Respironics Millennium H600, Millennium H605, Millennium M10600, Millennium M10605, Millennium Enhanced M600 Service And Technical Reference Manual

...

Millennium

Oxygen Concentrators

Service & Technical Information

MILLENNIUM SERVICE & TECHNICAL INFORMATION

LIMITED WARRANTY

Respironics, Inc. warrants that the system shall be free from defects of workmanship and materials and will perform in accordance with the product specifications for a period of three (3) years from the date of sale by Respironics, Inc. to the dealer. Respironics accessories are warranted to be free of defects in materials and workmanship for a period of 90 days from the time of purchase. If the product fails to perform in accordance with the product specifications, Respironics, Inc. will repair or replace – at its option – the defective material or part. Respironics, Inc. will pay customary freight charges from Respironics, Inc. to the dealer location only. This warranty does not cover damage caused by accident, misuse, abuse, alteration, and other defects not related to material or workmanship.

Respironics, Inc. disclaims all liability for economic loss, loss of profits, overhead, or consequential damages which may be claimed to arise from any sale or use of this product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.

This warranty is given in lieu of all other express or implied warranties, including the implied warranties of merchantability and fitness for a particular purpose. In addition, in no event shall Respironics be liable for lost profits, loss of good will, or incidential or consequential damages, even if Respironics has been advised of the possibility of the same. Some states or provinces do not allow the exclusion of limitation of implied warranties or the disclaimer of incidental and consequential damages. Accordingly, the laws of your state or province may give you additional protections.

To exercise your rights under this warranty, contact your local authorized Respironics, Inc. dealer or contact Respironics, Inc. at:

Visit Respironics Home Page on the World Wide Web at:

www.respironics.com

MILLENNIUM SERVICE & TECHNICAL INFORMATION

1001 Murry Ridge Lane Murrysville, PA 15668 USA

1041826, REV. 00PAGE 2 - COPYRIGHT & WARRANTY

REVISION HISTORY

SECTION NAME (NO.) REV. # DATE DESCRIPTION

Revision History (1041845) 01 5/5/2007 Initial Revision

Table of Contents (1041909) 00 5/5/2007 Initial Revision

Introduction (1041846) 00 5/5/2007 Initial Revision

Warnings & Cautions (1041847) 00 5/5/2007 Initial Revision

Specifications & Features (1041848) 00 5/5/2007 Initial Revision

System Setup (1041812) 00 5/5/2007 Initial Revision

Theory of Operation (1041905) 00 5/5/2007 Initial Revision

Maintenance (1041813) 00 5/5/2007 Initial Revision

Troubleshooting (1041814) 00 5/5/2007 Initial Revision

H600/605 Repair & Replacement (1041895) 00 5/5/2007 Initial Revision

M600/605 Repair & Replacement (1041896) 00 5/5/2007 Initial Revision

M10600/M10605 Repair & Replacement (1041898) 01 5/5/2007 Initial Revision

Enhanced M600/M605/M10600/M10605 Repair & Replacement (1041897)

Repair Kits (1041901) 00 5/5/2007 Initial Revision

H600/605/M600/605/Enhanced M600/605 Testing (1041903)

M10600/M10605/Enhanced M10600/M10605 Testing (1041900)

Tools & Equipment (1041902) 00 5/5/2007 Initial Revision

Schematics (1041904) 00 5/5/2007 Initial Revision

00 5/5/2007 Initial Revision

REVISION HISTORY - PAGE 11041845, REV. 01

MILLENNIUM SERVICE & TECHNICAL INFORMATION

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MILLENNIUM SERVICE & TECHNICAL INFORMATION

1041845, REV. 01PAGE 2 - REVISION HISTORY

INTRODUCTION

MILLENNIUM OXYGEN CONCENTRATOR OVERVIEW....................................................................1

TYPES OF CONCENTRATORS ....................................................................................................1

SERVICE NOTICE......................................................................................................................2

SERVICE TRAINING...................................................................................................................2

SERVICE/TECHNICAL SUPPORT STATEMENT..............................................................................2

WARNINGS & CAUTIONS

SECTION OVERVIEW.................................................................................................................1

WARNINGS...............................................................................................................................1

CAUTIONS................................................................................................................................2

SPECIFICATIONS & FEATURES

SECTION OVERVIEW.................................................................................................................1

H600/605, M600/605, & ENHANCED M600/605 SPECIFICATIONS ............................................2

M10600/M10605 & ENHANCED M10600/M10605 SPECIFICATIONS ........................................4

FRONT CABINET FEATURES......................................................................................................6

REAR AND SIDE CABINET FEATURES........................................................................................6

CONTROL PANEL FEATURES ....................................................................................................7

SYSTEM SETUP

SECTION OVERVIEW.................................................................................................................1

SYSTEM SETUP........................................................................................................................1

THEORY OF OPERATION

SECTION OVERVIEW.................................................................................................................1

H600/605; M600/605; E H600/605; M600/605; E

M10600/M10605; ENHANCED M10600/M10605 CONCENTRATOR PNEUMATIC OPERATION ......3

M10600/M10605; ENHANCED M10600/M10605 ELECTRICAL OPERATION...............................4

NHANCED M600/605 CONCENTRATOR PNEUMATIC OPERATION ........1

NHANCED M600/605 CONCENTRATOR ELECTRICAL OPERATION .........2

MAINTENANCE

MAINTENANCE INTERVALS........................................................................................................1

TROUBLESHOOTING

SECTION OVERVIEW.................................................................................................................1

PAGE 1 - TABLE OF CONTENTS1041909, REV. 00

MILLENNIUM SERVICE & TECHNICAL INFORMATION

H600/605 CONCENTRATOR REPAIR & REPLACEMENT

SECTION OVERVIEW.................................................................................................................1

OVERLAY REPLACEMENT .........................................................................................................2

CASTER REPLACEMENT ...........................................................................................................3

BASE CABINET PAN REPLACEMENT .........................................................................................4

REAR CABINET REPLACEMENT.................................................................................................6

FLOW METER REPLACEMENT ...................................................................................................8

DISS OUTLET FITTING REPLACEMENT ...................................................................................11

POWER SWITCH REPLACEMENT .............................................................................................13

MAIN PCB FUSE REPLACEMENT ............................................................................................15

MAIN PCB REPLACEMENT .....................................................................................................16

OPI WIRING HARNESS REPLACEMENT (MODEL H605 ONLY) ..................................................18

OPI BOARD REPLACEMENT (MODEL H605 ONLY)..................................................................19

POWER SWITCH WIRING HARNESS REPLACEMENT .................................................................21

O2/SOLENOID/BATTERY WIRING HARNESS.............................................................................24

FRONT CABINET REPLACEMENT .............................................................................................27

COOLING FAN REPLACEMENT ................................................................................................29

PERFORATED CANOPY REPLACEMENT ...................................................................................31

COMPRESSOR COVER REPLACEMENT.....................................................................................32

MAIN POWER WIRING HARNESS REPLACEMENT .....................................................................33

MOTOR START/RUN CAPACITOR ............................................................................................36

PRESSURE RELIEF VALVE REPLACEMENT ..............................................................................37

COMPRESSOR ASSEMBLY REPLACEMENT...............................................................................38

IN-LINE MUFFLER REPLACEMENT ...........................................................................................41

HOUR METER REPLACEMENT .................................................................................................43

VALVE/SOLENOID REPLACEMENT ...........................................................................................45

PRESSURE REGULATOR REPLACEMENT..................................................................................47

SIEVE CANISTER ASSEMBLY REPLACEMENT...........................................................................48

BLOW DOWN MUFFLER REPLACEMENT ..................................................................................50

OWER CORD REPLACEMENT ................................................................................................52

M600/M605 CONCENTRATOR REPAIR & REPLACEMENT

SECTION OVERVIEW.................................................................................................................1

VERLAY REPLACEMENT .........................................................................................................2

ASTER REPLACEMENT ...........................................................................................................3

BASE CABINET PAN REPLACEMENT .........................................................................................4

EAR CABINET REPLACEMENT.................................................................................................5

LOW METER REPLACEMENT ...................................................................................................7

F DISS O

POWER SWITCH REPLACEMENT ...............................................................................................9

AIN PCB FUSE REPLACEMENT ............................................................................................11

M M

AIN PCB REPLACEMENT .....................................................................................................12

OPI W

OPI BOARD REPLACEMENT (MODEL M605 ONLY) .................................................................15

UTLET FITTING REPLACEMENT .....................................................................................8

IRING HARNESS REPLACEMENT (MODEL M605 ONLY) .................................................14

MILLENNIUM SERVICE & TECHNICAL INFORMATION

1041909, REV. 00PAGE 2 - TABLE OF CONTENTS

POWER SWITCH WIRING HARNESS REPLACEMENT..................................................................17

O2/SOLENOID/BATTERY WIRING HARNESS.............................................................................20

FRONT CABINET REPLACEMENT .............................................................................................23

COOLING FAN REPLACEMENT ................................................................................................25

PERFORATED CANOPY REPLACEMENT....................................................................................27

COMPRESSOR COVER REPLACEMENT.....................................................................................28

MAIN POWER WIRING HARNESS REPLACEMENT......................................................................29

MOTOR START/RUN CAPACITOR ............................................................................................31

COMPRESSOR ASSEMBLY REPLACEMENT ...............................................................................32

IN-LINE MUFFLER REPLACEMENT............................................................................................34

HOUR METER REPLACEMENT .................................................................................................36

VALVE/SOLENOID REPLACEMENT ...........................................................................................37

PRESSURE REGULATOR REPLACEMENT..................................................................................39

SIEVE CANISTER ASSEMBLY REPLACEMENT ...........................................................................40

BLOW DOWN MUFFLER REPLACEMENT ..................................................................................42

POWER CORD REPLACEMENT ................................................................................................44

M10600/M10605 CONCENTRATOR REPAIR & REPLACEMENT

SECTION OVERVIEW.................................................................................................................1

OVERLAY REPLACEMENT .........................................................................................................2

CASTER REPLACEMENT ...........................................................................................................3

BASE CABINET PAN REPLACEMENT .........................................................................................4

REAR CABINET REPLACEMENT.................................................................................................5

FLOW METER REPLACEMENT ...................................................................................................7

DISS OUTLET FITTING REPLACEMENT......................................................................................9

POWER SWITCH REPLACEMENT..............................................................................................11

MAIN PCB FUSE REPLACEMENT ............................................................................................14

MAIN PCB REPLACEMENT .....................................................................................................15

OPI W OPI B P

O2/SOLENOID/BATTERY WIRING HARNESS.............................................................................23

FRONT CABINET REPLACEMENT .............................................................................................25

C P

COMPRESSOR COVER REPLACEMENT.....................................................................................28

M C

COMPRESSOR ASSEMBLY REPLACEMENT ...............................................................................32

N-LINE MUFFLER REPLACEMENT............................................................................................34

H V P

SIEVE CANISTER ASSEMBLY REPLACEMENT ...........................................................................40

IRING HARNESS REPLACEMENT (MODEL M10605 ONLY)..............................................17

OARD REPLACEMENT (MODEL M10605 ONLY)..............................................................18

OWER SWITCH WIRING HARNESS REPLACEMENT..................................................................20

OOLING FAN REPLACEMENT ................................................................................................26

ERFORATED CANOPY REPLACEMENT....................................................................................27

AIN POWER WIRING HARNESS REPLACEMENT......................................................................29

APACITOR REPLACEMENT ....................................................................................................31

OUR METER REPLACEMENT .................................................................................................36

ALVE/SOLENOID REPLACEMENT ...........................................................................................38

RESSURE REGULATOR REPLACEMENT..................................................................................39

PAGE 3 - TABLE OF CONTENTS1041909, REV. 00

MILLENNIUM SERVICE & TECHNICAL INFORMATION

BLOW DOWN MUFFLER REPLACEMENT ..................................................................................41

POWER CORD REPLACEMENT ................................................................................................42

ENHANCED M600/M605; ENHANCED M10600/M10605 CONCENTRATOR REPAIR & REPLACEMENT

SECTION OVERVIEW.................................................................................................................1

OVERLAY REPLACEMENT .........................................................................................................2

CASTER REPLACEMENT ...........................................................................................................3

BASE CABINET PAN REPLACEMENT .........................................................................................4

REAR CABINET REPLACEMENT.................................................................................................5

FLOW METER REPLACEMENT ...................................................................................................7

DISS OUTLET FITTING REPLACEMENT .....................................................................................9

POWER SWITCH REPLACEMENT .............................................................................................10

MAIN PCB TO POWER SWITCH WIRING REPLACEMENT ........................................................11

MAIN PCB TO BATTERY WIRING REPLACEMENT.....................................................................12

MAIN PCB FUSE REPLACEMENT ............................................................................................13

MAIN PCB REPLACEMENT .....................................................................................................14

OPI PCB REPLACEMENT (MODEL 605 ONLY)........................................................................17

OPI WIRING HARNESS REPLACEMENT (MODEL 605 ONLY) ....................................................19

FRONT CABINET REPLACEMENT .............................................................................................20

COOLING FAN REPLACEMENT ................................................................................................22

MAIN PCB TO COOLING FAN WIRING REPLACEMENT .............................................................23

PERFORATED CANOPY REPLACEMENT ...................................................................................24

COMPRESSOR COVER REPLACEMENT.....................................................................................25

MOTOR START/RUN CAPACITOR REPLACEMENT.....................................................................27

COMPRESSOR ASSEMBLY REPLACEMENT...............................................................................28

MAIN PCB TO COMPRESSOR WIRING REPLACEMENT .............................................................31

THERMAL PROTECTION SWITCH REPLACEMENT ......................................................................33

N-LINE MUFFLER REPLACEMENT ...........................................................................................34

I H

OUR METER REPLACEMENT .................................................................................................36

ALVE/SOLENOID REPLACEMENT ...........................................................................................38

PRESSURE REGULATOR REPLACEMENT..................................................................................41

SIEVE CANISTER ASSEMBLY REPLACEMENT...........................................................................43

LOW DOWN MUFFLER REPLACEMENT ..................................................................................45

OWER CORD REPLACEMENT ................................................................................................47

BASE CABINET REPLACEMENT...............................................................................................48

REPAIR KITS

SECTION OVERVIEW.................................................................................................................1

UICK REFERENCE TABLE.......................................................................................................2

MILLENNIUM SERVICE & TECHNICAL INFORMATION

1041909, REV. 00PAGE 4 - TABLE OF CONTENTS

H600/605; M600/605; ENHANCED M600/605 TESTING

SYSTEM VERIFICATION PROCEDURES .......................................................................................1

MILLENNIUM SYSTEM FINAL TEST.............................................................................................6

MODEL 605 TEST DATA SHEET................................................................................................8

MODEL 600 TEST DATA SHEET................................................................................................9

M10600/M10605 & ENHANCED M10600/M10605 TESTING

SYSTEM VERIFICATION PROCEDURES .......................................................................................1

MILLENNIUM SYSTEM FINAL TEST.............................................................................................5

MODEL M10605 TEST DATA SHEET.........................................................................................7

MODEL M10600 TEST DATA SHEET.........................................................................................8

TOOLS & TEST EQUIPMENT

SERVICE TOOLS & SUPPLIES ...................................................................................................1

ACCEPTABLE TEST EQUIPMENT................................................................................................2

SCHEMATICS

SCHEMATICS STATEMENT.........................................................................................................1

PAGE 5 - TABLE OF CONTENTS1041909, REV. 00

MILLENNIUM SERVICE & TECHNICAL INFORMATION

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MILLENNIUM SERVICE & TECHNICAL INFORMATION

1041909, REV. 00PAGE 6 - TABLE OF CONTENTS

INTRODUCTION

This section provides an introduction to the Millennium Oxygen Concentrator devices as well as contact and service training information.

CAUTION

U.S. federal law restricts this device to sale by or on the order of a physician.

MILLENNIUM OXYGEN CONCENTRATOR OVERVIEW

The Millennium Oxygen Concentrator is intended to provide supplemental oxygen to persons requiring low flow oxygen therapy. This device is not intended to be life supporting nor life sustaining. The Millennium Oxygen Concentrator produces concentrated oxygen from room air for delivery to a patient. The oxygen from the air is concentrated using a molecular sieve and a pressure swing adsorption process.

TYPES OF CONCENTRATORS

MILLENNIUM H600/H605 CONCENTRATORS

The Millennium H600/605 Concentrators are equipped with a green cabinet and a fluted Base Cabinet.

MILLENNIUM M600/M605/M10600/M10605 CONCENTRATORS

The Millennium M600/M605/M10600/M10605 Concentrators comes equipped with a grey cabinet, a black Base Cabinet, and the Hour Meter is located in the Base Cabinet.

MILLENNIUM ENHANCED M600/M605/M10600/M10605 CONCENTRATORS

The Millennium Enhanced M600/M605/M10600/M10605 Concentrators comes equipped with a grey cabinet, a black Base Cabinet, and the Hour Meter is located on the front panel of the Front Cabinet.

Enhanced

H600/H605 Concentrator

M600/M605

M10600/M10605

Concentrator

M600/M605

M10600/M10605

Concentrator

INTRODUCTION - PAGE 11041846, REV. 00

MILLENNIUM SERVICE & TECHNICAL INFORMATION

SERVICE NOTICE

The Millennium is designed so that trained Service Technicians can perform repair and testing procedures. The information provided in this manual will allow service technicians to perform the service and maintenance required on the Millennium. The individual(s) using this manual should have prior training or experience servicing oxygen concentrators.

SERVICE TRAINING

Respironics offers service training for the Millennium Concentrators. Training includes complete disassembly of the device, troubleshooting subassemblies and components, and performance testing. For more information, contact the Service Marketing department at:

E-mail: service.operations@respironics.com

Phone: (724) 755-8220

Fax: (724) 755-8230

SERVICE/TECHNICAL SUPPORT STATEMENT

For technical assistance, please contact Respironics Customer Service.

U.S.A. and Canada

Phone:1-800-345-6443

Fax: 1-800-886-0245

International

Phone: 1-724-387-4000

Fax: 1-724-387-5012

MILLENNIUM SERVICE & TECHNICAL INFORMATION

1041846, REV. 00PAGE 2 - INTRODUCTION

WARNINGS & CAUTIONS

SECTION OVERVIEW

Warnings and Cautions, are used throughout this manual to identify possible safety hazards, conditions that may result in equipment or property damage, and important information that must be considered when performing service and testing procedures on the Millennium Oxygen Concentrators.

Please read this section carefully before servicing the Millennium Oxygen Concentrators.

WARNING

Warnings indicate the possibility of injury to the patient, operator, or technician.

CAUTION

Cautions indicate the possibility of damage to the device

NOTE

Notes are used to emphasize a characteristic or important consideration.

WARNINGS

• Oxygen generated by this concentrator is supplemental and should not be considered life

supporting or life sustaining. In certain circumstances, oxygen therapy can be hazardous; any user should seek medical advice prior to using this device.

• Where the prescribing physician has determined that an interruption in the supply of oxygen, for

any reason, may have serious consequences to the user, an alternate source of oxygen should be available for immediate use.

• Keep the unit away from heat and/or open flame as oxygen greatly accelerates combustion.

• Do not smoke when the concentrator is operating or patient is using the oxygen.

• Do not use greases, oils, or any petroleum based solvent or cleaner on or near the unit.

• Use extreme caution when handling the Compressor Capacitor as it holds an electrical charge

until it is properly discharged.

• Avoid handling the molecular sieve material. Respironics recommends the return of the Sieve

Canister Assembly to Respironics for any service that involves sieve disposal.

• Never modify the Power Cord or use adapters, extension cords, etc. The unit is double insulated

and uses a 2-prong not a 3-prong Power Cord. Any modification to the Power Cord could alter the safety feature.

WARNINGS & CAUTIONS - PAGE 11041847, REV. 00

MILLENNIUM SERVICE & TECHNICAL INFORMATION

WARNINGS (CONT’D)

• A physician must prescribe use of a humidifier with the Millennium. Use of only bubble type

humidifiers is recommended and connections must be secure and free of leaks.

• If the Millennium Oxygen Concentrator has been subjected to hot or cold temperatures for an

extended period of time, it should be allowed to warm up to the stated operating temperatures before power up. Failure to do so could result in improper performance and or alarm conditions until the unit reaches normal operating temperatures.

• Do not turn on the unit while any filter is wet or moist.

CAUTIONS

• U.S. federal law restricts this device to sale by or on the order of a physician.

• Place the unit where cooling airflow is unrestricted. Be sure to inform the user not to position the

unit close to drapery or curtains that might restrict the airflow.

• When using a liquid leak detector, be careful not to allow it to contact electrical parts.

• Make sure connections of fittings, tubing, and hoses are secure.

• Be cautious when using thread sealants because they can cause extensive damage to the

internal parts of the unit if allowed within tubing or fittings.

• Device operation above or outside of the Voltage, LPM, Temperature, Humidity and /or Altitude

values specified in the manual may decrease oxygen concentration levels.

• Clean all exterior cabinet surfaces periodically by wiping with a damp cloth, using a mild detergent

and/or hospital disinfectant.

• If the 25-foot tubing, connector, and high flow cannula supplied with the Millennium M10 Oxygen

Concentrator are not used, 10 LPM of oxygen flow may not be achieved.

• Use only Respironics or factory-authorized replacement parts and accessories.

NOTES

• Make sure the Flow Meter is set at the patient’s prescribed flow rate once patient circuitry is

attached.

• Make sure there are no kinks in the user’s oxygen tubing. If necessary, use a non-kink style

delivery tube (unit will go into an audible and visual alarm if the tubing is kinked or the flowmeter is turned completely off).

MILLENNIUM SERVICE & TECHNICAL INFORMATION

NOTES

1041847, REV. 00PAGE 2 - WARNINGS & CAUTIONS

SPECIFICATIONS & FEATURES

SECTION OVERVIEW

This section identifies the specifications and features of the Millennium Oxygen Concentrator.

SPECIFICATIONS & FEATURES - PAGE 11041848, REV. 00

MILLENNIUM SERVICE & TECHNICAL INFORMATION

H600/605, M600/605, & ENHANCED M600/605 SPECIFICATIONS

SPECIFICATIONS

Input Voltage 120 VAC 230 VAC 230VAC

Input Frequency 60 Hz 50 Hz 50 Hz

Average Power Consumption

Dimensions 18.9”(L) × 13.3” (W) × 26.8” (H) (48.0 x 33.78 x 68.07 cm)

Weight 50 lbs, 22.7 kg 54 lbs, 24.7 kg

Flow Rate Variable from 0.5 to 5 lpm

Oxygen Concentration* H600/605

Enhanced M600/605

Oxygen Outlet Pressure (No Flow)

Regulated Pressure @ 5 lpm 5.5 ± 0.25 psig

Operating Pressure 70-186 kPa

Operating Temperature 55-90° F (13-32° C)

Storage/transport Temperature

460W 420/480W 360W

M600/605

Concentrator

92 ± 4% @ 5 lpm 94 ± 2% @ 2 lpm

H600/H605

Concentrator

92 @ .5 to 3 lpm

87 @ 4 lpm

89 @ 4 lpm**

87 @ 5 lpm**

6.0 ± 1.0 psig

-30-160° F (-34-71° C)

M600/605; Enhanced

M600/605 Concentrator

94 ± 2% @ 0.5 to 4 lpm

M605-70; Enhanced

M605-70 Concentrator

94 ± 4% @ 5 lpm

88 ± 4% @ 5 lpm

Storage/transport Humidity Operating Humidity

Storage/Transport Atmospheric Pressure

Altitude Up to 7,545 ft.

Sound Pressure Level (dBA) H600/605; M600/605; Enhanced M600/605 120V: 60Hz-49.8 dBA

M600/605; Enhanced M600/605 230V (except M605-70): <43dBA M600/605; Enhanced M605-70: <40dBA H600/605 230V <42dBA

* Oxygen concentration levels are for operation within specified temperatures and altitude ranges. Operation outside specified ranges may decrease oxygen concentration levels.

** Specifications achieved only at the following operating parameters: 20 ° C (68 ° F), 50% relative humidity, and 1017 mbar.

MILLENNIUM SERVICE & TECHNICAL INFORMATION

Up to 95% non-condensing

790-525 mm Hg

Up to 2300 m

1041848, REV. 00PAGE 2 - SPECIFICATIONS & FEATURES

SAFETY

Pressure Relief Valve 40 ± 3 psig (303 ± 20.7 kPa)

Compressor Compartment Thermal Protection with Self Reset

149° F (65° C)

ALARM CONDITIONS

Visual Red Light Emitting Diode (LED) and audible sound alert:

• Start-up test;

• Power failure;

• Main PCB failure; and

• High and low pressure

Oxygen percentage indicator (Model 605 only): O

< 70%

ALERT CONDITIONS

H600/605 Concentrators have a yellow visual LED with intermittent audible alarm and red LED:

• No oxygen flow

Oxygen percentage indicator (model 605): 70% < O

M600/605; Enhanced M600/605 Concentrators have a yellow LED with intermittent audible alarm and red LED:

< 85%

• No oxygen flow

Oxygen percentage indicator (model 605): 70% < O

< 82%

POWER INDICATION

Visual, green LED (next to Power Switch).

OXYGEN PERCENTAGE INDICATOR (MODEL 605)

H605 Concentrators

Warnings Conditions: Blinking yellow LED after unit is turned on and until O Normal Oxygen: Visual green LED when O

M605; Enhanced M605 Concentrators

Warnings Conditions: Blinking yellow LED after unit is turned on and until O Normal Oxygen: Visual green LED when O

MILLENNIUM SERVICE & TECHNICAL INFORMATION

> 85%.

> 82%.

SPECIFICATIONS & FEATURES - PAGE 31041848, REV. 00

> 85%.

> 82%.

M10600/M10605 & ENHANCED M10600/M10605 SPECIFICATIONS

SPECIFICATIONS

Input Voltage 120 VAC

Input Frequency 60 Hz

Average Power Consumption 600W

Dimensions 19”(L) × 13” (W) × 27” (H) (48.0 x 33.0 x 69.0 cm)

Weight 53 ± 0.5 lbs, (24 ± 0.23 kg)

Flow Rate Variable from 1 to 10 lpm

Oxygen Concentration* 92 ± 4% @ 8 - 10 lpm

94 ± 2% @ 3 - 7 lpm 92 ± 4% @ 1 - 2 lpm

Oxygen Outlet Pressure (No Flow) 6.0 ± 1.0 psig

Regulated Pressure @ 10 lpm 5.5 ± 0.25 psig

Operating Pressure 10 - 30 psig

Operating Temperature 55-90° F (15-32° C)

Storage/transport Temperature -30-160° F (-34-71° C)

Storage/Transport/Operating Humidity

Storage/Transport Atmospheric Pressure

Altitude Up to 1,368 ft.

Sound Pressure Level (dBA) <50 dBA

* Oxygen concentration levels are for operation within specified voltages, lpm, temperatures and altitude ranges. Operation outside specified ranges may decrease oxygen concentration levels.

Up to 95% non-condensing

790-525 mm Hg

Up to 417 m

Verify flow and purity at higher altitudes.

MILLENNIUM SERVICE & TECHNICAL INFORMATION

1041848, REV. 00PAGE 4 - SPECIFICATIONS & FEATURES

SAFETY

Compressor Compartment Thermal Protection with Self Reset

149° F (65° C)

ALARM CONDITIONS

Visual Red LED and audible sound alert:

• Start-up test;

• Power failure;

• Main PCB failure; and

• High and low pressure

Oxygen percentage indicator (M10605): O

<70%)

ALERT CONDITIONS

Concentrators have a have a yellow visual LED with intermittent audible alarm and red LED:

• No oxygen flow

Oxygen percentage indicator (M10605): 70% <O

< 82%

POWER INDICATION

Visual, green LED (below to Power Switch).

OXYGEN PERCENTAGE INDICATOR (MODEL 605)

Warnings Conditions: Blinking yellow LED after unit is turned on and until O2 > 82%. Normal Oxygen: Visual green LED when O

> 82%.

SPECIFICATIONS & FEATURES - PAGE 51041848, REV. 00

MILLENNIUM SERVICE & TECHNICAL INFORMATION

FRONT CABINET FEATURES

FLOW METER

Used to set and indicate amount of oxygen flowing from unit to patient. Adjustable from 0.5 to 5 or 10 lpm, depending on the concentrator.

DISS OUTLET FITTING

A male DISS fitting used to connect the mating connector from the humidifier bottle or the patient’s cannula.

POWER SWITCH

Used to turn the device On and Off.

CONTROL OVERLAY

Indicates the red alarm light, the green ON light, and the Oxygen percentage (Model 605 and M10605 Only).

HOUR METER (ENHANCED M600/605; ENHANCED M10600/M10605 MODEL ONLY)

Indicates cumulative hours of unit operation.

REAR AND SIDE CABINET FEATURES

SERIAL PLATE

Lists model and serial numbers, requirements, and specifications.

HOUR METER (H600/605; M600/605; M10600/M10605)

Indicates cumulative hours of unit operation.

PRE-INLET FILTER

Filters the air that enters the concentrator.

REAR ACCESS DOOR

Allows access to the following:

• Inlet pre-filter, inlet filter configuration, Silencer, or

• Long Life Filter Configuration (Enhanced M10600/M10605), and

• Battery

POWER CORD

Used to connect concentrator to AC power receptacle.

MILLENNIUM SERVICE & TECHNICAL INFORMATION

1041848, REV. 00PAGE 6 - SPECIFICATIONS & FEATURES

CONTROL PANEL FEATURES

CONDITIONS CAUSE

AC Power Solid Green LED

Normal Oxygen Condition OPI units only (Model 605); solid green LED with no

alarm sound

Low Oxygen Alert Condition with Red LED Solid yellow LED with intermittent (every 2 seconds)

audible alarm

Alarm Condition Solid red LED and continuous audible

Start-up Test Light all LED’s and sound audible alarm for 2 seconds

after power on

Warm-up Condition OPI units only (Model 605); blinking yellow LED with no

alarm sound.

SPECIFICATIONS & FEATURES - PAGE 71041848, REV. 00

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MILLENNIUM SERVICE & TECHNICAL INFORMATION

1041848, REV. 00PAGE 8 - SPECIFICATIONS & FEATURES

SYSTEM SETUP

SECTION OVERVIEW

This section describes the procedures that should be performed prior to patient use and periodically to ensure proper setup and operation.

SYSTEM SETUP

1. Remove the rear access door and verify that the proper filters are in place.

2. Ensure that filters are secure. Twist the filter while firmly pressing downwards.

3. Before connecting the unit to a power source, perform the following procedure to check battery condition and alarm function.

a. Move the Power Switch to the ON (I) position. The alarm should sound and the red LED

should illuminate.

b. Move the Power Switch to the OFF (0) position. The alarm and the red LED light should go

off.

4. Connect the Power Cord to a power source.

5. Turn on the unit by moving the Power Switch to the ON (I) position and verify the following:

• all LED’s illuminate and audible alarm sounds for two seconds;

• the unit starts running; and

• the green power LED remains illuminated.

NOTE

If you have a Model 605, which is equipped with the oxygen percentage indicator (OPI), the yellow LED light will blink until the oxygen purity is above 85% for H600/605 Concentrators and above 82% for M600/605; Enhanced M600/605 Concentrators. The green normal oxygen LED illuminates, once appropriate O

6. Adjust the Flow Meter to max. 5 or 10 lpm depending on the concentrator. Turning the Flow Meter clockwise decreases the flow, and turning it counter-clockwise increases the flow.

7. If the items above are working properly, proceed to step 8. If there is a problem refer to the Troubleshooting section.

8. Attach a calibrated Oxygen Analyzer to the DISS outlet fitting. The oxygen concentration should be as specified in the Specifications section.

purity is achieved.

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MILLENNIUM SERVICE & TECHNICAL INFORMATION

1041812, REV. 00PAGE 2 - SYSTEM SETUP

THEORY OF OPERATION

SECTION OVERVIEW

This section describes the theory of operation for the Millennium Oxygen Concentrators.

H600/605; M600/605; ENHANCED M600/605 CONCENTRATOR PNEUMATIC

PERATION

Room air enters through a foam air inlet filter (1) mounted on the side of the cabinet. The primary system air is drawn through the inlet pre-filter, (2) the inlet filter (3) and then through the felt filter (4) by the Compressor (5). The exhaust air then passes through the In-line Muffler (6) to the supply chamber.

The Compressor exhaust air is cooled by the supply chamber (7) and distributed using a pneumatic Valve/ Solenoid Assembly (8). At start up, valve (8) is de-energized allowing compressed air to flow into both Sieve Canisters (9) until the pressure sensor builds up to switching pressure. At switching pressure, a 12 volt signal is received at Valve/Solenoid(8a) closing the input and allowing compressed air to continue through sieve bed (9a) for 6.25 seconds absorbing the Nitrogen and allowing the Oxygen to flow through check valve (10a) and into the product tank (11).

At 5 liters of flow approximately 1/3 of the Oxygen is deposited into the product tank and 2/3 is passed through orifice (12) in to sieve bed (9b) to purge the Nitrogen from the sieve bed, which exits through the exhaust port of the Valve/Solenoid(8b) to exhaust chamber (14) through Blow Down Muffler (15) to outside air in a time of

6.25 seconds.

At the end of this cycle the unit will balance for 1 second which de-energizes valve / solenoid (8b) and allows compressed air to flow into both Sieve Canisters. The pressure reaches the max switching pressure and sends a 12 volt signal to valve / solenoid (8b) and the adsorption cycle starts over in the Sieve Canister (9b). Oxygen is in a continuous flow from the product can (11) through the regulator (16) through the Flow Meter (17) to the bacteria filter (18) to the patient.

IGURE A: H600/605; M600/605; ENHANCED M600/605 PNEUMATIC BLOCK DESIGN

THEORY OF OPERATION - PAGE 11041905, REV. 00

MILLENNIUM SERVICE & TECHNICAL INFORMATION

H600/605; M600/605; ENHANCED M600/605 CONCENTRATOR ELECTRICAL

PERATION

Power is supplied from the two-prong plug to the Power Switch. When the Power Switch is ON, 120 VAC/230 VAC power is supplied to the Compressor motor, Hour Meter, cooling fan, and the main circuit board.

The main circuit board consists of a linear power supply, pressure sensor, software driven microprocessor, green, yellow, and red LED’s and audible alarm.

The 9-volt battery provides a power source to operate the audible alarm and the red LED alarm light in the event of an AC power failure.

IGURE B: H600/605; M600/605; ENHANCED M600/605 ELECTRONIC COMPONENT BLOCK DIAGRAM

MILLENNIUM SERVICE & TECHNICAL INFORMATION

1041905, REV. 00PAGE 2 - THEORY OF OPERATION

M10600/M10605; ENHANCED M10600/M10605 CONCENTRATOR PNEUMATIC

PERATION

Room air is drawn through a foam air inlet filter (1) mounted on the side of the cabinet. The primary system air is drawn through the inlet pre-filter, (2) the inlet filter w/ silencer (3) by the Compressor (5). The exhaust air then passes through the In-line Muffler (6) to the supply chamber.

6.25 seconds.

IGURE C: M10600/M10605; ENHANCED M10600/M10605 PNEUMATIC BLOCK DESIGN

THEORY OF OPERATION - PAGE 31041905, REV. 00

MILLENNIUM SERVICE & TECHNICAL INFORMATION

M10600/M10605; ENHANCED M10600/M10605 ELECTRICAL OPERATION

Power is supplied from the two-prong plug to the Power Switch. When the Power Switch is ON, 120 VAC power is supplied to the Compressor motor, Hour Meter, cooling fan, and the main circuit board.

The main circuit board consists of a linear power supply, pressure sensor, software driven microprocessor, green, yellow, and red LED’s and audible alarm.

The 9-volt battery provides a power source to operate the audible alarm and the red LED alarm light in the event of an AC power failure.

IGURE D: M10600/M10605; ENHANCED M10600/M10605 ELECTRONIC COMPONENT BLOCK DIAGRAM

MILLENNIUM SERVICE & TECHNICAL INFORMATION

1041905, REV. 00PAGE 4 - THEORY OF OPERATION

MAINTENANCE

This section describes the scheduled and routine maintenance procedures. The maintenance procedures must be performed on the Millennium Oxygen Concentrator System as part of the normal care of the unit.

Maintenance is very important in prolonging dependability and in reducing costly repairs. Long-term maintenance and regular checking of the filters helps assure the efficient operation of the unit. The user should be instructed on how to clean the accessible filters. An authorized technician should perform all other maintenance.

MAINTENANCE INTERVALS

WEEKLY USER MAINTENANCE

Weekly user maintenance consists of inspecting and cleaning the Inlet Filter.

DEALER ANNUAL MAINTENANCE

Annual maintenance shall be performed by the Home Care Dealer, or at a Respironics service facility. Annual maintenance includes the following.

• Checking the condition of the Filters (change if necessary).

• Cleaning the cabinet.

• Verifying the oxygen concentration with a calibrated oxygen analyzer. This procedure must be

performed once a year or between patients. Refer to the Testing Section for more detail.

• Perform a power interrupt alarm test, and replace the 9-volt battery if necessary. Refer to the Test-

ing Section for more detail.

• Perform a start-up LED and audible alarm test. Refer to the Testing Section for more detail.

NOTE

For units equipped with the Long Life Filter, Respironics recommends checking and replacing the Long Life Filter every two (2) years. For all other Maintenance follow the Dealer Annual Maintenance Guidelines listed above.

MAINTENANCE - PAGE 11041813, REV. 00

MILLENNIUM SERVICE & TECHNICAL INFORMATION

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Respironics Millennium H600, Millennium H605, Millennium M10600, Millennium M10605, Millennium Enhanced M600 Service And Technical Reference Manual

Specifications and Main Features

Frequently Asked Questions

User Manual