine filter.
CAUTION: Failure to replace a dirty filter may cause the device
to operate at higher then normal temperatures and damage the device.
CAUTION: The pollen filter must be completely dry before
use. Never place a wet filter into the device. Respironics recommends that you clean the filter in the morning and alternate using the two pollen filters provided with the system to ensure enough drying time for the cleaned filter.
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Chapter 5: Routine Maintenance
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Tranquility Quest Plus CPAP System Preventive Maintenance Schedule (Continued)
5.3 Tranquility Quest Plus Preventive Maintenance Schedule (Factory Recommended)
Model No. _____________ Serial No. ______________________ Date____________ Service Technician ________________
Maintenance Item Verification Reference Service Interval Date
Record hours of Display As desired compliance
Replace Pollen filter Section 5.2 Clean every two weeks, or as
required; Change every six months
Replace Ultra-fine filter Section 5.2 Replace after 30 nights of (if used) use (sooner if it appears dirty)
Perform Testing Process Section 8.1 After service is performed
Cleaning Section 5.1 As required
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Chapter 6: Troubleshooting
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6.1 Troubleshooting Table
Symptom Cause Verification Corrective Action
Indicator -
LED or other indicator not working.
LED / Main PCA
Visual
Replace Main PCA
Replace in order until solved:
• Display PCA
• Main PCA
 Ribbon Cable
Intermittent Power Supply Problem -
An intermittent on / off condition exists, unit operates randomly, or indicator lights blink sporadically.
• Power cord, AC inlet, Main PCA, loose connections.
• Power Supply PCA.
Inspect power cord. Inspect all connectors on the PCAs.
• Power Cord
• Power Supply PCA
Display -
Display is blank or contains erroneous information. Unit delivers therapy pressure.
• Display assembly
• Main PCA
Inspect the cable between the display and the main control board for loose connection.
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Chapter 6: Troubleshooting
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Odor -
Noise -
Turn unit over and inspect the bottom for missing or damaged rubber feet.
Troubleshooting Table (Continued)
Symptom Cause Verification Corrective Action
Missing or damaged rubber foot on bottom of unit, blower malfunctioning.
Replace Blower.
Tubing smells new, unit smells new, airborne residue buildup.
Visually inspect patient tubing for contamination.
Run unit in a clean environ­ment for a few hours to eliminate new smell. Wash tubing with soap and water. To clear residue build-up, replace all subassemblies in the patient air stream (blower, filters, patient circuit).
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Chapter 6: Troubleshooting
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Troubleshooting Table (Continued)
Outlet air temperature -
The outlet air temperature is too warm.
Filters dirty, blower, Main PCA.
Ensure the filter is clean and not restricting air flow. Monitor the outlet air tem­perature at the end of the six foot tubing. A rise in temperature can be expected. Ensure the unit is not next to any heat source.
Symptom Cause Verification Corrective Action
Replace in order until solved:
• Filter(s)
• Blower
• Main PCA
Pressure Related Problems -
The outlet pressure does not change or properly adjust.
Pressure tubing has been blocked, disconnected, or kinked. Main PCA or blower malfunction.
Inspect pressure tubing for secure connections and kinks. Check blower for air leaks.
• Secure pressure tubing connections.
• Replace blower, pressure tubing, or Main PCA as required.
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Chapter 6: Troubleshooting
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Pressure Offset -
Static pressure fluctuates
Troubleshooting Table (Continued)
The delivered pressure is higher or lower than the set value by more than the specification
Perform power up process and check again.
• Check tubing for kinks.
• Replace the Main PCA.
• Replace the Main PCA.
Symptom Cause Verification Corrective Action
Ramp LED Flashing
Device not calibrated
Unable to turn unit on.
Replace the Main PCA.
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Chapter 6: Troubleshooting
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Ramp Pressure -
The pressure does not ramp correctly.
Troubleshooting Table (Continued)
• No ramp time prescribed.
• Main PCA.
• Ramp button not functioning.
Make sure the patient's prescription specified ramp. Make sure unit was set for ramp.
Set unit for ramp.
Replace Main PCA.
Pressure Variation - The pressure varies around the set value, pressure fluctuates greater than 1 cm H
2
O.
• Internal air leak
• Filters dirty
• Main PCA, Blower
• Air path blocked
Replace filtersPerform Testing Process
(see Section 8.1)
Replace Blower.Replace Main PCA
Symptom Cause Verification Corrective Action
Compliance Meter Not Updating
Main PCA
Time not updating.
Replace Main PCA
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Chapter 7: Repair & Replacement
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Chapter 7: Repair
Information
7.1 Service Notice............................................ 16
7.2 Technical Support ..................................... 16
7.3 Tranquility Quest Plus CPAP System
Exploded View.......................................... 17
7.4 Tranquility Quest Plus CPAP System
Repair Kits ................................................. 18
7.5 Repair Identification Photo’s .................. 22
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Chapter 7: Repair & Replacement
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7.1 Service Notice
This service manual was prepared by Respironics primarily for use by technicians to service the Tranquility Quest Plus System. The
individuals using this manual to service the Tranquility Quest Plus
system should have prior training or experience servicing
ventilatory devices.
7.2 Technical Support
Respironics is committed to customer satisfaction and may be contacted with any questions or for technical support. For technical assistance or replacement part ordering information contact:
U.S. and Canada - Customer / Technical Service
Phone: 1-800-345-6443 Fax: 1-800-886-0245
International- Customer / Technical Service
Phone: 001-412-731-2100 Fax: 001-412-473-5012
Visit Respironics Home Page on the World Wide Web at:
www.respironics.com
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Chapter 7: Repair & Replacement
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Tranquility Quest Plus CPAP System Exploded View
7.3 Tranquility Quest Plus CPAP System Exploded View
Top Enclosure
Blower Assembly
(Plastic or Aluminum)
Outlet Port
Power Supply
Standoffs
Heat Sink
Display Assembly
Main PCA
Display Cable
Bottom Enclosure
Chassis Mounting Plate
Blower Vibration Isolator
AC Inlet
Hose (Blower to Flowmeter)
Ramp Switch Wire Harness
Power Supply
Mounting Plate
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Chapter 7: Repair & Replacement
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7.4 Tranquility Quest Plus CPAP System Repair Kits
Replacement Part Replacement Part No. Illustration
AC Inlet 1004001 7-8
AC Power Cord See Note 1 362524 N.A.
Blower Kit - Aluminum See Note 2 1004006 7-9
Blower Kit - Plastic See Note 2 1004007 7-9
Blower Vibration Isolator (3) 1004008 7-10
Includes:
(2) Cable Ties
Bottom Enclosure 1004004 7-8
Note 1: For available international AC Power Cords, contact Respironics Customer Service. Note 2: Blower assemblies are not interchangeable. Be sure to use the same style blower when replacing the assembly.
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Chapter 7: Repair & Replacement
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Chassis Mounting Plate 1004009 7-10 Includes: (1) Lower Chassis
(1) Foam Seal (1) Screen Foam Cover (3) Vibration Isolators (1) Bottom Blower Foam Seal (3) Standoffs M-F, 6-32 x 1/4” (2) #6-19 x 3/8” Plastite PHP Screws
Display Assembly 1004011 7-3
Display Cable 1004013 7-3
Filter, Replacement 7301 5-2 Filter, Disposable 7302 N.A. Front Overlay 1004093 7-7 Hose, Blower to Flowmeter 1004010 7-3
Includes: (1) Hose (2) Cable Ties
Tranquility Quest Plus CPAP System Repair Kits (Continued)
Replacement Part Replacement Part No. Illustration
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Chapter 7: Repair & Replacement
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Key Pad 1004094 7-11
Label, Power Fuse 1004091 7-8
Label, Symbol 1004090 7-11
Main PCA ( Quest Plus Only) 1004005 7-10 Includes:
Main PCA (2) Standoffs (2) #4-40 x 5/8” PHP Screws (1) #6-19 x 3/8” Plastite PHP Screw (1) Tubing Assembly (1) Tubing Sub-Assembly 5 3/4” (1) Tubing Sub-Assembly 8 1/2”
Outlet Port / Flowmeter 1004003 7-8 Includes:
(1) Outlet Port (1) #6-19 x 3/8” Plastite PHP Screw
Replacement Part Replacement Part No. Illustrations
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Chapter 7: Repair & Replacement
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Power Supply 1004421 7-9 (2) #6-32 X 1/4” Screws (2) #6-32 X 1/2” Screws (1) Insulator
Ramp Switch Wire Harness 1004002 7-9
Rubber Feet (x4) 1004516 7-10
Service Manual 1004014 N.A.
Top Enclosure 1004095 7-8
Replacement Part Replacement Part No. Illustrations
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Chapter 7: Repair & Replacement
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(Figure 2)
Top Enclosure
Fuse Drawer
Bottom Enclosure
On / Off Switch
Ramp Buttom
Outlet Port
(Figure 1)
Fiber Optic
Communication Port
7.5 Repair Identification Photo’s
Replacement Filter
AC Inlet
Power Fuse Label
(Not Shown)
Front Overlay
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Chapter 7: Repair & Replacement
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Power Supply PCA
(Figure 4)
Blower Assembly
(Figure 3)
Repair Identification Photo’s (continued)
Power Supply AC Input Wire Harness
Cable Tie (through Main PC Board)
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Chapter 7: Repair & Replacement
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(Figure 6)
AC Inlet
Blower Vibration
Isolator (3)
Chassis Mounting Plate
Main PCA
Repair Identification Photo’s (continued)
(Figure 5)
Heat Sink
Display Cable
Pressure Tubing
Ramp Switch Wire
Ramp Switch Wire Harness
Main Power Switch Wire Harness
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Chapter 7: Repair & Replacement
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Rubber Feet (x4)
Symbols Label
Control Panel
Repair Identification Photo’s (continued)
(Figure 7)
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Chapter 8: Testing
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Chapter 8: Testing
8.1 Tranquility Quest Plus System
Final Test....................................................... 27
8.2 Tranquility Quest Plus System
Final Test Data Sheet................................... 29
8.3 Clinical Remote Control Testing
(Optional) ..................................................... 30
8.4 Clinical Remote Control
Test Data Sheet (Optional) ......................... 31
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Chapter 8: Testing
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8.1 Tranquility Quest Plus System Final Test
Purpose
This procedure provides performance verification of the Tranquility Quest Plus (Model 7400) CPAP System and the Clinical Remote Control (Model 1703). It is to be used on each unit prior to, and after run-in. Results to be entered on the attached Data Sheet for each unit.
CAUTION: Electronic components used in this device are
subject to damage from static electricity. Use and follow appropriate Electro-Static Discharge (ESD)­procedures.
Equipment
• Digital Manometer Specs:
0 - 25 cm H2O ± 0.3 cm H2O accuracy ± 0.1 cm H2O
• Port Cap or Stopper
• Pressure Tubing
• Test Orifice (RI p/n 532232) (0.38” diameter)
• DC Power Supply, Model 913*
• Optical Interface Cable* (RI P/N 1701-06) * Used for Clinical Remote Control Testing
Equipment Setup
Place the test orifice onto the outlet of the unit.
Connect the manometer to the test orifice using pressure tubing.
Connect the AC power cord to the unit and to the wall outlet.
Procedure
Step 1 Turn the unit on. Hold the up and down arrow buttons
in for three seconds. Set the pressure for 3 cm H2O and the ramp to 5 minutes.
Step 2 Verify that the green LED is illuminated above the main
power switch. Record the results.
Step 3 Occlude the test orifice. Verify the pressure on the
manometer is 2.5 to 3.5 cm H2O. Record the results.
Step 4 Unocclude the test orifice. Verify the pressure on the
manometer is 2.0 to 4.0 cm H20. Record the results.
Step 5 Hold the up and down arrow buttons in for three
seconds. Set the pressure for 20 cm H20.
Step 6 Unocclude the test orifice. Verify the pressure on the
manometer is 19.0 to 21.0 cm H2O. Record the results.
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Chapter 8: Testing
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Step 7 Press the ramp button and verify that the pressure on
the manometer drops to approximately 3.0 cm H20. Pressure will increase over the specified time period until the pressure setting is reached. Verify at least 1 cm H2O in pressure change in ramp operation. Record the results. If necessary, turn the unit off and then back on again to disable the ramp feature.
Step 8 Run the unit in for four hours at the 10 cm H2O
setting. Record start and stop times.
Step 9 Verify the pressure to be 9.0 to 11.0 cm H2O on the
manometer after run-in. Record the results.
Step 10 After run in, repeat steps 2 through 8 and then
proceed to step 11.
Note: Perscription pressure must be reset by authorized personel.
Tranquility Quest Plus System Final Test (Continued)
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Chapter 8: Testing
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8.2 Tranquility Quest Plus System Final Test Data Sheet
Pre Run In Time and Date Post Run In Time and Date Total Run In Time
Serial Number Service Notification (RI use)
Model Number
Test Step Specification Actual Actual Final
Pre Run-In Post Run-In Pass / Fail
LED Illuminated 2 Pass / Fail
Minimum Pressure 2.5 to 3.5 Occluded 3 cm H2O
Minimum Pressure 2.0 to 4.0 Unoccluded 4 cm H2O
Maximum Pressure 6 19.0 to 21.0
cm H
2
O
Ramp 7 Pass / Fail
Pressure after Run - In 9 9.0 to 11.0
cm H2O
2345678901234567890
1
2345678901234567890
1
2345678901234567890
1
2345678901234567890
1
2345678901234567890
1
2345678901234567890
1
Tested By: (Print) Tested By: (Signature) Date
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Chapter 8: Testing
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CRC Test Procedure
(Optional; to be used if CPAP unit is equipped with a CRC)
1. Using the up and down arrows on the CRC, set the pressure control to the settings in the following table and verify that the pressure readings on the manometer are within the specified tolerances. Note that there will be a 3 second delay between the pressure setting and the actual pressure change. Record the results.
Display Setting (cm H
2
O) Pressure Reading (cm H2O)
18 17.7 to 18.3 15 14.7 to 15.3 9 8.7 to 9.3 6 5.7 to 6.3 3 2.7 to 3.3
2. Set the CRC to 20 cm H2O. Press the M button twice on the CRC to select the ramp mode. Set the ramp time to 10 minutes. Press the ramp button on the front of the CPAP unit. Verify that the amber LED is lit and that the pressure drops to approximately 3.0 cm H2O. The pressure will increase over the specified time period until the pressure setting is reached. Verify at least 1 cm H2O in pressure change in ramp operation.
3. Turn the units main power switch off.
4. Disconnect the CPAP remote from the 7400.
8.3 Clinical Remote Control Testing (Model 1703)
Equipment and Setup:
1. Plug the 9 VDC Power Supply into the Model 1703 Clinical Remote Control (CRC).
2. Connect the Optical Interface cable to the CPAP unit. It will lock into place. Turn the power onto the unit.
3. Observe which side of the optical interface plug has the red LED.
4. Plug the optical cable into the CRC. Make sure that the red LED’s DO NOT match up. The display on the remote will read CPAP.
5. Connect the manometer to the occluded test orifice and the test orifice to the unit.
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Chapter 8: Testing
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8.4 Tranquility Quest Plus System Final Test Data Sheet
Clinical Remote Control (CRC)
(Optional to be used if CPAP unit is equipped with a CRC)
Serial Number Service Notification (RI use)
Model Number
Test Step Specification Actual Actual Final
Pre Run-In Post Run-In Pass / Fail
CRC Setting 17.7 to 18.3
18 cm H
2
O cm H2O
CRC Setting 14.7 to 15.3 15 cm H
2
O cm H2O
CRC Setting 8.7 to 9.3 9 cm H2O cm H2O
CRC Setting 5.7 to 6.3 6 cm H2O cm H2O
CRC Setting 2.7 to 3.3 3 cm H2O cm H2O
CRC Ramp LED Illuminated and Ramp Pass / Fail Operation
Tested By: (Print) Tested By: (Signature) Date
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Appendix A: Tools and Equipment
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Appendix A: Tools and Equipment
A.1Service Tools and Supplies
You should have the following hand tools and supplies available for troubleshooting, testing, and repairing the Tranquility Quest Plus CPAP System.
Common Hand Tools Flat-blade screwdriver - small
Phillips screwdriver - medium
Antistatic, Electro-Static Discharge (ESD)-protected
work station – minimum requirement is a grounded mat and wrist strap
Digital Manometer – see Section A.2
Digital Multimeter – see Section A.2
•O2 Enrichment Port (RI P/N 312010)
Test Orifice (RI P/N 532232)
Whisper Swivel II (RI P/N 332113)
Cleaning cloth
Isopropyl alcohol
A.2Acceptable Test Equipment
A.2.1 Digital Manometer*
Specifications:
0 – 25 cm H2O (or better) ±0.3 cm H2O accuracy ±0.1 cm H2O resolution
Acceptable Options:
Respironics Digital Manometer (RI P/N 302227)
Merical DP2001
Sensym PDM 200CD
RT-200
Any commercially available digital manometer that meets the above specifica­tions.
* A water-column manometer may also be used.
Mild detergent
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Appendix A: Tools and Equipment
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A.2.2 Digital Multimeter
Specifications:
2.5 digit readout minimum
0.0 – 20.0 VDC
0.0 – 25.0 VAC
Acceptable Options:
Fluke 83 or better model
Any commercially available digital multi­meter that meets the above specifications.
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Appendix B: Schematics
B.1 Schematic Statement
Schematics are supplied with this manual in direct support of the sale and purchase of this product.
The schematics are proprietary and confidential. Do not copy the schematics or disclose them to third parties beyond the purpose for which they are intended. Patents are pending.
The schematics are intended to satisfy administrative requirements only. They are not intended to be used for component level testing and repair. Any changes of components could affect the reliability of the device, prohibit lot tracking of electronic components, and void warranties. Repairs and testing are supported only at the complete board level.
The schematics are of the revision level in effect at the time that this manual was last revised. New revisions may or may not be distrib­uted in the future.
Note: The Power Supply PCA is a purchased item. The schematic is not available for distribution.
Appendix B: Schematics
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B.2 Main Printed Circuit Assembly (PCA)
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B.2 Main Printed Circuit Assembly (PCA)
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Reorder # 1004014 Revision # 1003740
DS / KT 01/05/00
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