ReSound Pulse PS60, Pulse LT PSS60 Technical Manual

GN ReSound as

Global Technical Operations

gto.gnresound.com

Lautrupbjerg 9 • DK-2750 Ballerup • Denmark

E-Mail: [e-mail]

Technical Manual

ReSound Pulse PS60

&

ReSound Pulse LT PSS60

Size 10A & Size 312

Doc. No. 0105070 rev. C

Page 2 of 30

Table of contents

Features ..............................................................................................................................3

Part list........................................................................................................................... 4-13

Final device .......................................................................................................................14

Assembly instructions ........................................................................................................15

Frame preparation 10A ......................................................................................................16

Frame preparation 312 ......................................................................................................17

Hybrid connections ............................................................................................................18

Microphone complete ........................................................................................................19

Receiver complete .............................................................................................................20

Frame assembly overview .................................................................................................21

Coating instructions ...........................................................................................................22

Replace lter - back ...........................................................................................................23

Service tool ........................................................................................................................24

Measurement tool & dome ................................................................................................25

Colour maker replacement ................................................................................................26

Test equipment ............................................................................................................ 27-28

Test instructions .................................................................................................................29

Charger spares ..................................................................................................................30

Doc. No. 0105070 rev. C

Page 3 of 30

Features

Key features

• WarpTM high resolution compression

• New StabilizerTM DFS system

• SuperTuneTM intelligent rechargeability

• Directionality

• Environmental Steering automatic compressor tuning

• Virtual WindShieldTM wind noise reduction

• Multi-band noise reduction

• Low-level expansion

• Low Battery Warning Indicator

• Onboard AnalyzerTM DataLogging

Fitting Requirements

• Aventa  tting software (2.3 or higher)

• CS63 Flex Strip programming cable

• HI-PRO, NOAHlink or SpeeLink

Standard Conguration

• Size 10A and 312 battery

• SmartStart power-up timer

• Battery door with integrated On/Off switch

• Sound tubes and domes in different sizes

• 8 standard colours, 5 chromatic colours and 4 chameleon colours

As from s/n 0700645699 PULSE is delivered with hybrid Coyote 3.1. PULSE LT will continue to have the Coyote 3.0 mounted.

For further information please also check GTO Technical News Bulletin No. 2007-08-001 - available on GTOweb

Doc. No. 0105070 rev. C

Page 4 of 30

Part List - PS60 & PSS60 (size 10A & 312)

Item

Part No.

MICROPHONE,9603 15071600

SUSPENSION,MIC,FRONT 15070700

SUSPENSION,MIC,REAR 15070800

RECEIVER,26D03/3 10157400

SUSPENSION,RECEIVER 15070900

SPRING,BAT,NEGATIVE,PLATED 15071001

SPRING,BAT,POSITIVE,PLATED 15071101

CONTACT,PROGRAMMING MODULE 15070600

FLEX-HYBRID,C3.0 (for PSS60 only) 15157500

FLEX-HYBRID,C3.1 (for PS60 only) 16016900

SCREEN, HYBRID 15136700

OUTLET, PLATED 15071400

PIN, LOCK ø0.6 15136900

PIN, LOCK ø0.57 15934500

PIN, FILTER 15168900

COATING, EGC-1700, 100ML 15290401

RUBBER GLUE C-296336310 1901-061

GREASE MOLYKOTE FS1292 1908-209

TUBE CLEANER 15168700

COLOUR MARKER,RED 15075500

COLOUR MARKER,BLUE 15075501

Item

Part No.

WIRE,ESW,GREEN,7X32U,16MM 15129816

WIRE,ESW,BLUE,7X32U,9MM 15129909

WIRE,ESW,RED,7X32U,8MM 15129608

WIRE,ESW,RED,7X32U,12MM 15129612

WIRE,ESW,RED,7X32U,16MM 15129616

WIRE,ESW,AMBER,7X32U,9MM 15129709

WIRE,ESW,AMBER,7X32U,12MM 15129712

WIRE,ESW,GREEN,7X32U,9MM 15129809

WIRE,ESW,GREEN,7X32U,11MM 15129811

WIRE,ESW,GREEN,7X32U,12MM 15129812

SERVICE TOOL (10A) 15212400

SNAP IN ADAPTOR 15238500

TEST FIXTURE 15607800

MEASURING SOUND TUBE 15210700

CS63 PROGRAMMING CABLE (R) 15206700

CS63 PROGRAMMING CABLE (L) 15206701

BATTERY PILL 312 15854900

BATTERY PILL 10A 15225500

FLEX STRIP 3 PIN (10 PCS) 50931703

FLEX STRIP 3 PIN (25 PCS) 50931704

Doc. No. 0105070 rev. C

Page 5 of 30

Part list

Filter for rear microphone - size 10A

Part No.

BLACK 15071301

MEDIUM BLONDE 15071302

METALLIC 15884103

MARBLE GREY 15071304

COOL GREY 15071307

ANTHRACITE 15071308

Filter for rear microphone - size 312

Part No.

BLACK 15798901

MEDIUM BLONDE 15798902

METALLIC 15860003

MARBLE GREY 15798904

COOL GREY 15798907

ANTHRACITE 15798908

Frame PS60 w. S/N - size 10A

Part No.

BLACK 15611701

MEDIUM BLONDE 15611702

MARBLE GREY 15611704

COOL GREY 15611707

ANTHRACITE 15611708

Frame PS60 w. S/N - size 312

Part No.

BLACK 15771901

MEDIUM BLONDE 15771902

MARBLE GREY 15771904

COOL GREY 15771907

ANTHRACITE 15771908

Frame PSS60 w. S/N - size 10A

Part No.

MEDIUM BLONDE 16125302

ANTHRACITE* 16125308

Frame PSS60 w. S/N - size 312

Part No.

MEDIUM BLONDE 16125502

ANTHRACITE* 16125508

* Anthracite frame is used in HI complete marble grey and anthracite

Doc. No. 0105070 rev. C

Page 6 of 30

Part list

Housing / Body PS60/PSS60 - size 10A
without CE mark

Part No.

BLACK 16185301

MEDIUM BLONDE 16185302

METALLIC 16185303

MARBLE GREY 16185304

BLACK METALLIC 16185305

MEDIUM BLONDE METALLIC 16185306
COOL GREY 16185307
ANTHRACITE 16185308

MONZA RED 16185309

PURPLE / GREEN 16185310

PURPLE / BLUE 16185311
GOLDEN / GREEN 16185312

BRONZE / BORDEAUX 16185313
WIMBLEDON GREEN 16185315

STERLING SILVER 16185316
LAVA BLACK 16185317
OCEAN BLUE 16185318

Housing/body without CE mark

Frame w/CE mark (frame revA)

If housing / body is damaged a new one from part list “Housing /
body PS60/PSS60 - size 10A” must be chosen if an “old” frame

(frame revA) w/CE mark is mounted as shown:

The housing from this list is without CE mark as shown:

If a newer frame - without CE mark - is mounted and a new
housing/body is needed, a kit must be ordered instead as this
kit contains a housing/body with CE mark printed. Please see
part list on next page

The p/n’s on above list is the housing / body only and will match “old” frame revA only

As from Jun. 2007 the markings on the housing is changed. The CE mark has been moved from frame to housing. HI’s produced before Jun. 2007
will have the CE mark on the frame. HI’s produced after Jun. 2007 will have the the CE mark on the housing. During repair make sure that the HI
always carries only one CE mark. Housings for old version with the CE mark still on the frame can be ordered separately from the list below. Hous-

ings for new version (with CE mark on the housing) is only available in a housing kit (please see next page).

Doc. No. 0105070 rev. C

Page 7 of 30

If another colour is required or housing/body and/or
battery door are damaged a complete kit must be
ordered.

Kit consist of:

Housing / Body
Battery door

Mic lter back/front (can also be ordered separately)
Pins (can also be ordered separately)

KIT PS60/PSS60 - size 10A

Part No.

BLACK 16135201

MEDIUM BLONDE 16135202

METALLIC 16135203

MARBLE GREY 16135204

BLACK METALLIC 16135205

MEDIUM BLONDE METALLIC 16135206

COOL GREY 16135207

ANTHRACITE 16135208

MONZA RED 16135209

PURPLE / GREEN 16135210

PURPLE / BLUE 16135211

GOLDEN / GREEN 16135212

BRONZE / BORDEAUX 16135213

WIMBLEDON GREEN 16135215

STERLING SILVER 16135216

LAVA BLACK 16135217

OCEAN BLUE 16135218

Part list

As from Jun. 2007 new instruments is only avaliable in three standard colours. Other colours must be handled locally by changing all housing parts.
Housing parts for colour change is only available in housing kits. Also housing parts in standard colours are available as kits only.

Doc. No. 0105070 rev. C

Page 8 of 30

Part list

Housing / Body PS60/PSS60 - size 312
without CE mark

Part No.

BLACK 16185401

MEDIUM BLONDE 16185402

METALLIC 16185403

MARBLE GREY 16185404

BLACK METALLIC 16185405

MEDIUM BLONDE METALLIC 16185406

COOL GREY 16185407

ANTHRACITE 16185408

MONZA RED 16185409

PURPLE / GREEN 16185410

PURPLE / BLUE 16185411
GOLDEN / GREEN 16185412

BRONZE / BORDEAUX 16185413

WIMBLEDON GREEN 16185415

STERLING SILVER 16185416

LAVA BLACK 16185417
OCEAN BLUE 16185418

Housing/body without CE mark

Frame w/CE mark (frame revA)

If housing / body is damaged a new one from part list “Housing /
body PS60/PSS60 - size 312” must be chosen if an “old” frame

(frame revA) w/CE mark is mounted as shown:

The housing from this list is without CE mark as shown:

If a newer frame - without CE mark - is mounted and a new
housing/body is needed, a kit must be ordered instead as this
kit contains a housing/body with CE mark printed. Please see
part list on next page

The p/n’s on above list is the housing / body only and will match “old” frame revA only

As from Jun. 2007 the markings on the housing is changed. The CE mark has been moved from frame to housing. HI’s produced before Jun. 2007
will have the CE mark on the frame. HI’s produced after Jun 2007 will have the the CE mark on the housing. During repair make sure that the HI al­ways carries only one CE mark. Housings for old version with the CE mark still on the frame can be ordered separately from the list below. Housings

for new version (with CE mark on the housing) is only available in a housing kit (please see next page).

Doc. No. 0105070 rev. C

Page 9 of 30

If another colour is required or housing/body and/or
battery door are damaged a complete kit must be
ordered.

Kit consist of:

Hosing / Body
Battery door

Mic lter back/front (can also be ordered separately)
Pins (can also be ordered separately)

KIT PS60/PSS60 - size 312

Part No.

BLACK 16079101

MEDIUM BLONDE 16079102

METALLIC 16079103

MARBLE GREY 16079104

BLACK METALLIC 16079105

MEDIUM BLONDE METALLIC 16079106

COOL GREY 16079107

ANTHRACITE 16079108

MONZA RED 16079109

PURPLE / GREEN 16079110

PURPLE / BLUE 16079111

GOLDEN / GREEN 16079112

BRONZE / BORDEAUX 16079113

WIMBLEDON GREEN 16079115

STERLING SILVER 16079116

LAVA BLACK 16079117

OCEAN BLUE 16079118

Part list

As from Jun. 2007 new instruments is only avaliable in three standard colours (PS60 3.1 size 312 in 5 colours). Other colours must be handled

locally by changing all housing parts.

Doc. No. 0105070 rev. C

Page 10 of 30

Part List

HI Complete PSS60 - size 312, C3.0: Part No.

Medium Blonde 16125602

Marble grey 16125604

Anthracite 16125608

HI Complete PSS60 - size 10A, C3.0: Part No.

Medium Blonde 16125402

Marble grey 16125404

Anthracite 16125408

HI Complete PS60 - size 312, C3.1: Part No.

Medium Blonde 16463202

Metallic 16463203

Marble grey 16463204

Anthracite 16463208

Sterling silver 16463216

HI Complete PS60 - size 10A , C3.1: Part No.

Medium Blonde 16463102

Marble grey 16463104

Anthracite 16463108

Medium Blonde

Marble grey

Anthracite

Note: PS60, C3.1, size 312 is also available in colours metallic and sterling silver

Doc. No. 0105070 rev. C

Page 11 of 30

Empty ear box: p/n 15201200
Overview ear box: p/n 15201300

Item Qty Part No.

Dispenser ear box 15201100

Containing :

Blister, Sound Tube, 0A, Left 3 15862106

Blister, Sound Tube, 0B, Left 3 15862107

Blister, Sound Tube, 1A, Left 3 15862100

Blister, Sound Tube, 1B, Left 3 15862101

Blister, Sound Tube, 2A, Left 3 15862102

Blister, Sound Tube, 2B, Left 3 15862103

Blister, Sound Tube, 3A, Left 3 15862104

Blister, Sound Tube, 3B, Left 3 15862105

Blister, Sound Tube, 0A, Right 3 15862006

Blister, Sound Tube, 0B, Right 3 15862007

Blister, Sound Tube, 1A, Right 3 15862000

Blister, Sound Tube, 1B, Right 3 15862001

Blister, Sound Tube, 2A, Right 3 15862002

Blister, Sound Tube, 2B, Right 3 15862003

Blister, Sound Tube, 3A, Right 3 15862004

Blister, Sound Tube, 3B, Right 3 15862005

Dome 7 18 10037801

Dome 10 18 15174200

Dome 5 18 15278900

Tulip Dome 18 15426500

Measurement tool

1

15200800

Part List

Doc. No. 0105070 rev. C

Page 12 of 30

Part List

Item : Left side Part No. Item : Right side Part No.
Blisterpack 0A-L 15276100 Blisterpack 0A-R 15275900

Blister, Sound Tube, 0A, Left 15862106 Blister, Sound Tube, 0A, Right 15862006

Blisterpack 1A-L 15203000 Blisterpack 1A-R 15201700

Blister, Sound Tube, 1A, Left 15862100 Blister, Sound Tube, 1A, Right 15862000

Blisterpack 2A-L 15203400 Blisterpack 2A-R 15202200

Blister, Sound Tube, 2A, Left 15862102 Blister, Sound Tube, 2A, Right 15862002

Blisterpack 3A-L 15203800 Blisterpack 3A-R 15202600

Blister, Sound Tube, 3A, Left 15862104 Blister, Sound Tube, 3A, Right 15862004

Blisterpack 0B-L 15276200 Blisterpack 0B-R 15276000

Blister, Sound Tube, 0B, Left 15862107 Blister, Sound Tube, 0B, Right 15862007

Blisterpack 1B-L 15203200 Blisterpack 1B-R 15202000

Blister, Sound Tube, 1B, Left 15862101 Blister, Sound Tube, 1B, Right 15862001

Blisterpack 2B-L 15136900 Blisterpack 2B-R 15202400

Blister, Sound Tube, 2B, Left 15862103 Blister, Sound Tube, 2B, Right 15862003

Blisterpack 3B-L 15204000 Blisterpack 3B-R 15202800

Blister, Sound Tube, 3B, Left 15862105 Blister, Sound Tube, 3B, Right 15862005

One Blisterpack contains: 5 pcs. sound tubes p/n 1586210x

(L) or 1586200x (R) and 2 pcs. tube cleaner p/n 15168700

Tube length: Tube insert depth: Tube code:

Extra small Deep 0A
Extra small Low 0B
Short Deep 1A
Short Low 1B
Medium Deep 2A
Medium Low 2B

Long Deep 3A
Long Low 3B

Doc. No. 0105070 rev. C

Page 13 of 30

Item - Domes Qty Part No.

Blisterpack with Dome 7 100 15204300

Blisterpack with Dome 10 100 15204400

Blisterpack with Dome 5 100 15276600

Blisterpack with Dome 7 25 15254600

Blisterpack with Dome 10 25 15254700

Blisterpack with Dome 5 25 15280600

Blisterpack with Dome 7 5 15276300

Blisterpack with Dome 10 5 15276400

Blisterpack with Dome 5 5 15276500

Dome

Marked with e.g.

2B (medium low)

Tube cleaner p/n 15168700, 1 pcs.
Tube cleaner p/n 15196900, 25 pcs.

Part list

Item - Domes Part No.

Bag of 25 Tulip Domes 15409800

Item Part No.

Blister Pack of 5 Tulip Domes 15409900

Cleaning pin / tube 15168700

Doc. No. 0105070 rev. C

Page 14 of 30

Final device

ReSound Pulse size 10A

ReSound Pulse size 312

Doc. No. 0105070 rev. C

Page 15 of 30

Assembly instructions

Push the pins slightly out from one side with a pin tool p/n 12937-001
and pull them out using e.g. tweezers. Take out the battery door and

the microphone lters.

Note: Filters need to be changed every time.

HI complete (without tubing)

Carefully push on the stud to separate the frame
from the housing and then pull out the frame.

Battery door

Back microphone lter

Front microphone lter

2 pins

Important: For following colours pins with ø 0.57 p/n 15934500 must
be used:

- Chrome metallic

- Chameleon

Doc. No. 0105070 rev. C

Page 16 of 30

Frame preparation 10A

Insert sound outlet p/n 15071400.
Push until click-stop.

Ensure that the at side of the sound outlet
is correctly aligned with the frame.

Guide the green wire carefully through
the hole in the frame and press gently
the spring into place.

Insert negative battery spring.

Wire green 11mm

Fit the hybrid screen into the frame.

Add loctite 420 along the 3 sides of the screen to

x it to the frame.

Doc. No. 0105070 rev. C

Page 17 of 30

Frame preparation 312

Insert sound outlet p/n 15071400.
Push until click-stop.

Ensure that the at side of the sound outlet
is correctly aligned with the frame.

Guide the green wire carefully through the hole in
the frame and gently press the spring into place.

Insert negative battery spring.

Wire length 11mm

Doc. No. 0105070 rev. C

Page 18 of 30

Hybrid Connections

Contact module

Battery springs

BAT(+)

H8

H9

/REC(+)

REC(-)

MIC+

MIC-

MIC IN

Contact

module

BAT(-)

Contact

module

Coyote 3.0 - No marking

Coyote 3.1 - Black dot marking

Doc. No. 0105070 rev. C

Page 19 of 30

Note: Make sure that the microphone is
turned right. The wires must be turned
towards the back mic suspension as
shown on the drawing.

Microphone complete

Use service tool (heat zink) when soldering the microphone wires.

Brush EGC-1700 coating to the solder points and let dry for 15 sec

- then brush once more.

Wire, red 12 mm
p/n 15129612

Wire, green 12 mm
p/n 15129812

Wire, amber 12 mm
p/n 115129712

Make sure that the suspensions t well to the

sound studs/ports on the microphones.

Front mic suspension Back mic suspension

-

IN

+

Make sure that wire insulation is undamaged.

Doc. No. 0105070 rev. C

Page 20 of 30

Pull the receiver through the suspension as shown and
press it to the front of the suspension. Make sure the

receiver is well tted, and the suspension is undamaged.

Green wire, 16 mm
p/n 15129816

Red wire, 16 mm
p/n 15129616

Suspension p/n 15070900Use service tool (heat zink) when soldering the

receiver wires.

Brush EGC-1700 coating to the solder points.
Let dry for 15 sec. and brush once more.

+-

Receiver complete

Make sure that wire insulation is undamaged.

Doc. No. 0105070 rev. C

Page 21 of 30

Frame assembly overview

Frame assembly size 10A

Frame assembly size 312

Make sure all wires are routed
smoothly before the frame is
inserted into the housing.

See pictures for reference.

Apply rubber glue between the hy­brid and the screen. See red dots
on pictures for reference.

Doc. No. 0105070 rev. C

Page 22 of 30

Cover the pins of the contact module at the sol­der points and at the in-mould. Press it under the
contact pins to ensure good protection.

Molykote

Add molykote in the area indicated by the red dotted lines.

Coating instructions

Fill the holes at the battery solder points with Molykote FC1292 p/n 1908-209.
Wipe the surplus Molykote off to prevent soiling of the housing at nal assembly.

Doc. No. 0105070 rev. C

Page 23 of 30

Replace lter - back

Important: Make sure to insert the correct lter
when exchanging the back microphone lter.

- Back microphone lter size 10A: p/n 150713XX

- Back microphone lter size 312: p/n 157989XX

Doc. No. 0105070 rev. C

Page 24 of 30

Service tool

Service tool p/n 15212400 - only available for size 10A

Room for battery.

When testing, push bat­tery between the two
battery springs

Hole for mic

Hole for

rec

Hole for

hybrid

Hole for contact

module

Doc. No. 0105070 rev. C

Page 25 of 30

Measurement tool and dome

Measurement tool p/n 15200800

One side blue (left), the other side red (right)

Place measurement tool as shown in
the picture. Choose the one of the
sight lines that will t the upper side
of the ear channel. Note the marking
of the sight line. In this example,
1 is the right choice.

For binaural ttings, repeat the measurement
on the left ear (there can be a difference in ear
sizes, hence the tube lengths).

To put the dome onto the sound tube,
push the dome as far onto the sound
tube as possible. It should touch the
plastic ring.

Doc. No. 0105070 rev. C

Page 26 of 30

Colour marker replacement

Turn the pin

around

Press here with a nger

How to place the colour marker:

Place the colour marker as long into the hole as pos­sible and then press on the back of the marker with a

nger and at the same time turn the pin around until it

breaks of.

How to remove the colour marker:

Push out the pin a 1/3 of its length using pin tool p/n
12937-001 and turn the device as if it was placed on the ear
and the colour marker should fall out.
If the colour marker is not falling out, the battery door can be opened
and from the inside the colour marker can be pushed out by using a
“colour marker remover” p/n 15426100.

The pin is pushed out

Push the colour marker
from inside

Colour marker,

Red p/n 15175600, 25 pcs

Blue p/n 15175601, 25 pcs

Doc. No. 0105070 rev. C

Page 27 of 30

Test equipment

Kit with programming cable, ex strip and

clothes-clip:

- Red p/n 15254800

- Blue p/n 15254801

Programming cable CS63 blue,
Left p/n 15206701.

Programming cable CS63 red,
Right p/n 15206700.

Red

Blue

Battery pill must be used:

- for size 10A p/n 15225500

- for size 312 p/n 15854900

- Flex strip 3 pin (10 pcs) p/n 50931703

- Flex strip 3 pin (25 pcs) p/n 50931704

Doc. No. 0105070 rev. C

Page 28 of 30

Attach the snap-in adaptor and the device to

the test xture.

Snap-in adaptor p/n 15238500.
To be used with Otometrics 2cc coupler.

Test xture p/n 15607800

Measuring sound tube, Bended
p/n 15210700.

Test equipment

Doc. No. 0105070 rev. C

Page 29 of 30

Test instructions

Insert battery pill and ex strip into the
device and place the xture in the test

chamber as shown on the picture.

The upper part of the test xture can

be by adjusted by loosening the two
screws.
This is must be done when using the

xture the rst time or on a frequently

basis to ensure optimal testing!

Position the upper part so that the test
tube is right above the white dot in the
center of the green circle.

Doc. No. 0105070 rev. C

Page 30 of 30

Charger spares

Spares Part no.

Keyring holder 15734700

Link for keyring holder 15806700

Silicone block 10A 15734300

Silicone block 312 15837300

Battery slide 10A 15837100

Battery slide 312 15837200

Power supply EU 15836800

Power supply UK 15837900

Power supply US 15837500

Power supply AUS 15837700

Complete package Part no.

RESOUND PULSE SUPERTUNE, EU*

15871100

RESOUND PULSE SUPERTUNE, UK*

15870900

RESOUND PULSE SUPERTUNE, US*

15871000

RESOUND PULSE SUPERTUNE, AUS*

15870100

* including all spares