Resol DeltaSol A Manual For The Specialized Craftsman

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DeltaSol
Differential temperature controller for solar, heating & air conditioning systems
Manual for the specialized craftsman
®
A
*48005060*
48005060
Thank you for buying this RESOL product. Please read this manual carefully to get the best performance from this unit.
Please keep this manual safe.
en-US/CA
Manual
www.resol.com
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Safety advice
Please pay attention to the following safety advice in order to avoid danger and damage to people and property.
Instructions
Attention should be paid to
• Valid national and local standards and regulations
• Respective valid standards and directives Equipment to be installed and used in
accordance with the rules of the National Electrical Code (NEC) or with Cana­dian Electrical Code (CEC), Part I.
Information about the product
Proper usage
The differential temperature controller is designed for electronically controlling solar thermal, heating and air conditioning systems in compliance with the technical
dataspeciedinthismanual.
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Improper use excludes all liability claims.
Note
Strongelectromagneticeldscanimpairthefunctionofthedevice.
Î Make sure the device as well as the system are not exposed to strong
electromagneticelds.
Subject to technical change. Errors excepted.
Target group
These instructions are exclusively addressed to authorized skilled personnel.
Onlyqualiedelectriciansareallowedtocarryoutelectricalworks. Initialcommissioningmustbeeffectedbythesysteminstallerorqualiedpersonnel
named by the system installer.
Description of symbols
WARNING!
Warnings are indicated with a warning triangle!
Î They contain information on how to avoid the danger
described.
Signal words describe the danger that may occur, when it is not avoided.
• WARNING means that injury, possibly life-threatening injury, can occur.
• ATTENTION means that damage to the appliance can occur.
Note
Notes are indicated with an information symbol.
Î Arrows indicate instruction steps that should be carried out.
Disposal
• Dispose of the packaging in an environmentally sound manner.
• Dispose of old appliances in an environmentally sound manner. Upon request we
will take back your old appliances bought from us and guarantee an environmen­tally sound disposal of the devices.
© 20190924_48005060_DeltaSol_A.monus.indd
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Differential temperature controller DeltaSol® A
130
45
112 mm
The DeltaSol
®
A controller is the simplest solution for all differential controls. It is equipped with an adjustable temperature difference and an antifreeze function which can be activated / deactivated with a jumper.
The enclosed silicone sealing cord guarantees a protection against dripping water.
Contents
1 Overview .............................................................................................. 4
2 Installation ........................................................................................... 4
2.1 Mounting ........................................................................................................................4
2.2 Electrical connection ...................................................................................................6
3 Operation and function ...................................................................... 6
3.1 Flashing codes ...............................................................................................................6
3.2 Jumper and potentiometers .......................................................................................6
4.2 Switch-on temperature difference ............................................................................7
4.3 Antifreeze function ......................................................................................................7
4 Examples .............................................................................................. 7
4.1 Standard solar system with 1 tank ...........................................................................7
4.4 Heating circuit return preheating .............................................................................8
4.5 Heat exchange control ................................................................................................8
5 Accessories .......................................................................................... 9
6 Troubleshooting ................................................................................... 9
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Drill hole positions
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1 Overview

• Adjustable temperature difference 2 … 16 K [3.6 … 28.8 °Ra], hysteresis 1.6 K [2.9 °Ra]
• Antifreeze function adjustable by jumper
• Protection against dripping water
Technical data
Inputs: 2 Pt1000 temperature sensors Outputs: 1 electromechanical relay (changeover) Switching capacity: 4 (1) A 115 V~ (electromechanical relay) Total switching capacity: 4 A 115 V~ Power supply: 115 V~ Supply connection: type Y attachment Standby: 1,35 W
en
Mode of operation: Type 1.B Rated impulse voltage: 2.5 kV Functions: antifreeze function Housing: plastic, PC-ABS and PMMA Mounting: wall mounting Indication / Display: 1 operating control LED Operation: 1 potentiometer and 1 jumper Protection type: IP 20 / DIN EN 60529 (with seal IP 22) Protection class: II Ambient temperature: 0 … 40 °C / 32 … 104 °F Degree of pollution: 2 Dimensions: Ø 139 mm / 5.2”, depth 45 mm / 1.8”

2 Installation

2.1 Mounting

WARNING!
The unit must only be located in dry interior rooms. The controller must additionally be supplied from a double pole switch with con-
tact gap of at least 3 mm. Please pay attention to separate routing of sensor cables and power supply cables.
Electric shock!
Upon opening the housing, live parts are exposed!
Î Always disconnect the device from power supply
before opening the housing!
Note:
Strongelectromagneticeldscanimpairthefunctionofthecontroller.
Î Make sure the controller as well as the system are not exposed to
strongelectromagneticelds.
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In order to mount the device to the wall, carry out the following steps:
112mm
1
Jumper antifreeze function
Potentiometer Temperature limitation
Sensor 1
Sensor 2
Grounding terminal (common terminal block)
6
2
3
2.2
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T4A fuse
Power supply connection
Relay (load)
7
4
8
5
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2.2 Electrical connection

WARNING!
Electric shock!
Upon opening the housing, live parts are exposed!
Î Always disconnect the device from power supply
before opening the housing!
ATTENTION!
ESD damage!
Electrostatic discharge can lead to damage to electronic components!
Î Take care to discharge properly before touching the
inside of the device! To do so, touch a grounded sur­face such as a radiator or tap!
Note
Connecting the device to the power supply must always be the last step of the installation!
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Note
It must be possible to disconnect the device from the power supply at any time.
Î Install the power supply plug such that it is accessible at any time. Î If this is not possible, install a switch that can be accessed.
Do not use the device if it is visibly damaged!
The controller is supplied with power via a power supply cable. The power supply of the device must be 115 V~.
The controller is equipped with 1 electromechanical relay to which a load such as a pump, a valve, etc. can be connected
Relay 1 7 = normally open contact (RO) 8 = normally closed contact (RC) 9 = neutral conductor (N) Grounding terminal (common terminal block)
The power supply connection is at the terminals: 10 = neutral conductor (N) 11 = conductor (L) Grounding terminal (common terminal block)
Connect the temperature sensors (S1 and S2) to the corresponding terminals with either polarity: 1 / 2 = Sensor 1 (e. g. collector sensor) 3 / 4 = Sensor 2 (e. g. tank sensor)

3 Operation and function

3.1 Flashing codes

The operating control lamp indicates the current status of the controller.
Colour Permanent Flashing
Green Relay active Antifreeze function

3.2 Jumper and potentiometers

A
B
The jumper (A) can be used for activating or deactivating the antifreeze function.
With the potentiometer (B), the switch-on temperature difference can be adjusted (in K).
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1
S1 S2
2 3 4
7
RO RC N N L
8 9 10 11
22
33

4.2 Switch-on temperature difference

The controller calculates the temperature difference between the temperature sensors S1 and S2. If the difference is larger than or identical to the adjusted nominal value, the relay will be switched on. The operating control LED is green. If the temperature difference falls by 1.6 K / 2.9 °Ra (non-adjustable hysteresis) below the nominal value, the relay will be switched off.
Adjustment range: 2 … 16 K Factory setting: 6 K

4.3 Antifreeze function

The antifreeze function activates the loading circuit between the collector and the tank when the collector temperature
falls below +4°C/39,2°F.This will protect the uid against
freezing or coagulating. If the temperature at S1 reaches +5 °C / 41 °F, the pump will be switched off.
When the antifreeze function is active, the operating control
lampashesquickly.
Deactivated by default
Note
Since this function uses the limited heat quantity of the tank, the anti­freeze function should be used in regions with few days of temperatures around the freezing point.

4 Examples

4.1 Standard solar system with 1 tank

The controller calculates the temperature difference between collector sensor S1 and tank sensor S2. If the difference is larger than or identical to the adjusted switch-on temperature difference, the pump (R1) will be switched on and the tank will be loaded. If the temperature difference falls by 1.6 K / 2.9 °Ra (non-adjustable hysteresis) below the adjusted temperature difference, the pump will be switched off. S1 = Collector sensor S2 = Tank sensor RO = Solar pump
Use the grounding terminal!
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S1
Power supply
RO
S2
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4.4 Heating circuit return preheating

1
S1 S2
2 3 4
7
RO RC N N L
8 9 10 11
22
33
1
S1 S2
2 3 4
7
RO RC N N L
8 9 10 11
22
33
The controller calculates the temperature difference between collector sensor S1 and tank sensor S2. If the difference is larger than or identical to the adjusted switch-on value, the controller switched the 3-port valve. The heat of the tank is used for increasing the return temperature of the heating circuit. If the tempera­ture difference falls by 1.6 K / 2.9 °Ra (non-adjustable hysteresis) below the adjusted temperature difference, the valve will be put into its initial position.
S1 = Tank sensor S2 = Heating circuit return sensor

4.5 Heat exchange control

When the temperature difference between sensor 1 (tank 1) and sensor 2 (tank
2) exceeds the adjusted value, the circulating pump will be activated. Heat will be transferred from tank 1 into tank 2. If the temperature difference falls by
1.6 K / 2.9 °Ra (non-adjustable hysteresis) below the adjusted temperature differ­ence, the pump will be switched off.
S1 = Sensor tank 1 S2 = Sensor tank 2 RO = Circulating pump
RO = 3-port valve
Use the grounding terminal! Use the grounding terminal!
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Power supply
S1
S1
RO
Power supply
S2
S2
RO
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5 Accessories

Disconnected temperature sensors can be checked with an ohmmeter. Please check if the resistance values correspond with the table.
SP10 Overvoltage
HR230 Auxiliary relay
protection device

6 Troubleshooting

Spare fuse (inside the cover)
In the case of an error, please check the following:
Check the power supply of the controller. Is it disconnected?
no yes
The fuse of the controller could be blown. The fuse holder (which holds the spare fuse) becomes accessible when the cover is removed.The fuse can then be replaced.
Check the supply line and recon-
nect it.
°C °F Ω
Pt1000
-10 14 961 55 131 1213
-5 23 980 60 140 1232
0 32 1000 65 149 1252
5 41 1019 70 158 1271
10 50 1039 75 167 1290
15 59 1058 80 176 1309
20 68 1078 85 185 1328
25 77 1097 90 194 1347
30 86 1117 95 203 1366
35 95 1136 100 212 1385
40 104 1155 105 221 1404
45 113 1175 110 230 1423
50 122 1194 115 239 1442
Resistance values of Pt1000 sensors
°C °F Ω
Pt1000
Note:
For answers to frequently asked questions (FAQ) see www.resol.com.
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Distributed by:
RESOL Elektronische Regelungen GmbH Heiskampstraße 10
45527 Hattingen / Germany Tel.: +49 (0) 23 24 / 96 48 - 0 Fax: +49 (0) 23 24 / 96 48 - 755 www.resol.com info@resol.com
Important note
The texts and drawings in this manual are correct to the best of our knowledge. As faults can never be excluded, please note:
Your own calculations and plans, under consideration of the current standards and directions should only be basis for your projects. We do not offer a guarantee for the completeness of the drawings and texts of this manual - they only represent some examples. They can only be used at your own risk. No liability is assumed for incorrect, incomplete or false information and / or the resulting damages.
Note
The design and the specications can be changed without notice.
The illustrations may differ from the original product.
Imprint
This mounting- and operation manual including all parts is copyrighted. Another use outside the copyright requires the approval of RESOL – Elektronische Rege-
lungen GmbH. This especially applies for copies, translations, micro lms and the
storage into electronic systems.
© RESOL – Elektronische Regelungen GmbH
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