Resol DeltaSol MiniPool Manual For The Specialised Craftsman

DeltaSol® MiniPool
Controller for heating a swimming pool
Manual for the specialised craftsman
Installation Operation Functions and options Troubleshooting
*48004881*
48004881
Thank you for buying this RESOL product. Please read this manual carefully to get the best performance from this unit.
Please keep this manual safe.
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Manual
www.resol.com
Safety advice
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Please pay attention to the following safety advice in order to avoid danger and damage to people and property.
Instructions
Attention must be paid to the valid local standards, regulations and directives!
Information about the product
Proper usage
The DeltaSol solar collectors and optimised operation of the filter system in compliance with the technical data specified in this manual.
Improper use excludes all liability claims.
CE Declaration of conformity
The product complies with the relevant directives and is therefore labelled with the CE mark. The Declaration of Conformity is available upon request, please contact the manufacturer.
Subject to technical change. Errors excepted.
®
MiniPool is to be used for heating a swimming pool by means of
Note:
Strong electromagnetic fields can impair the function of the controller.
Î Make sure the controller as well as the system are not exposed to
strong electromagnetic fields.
Target group
These instructions are exclusively addressed to authorised skilled personnel. Only qualified electricians should carry out electrical works. Initial installation must be effected by the system owner or qualified personnel
named by the system owner.
Description of symbols
WARNING!
Signal words describe the danger that may occur, when it is not avoided.
• WARNING means that injury, possibly life-threatening injury, can occur.
• ATTENTION means that damage to the appliance can occur.
Î Arrows indicate instruction steps that should be carried out.
Warnings are indicated with a warning triangle!
Î They contain information on how to avoid the danger
described.
Note:
Notes are indicated with an information symbol.
Disposal
• Dispose of the packaging in an environmentally sound manner.
• Dispose of old appliances in an environmentally sound manner. Upon request we will take back your old appliances bought from us and guarantee an environmen­tally sound disposal of the devices.
© 20150318_48004881_DeltaSol_MiniPool.monen
2
DeltaSol® MiniPool
The DeltaSol
®
Minipool is a controller for heating a swimming pool by means of solar collectors and optimised operation of the filter system. Furthermore, the controller has many additional pool functions such as: maximum limitation of flow temperature, pool cooling function and a flushing function.
Contents
1 Overview ..............................................................................................4
2 Installation ...........................................................................................5
2.1 Mounting ........................................................................................................................5
2.2 Electrical connection ...................................................................................................6
2.3 Data communication / Bus ..........................................................................................6
3 Basic system .........................................................................................7
4 Operation and function ......................................................................8
4.1 Push buttons .................................................................................................................8
4.2 Operational concept ...................................................................................................8
5 Status display .......................................................................................9
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The DeltaSol® Minipool can easily be connected to other modules via the VBus®.
6 Menu structure ..................................................................................10
6.1 Display values ..............................................................................................................10
6.2 Balance values .............................................................................................................10
6.3 Functions / Adjustment values ..................................................................................10
7 Functions and options .......................................................................11
8 Error indication .................................................................................13
9 Troubleshooting .................................................................................14
10 Accessories ........................................................................................14
3
1 Overview
104 mm
6.8"
en
• 4 sensor inputs and 2 relay outputs
• Filter runtime monitoring
• Maximum flow temperature limitation
• Cooling function
• Collector emergency shutdown
• Heat quantity measurement
• Operating hours counter
2.6"
66 mm
1.1" 28 mm
172 mm
4.3"
110 mm
4.1"
6.1" / 155 mm
0.4" / 11 mm
0.5" / 13 mm
1.9" / 49 mm
upper fastening
5.1“
130 mm
lower fastening
Technical data
Inputs: 4 Pt1000 temperature sensors Outputs: 2 semiconductor relays Switching capacity: 0,5 (0,5) A 240 V~ (semiconductor relay) Total switching capacity: 0.8 A 240 V~ Power supply: 220 … 240 V~ (50 … 60 Hz) Supply connection: type Y attachment Standby: ca. 2 W Mode of operation: type 1.C.Y action Rated impulse voltage: 2.5 kV Data interface: RESOL VBus
®
VBus® current supply: 30 mA Functions: function control, filter runtime monitoring, maximum flow temper-
ature limitation, cooling function, collector emergency shutdown, heat quantity measurement, operating hours counter
Housing: plastic, PC-ABS and PMMA Mounting: wall mounting, mounting into patch panels is possible Indication / Display: graphic display, 160 x 64 pixels Operation: 3 push buttons at the front Ingress protection: IP 20 / EN 60529 Protection class: I Ambient temperature: 0 … 40 °C Pollution degree: 2 Dimensions: 173 x 110 x 47 mm
4
2 Installation
2.1 Mounting
WARNING!
Electric shock!
Upon opening the housing, live parts are exposed!
Î Always disconnect the controller from power supply
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display
before opening the housing!
ATTENTION!
The unit must only be located in dry interior rooms. It is not suitable for installation in hazardous locations and should be protected against electromagnetic fields. The controller must additionally be supplied from a double pole switch with contact gap of at least 3 mm. Please pay attention to separate routing of sensor cables and mains cables.
Î Unscrew the crosshead screw from the cover. Î Pull the cover downwards to remove it from the housing. Î Mark the upper fastening point on the wall, drill and fasten the enclosed wall
plug and screw leaving the head protruding.
Î Hang the housing from the upper fastening point and mark the lower fastening
point through the hole in the terminal box (centres 130 mm). Drill and insert
the lower wall plug. Î Fasten the housing to the wall with lower fastening screw and tighten. Î Carry out the electrical connections according to the specifications. Î Refasten the cover.
ESD damage!
Electrostatic discharge can lead to damage to electronic com­ponents!
Î Take care to discharge properly before touching the
inside of the device! To do so, touch a grounded sur­face such as a radiator or tap!
cover
cable conduits with strain relief
push button
can fuse
5
2.2 Electrical connection
LNR1NR2N
201918171615
141312
0,5(0,5)A (220 ... 240)V~
R1
R2
IP 20
220 ... 240V~
50-60 Hz
T0,8A
0,5(0,5)A (220 ... 240)V~
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WARNING!
Electric shock!
Upon opening the housing, live parts are exposed!
Î Always disconnect the controller from power supply
before opening the housing!
ATTENTION!
ESD damage!
Electrostatic discharge can lead to damage to electronic com­ponents!
Î Take care to discharge properly before touching the
inside of the device! To do so, touch a grounded sur­face such as a radiator or tap!
Note:
It must be possible to disconnect the device from the mains at any time.
Î Install the mains plug such that it is accessible at any time. Î If this is not possible, install a switch that can be accessed.
Note:
Connecting the device to the power supply must always be the last step
of the installation!
Î Do not use the device if it is visibly damaged! The power supply of the device must be 220 … 240 V~ (50 … 60 Hz). The controller is equipped with two relays to which loads can be connected:
• Relays R1 / R2 are electromechanical relays:
R1 / R2 = conductor R1 … R2 N = neutral conductor N (common terminal block) PE = protective conductor PE (common terminal block)
Depending on the product version, mains cable and sensor cables are already con­nected to the device. If that is not the case, please proceed as follows:
Connect the temperature sensors (S1 to S4) to the corresponding terminals with either polarity.
Connect the mains cable to the following terminals: 19 = neutral conductor N 20 = conductor L 12 = protective conductor
6
2.3 Data communication / Bus
The controller is equipped with the RESOL VBus
®
for data transfer with and energy supply to external modules. The con­nection is carried out at the two terminals marked “VBus” (either polarity). One or more RESOL VBus® modules can be connected via this data bus:
• RESOL DL2 Datalogger
• RESOL GA3 Large Display
• RESOL SD3 Smart Display
• RESOL STA-W kWh output module
• RESOL VBus
®
/USB Interface adapter
DeltaSol MiniPool
Made in Germany
Te mp. Sensor Pt1000
S1 S2 S3
12
3456
S4
78
VBus
910
IP 20
220 ... 240V~
50-60 Hz
R1
0,5(0,5)A (220 ...240) V~ 0,5(0,5)A (220 ...240) V~
R2
141312
T0,8A
VBus
910
VBus® terminals
LNR1NR2N
201918171615
3 Basic system
DeltaSol MiniPool
Made in Germany
Te mp. Sensor Pt1000
S1 S2 S3
12
3456
S4
78
VBus
910
IP 20
T0,8A
220 ... 240V~
50-60 Hz
R1
0,5(0,5)A (220 ...240) V~ 0,5(0,5)A (220 ...240) V~
R2
141312
Sensor allocation
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S1 S2 S3 S4
Tabsorber Tpool Tflow
T - freely
selectable
Relay allocation
LNR1NR2N
201918171615
R1 R2
Filter pump P1 3-way valve V1 Solar: on/off
Sensor abbreviations
Sensor Description Tabsorber Absorber temperature Tpool Pool temperature Tflow Flow temperature S4 freely selectable; with WMZ Treturn Treturn Return temperature
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4 Operation and function
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4.1 Push buttons
backwards (-)
2
(selection / adjustment mode)
OK
1
3
forward (+)
The controller is operated via the three push buttons below the display. The for­ward-button (1) is used for scrolling forward through the menu or to increase the adjustment values. The backward-button (2) is similarly used for scrolling backwards and reducing values. Button 3 is used for selection of the menu lines and for con­firmation.
4.2 Operational concept
Adjustment mode
In the adjustment mode, different functions can be selected and values can be ad­justed.
Î To access the adjustment mode, scroll down past the last adjustment channel
and press button 1 for approx. three seconds.
Î Select the desired value or function by pressing buttons 1 and 2, then confirm
by pressing button 3
Poolmax.
28 °C
10
40
Adjusting values:
Î Select the value by pressing buttons 1 or 2, then briefly press button 3; the
adjustment range is displayed in the form of a bar.
Î Adjust the desired value by pressing buttons 1 and 2; this value is shown on the
bar by means of a slider. Î Briefly press button 3 to confirm the adjustment. Î Press button 3 again to store the adjustment. The controller will then go back
to the adjustment menu.
If button 3 is not pressed after the adjustment, the display will go back after a few seconds. The adjustment will not be stored.
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Minimum filter runtime:
No Yes
Minimum filter runtime Filtration period 1 h Filter ending time 12:00
Adjustments:
x
Selecting a function or option:
Î Select the desired function or option by pressing buttons 1 and 2, then briefly
press button 3.
Î Select Yes to activate the selected function, or select No to deactivate the
function. Î Briefly press button 3 to confirm the selection. Î Press button 3 again to store the adjustment. Î An activated function is indicated by means of a marked checkbox. Additionally,
the corresponding adjustment values are displayed. Î In order to leave the adjustment mode and get back to the display mode, keep
button 2 pressed until the first menu item of the main menu is reached. Î Then briefly press button 2 to get back to the display mode.
If no button is pressed for two minutes, the controller will automatically go back to the status display.
5 Status display
In the status display, the operating status of the system is indicated:
Solar: on: Solar loading is active Solar: off: Solar loading is inactive Cooling: Cooling is active, pool temperature is displayed Filtration: Filter pump is active; the remaining time is displayed
Additionally, possible causes for the Solar: on and Solar: off status of the system are indicated:
Pool Max.: Maximum pool temperature is reached Flow Max.: Maximum flow temperature is reached Abs. max.: Maximum absorber temperature is reached Abs. min.: Minimum absorber temperature is reached
Sensor failure
Min. On: Minimum runtime is active Min. Off: Minimum break time is active
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6 Menu structure
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6.1 Display values
The following values are displayed:
Display Description
TAbsorber
Tpool
Tflow
Sensor4
time
Filter runtime
Relay1
Relay2
6.2 Balance values
The following values can be charted:
Display Description
Max. TAbs.
Min. TAbs.
Max. Tpool
Min. Tpool
Max. Tflow
Min. Tflow
Max. Sensor4
Min. Sensor4
oper. days
oper. hours R1
oper. hours R2
Absorber temperature in °C
Pool temperature in °C
Flow temperature in °C
Temperature at an additional sensor location
Time
Present-day runtime of the filter pump
Relay1 on / off
Relay2 on / off
Maximum absorber temperature
Minimum absorber temperature
Maximum pool temperature
Minimum pool temperature
Maximum flow temperature
Minimum flow temperature
Maximum outdoor temperature
Minimum outdoor temperature
Number of operating days of the controller
Operating hours of the filter pump (P1 at R1)
Solar loading operating hours (V1 at R2)
6.3 Functions / Adjustment values
Display Description
DTon
DToff
poolmax
T-DTo n
mIN on
mIN off
time
Minimum filter runtime
circulation
flowMAX.
aBSORBERmax.
aBSORBERMIN.
poolcooling
Switch-on difference
Switch-off difference
Maximum pool temperature
Delay
Minimum runtime
Minimum break time
Time
Minimum filter runtime
Circulation function
Maximum flow limitation
Absorber maximum limitation
Absorber minimum limitation
Pool cooling
For more detailed information about the functions and the corresponding adjust­ment values see ch. 7, page 11.
10
7 Functions and options
Switch-on difference
Adjustments/DTon
Adjustment range: 0.2 … 25.0 K Factory setting: 2.5 K Adjustment of the switch-on difference (TAbsorber - TPool) for the solar circuit in Kelvin.
Switch-off difference
Adjustments/DToff
Adjustment range: 0.0 … 24.8 K Factory setting: 0.3 K Adjustment of the switch-off difference (TFlow - TPool) for the solar circuit in Kelvin. The switch-off difference has to be at least 0.2 K lower than the switch-on differ­ence DTon.
Maximum pool temperature
Adjustments/poolmax.
Adjustment range: 10 … 40 °C Factory setting: 28 °C Adjustment of the maximum pool temperature in °C.
When the adjusted maximum pool temperature is reached, the solar system switches off. The circulation function is not inhibited.
Switch-on delay
Adjustments/t-DTon
Adjustment range: 00:01 … 10:00 Factory setting: 01:00 Adjustment of the switch-on delay t-DTon . The switch-on conditions must be ful­filled for this period of time for the solar loading to start.
Î First adjust the minutes and confirm the adjustment. Î Then adjust the seconds and confirm the adjustment.
Minimum runtime
Adjustments/Min on
Adjustment range: 0 … 10 min Factory setting: 2 min Adjustment of the minimum runtime in minutes. The minimum time for which the solar system remains switched on after the switch-on conditions have been fulfilled. The minimum runtime is not aborted by the maximum pool temperature limitation.
Minimum break time
Adjustments/Min off
Adjustment range: 0 … 10 min Factory setting: 2 min Adjustment of the minimum break time in minutes.
The period of time for which the solar system remains switched off after the switch-off condition has been fulfilled.
Time
Adjustments/time
Adjustment of the current time
Minimum filter runtime
Adjustments/minimum filter runtime
Selection: “Yes”, “No” Factory setting: “No”
Adjustments/filtration period
Adjustment range: 0 … 16 h Factory setting: 5 h
Adjustments/ending time
Adjustment range: 00:00 … 23:30 Factory setting: 20:00 Adjustment of the minimum filter pump runtime in hours.
The filter pump is switched on for this adjusted filtration period every day. The filter runtime ends when the adjusted ending time is reached. The minimum filter runtime will also be complied with in the case of a sensor
failure. Example: With a filter runtime of 4 hours, the filter pump has to be continuously
active from 16:00 o‘clock on in order to reach the adjusted runtime before the adjusted ending time at 20:00 o‘clock is reached.
11
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Circulation function
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Adjustments/circulation
Selection: “Yes”, “No” Factory setting: “No” If the solar system has not been active for the period of one hour, it will be switched on for 1 … 10 minutes (Flushing the pipes with pool water in order to measure the pool temperature during a system standstill).
Adjustments/Starting time
Adjustment range: 00:00 … 23:45 Factory setting: 07:00
Adjustments/stopping time
Adjustment range: 00:15 … 24:00 Factory setting: 20:00
Start / end of the circulation period (time).
Adjustments/period
Adjustment range: 1 … 10 min Factory setting: 1 min
Adjustment of the circulation duration in minutes.
Flow maximum limitation
Adjustments/flowmax.
Selection: “Yes”, “No” Factory setting: “Yes”
Adjustments/Tflowmax.
Adjustment range: 30 … 100 °C Factory setting: 40 °C
Adjustment of the flow maximum limitation. If this function is active, solar loading will be switched off when the maximum flow
temperature is exceeded (scald protection).
Absorber maximum limitation
Adjustments/Absorbermax.
Selection: “Yes”, “No” Factory setting: “No” The absorber maximum limitation inhibits solar loading from the absorber if the adjusted temperature threshold (TAbs.max.) is exceeded.
Adjustments/TAbs.max.
Adjustment range: 60 … 160 °C Factory setting: 130 °C
Adjustments /DTAbs.max.
Adjustment range: 2 … 50 K Factory setting: 10 K Adjustable switch-on and switch-off hysteresis (DTAbs.max.) which prevents the controller from switching on and off again because of very small temperature dif­ferences.
Absorber minimum limitation
Adjustments/Absorbermin.
Selection: “Yes”, “No” Factory setting: “No” This function ensures that a solar loading is only effected if a given absorber tem­perature is exceeded.
Adjustments/TAbs.Min.
Adjustment range: 10 … 90 °C Factory setting: 10 °C
Adjustments/DTAbs.min.
Adjustment range: 0.3 … 10 K Factory setting: 2.0 K Adjustable switch-on and switch-off hysteresis (DTAbs.min.) which prevents the con- troller from switching on and off again because of very small temperature differ­ences.
12
Pool cooling function
Adjustments/poolcooling
Selection: “Yes”, “No” Factory setting: “No”
Experte/Adjustments/DTcool
Adjustment range: 0.3 … 10.0 K Factory setting: 2.0 K
If the maximum pool temperature is exceeded by a certain value (DTcool), this function cools the pool by discharging heat through the absorber. This is only pos­sible if the absorber is cooler than the pool by the adjusted temperature difference DTcoolon.
Cooling is switched off when the value DTcooloff is reached or when Poolmax. is underrun.
Experte/Adjustments/DTcoolon
Adjustment range: 0.3 … 10.0 K Factory setting: 3.0 K
Experte/Adjustments/DTcooloff
Adjustment range: 0.2 … 10.0 K Factory setting: 1.5 K
The adjustable minimum difference between switch-on and switch-off temperature (hysteresis) prevents the controller from switching on and off again due to very small temperature differences..
Heat quantity balancing
Adjustments/heat quantity
Selection:“Yes”, “No” Factory setting: “No”
Adjustments/flow rate
Adjustment range: 0.1 … 500 l/min Factory setting: 5 l/min Heat quantity balancing is possible if a flowmeter is used.
The flow rate should be read from the window of the flow setter at 100 % pump speed and must be adjusted as flow rate.
Note
For heat quantity balancing, S4 has to be used for measuring the return temperature (see chap. 3).
Manual operation
Manual operation/Relay1 (2)
Selection: “Off ”, “On”, “Auto” Factory setting: “Auto”
Each relay can be set into the Off / On / Auto mode. During normal operation, the relay is set to Auto.
Sensors
Sensor Offset Sensor1 (2, 3, 4)
Adjustment of the sensor offset. A sensor offset can be carried out (-5 K … +5 K, adjustment step size 0.1 K).
Language
language
Selection: “Deutsch”, “English”, “francais”, “castellano”, “italiano” Factory setting: “Deutsch”
Adjustment of the menu language: Deutsch, English, francais, castellano, italiano.
8 Error indication
A possible failure of the pool-, flow- or absorber sensor will be indicated on the display. The solar system will be switched off or, if already off, remain inactive. In the case of a failure of the outdoor temperature sensor, the system will not be switched off or kept inactive.
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13
9 Troubleshooting
12
S1 S2 S3
3456
LNR1NR2N
201918171615
S4
78
141312
VBus
910
0,5(0,5)A (220 ...240)V~
R1
R2
IP 20
220 ... 240V~
50-60 Hz
DeltaSol MiniPool
Made in Germany
Te mp. Sensor Pt1000
T0,8A
0,5(0,5)A (220 ...240)V~
en
If a malfunction occurs, a message is displayed in the display of the controller:
can fuse
Operating control lamp off.
Check the power supply. Is it disconnected?
no
The fuse of the controller could
be blown. It can be replaced after
Check the supply line and recon-
nect it.
yes
the front cover has been removed (spare fuse is enclosed in the acces­sory bag).
10 Accessories
10.1 Sensors and measuring instruments
Sensors
Our product range includes high-precision platinum temperature sensors, flatscrew sensors, outdoor temperature sensors, indoor temperature sensors, cylindrical clip­on sensors, also as complete sensors with immersion sleeve.
Overvoltage protection device
In order to avoid overvoltage damage at collector sensors (e.g. caused by local lightning storms), we recommend the overvoltage protection RESOL SP10.
10.2 VBus
®
accessories
14
AM1 Alarm module
The AM1 alarm module is designed to signal system failures. It is to be connected to
®
the VBus
of the controller and issues an optical signal via a red LED if a failure has occurred. The AM1 also has a potential-free relay output, which can e. g. be connec­ted to a building management system (BMS). Thus, a collective error message can be issued in the case of a system failure.
10.4 Accessories
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DL2 Datalogger
This additional module enables the acquisition and storage of large amounts of data (such as measuring and balance values of the solar system) over a long period of time. The DL2 can be confi gured and read-out with a standard internet browser via its integrated web interface. For transmission of the data stored in the internal memory of the DL2 to a PC, an SD card can be used. The DL2 is appropriate for all controllers with RESOL VBus®. It can be connected directly to a PC or router for remote access and thus enables comfortable system monitoring for yield monitoring or for diagnostics of faults.
10.3 Interface adapters
VBus® / USB interface adapter
The new VBus a personal computer. With its standard mini-USB port it enables a fast transmission of system data via the VBus
®
/ USB interface adapter is the interface between the controller and
®
for processing, visualizing and archiving. A full version
of the RESOL ServiceCenter software is included.
Moisture-proof housing
Moisture-proof housing for controller installation outdoors or in highly humid loca­tions
15
Distributed by:
RESOL – Elektronische Regelungen GmbH
Heiskampstraße 10 45527 Hattingen / Germany
Tel.: +49 (0) 23 24 / 96 48 - 0 Fax: +49 (0) 23 24 / 96 48 - 755
www.resol.com info@resol.com
Important note
The texts and drawings in this manual are correct to the best of our knowledge. As faults can never be excluded, please note:
Your own calculations and plans, under consideration of the current standards and directions should only be basis for your projects. We do not offer a guarantee for the completeness of the drawings and texts of this manual - they only represent some examples. They can only be used at your own risk. No liability is assumed for incorrect, incomplete or false information and / or the resulting damages.
Note
The design and the specifications can be changed without notice. The illustrations may differ from the original product.
Imprint
This mounting- and operation manual including all parts is copyrighted. Another use outside the copyright requires the approval of RESOL – Elektronische Regelungen GmbH. This especially applies for copies, translations, micro films and the storage into electronic systems.
© RESOL – Elektronische Regelungen GmbH
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