Renu Electronics FlexiLogics series, FL010, FL050, FL011, FL051 User Manual

User’s Manual

for

FlexiLogics

This manual is a publication of Renu Electronics Pvt. Ltd. and is provided for use by its customers only. The contents of the manual are copyrighted by Renu Electronics; reproduction in whole or in part, for use other than in support of Renu Electronics equipment, is prohibited without the specific written permission of Renu Electronics.

SERVICE

If service is required then pack the unit in its original packaging container or, if unavailable, any suitable rigid container. If a substitute container is used, surround the unit with shock absorbing material; damage in shipment is not covered by the warranty. Include a letter with the unit describing the dif ficulty and Hardware Revision and Software Version. Send to the following address:

Renu Electronics Pvt. Ltd. Survey No. 2/6, Baner Road, Pune-411045

All returns will be tested to verify customer claims of noncompliance with the product warranty. Improper return packaging, which makes verification impossible, will void the warranty . If noncompliance is verified and is not due to customer abuse or the other exceptions described with product warranty , Renu Electronics will, at its option, rep air or replace the Product returned to it, freight prepaid, which fail to comply with the foregoing warranty , provided REPL is notified of such noncompliance within the one-year warranty period.

ASSISTANCE

This manual is designed to provide the necessary information for trouble-free installation and operation of your new FlexiLogics Series. However, if you need assistance, please call Renu Electronics Pvt. Lt d. at 91-20-27292840 or visit our web site at www.renuelectronics.com

MANUAL REVISION

If you contact us in reference to this manual, please include the following document number

Name : User Manual For FlexiLogics Part Number : URML104 Document : UMAN\FL\0110 Revision : 1.02B

Revision Number Document Number Date Description Rev 1.00 UMAN\FL\01 10 21-01-2010 First Release Rev 1.01 UMAN\FL\01 10 10-09-2010 FlexiLogics features revised Rev 1.02 UMAN\FL\01 10 10-09-2010 FlexiLogics manual revised for images &

other corrections

Rev 1.02A UMAN\FL\01 10 12-01- 201 1 Timings of ON/OFF pulse width is corrected on Pg. 85,

86, 88 & 90.

Rev 1.02B UMAN\FL\01 10 27-08- 201 1 Battery life specifications are corrected and

addition of communication baud rates. Product configuration GUI changed. Weights for FL series models are updated.

Revision History:

Warranty Certificate

For New product: This product is warranted against defects in materials and workmanship for a period of 12 months from the date of shipment to Buyer.

For Rectified Products: Any product that will be replaced will have W arranty for 6 months or upto Original Product Warranty period whichever is greater .

The warranty is limited to repair or replacement of the defective unit at the option of the manufacturer . This warranty is void if the product has been altered, misused, dismantled, or otherwise abused.

ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, ARE EXCLUDED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PA R TICULAR PURPOSE.

MAINTENANCE & SERVICE : There are no parts that can be serviced by the user. Service should be performed on a unit substitution basis only . Do not attempt to remove, replace or service any printed circuit board, components or any hardware/software related with display product. If problem within the display product occurs, contact the factory for service information or repair .

NOTE : Renu Electronics Pvt. Ltd. is dedicated to providing complete customer service and customer satisfaction. If you have any comments or criticisms about how to improve the product features/reliability, please make a note of the problem/improvement and notify us. We are always open to new ideas and improvements. So please let us know your ideas and comments.

IMPORTANT

FlexiLogics Series Products are Programmable Logic Controller modules which actually take control actions. It is assumed that the user is well acquainted with the PLC system being used and Windows based software usage, in general.

Never use FlexiLogics units to perform emergency STOP applications. It is advised that separate switches be used outside the PLC for ANY emergency Stops.

Any Mechanical or Electrical Modification to this Unit will

void all Warranties.

Table of Content

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Table of Contents

INTRODUCTION 7

1.1 Purpose of this manual 8

1.1.1 FlexiLogics Basics 8

1.1.2 Hardware Requirements 9

1.2 Features 10

1.3 FlexiLogics Overview 11

1.3.1 What is a FlexiLogics series unit? 11

1.3.2 How FlexiLogics Works? 13

1.4 Specifications of FlexiLogics Series 21

1.4.1 Comparison between basic models (FL010 & FL011) 22

1.4.2 Comparison between basic models (FL050 & FL051) 23

1.4.3 Specification for Basic Models 24 FL010 24 FL01 1 27 FL050 28 FL051 29

1.4.4 Specification for Expansion Models 30 FLD1600 30 FLD0016P (PNP Type transistor output) 31 FLD0016N (NPN T ype transistor output) 32 FLD0016R (Relay T ype output) 33 FLD0808R (Relay T ype transistor output) 34 FLD0808P (PNP Type transistor output) 34 FLD0808N (NPN T ype transistor output) 34 FLA0800L 38 FLA0800R 40 FLA0004 42 FLA0402U 44

HARDWARE 48

2.1 Unpacking The Unit 49

2.2 Managing Electrostatic Discharge 49

2.3 CE Compliance 49

2.4 Environmental Consideration 49

2.5 Safety Precaution 50

2.6 Installation Instruction 5 0

2.7 Installation Instructions 52

2.7.1 Panel Mounting 52

2.8 Wiring Diagram 56

2.9 Communication Ports 56

2.10 Communication Cables 58

BEFORE YOU BEGIN 63

3.1 Installing FlexiSoft configuration software: 64

3.2 Step s for starting FlexiSoft Software 67

3.3 Uninstalling FlexiSoft Software 67

3.4 Procedure to launch ladder in FlexiSoft 68

3.5 Creating sample ladder 70

CONFIGURATION 73

4.1 Configuring unit using FlexiSoft 74

4.2 Tag Database 77

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4.3 Input (XW), Output (YW) and configuration (MW) Register allocation 81

SPECIAL INPUT AND OUTPUT 84

5.1 Special I/O Function overview 85

5.2 High Speed Counter Design 86

5.2.1 Single Phase Counter 89

5.2.2 Single Phase speed - counter 90

5.2.3 Quadrature bi-pulse counter 91

5.2.4 Interrupt Input Function 93

5.2.5 Pulse Output Function 93

5.2.6 PWM Output Function 94

OPERATING SYSTEMS OVERVIEW 95

6.1 Operating System Overview 96

PROGRAMMING INFORMA TION 97

7.1 Devices Registers 98

7.2 Memory Allocation of XW, YW and MW 105

7.3 Index Modification 107

7.4 Real-time clock / calendar 109

7.5 User program 110

7.5.1 Main Program 1 10

7.5.2 Sub-program # 1 111

7.5.3 Timer interrupt program 111

7.5.4 I/O interrupt program 1 11

7.5.5 Subroutines 112

7.6 Programming Language 113

7.7 Program execution sequence 114

TROUBLESHOOTING 115

8.1 Troubleshooting Procedure 1 16

8.1.1 Power Supply Check 117

8.1.2 CPU Check 117

8.1.3 Program Check 117

8.1.4 Input Check 118

8.1.5 Output Check 119

8.1.6 Environmental Problem 120

8.2 Self Diagnosis 121

MAINTENANCE AND CHECKS 126

9.1 Precautions during operation 127

9.2 Daily Checks 128

9.3 Periodic Checks 129

9.4 Spare Parts 130

Introduction

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INTRODUCTION

In this chapter. . . .

♦ Purpose of this manual

FlexiLogics Basics Hardware Configuration

♦ FlexiLogics Features

♦ FlexiLogics Overview

What is FlexiLogics series unit? How FlexiLogics works? FlexiLogics Specifications

Introduction

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1.1 Purpose of this manual

Thank you for purchasing FlexiLogics Series Products from Renu Electronics. FlexiLogics Series Products are versatile high-performance programmable controllers with Microsoft® Windows based configuration Software.

This Manual explains the operation of the FlexiLogics Series and how to implement available features using the FlexiSoft Software. This manual will help you to install, configure and operate your FlexiLogics product.

1.1.1 FlexiLogics Basics

FlexiLogics provide much more versatility than traditional programmable controllers. FlexiLogics unit supports basic relay ladder functions. In addition to this it provides functions such as data operations, arithmatic operations, various functions etc. Furthermore, its high speed counter functions, pulse output functions, and data communication functions allow its application to a wide scope of control systems.

What is a Project? A project is an user created application in FlexiSof t Software. A project cont ains information such as FlexiLogics

model, Network Configuration, ladder information, etc. What is a Ladder? Y ou use Ladder Logic to write your project application. Ladder is based on Boolean principals. Ladder Diagrams are

composed of different types of contact, coil and function block elements. These elements are placed in nets.

In any Ladder Diagram, the contacts represent input conditions. They lead power from the left rail to the right rail. Coils represent output instructions. In order for output coils to be activated, the logical state of the contacts must allow the power to flow through the net to the coil.

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1.1.2 Hardware Requirements

The following basic PC hardware configuration is needed to configure and operate your FlexiSoft Configuration Software. Minimal PC configuration for Windows2000 / XP:

DEVICE RECOMMENDED

Processor 800MHz Pentium processor OR euivalent processor

Operating System Microsoft Windows 2000 with SP4

Microsoft Windows XP Professional / Home Edition with SP2 RAM 256MB Hard Disk Sp ace 800MB (including 200MB for the .NET Framework Redistributable) Display 1024 x 768 High Color 16-bit Mouse/Keyboard Required

Minimal PC configuration for Vista:

DEVICE RECOMMENDED Processor 1GHz Pentium processor or equivalent processor

Operating System Microsoft Windows Vista Home and Vista Business edition RAM 1GB Hard Disk Sp ace 800MB (including 200MB for the .NET Framework Redistributable) Display 1024 x 768 High Color 16-bit Mouse/Keyboard Required

These are the minimum system requirements for a computer running the FlexiSoft Configuration software.

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1.2 Features

Expansion Models:

The following are the digital expansion models:

-> 16 points DC input

-> 16 points DC output (NPN T ype)

-> 16 points DC output (PNP T ype)

-> 16 points DC output (Relay T ype)

-> 8 DC inputs + 8 DC outputs (NPN type)

-> 8 DC inputs + 8 DC outputs (PNP type)

-> 8 DC inputs + 8 DC outputs (Relay type) The following are the analog expansion models:

-> 4 Universal Analog input s & 2 analog outputs (V-I Type)

-> 8 Analog input s (Linear Type)

-> 8 Analog input s (RTD T ype)

-> 4 Analog outputs (V -I T ype)

Built-in high speed counter:

Two single-phase or one quadrature (2-phase) pulses can be counted. In single phase mode, up to 50KHz and in quadrature mode, up to 5KHz frequency can be counted.

High speed processing:

Sophisticated machine control applications require high speed data manipulations. The FL is designed to meet these requirements.

· 1.4 ms per contact · 2.3 ms per coil

· 4.2 ms per 16-bit transfer · 6.5 ms per 16-bit addition The FlexiLogics also supports interrupt input function (DC input type only). This allows immediate operation independent of program scan.

High performance software:

The FlexiLogics offer various basic ladder instructions and other functional instructions. Subroutines, Interrupt functions, Indirect addressing, For/Next loops, Pre-derivative real PID, etc. are standard on the FlexiLogics unit. These functions allow the unit to be applied to the most demanding control applications.

Pulse output / PWM output:

One point of variable frequency pulses (max. 5 kHz) or variable duty pulses can be output. These functions can be used to drive a stepping motor or to simulate an analog output. (DC input type only)

Removable terminal blocks:

The FlexiLogics are equipped with removable terminal blocks. This supports the easy maintenance work.

Real-time clock/calendar function:

The FlexiLogics has the real-time-clock/calendar function (year, month, day, day of the week, hours, minutes, seconds) that can be used for performing scheduled operations, data gathering with time stamps, etc. The real-time-clock/calendar data is backed up by a removable and replacable battery .

RS-485 multi-purpose communication port:

The FlexiLogics unit has an RS-485 multi-purpose communication port. Using this port, one of the following communication modes can be selected. Computer link mode: T-series computer link protocol can be used in this mode. Up to 32 FlexiLogics can be connected to a master computer. By using this mode, MMI/SCADA system can be easily configured. Data link mode: T wo PLCs can be directly linked together . This direct link is inexpensive, easily configured and requires no special programming. Free ASCII mode: User defined ASCII messages can be transmitted and received through this port. A terminal, printer, bar-code reader , or other serial ASCII device can be directly connected.

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1.3 FlexiLogics Overview

1.3.1 What is a FlexiLogics series unit?

FlexiLogics Series units are compact, easy-handling block style programmable controller . It also has modular expandability.

Configuration of FlexiLogics unit: Each FlexiLogics base unit has to be configured using the FlexiSoft Software before connecting it to the system.

Normal Operation: The FlexiLogics family is designed to offer practical PLC features in a compact and expandable design, and at the

same time offer a simple-to-use philosophy . An external powered FlexiLogics series base models by itself can be used as a complete PLC system with optional built-in I/O points, or the system can be expanded with the addition of up to eight I/O modules. The FlexiLogics can be mounted in DIN rail plate. The base CPU and I/O modules are connected together via an expansion port on the sides of the modules. A variety of I/O modules are available for flexible and optimal system configuration.

F L

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FIG-1: FlexiLogics Base with eight expansions

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Application Examples1:

HMI FlexiLogics PLC base unit PLC

As shown above, FlexiLogics base unit can be connected to another PLC as well as to HMI. Thus can be worked with two different protocols at a time.

Application Examples2:

SCADA FlexiLogics PLC base unit HMI

As shown above, FlexiLogics base unit can be connected to SCADA as well as HMI.

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1.3.2 How FlexiLogics Works?

The FlexiLogics follows a specific sequence and the sequence is as shown below:

Yes

Initialize

Watchdog

Check for

valid

Ladder

Check for

Valid

Firmware

Initialize serial and

USB ports

Wait till Firmware Download. Flash Error and RUN led at 1 sec interval

Soft restart

Initialize serial and

USB ports

Wait till Ladder Download. Flash Error led at 1 sec interval.

Soft restart

Ye s

Check for

valid

Application

Initialize serial and

USB ports

Wait till Application Download. Flash Error led at 1 sec interval.

Soft restart

START

Ye s

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Set internal configuration according to application. ( Base Timer, (100uSec) Timer 1, IO configuration and other system parameter read )

Initialize USB

Restore Keep memory data,

Event History

Detect the expansion modules and

update Expansion module information

( Only at Power on)

Read the ladder address information.

Main Loop Start

Clear All PLC registers

expansion module

information and event history

Configure communication channel and detect slave serial devices.( if master )

Check for

type of

restart

Power On Reset

Soft restart

Clear All PLC registers

except keep memory,

CPU Watchdog reset

Power Up Self Diagnosis

Set Power On system bit to ‘1’

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RUN Position

Read

RUN/STOP

Switch

Turn On RUN Led

Clear non retentive PLC registers.

Execute Power-On Tasks.

Execute Power-Up ladder.

Enable User Timer Interrupt.

Initialize digital filter constant to

default 10 mSec.

Reset Power On system bit to ‘0’

HALT MODE

STOP Position

Self Diagnosis

ERROR MODE

Error Down

Mode check

RUN Mode or Switch position change from Stop to RUN

Halt Mode

HALT MODE

Start counting Main Loop

Scan Time

Update PLC mode from software

Main Loop Start

HOLD

If power On System

bit is ‘1’

Hold Mode

Ye s

Scan Local and expansion inputs

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Scan Local and expansion inputs

Execute Global Tasks

Feed the CPU watch-dog

Execute main Ladder

Execute First Scan operations (1. Initialize special inputs and outputs. 2. Load Digital filter constant.)

Update High speed

counter registers

Update local,

expansion and PWM

outputs

Feed watch-dog

Respond to the

monitor query (if any)

on USB.

Start counting ladder scan time

Stopcountingladderscantime

Stop counting main loop

scan time

Update local, expansion.

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HALT MODE

Feed Watch-dog

Turn OFF all Outputs and

RUN Led

Respond to the monitor

query (if any) on USB.

Stop counting main loop

scan time

Main Loop Start

Set Power On system bit to ‘1’

Feed Watch-dog

Turn ON ERROR Led.

Turn OFF RUN Led.

ERROR MODE

Set the state of output as per ‘ERROR

STATE OUTPUT CONDITION’

(Local, expansion and PWM)

Respond to the monitor

query (if any) on USB.

Stop counting main loop

scan time

Main Loop Start

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HOLD MODE

Read Local and Expansion Inputs

Update Local, Expansion

and PWM outputs

Respond to the monitor

query (if any) on USB.

Stop counting main loop

scan time

Main Loop Start

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Power-Up Self

Diagnosis

1. IO Mismatch

2. CPU Watchdog reset

Log event in

Event History

Set Error down

mode flag

Return

1. RTC error

2. Retentive data loss

Return

Ye s

Log event in

Event History

Return

Ye s

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Self Diagnosis

1. IO BCC error

Log event in

Event History

Set Error down

mode flag

Return

1. User watchdog error

2. Scan time over error

Return

Ye s

Log event in

Event History

Return

Ye s

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1.4 Specifications of FlexiLogics Series

The FlexiLogics series models possess powerful programmable logic features. User can implement logic, specific to application using standard Ladder programming.

FlexiLogics models need +24VDC power from an external supply. Models included in the FlexiLogics Series are as follows: Basic Models:

FL010 PLC Base model with 8 digital I/Ps and 8 Digital O/Ps FL01 1 PLC card with 16 digital I/Ps and 16 Digital O/Ps FL0 50 PLC Base model with ethernet FL0 5 1 PLC card with ethernet and 16 digital I/Ps and 16 Digital O/Ps

Expansion models:

FLD1600 16 Input Digital Module FLD0016P 16 PNP type transistor output digital module FLD0016N 16 NPN type transistor output digital module FLD0016R 16 Relay type output digital module FLD0808P 8 Digital input, 8 PNP type transistor output digital module FLD0808N 8 Digital input, 8 NPN type transistor output digital module FLD0808R 8 Digital input, 8 Relay type output digital module FLA0800L 0-10 VDC or 4-20 mA (16 Bit), 8 channels input. FLA0800R RTD PT100 (16 Bit), 8 channels input. FLA0004 4 channel 0-10 VDC or 4-20 mA (16 Bit) Output. FLA0402U 4 channel Universal Analog Inputs ( RTD PT100, TC, 4-20 mA, 0-20mA, 0-

50mV , 0 - 100mV, 0-10VDC), 16 Bit 2 channel 0-10 VDC or 4-20 mA (16 Bit) Output

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1.4.1 Comparison between basic models (FL010 & FL011)

Functional Specific. FL0 10 FL01 1 Case FlexiLogics Case Open PCB with DIN rail Mounting Ladder Program 8K Steps 8K Steps

Memeory Expansion I/O capacity Maximum 8 expansion None

modules Expansion Bus SPI (1MHz) SPI (1MHz) Local I/Os 16 ( 8 IN / 8 OUT). 32 ( 16 IN / 16 OUT ) Processing time 1 uSec. for NO/NC 1 uSec. for NO/NC Input registers 400 Words Max. 400 Words Max. Output registers 400 Words Max. 400 Words Max. Data registers 4096 words 4096 words Retentive registers 1400 words (EEPROM) 1400 words (EEPROM) System registers 256 words 256 words Configuration Register 1600 words Max. 1600 words Max. Timer Registers 256 words 256 words Counter Registers 256 words 256 words Timer Devices 256 points 256 points Counter Devices 256 points 256 points HS Counter 2 HS counter inputs, single 2 HS counter inputs, single

phase. (50KHz). 32 bit. phase. (50KHz). 32 bit. System Coil 100 points 100 points Communication ports 2 COM ports. 2 COM ports.

COM1: RS232 and RS485. COM1: RS232.

COM2: 2-wire RS-485 COM2: 2-wire RS-485

One USB port for programming. One USB port for programming. Ethernet - -

Power Supply Spec.: Supply Volt age 24VDC, +/-15% 24VDC, +/-15%

Maximum Input current 150mA at 24VDC 150mA at 24VDC (Without expansion)

(Without expansion) Inrush Current 8A at 24VDC (Without 8A at 24VDC (Without expansion)

expansion) Dielectric Strength 1500 VDC, 1 minute 1500 VDC, 1 minute

(PS and internal circuit) Insulation Resistance Minimum 5M ohm Minimum 5M ohm

(PS and internal circuit)

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1.4.2 Comparison between basic models (FL050 & FL051)

Functional Specific. FL0 50 FL0 51 Case FlexiLogics Case Open PCB with DIN rail Mounting Ladder Program 8K Steps 8K Steps

Memeory Expansion I/O capacity Maximum 8 expansion None

modules Expansion Bus SPI (1MHz) SPI (1MHz) Local I/Os - 32 ( 16 IN / 16 OUT ) Processing time 1 uSec. for NO/NC 1 uSec. for NO/NC Input registers 400 Words Max. 400 Words Max. Output registers 400 Words Max. 400 Words Max. Data registers 4096 words 4096 words Retentive registers 1400 words (EEPROM) 1400 words (EEPROM) System registers 256 words 256 words Configuration Register 1600 words Max. 1600 words Max. Timer Registers 256 words 256 words Counter Registers 256 words 256 words Timer Devices 256 points 256 points Counter Devices 256 points 256 points HS Counter - 2 HS counter inputs, single

phase. (100KHz). 32 bit. System Coil 100 points 100 points Communication ports 2 COM ports. 2 COM ports.

COM1: RS232 and RS485. COM1: RS232. COM2: 2-wire RS-485 COM2: 2-wire RS-485 One USB port One USB port

Ethernet 10/100 Mbps ethernet port 10/100 Mbps ethernet port

Power Supply Spec.: Supply Volt age 24VDC, +/-15% 24VDC, +/-15%

Maximum Input current 330mA at 24VDC 330mA at 24VDC (Without expansion)

(Without expansion)

Inrush Current 8A at 24VDC (Without 8A at 24VDC (Without expansion)

expansion)

Dielectric Strength 1500 VDC, 1 minute 1500 VDC, 1 minute (PS and internal circuit)

Insulation Resistance Minimum 5M ohm Minimum 5M ohm (PS and internal circuit)

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1.4.3 Specification for Basic Models FL010

Power Supply 24VDC, 330mA

Input per channel 24 VDC, 5mA & 20mA (for CH0 & CH1) Output per channel 230V / 2A or 24VDC / 2A for Relay,

0.5A at 24VDC for transistor

Approvals CE, UL Memory

Total Program Memory 8K Steps

User Data

Input Registers 400 Words / 6400 pts. (Max.*) Outout Registers 400 Words / 6400 pts. (Max.*) Data Registers 4096 words Retentive Registers 1400 words (EEPROM) System Registers 256 words Timer Registers 256 words Counter Register 256 words Timer Devices 256 points System Devices 100 points Counter Devices 256 points Configuration Register 1600 Words / 25600 pts. (Max.*)

Communication Ports

2 COM Ports: COM1: RS232 and RS485

COM2: 2-wire RS485

1 USB: For programming

Special Input Function

HS Counter 2HS Counter inputs, single

phase (50 KHZ), 32 Bit

Dual Phase 1X, 2X, 4X (5KHz) Interrupt Input 2 Points PWM Output CW / CCW OR PLS / DIR

Connection method Removable terminals

(3.81mm pitch)

General

Operating Temperature 0 to 55 deg.C. Storage Temperature -20 to 85 deg.C. Operating Humidity 10% to 90% (Non

condensing) Vibration Tests Frequency 10Hz to 150hz

Displacement +/- 0.35mm

Crossover frequency 59Hz

Acceleration: 2g

Sweep rate : 1 octave per min

Duration : 20 Sweeps / Axis

app (2Hr 30min) Axis , X,Y, Z Shock Test 25 g acceleration with 11 ms

3 Shocks each AXIS (a total

of 18 Shocks) Mechanical Dimension 100mm X 35mm X 70mm Weight Approx. 180 gm.

IO Specifications:

Expansion IO capacity 8 expansion modules Expansion Bus SPI (1 MHz) Local IOs 16 (8 IN / 8 OUT) Digital Inputs 8 Bidirectional Digital inputs (2 High

Speed inputs of upto 50KHz). 8 points

per common. Rated Input voltage 24VDC Rated Input Current Upto 5mA. (20mA for High Speed I/Ps) Input Impedance 5.4Kohm (1.2Kohm for High Speed

i/ps) Minimum ON voltage 9.6 VDC Maximum OFF voltage 3.6 VDC Turn ON time 10 msec Turn OFF time 10 msec Isolation Optically isolated from internal circuit Digital outputs 6 Relay (Form A) outputs. 3 points per

common. 2 Transistor Output Output Capacity 2A per o/p for Relay (6A per

common), 0.5 A for transistor Rated load 230V / 2A, 30VDC / 2A for Relay ,

0.5 A at 24VDC for transistor

Note: * : Depends upon I/O allocation.

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Wiring Diagram for Digital I/Ps and O/Ps of model FL010:

1. Wiring diagram for testing digital inputs: Note: X0 and X1 are high speed input

Wiring for transistor type outputs:

24VDC

SW1

SW2

SW3

SW4

SW5

SW6

SW7

SW8

Closing Swx will turn on respective inputs

F L

0 1 0

LOAD

Internal Circuit

24VDC

LOAD

Internal Circuit

24VDC

Transistor

type O/P

F L

0 1 0

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*L1 to L6 are A.C. Load.

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230 VAC

Wiring for output connections:

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FL011

Power Supply 24VDC, 330mA

Input per channel 24 VDC, 5mA & 20mA for High Speed

inputs (CH1 & CH2)

Output per channel 24VDC; 0.5A

Approvals CE, UL Memory

Total Program Memory 8K Steps

User Data

Communication Ports

2 COM Ports: COM1: RS232

COM2: 2-wire RS485

1 USB: For programming

Special Input Function

HS Counter 2HS Counter inputs, single

phase (50 KHZ), 32 Bit Dual Phase 1X, 2X, 4X (5KHz)

Interrupt Input 2 Points

Connection method FRC T ype

connector

General

Operating Temperature 0 to 55 deg.C. Storage Temperature -20 to 85 deg.C. Operating Humidity 10% to 90% (Non

condensing) Vibration Tests Frequency 10Hz to 150hz

Displacement +/- 0.35mm

Crossover frequency 59Hz

Acceleration: 2g

Sweep rate : 1 octave per min

Duration : 20 Sweeps / Axis

app (2Hr 30min) Axis , X,Y, Z Shock Test 25 g acceleration with 11 ms

3 Shocks each AXIS (a total

of 18 Shocks) Mechanical Dimension 155mm X 102mm Weight 180 gm

IO Specifications:

Expansion IO capacity None Expansion Bus SPI (1 MHz) Local IOs 32 (16 IN / 16 OUT) Digital Inputs 16 Bidirectional Digital inputs (2 High

Speed inputs of upto 50KHz). 16 points

per common. Rated Input voltage 24VDC Rated Input Current Upto 5mA. (20mA for High Speed I/Ps) Input Impedance 5.4Kohm (1.2Kohm for High Speed

i/ps) Minimum ON voltage 9.6 VDC Maximum OFF voltage 3.6 VDC Turn ON time 10 msec Turn OFF time 10 msec Isolation Optically isolated from internal circuit Digital outputs 16 PNP transistor outputs. Output Capacity 0.5 A for transistor Rated load 0.5 A at 24VDC for transistor

Note: * : Depends upon I/O allocation.

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FL050

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Power Supply 24VDC, 150mA

Input per channel NA Output per channel NA

Standards CE, UL Memory

Total Program Memory 8K Steps

User Data

Communication Ports

2 COM Ports: COM1: RS232/RS485

COM2: 2-wire RS485 1 USB: For programming 1 Ethernet: 10/100 MBBS

For PLC communication and

Configuration

Note: * : Depends upon I/O allocation.

IO Specifications:

Expansion IO capacity 8 expansion modules Expansion Bus SPI (1 MHz) Local I/Os None

General

Mechanical Dimension 100mm X 35mm X 70mm Weight Approx. 125 gm.

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FL051

Power Supply 24VDC, 150mA

Input per channel 24 VDC, 5mA & 20mA for high speed

inputs (CH1 & CH2) Output per channel 24VDC; 0.5A

Standards CE, UL Memory

Total Program Memory 8K Steps

User Data

Communication Ports

2 COM Ports: COM1: RS232 and RS485

COM2: 2-wire RS485 1 USB: For programming 1 Ethernet: 10/100 MBBS For PLC communication

and Configuration

IO Specifications:

Expansion IO capacity None Expansion Bus SPI (1 MHz) Local IOs 32 (16 IN / 16 OUT) Digital Inputs 16 Bidirectional Digital inputs (2 High

Speed inputs of upto 50KHz). 16 points

per common. Rated Input voltage 24VDC Rated Input Current Upto 5mA. (20mA for High Speed I/Ps) Input Impedance 5.4Kohm (1.2Kohm for High Speed

i/ps) Minimum ON voltage 9.6 VDC Maximum OFF voltage 3.6 VDC Turn ON time 10 msec Turn OFF time 10 msec Isolation Optically isolated from internal circuit Digital outputs 16 PNP Transistor Output Output Capacity 0.5 A for transistor Rated load 0.5 A at 24VDC for transistor

Special Input Function

HS Counter 2HS Counter inputs, single

phase (50 KHZ), 32 Bit Dual Phase 1X, 2X, 4X (5KHz)

Interrupt Input 2 Points

Connection method FRC T ype

connector

General

Operating Temperature 0 to 55 deg.C. Storage Temperature -20 to 85 deg.C. Operating Humidity 10% to 90% (Non

condensing) Vibration Tests Frequency 10Hz to 150hz

Displacement +/- 0.35mm

Crossover frequency 59Hz

Acceleration: 2g

Sweep rate : 1 octave per min

Duration : 20 Sweeps / Axis

app (2Hr 30min) Axis , X,Y, Z Shock Test 25 g acceleration with 11 ms

3 Shocks each AXIS (a total

of 18 Shocks) Mechanical Dimension 155mm X 102mm Weight Approx. 180 gm

Note: * : Depends upon I/O allocation.

Introduction

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

1.4.4 Specification for Expansion Models FLD1600

Wiring Diagram for FLD1600

Digital Inputs 16 Normal Inputs, 8 points per

common. Bidirectional type. Input per channel 5mA, 24VDC Output per channel NA Input Impedance 5.4K ohm Minimum ON voltage 9.6 VDC Maximum OFF voltage 3.6 VDC Turn ON time 10 msec Turn OFF time 10 msec Isolation Digital inputs are optically isolated

from the internal circuit Connection method Removable terminals

(3.81mm pitch) Digital outputs 0

General

Mechanical Dimension 100mm X 35mm X 70mm Weight Approx. 120 gm.

Power Rating (Back Plane)

Voltage Rating 3.75 VDC derived from

base model

Current Rating Upto 80mA

Closing Swx will turn on respective inputs

24VDC

SW1

SW2

SW3

SW4

SW5

SW6

SW7

SW8

X 0

X10

X11

X12

X13

X14

X15

24VDC

SW9

SW10

SW11

SW12

SW13

SW14

SW15

SW16

Introduction

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

FLD0016P (PNP Type transistor output)

Digital Inputs 0 Digital outputs 16 PNP type Transistor output. 4

points per common

Rated load 500mA max for PNP and NPN type

transistor output

General

Mechanical Dimension 100mm X 35mm X 70mm Weight Approx. 120 gm.

Wiring Diagram for FLD0016P

Y 0

Power Rating (Back Plane)

Voltage Rating 3.75 VDC derived from

base model

Current Rating Upto 80mA

Power Supply 24VDC, 300mA

Input per channel NA Output per channel 0.5A, 24VDC per output

Introduction

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

FLD0016N (NPN Type transistor output)

Digital Inputs 0 Digital outputs 16 NPN type Transistor output. 4

points per common

Rated load 500mA max for PNP and NPN type

transistor output

General

Mechanical Dimension 100mm X 35mm X 70mm Weight Approx. 120 gm.

Wiring Diagram for FLD0016N

Y 0

Power Rating (Back Plane)

Voltage Rating 3.75 VDC derived from

base model

Current Rating Upto 80mA

Power Supply 24VDC, 300mA

Input per channel NA Output per channel 0.5A, 24VDC per output

Introduction

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

FLD0016R (Relay Type output)

Digital Inputs 0 Digital outputs 16 Relay (Form A) output. 4

points per common

Rated load 230V / 2A, 30VDC / 2A

General

Mechanical Dimension 100mm X 35mm X 70mm Weight Approx. 180 gm.

Wiring Diagram for FLD0016R

Power Rating (Back Plane)

Voltage Rating 3.75 VDC derived from

base model

Current Rating Upto 80mA

Power Supply 24VDC, 300mA

Input per channel NA Output per channel 230V, 2A / 30 VDC, 2A per

output

230 VAC

L10

L12

230 VAC

L11

L14

L16

L13

230 VAC

L15

*L1 to L16 are A.C. Load.

Introduction

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

Digital Inputs 8 Normal inputs 4 points per common.

Bidirectional type.

Digital outputs 8 Relay (Form A) outputs. 4 points per

common.

8 PNP type Transistor output. 4 points per

common.

8 NPN type Transistor output. 4 points per

common. Rated Input voltage 24VDC Rated Input Current Upto 5mA Input Impedance 5.4K ohm Minimum ON voltage 9.6 VDC Maximum OFF voltage 3.6 VDC Turn ON time 10 msec Turn OFF time 10 msec Isolation Optically isolated from the internal circuit Connection method Removable terminals (3.81mm pitch)

Output Capacity 2A per o/p. 8A per common for Relay type

output

500mA max for PNP and NPN type

transistor output Rated load 230V / 2A, 30VDC / 2A (for Relay),

500mA at 24VDC (for transistor)

General

Operating Temperature 0 to 55 deg.C. Storage Temperature -20 to 85 deg.C. Operating Humidity 10% to 90% (Non condensing) Vibration 10Hz to 150Hz ,displacement of 0.2 mm

(peak) (3 mutually perpendicular axes) Shock 490.5 m/s2,2 half-sine shocks per axis,

on 3 mutually perpendicular axes) Mechanical Dimension 100mm X 35mm X 70mm Weight For FLD0808N and FLD0808P:

Approx. 120 gm.

For FLD0808R: Approx. 160gm FTB IEC61000-4-4 [2.2kV (Power- Direct

(Fast Transient / Burst) Injection), 1.2KV (I/O - Capacitive clamp).] Electrostatic discharge IEC61000-4-2 Level 3 Electromagnetic field IEC61000-4-3, 10 V/m AM modulation

(80 MHz to 1 GHz) RF Immunity IEC61000-4-6, 10 V/m AM modulation

(0.15MHz to 80 MHz) Dumped Oscillatory wave IEC61000-4-12 Surge Immunity IEC61000-4-5 Level 2 Radiated emission EN50081-2

FLD0808R (Relay Type transistor output) FLD0808P (PNP Type transistor output) FLD0808N (NPN Type transistor output)

Power Rating (Back Plane)

Voltage Rating 3.75 VDC derived from

base model

Current Rating Upto 80mA Power Supply: 24VDC, 50mA

100mA for relay coil supply Input per channel: 24VDC, 5mA Output per channel: 0.5 A, 24VDC and

For FLD0808R: 230V, 2A /

24VDC, 2A

Introduction

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

Wiring Diagram for FLD0808R:

1. Wiring diagram for testing digital inputs:

2. Wiring diagram for output connections:

24VDC

SW1

SW2

SW3

SW4

SW5

SW6

SW7

SW8

X 0

PWR

Closing Swx will turn on respective inputs

X 0

PWR

*L1 to L8 are A.C. Load.

230 VAC

Introduction

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

Wiring Diagram for FLD0808P:

1. Wiring diagram for testing digital inputs:

2. Wiring diagram for output connections:

24VDC

SW1

SW2

SW3

SW4

SW5

SW6

SW7

SW8

X 0

Closing Swx will turn on respective inputs

Introduction

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

Wiring Diagram for FLD0808N:

1. Wiring diagram for testing digital inputs:

2. Wiring diagram for output connections:

Closing Swx will turn on respective inputs

24VDC

SW1

SW2

SW3

SW4

SW5

SW6

SW7

SW8

X 0

Y 0

Introduction

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

FLA0800L

Analog Inputs 8 input channels

Volt age Input 0 - 10 V

Current Input 4- 20 mA Analog Outputs 0 Isolation Isolation between analog and

digital section. No

interchannel isolation. Power

supply is isolated Connection method Removable terminals

(3.81mm pitch) Resolution 16 Bit Accuracy 0.2 % of Full Scale Nonlinearity 0.04% Max. Input Impedence 470K ohm (voltage mode)

100 ohm (Current mode) Temperatur Drift 60 ppm

General

Operating Temperature 0 to 55 Degree. Storage Temperature (-20) to 85 deg.C. Operating Humidity 10 to 90 %

(Non condensing) Vibration 10Hz to 150Hz ,displace-

ment of 0.2 mm (peak) (3

mutually perpendicular

axes) Shock 490.5 m/s2,2 half-sine

shocks per axis, on 3

mutually perpendicular

axes) Mechanical Dimension 100mm X 35mm X 70mm Weight Approx. 155 gm. FTB IEC61000-4-4 [2.2kV (Fast

Transient / Burst) (Power- Direct Injection),

1.2KV (I/O - Capacitive

clamp).] Electrostatic discharge IEC61000-4-2 Level 3 Electromagnetic field IEC61000-4-3, 10 V/m AM

modulation (80 MHz to 1 GHz) RF Immunity IEC61000-4-6, 10 V/m AM

modulation (0.15MHz to 80

MHz) Dumped Oscillatory wave IEC61000-4-12 Surge Immunity IEC61000-4-5 Level 2 Radiated emission EN50081-2

PWR

F L

A 0 8 0 0 L

AIN1

AIN2

AIN3

AIN4

AGND

AIN5

AIN6

AIN7

AIN8

Power Rating (Back Plane)

Digital Side: Power derived from expansion slot connector Voltage Rating 3.75 VDC derived from

base model Current Rating Upto 80mA Power Supply: 24VDC, 100mA

Introduction

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

Wiring Diagram of input connection for FLA0800L:

1. Volt age Mode connections::

2. Current mode connections:

PWR

F L

0 8 0 0

AIN1

AIN2

AIN3

AIN4

AGND

AIN5

AIN6

AIN7

AIN8

PWR

F L

0 8 0 0

AIN1

AIN2

AIN3

AIN4

AGND

AIN5

AIN6

AIN7

AIN8

4to20mA

Introduction

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

FLA0800R

Analog Inputs 8 input channels

RTD PT100

Analog Outputs 0 Isolation Isolation between analog

and digital section. No interchannel isolation. Power supply is isolated

Connection method Removable terminals

(3.81mm pitch) Resolution 16 Bit Accuracy 0.2 % of Full Scale Nonlinearity 0.04% Max. Input Impedence 470K ohm (voltage mode)

100 ohm (Current mode) Temperatur Drift 60 ppm

General

Operating Temperature 0 to 55 Degree. Storage Temperature (-20) to 85 deg.C. Operating Humidity 10 to 90 %

(Non condensing) Vibration 10Hz to 150Hz ,displace-

ment of 0.2 mm (peak) (3

mutually perpendicular

axes) Shock 490.5 m/s2,2 half-sine

shocks per axis, on 3

mutually perpendicular

axes) Mechanical Dimension 100mm X 35mm X 70mm Weight Approx. 155 gm. FTB IEC61000-4-4 [2.2kV (Fast

Transient / Burst) (Power- Direct Injection),

1.2KV (I/O - Capacitive

clamp).] Electrostatic discharge IEC61000-4-2 Level 3 Electromagnetic field IEC61000-4-3, 10 V/m AM

modulation (80 MHz to 1 GHz) RF Immunity IEC61000-4-6, 10 V/m AM

modulation (0.15MHz to 80

MHz) Dumped Oscillatory wave IEC61000-4-12 Surge Immunity IEC61000-4-5 Level 2 Radiated emission EN50081-2

Power Rating (Back Plane)

Digital Side: Power derived from expansion slot connector

Voltage Rating 3.75 VDC derived from

base model Current Rating Upto 80mA Power Supply: 24VDC, 100mA

PWR

F L

0 8 0 0

CS1

CS3

AIN1

AIN3

CS2

CS4

AIN2

AIN4

AGND

CS5

CS7

AIN5

AIN7

CS6

CS8

AIN6

AIN8

AGND

Introduction

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

Wiring Diagram of input connection for FLA0800R:

PWR

F L

A 0 8 0 0 R

CS1

CS3

AIN1

AIN3

CS2

CS4

AIN2

AIN4

AGND

CS5

CS7

AIN5

AIN7

CS6

CS8

AIN6

AIN8

AGND

RTD

PT1000

Note: CSx: Current source(x equals to 1 to 8) AINx: Analog input(x equals to 1 to 8) AGND: Analog ground.Analog ground for

all channels is internally shorted on PCB

Connect RTD PT100 as shown in the above diagram between the points CS, AIN and AGND

CS1

CS3

AIN1

AIN3

CS2

CS4

AIN2

AIN4

AGND

CS5

CS7

AIN5

AIN7

CS6

CS8

AIN6

AIN8

AGND

Input Channel 0

Input Channel 1

Input Channel 2

Input Channel 3

Input Channel 4

Input Channel 5

Input Channel 6

Input Channel 7

Introduction

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

FLA0004

Analog Inputs 0 Analog Outputs 4 Output channels

Voltage 0 - 10 V (Min Load 1000 ohm) Current 4 - 20 mA(Max load 500 ohm)

Isolation Isolation between analog and digital

section. No interchannel isolation.

Power supply is isolated Connection method Removable terminals (3.81mm pitch) Resolution 16 Bit Accuracy 0.2 % of Full Scale Nonlinearity 0.04% Max.

General

Operating Temperature 0 to 55 Degree. Storage Temperature (-20) to 85 deg.C. Operating Humidity 10 to 90 % (Non condensing) Vibration 10Hz to 150Hz ,displacement of

0.2 mm (peak) (3 mutually

perpendicular axes) Shock 490.5 m/s2,2 half-sine shocks per

axis, on 3 mutually perpendicular

axes) Mechanical Dimension 100mm X 35mm X 70mm Weight Approx. 155 gm. FTB IEC61000-4-4 [2.2kV (Power- Direct

(Fast Transient / Burst) Injection), 1.2KV (I/O - Capacitive

clamp).] Electrostatic discharge IEC61000-4-2 Level 3 Electromagnetic field IEC61000-4-3, 10 V/m AM modulation

(80 MHz to 1 GHz) RF Immunity IEC61000-4-6, 10 V/m AM modulation

(0.15MHz to 80 MHz) Dumped Oscillatory wave IEC61000-4-12 Surge Immunity IEC61000-4-5 Level 2 Radiated emission EN50081-2

Power Rating (Back Plane)

Digital Side: Power derived from expansion slot Voltage Rating 3.75 VDC derived from

base model

Current Rating Upto 80mA Power Supply: 24VDC, 150mA

VO1

IO1

AGND

VO2

IO2

AGND

VO3

VO4

IO3

IO4

PWR

F L

0 0 0 4

Introduction

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

Wiring Diagram of input connection for FLA0004:

1. Current Output Connection Diagram:

2. Voltage Output Connection Diagram:

VO1

IO1

AGND

VO2

IO2

AGND

VO3

VO4

IO3

IO4

PWR

F L

0 0 0 4

VO1

IO1

AGND

VO2

IO2

AGND

VO3

VO4

IO3

IO4

Iout

VO1

IO1

AGND

VO2

IO2

AGND

VO3

VO4

IO3

IO4

PWR

F L

0 0 0 4

Vout

VO1

IO1

AGND

VO2

IO2

AGND

VO3

VO4

IO3

IO4

Vout

Introduction

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

FLA0402U

Analog Inputs 4 Universal Input Channels

Volt age Input 0 - 10 V

Current Input 0-20mA, 4-20mA

RTD PT100 (alpha1, alpha2)

Thermocouple(TYPE

B,R,S,E,J,K,N,T.)

mV 0-100mV, 0-50 mV

Analog Outputs 2 Output channels

Voltage 0 - 10 V (Min Load 1000 ohm)

Current 4 - 20 mA (Max load 500 ohm) Isolation Isolation between analog and digital

section. No interchannel isolation.

Power supply is isolated Connection method Removable terminals (3.81mm pitch) Resolution 16 Bit Accuracy 0.2 % of Full Scale Nonlinearity 0.04% Max. Input Impedence 1Mohm (Voltage/mV/TC/RTD mode)

typically 30 ohm (Current mode) Excitation Current for RTD 0.5 mA

General

Operating Temperature 0 to 55 Degree. Storage Temperature (-20) to 85 deg.C. Operating Humidity 10 to 90 % (Non condensing) Vibration 10Hz to 150Hz ,displacement of 0.2

mm (peak) (3 mutually perpendicular

axes) Shock 490.5 m/s2,2 half-sine shocks per

axis, on 3 mutually perpendicular

axes) Mechanical Dimension 100mm X 35mm X 70mm Weight Approx. 155 gm. FTB IEC61000-4-4 [2.2kV (Power- Direct

(Fast Transient / Burst) Injection), 1.2KV (I/O - Capacitive

clamp).] Electrostatic discharge IEC61000-4-2 Level 3 Electromagnetic field IEC61000-4-3, 10 V/m AM modulation

(80 MHz to 1 GHz) RF Immunity IEC61000-4-6, 10 V/m AM modulation

(0.15MHz to 80 MHz) Dumped Oscillatory wave IEC61000-4-12 Surge Immunity IEC61000-4-5 Level 2 Radiated emission EN50081-2

VO1

IO1

AGND

VO2

IO2

CS11

AGND

CS21

AGND

I1-

IN2+

IN1+

I2-

CS31

AGND

IN3+

CS41

AGND

IN4+

I3-

I4-

F L

A 0 4 0 2 U

PWR

Power Rating (Back Plane)

Digital Side: Power derived from expansion slot Voltage Rating 3.75 VDC derived from

base model

Current Rating Upto 80mA Power Supply: 24VDC, 150mA

Introduction

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

Wiring Diagram of input connection for FLA0402U:

1. Current Input Connection Diagram:

2. Voltage and mV Input Connection Diagram:

VO1

IO1

AGND

VO2

IO2

CS11

AGND

CS21

AGND

I1-

IN2+

IN1+

I2-

CS31

AGND

IN3+

CS41

AGND

IN4+

I3-

I4-

F L

A 0 4 0 2 U

PWR

Improper Connection for current:

CURRENT

IN+

AGND I-

CS11

AGND

CS21

AGND

I1-

IN2+

IN1+

I2-

CS31

AGND

IN3+

CS41

AGND

IN4+

I3-

I4-

VO1

IO1

AGND

VO2

IO2

CS11

AGND

CS21

AGND

I1-

IN2+

IN1+

I2-

CS31

AGND

IN3+

CS41

AGND

IN4+

I3-

I4-

F L

0 4 0 2

PWR

V/mV

CS11

AGND

CS21

AGND

I1-

IN2+

IN1+

I2-

CS31

AGND

IN3+

CS41

AGND

IN4+

I3-

I4-

V/mV

Introduction

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

3. RTD Input Connection Diagram:

4. Thermocouple Input Connection Diagram:

VO1

IO1

AGND

VO2

IO2

CS11

AGND

CS21

AGND

I1-

IN2+

IN1+

I2-

CS31

AGND

IN3+

CS41

AGND

IN4+

I3-

I4-

F L

0 4 0 2

PWR

RTD

3 WIRE RTD

CS11

AGND

CS21

AGND

I1-

IN2+

IN1+

I2-

CS31

AGND

IN3+

CS41

AGND

IN4+

I3-

I4-

RTD

VO1

IO1

AGND

VO2

IO2

CS11

AGND

CS21

AGND

I1-

IN2+

IN1+

I2-

CS31

AGND

IN3+

CS41

AGND

IN4+

I3-

I4-

F L

A 0 4 0 2 U

PWR

CS11

AGND

CS21

AGND

I1-

IN2+

IN1+

I2-

CS31

AGND

IN3+

CS41

AGND

IN4+

I3-

I4-

Introduction

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

Wiring Diagram of output connection for FLA0402U:

1. Current Output Connection Diagram:

2. Voltage Output Connection Diagram:

VO1

IO1

AGND

VO2

IO2

CS11

AGND

CS21

AGND

I1-

IN2+

IN1+

I2-

CS31

AGND

IN3+

CS41

AGND

IN4+

I3-

I4-

F L

0 4 0 2

PWR

VO1

IO1

AGND

VO2

IO2

Iout

R < 500 Ω

VO1

IO1

AGND

VO2

IO2

CS11

AGND

CS21

AGND

I1-

IN2+

IN1+

I2-

CS31

AGND

IN3+

CS41

AGND

IN4+

I3-

I4-

F L

0 4 0 2

PWR

Vout

VO1

IO1

AGND

VO2

IO2

R > 1000 Ω

Hardware

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

In this chapter. . . .

♦ Unpacking the unit

♦ Managing Electrostatic Discharge

♦ CE Compliance

♦ Environmental rating

♦ Environmental Consideration

♦ Safety Precautions

♦ Installation Instructions

♦ Wiring Diagram

♦ Communication Port

♦ Communication Cables

HARDWARE

Hardware

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

2.1 Unpacking The Unit

Carefully unpack the FlexiLogics unit. Please read all the instructions and cautions that appear on the shipping container . Check that the container includes the Mounting DIN rail slider , locking connector , and a silica gel bag. The silica gel bag is enclosed to absorb the moisture in the packing. Renu Electronics will not accept responsibility for shortages against the packing list unless notified within 30 days. The unit and its accessories were inspected and tested by Renu Electronics before shipment. All equipment should be in good working order . Examine the product carefully and notify the carrier immediately if any shipping damage is evident. Y ou are responsible for claim negotiations with the carrier. Save the shipping cont ainer and packing material in case the equipment needs to be stored, returned to Renu Electronics, or transported for any reason.

2.2 Managing Electrostatic Discharge

It is recommanded NOT to remove the enclosure of the FlexiLogics unit. When any part of the enclosure is removed, the circuitry inside is exposed to possible damage by electrostatic discharge during handling. Minimize the possibility of electrostatic discharge by:

• Dissipating static electricity of body prior to handling the FlexiLogics unit.

• Handling the FlexiLogics unit at a static-free grounded workstation.

• Connecting the frame ground connector of the FlexiLogics to a clean earth ground.

• Placing the FlexiLogics in an antistatic bag during transport.

2.3 CE Compliance

FlexiLogics products have been tested to confirm to European CE requirements per Council Directive. The European Union created these requirements to ensure conformity among products traded in those countries. These products are designed to withstand electrical noise in harsh industrial environment. They also confirm to requirements that limit electrical emission. However this does not guarantee the products will be totally immune from possible malfunction in cases where severe electrical noise occurs. Therefore, we strongly recommend that you follow the guidelines outlined for proper wiring and grounding to ensure the proper operation of the Renu products.

2.4 Environmental Consideration

FlexiLogics series models are designed to operate at temperature range defined in the specification. It is intended primarily for indoor installations and may not be suitable for certain outdoor applications. A void installing the FlexiLogics in environments with severe mechanical vibration or shocks. Do not install the FlexiLogics in enclosures with rapid temperature variations or high humidity . Either will cause condensation of water inside the device and eventual damage to the FlexiLogics unit.

Hardware

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

2.5 Safety Precaution

General Information:

1. FlexiLogics has been designed and manufactured for use in an industrial environment. However, the FlexiLogics is not intended to be used for systems which may endanger human life. Consult REPL if you intend to use the FlexiLogics for a special application, such as transportation machines, medical apparatus, aviation and space systems, nuclear controls, submarine systems, etc.

2. The FlexiLogics has been manufactured under strict quality control. However , to keep safety of overall automated system, fail-safe systems should be considered outside the FlexiLogics.

3. In installation, wiring, operation and maintenance of the FlexiLogics, it is assumed that the users have general knowledge of industrial electric control systems. If this product is handled or operated improperly , electrical shock, fire or damage to this product could result.

4. This manual has been written for users who are familiar with Programmable Controllers and industrial control equipment. Contact REPL if you have any questions about this manual.

Hazard Classifications:

In this manual, the following two hazard classifications are used to explain the safety precautions.

Indicates a potentially hazardous situation which, if not avoided, could result in death or

serious injury .

Indicates a potentially hazardous situation which, if not avoided, may result in minor or

moderate injury . It may also be used to alert against unsafe practices.

Even a precaution is classified as CAUTION, it may cause serious results depending on the situation. Observe all the safety precautions described on this manual.

2.6 Installation Instruction

CAUTION

1. Excess temperature, humidity, vibration, shocks, or dusty and corrosive gas environment can cause electrical shock, fire or malfunction. Install and use the FlexiLogics and related equipment in the environment described in this manual.

2. Improper installation directions or insufficient installation can cause fire or the units to drop. Install the FlexiLogics and related equipment in accordance with the instructions described in this manual.

3. Turn off power before installing or removing any units, modules, racks or terminal blocks. Failure to do so can cause electrical shock or damage to the FlexiLogics and related equipment.

4. Entering wire scraps or other foreign debris into to the FlexiLogics and related equipment can cause fire or malfunction. Pay attention to prevent entering them into the FlexiLogics and related equipment during installation and wiring.

5. Turn off power immediately if the FlexiLogics or related equipment is emitting smoke or odor. Operation under such situation can cause fire or electrical shock. Also unauthorized repairing will cause fire or serious accidents. Do not attempt to repair . Contact REPL for repairing.

Hardware

Doc No: UMAN\FL\01 10 Rev . No.: 1.02B

CAUTION

1. Turn off power before wiring to minimize the risk of electrical shock.

2. Exposed conductive parts of wire can cause electrical shock. Use crimp-style terminals with insulating sheath or insulating tape to cover the conductive parts. Also close the terminal covers securely on the terminal blocks when wiring has been completed.

3. Operation without grounding may cause electrical shock or malfunction. Connect the ground terminal on the FlexiLogics to the system ground.

4. Applying excess power voltage to the FlexiLogics can cause explosion or fire. Apply power of the specified ratings described in the manual.

5. Improper wiring can cause fire, electrical shock or malfunction. Observe local regulations on wiring and grounding.

Wiring:

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2.7 Installation Instructions

The FlexiLogics should be mounted on a din rail plate. A din rail sliders and locking connectors are provided with each FlexiLogics unit for proper installation.

Environmental Considerations: Make sure that the unit is installed correctly and that the operating limits are followed (see S pecifications for FlexiLogics). Do not operate the FlexiLogics in areas subject to explosion hazards due to flammable gases, vapors or dusts. The FlexiLogics should not be installed where fast temperature variations are present. Highly humid areas are also to be avoided. High humidity causes condensation of water in the unit.

Location Considerations: Care should be taken when locating equipment behind the FlexiLogics to ensure that AC power wiring, PLC output modules, contactors, starters, relays and any other source of electrical interference are located away from the FlexiLogics. Particular care should be taken to locate variable speed drives and switching power supplies away from the FlexiLogics.

Panel Mounting This section presents the dimensional sketches and din rail sliding for FlexiLogics models. (All dimensions are in mm and drawing are not to scale.)

2.7.1 Panel Mounting

FlexiLogics units are shipped with a DIN rail slider & locking connector attached to the unit. User can use the unit with or without DIN rail slider.

Dimensional Details:

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FlexiLogics unit with DIN rail slider

Front View Rear View

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Step s to mount the unit on DIN rail plate

FIG-1 FIG-2 FIG-3

FIG-1 Pull up the sliders provided with the FlexiLogics towards outward direction. FIG-2 Rest the unit on the DIN rail plate FIG-3 Pull down the slider again so that unit can fix up with the DIN rail plate

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Step s to lock the expansion module with the FlexiLogics base

FIG-1 FIG-2 FIG-3

FIG-4

FIG-1 Lock connector provided with FlexiLogics unit FIG-2 Two slots to grip the locking connector

are provided on the case highlighted by RED circle. Insert a big leg of locking

connector highlighted by RED rectangle. FIG-3 Single FlexiLogics unit with locking connector FIG-4 Locking connector helps the two units

(FlexiLogics base & expansions)

to hold each-other properly on the DIN

rail plate along with DIN rail slider. Note: Ap art from these lockings, also expansion connec-

tor is present to each FlexiLogics unit. User can connect FlexiLogics base to expansion unit using this connector . Also user can add more expansions to the unit with this connector only.

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2.8 Wiring Diagram

If wiring is to be exposed to lightening or surges, use appropriate surge suppression devices. Keep AC, high energy and rapidly switching DC wiring separate from signal wires.

Connecting high voltages or AC power mains to the DC input will make unit unusable and may create an electrical shock hazard to personnel. Such a failure or shock could result in serious personal injury , loss of life and/or equipment damage. DC voltage sources should provide proper isolation from main AC power and similar hazards.

Pin description of the power connector for base (FL010 and FL050) models is as follows:

DC+ DC- Earth 24Vdc

123

2.9 Communication Ports

FlexiLogics communication ports support three types of serial communication.

They have two communication Ports in which COM1 is multi-signal port. Multi-Signal means COM1 port has RS232, RS422, and RS485 signal levels.

A FlexiLogics can simultaneously communicate on both serial ports. The FlexiLogics can be programmed from a PC on either port. Both ports can also be used with a serial printer .

Different cables are required to connect the FlexiLogics to a specific PLC. Cable details for any particular device are given in the Operation Manual. The pin description of the communication ports for FlexiLogics model is as given below:

1. COM1 Port Details:

Pin 1: 232TXD

Pin 2: 232RXD

Pin 3: GND

Pin 4: TX+

Pin 5: RX+

Pin 6: TX-

Pin 7: RX-

Pin 8: Reserved

F L

0 1 0

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2. COM2 Port Details:

BATTERY

ABGNC

F L

0 1 0

USB Device:

1. USB Device, compliant with USB 2.0 specification, self powered device.

2. Connector used: Standard USB T ype B Female connector.

Ethernet:

1. Fully compliant with IEEE 802.3 / 802.3u standards.

2. 10/100 Mbps support.

3. Connector used: St andard shielded RJ-45 female jack with in-built speed and link activity indica tion LEDs.

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2.10 Communication Cables

Programming cable for FlexiLogics units (IBM-H-005-00):

FlexiLogics SIDE

PC SIDE

2 mtr.

PC End

Pin 1 (Left side)

Pin 8 (Right side)

FRONT VIEW

R.H.S. VIEW

8 PIN MODULAR CONNECTOR

PINOUTS

DB9 FEMALE PINOUTS

Pin# Signals 1 TXD

2 RXD 3 SG & Shield 4 5 6 7 8 9

Signals Pin#

1 RXD 2 TXD 3

4 SG & Shield 5

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FlexiLogics TO T oshiba T1 PLC (RC-P-019A-00)

FlexiLogics TO T oshiba T2 PLC (RC-P-019B-00)

FlexiLogics TO GE 90/30 PLC (RC-P-002-00)

PIN SIGNALS

8P8C(RJ45) MALE PIN-OUTS

(Unit End)

8 Pin MINIDIN MALE PIN-OUTS

(PLC End)

TXD

RXD

GND

3 5 (Connect to shield )

short pin4&7atPLCend

PIN SIGNALS

8P8C(RJ45) MALE PIN-OUTS

(Unit End)

DB9 MALE PIN-OUTS

(PLC End)

TXD

RXD

GND

3 5 (Connect to shield )

Short 7&8atPLCEnd

(DB9 End)

PIN SIGNALS

8P8C(RJ45) MALE PIN-OUTS

(Unit End)

DB15 MALE PIN-OUTS

(PLC End)

TX+

411

RX+

RX-

TX-

GND

Shield connect only

plc End

Short 8 & 14 on PLC end

Short 6 & 15 on PLC end

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FlexiLogics TO Mitsubishi FX PLC (RC-P-008A-00)

FlexiLogics TO Aromat FP0 Series PLC (RC-P-015A-00)

FlexiLogics TO TSX 07 PLC (RC-P-026A-00)

PIN SIGNALS

8P8C(RJ45) MALE PIN-OUTS

(Unit End)

8 Pin MINIDIN MALE PIN-OUTS

(PLC End)

TX+

RX+

RX-

TX-

SG & SHIELD

PIN SIGNALS

8P8C(RJ45) MALE PIN-OUTS

(Unit End)

5 PIN MINIDIN MALE

PIN-OUTS (PLC End)

TXD

RXD

SG & SHIELD

PIN SIGNALS

8P8C(RJ45) MALE PIN-OUTS

(Unit End)

8 PIN MINIDIN MALE

PIN-OUTS (PLC End)

4&5

6&7

GND & SHIELD

FlexiLogics to A.B.Micrologix PLC(RC-P-027A-00)

PIN SIGNALS

8P8C(RJ45) MALE PIN-OUTS

(Unit End)

8 PIN MINIDIN MALE

PIN-OUTS (PLC End)

TXD

RXD

GND

(shield connect to

only PLC end)

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FlexiLogics to Microsmart PLC (RC-P-025B-00)

FlexiLogics TO TSX17 PLC (RC-P-017-00)

FlexiLogics TO LG MASTER-K Serise(RC-P-037-00)

PIN SIGNALS

8P8C(RJ45) MALE PIN-OUTS

(Unit End)

8 PIN MINIDIN MALE

PIN-OUTS (PLC End)

TXD

6&7

RXD

GND

(shield connect to

only PLC end)

PIN SIGNALS

8P8C(RJ45) MALE PIN-OUTS

(Unit End)

DB15 MALE PIN-OUTS

(PLC End)

4&5 14

Shield wire to DB15 pin no.8

only for PLC end

6&7

SHIELD

GND

PIN SIGNALS

8P8C(RJ45) MALE PIN-OUTS

(Unit End)

DB9 MALE PIN-OUTS

(PLC End)

TXD

RXD

Connect shield wire to PLC

end only.

SHIELD

GND

FlexiLogics TO Delta DVP PLC(RC-P-044-00)

PIN SIGNALS

8P8C(RJ45) MALE PIN-OUTS

(Unit End)

8 Pin MINIDIN MALE PIN-OUTS

(PLC End)

TXD

RXD

GND

(shield connect

to only PLC end)

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FlexiLogics TO OMRON CQM(RC-P-006B-00)

FlexiLogics TO Siemens Step-7 Micro PLC(RC-P-029-00)

PIN SIGNALS

8P8C(RJ45) MALE PIN-OUTS

(Unit End)

DB9 MALE PIN-OUTS

(PLC End)

TXD

RXD

Shield wire to DB9 pin no.1

only for PLC end

SHIELD

GND

PIN SIGNALS

8P8C(RJ45) MALE PIN-OUTS

(Unit End)

DB9 MALE PIN-OUTS

(PLC End)

4&5

Shield wire to DB9 body only

for PLC End

6&7

FlexiLogics TO MPI (S7-300) PLC(RC-P-077-00)

PIN SIGNALS

8P8C(RJ45) MALE PIN-OUTS

(Unit End)

DB9 MALE PIN-OUTS

(PLC End)

4&5

Connect shield wire to DB9

(PLC end) only.

GND

6&7

Before you begin

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In this chapter. . . .

♦ Installing FlexiSoft

♦ Starting FlexiSoft Configuration Sof tware

♦ Launching Ladder T ext Editor

♦ Creating Sample Ladder Application

BEFORE YOU BEGIN

Before you begin

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3.1 Installing FlexiSoft configuration software:

T o install FlexiSof t configuration Software:

1. Open Microsoft® Windows.

2. Select Run and Pop up window appears. Type the path for installing the Setup. This will install FlexiSoft Configuration Setup Software.

3. When you click on OK, Welcome window appears on the screen. Click on Next.

4. Select the destination folder where setup will install the files.

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5. Click on “NEXT”, installation starts. A dialog box indicating the status of progress of installation will display.

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6. A screen is displayed to inform you when installation is completed.

This procedure installs FlexiSoft Software in start menu (in selected folder).

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3.2 Steps for starting FlexiSoft Software

1. Click the Start button in Windows OS.

2. Select Programs.

3. Select “FlexiSoft”.

4. Select FlexiSoft setup exe.

5. Select New Application either from T ool st ation or from File Menu.

6. Select the model and product type that you would like to set by clicking on picture of the product in the

list.

7. Define the Unit Settings.

8. Next step is to define Tag Dat abase to your application.

3.3 Uninstalling FlexiSoft Software

1. In Windows click the Start button.

2. Select Programs.

3. Select FlexiSoft.

4. Select Uninstall FlexiSoft.

Following screen will display . The screen will ask you for the confirmation for uninstalling FlexiSoft configuration software.

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3.4 Procedure to launch ladder in FlexiSoft

Launch FlexiSoft setup software on your PC. Below shown welcome screen will display .

T o launch a ladder application either choose Project -> New option or click on New application icon. Choose FlexiLogics unit and define “Project Configuration” window with the information required. Click “OK”. This will launch ladder editor to create an application as shown:

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A ladder T ext Editor appears as shown below:

Now here you can create your ladder

Before you begin

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3.5 Creating sample ladder

After launching Ladder Text Editor, you can create a ladder here. S teps are shown below: Step-1:

Here in the example, “NO” instruction is taken. Define its address and name from the “Instruction Properties” window seen to the left side of the application window. as shown in the above figure.

Before you begin

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Complete the rail using “Horizontal Link” command, then put “Output” command. User can also directly put “Output” link to the last right side point of the rail. This will complete the command. as shown below:

For output command also, define tag address and name from the “Instruction Properties” window seen to the right side of the application window.

Put “End” instruction as shown below:

Before you begin

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Note: Do not forget to put “END” command whenever ladder application is over. After completing ladder, Compile it as shown below:

Following screen will appears if compilation is successful.

Configuration

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In this chapter. . . .

♦ Configuring unit using FlexiSoft

♦ T ag Database

♦ Memory Allocation of Registers

CONFIGURATION

Configuration

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4.1 Configuring unit using FlexiSoft

Before creating any application or connecting FlexiLogics base unit to any system, user have to configure the unit unsing FlexiSoft.

1. Connect the unit to the PC.

2. Power-On the unit.

3. Launch FlexiSoft software. “Welcome” screen will seen. Press “New” from the application window or Project -> New as shown below:

4. This will launch “Select Product” window as shown below . Select the product and the model from the listing.

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5. Press “OK”. “Project Configuration” window will pop-up as shown below:

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In this dialoge box section: Point 1: Y ou can define project name or can keep “Untitle” as default. Point 2: Y ou can define p ath for the project to be saved. Point 3: You can mention any special note; if required. Point 4: Y ou can define author name. Point 5: Y ou can define “password” for the project you created. Point 6: You can see the information of the model selected. Point 7: You can see the image of the model you selected. Note: Point 6 and 7 will appear with all tabs of “Project Configuration” docker .

3. Press “OK” button. Y ou can see a application window listing information as Logic blocks, tasks, t ags and Network Configuration. After setting macro level parameters from these project items, your application is ready for downloading.

Configuration

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4.2 Tag Database

This is the central database for the tags that need to be used in the application. Once the tags are defined (as register or coils) and their attributes selected, the tags can be used in the application, tasks, etc. This screen helps you to define Tags associated with defined Nodes. A tag is a register , coil or an individual bit of a register . Select the type of tag from the Tag Type field.

If the type of tag selected is a register then the number of bytes required can also be selected. For editing a floating point data number , the number of bytes must be 4. The Tag Name field is user definable. A tag is not added to the tag list unless a tag name is defined. Once these fields are defined, click on the Add button. The Block field in the tag database defines the starting address of the tag block followed by the block size.

For example : Tag M0214 is within a block ( M0214 : 1 ) whose starting address is M0214 and block size is 1. This block size is optimized automatically depending on the address of PLC Tag.

Default block size is either 1 or 16. This setting varies from PLC to PLC. The attributes of existing tag can be changed by highlighting the tag, making the changes, and clicking the Change Tag button. An existing tag can be removed from tag list by clicking on Delete Tag button. Note that removal of tags is possible only if they are not used in any application.

Add - Use this button to add a tag. Af ter clicking this button, the user has to define the following:

1. Node : Where the tag is located.

2. Register, coil or a bit within a register . Registers can be read only or read/write.

3. The address limits are shown and vary from PLC model to model.

4. Tag name : Each tag needs to have a unique name. The name can be up to 40 characters in length.

5. Byte(s) : If the selected tag is a register , the tag can be defined as a 1 byte ( either high or low byte), a 2 byte, or a 4 byte tag.

Edit – Select the tag. Edit the information and then click on the Update button. Delete - Select the tag and click on Delete button to delete the tag. Before deleting any tag, the user must

delete any references to the tag in tasks. Otherwise it can not be deleted.

Configuration

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Default System Tags

Note: Please do not attempt to modify read only system tags in the ladder . This could affect the functionality of the product.

System Registers / Coils: Register / Coil T a g Name Read / Write Description SW0003_14 COM1 Status Rea d Only 0 = Communication Error; 1= Communicating

with PLC

SW0003_15 COM2 Status Rea d Only 0 = Communication Error; 1= Communicating

with PLC

S00 00 Carry Bit Read/Write Overflow indication in math operations of ladder

and also used in rotate with carry instruction. SW0010 RTC Day of Month Read only RTC day in integer format SW0011 RTC Month Read only RTC month in integer format SW0012 RTC Yea r Read only RTC year in integer format SW0013 RTC Hour Read only RTC hour in integer format SW0014 RTC Min Read only RTC minute in integer format SW0015 RTC Sec Read only RTC sec in integer format SW0016 RTC Day of Week Read only RTC day of week in integer format SW0017 Scan time register Read only Valu is in multiple of 0.1 mSec. This includes

execution time for reading inputs, executing

tasks, executing ladder , update outputs, etc.

(Refer flow chart) S0019 Invalid RTC date entry Read only 0=valid date 1= Invalid date SW0018 COM1 failed node reconnect Read/write Shows time in sec recover the communication

time (Sec) with failed nodes for port1.the default value is

60Sec SW0019 COM2 failed node reconnect Read/write Shows time in sec recover the communication

time (Sec) with failed nodes for port1.the default value is

60Sec SW022 COM3 failed node reconnect Read/write Shows time in sec recover the communication

time (Sec) with failed nodes for port3.the default value is

60Sec S002 1 COM1 failed node reconnect Read/write If this bit is set communication with the failed

control nodes is detected after scan time SW0018 for

port1.By default : ON S002 2 COM2 failed node reconnect Read/write If this bit is set communication with the failed

control nodes is detected after scan time SW0019 for

port2.By default : ON S00 23 COM3 failed node reconnect Read/write If this bit is set communication with the failed

control nodes is detected after scan time SW0022 for

port3.By default : ON SW64-SW65 Node Status Registers for Read only Shows the status of the node, whether node is

COM1 present or not. T otal 2 word Register are mapped

for 32 nodes. SW80-SW81 Node Status Registers for Read only Shows the status of the node, whether node is

COM2 present or not. T ot al 2 word Register are

mapped for 32 nodes. SW96-SW1 11 Node Status Registers for Read only Shows the status of the node, whether node is

COM3 present or not. T otal 16 word Register are

mapped for 256 nodes.

(Not applicable for FL010 and FL011)

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SW046 Ladder Scan Time Read only Value is multiple of 0.1 mSec S003 4 Ladder Instruction Error Read/Write Set if Division by zero operation is performed in

Status the ladder instruction and for invalid conditions or

operands in case of conversion instructions.

Configuration Words and coils Register / Coil T a g Name Read / Write Description MW0000 PLC Operation Mode Read/Write Bit0-3: 0: Initialization 1: HALT Mode 2: RUN

(Bit 0 to Bit 3) Mode 3: RUN-F Mode 4: HOLD Mode 6: ERROR

Mode. MW0001 Error Register 1 Read Only Refer mapped coils M16 to M31 MW0002 Error Register 2 Read Only Refer mapped coils M32 to M47 MW0003 RUN/STOP Switch Control Read Only 1: HALT, 0: RUN. Only LSB is used. other bits (1

(Retentive) to 15) are not used.

MW0005 Digital Filter constant Read/Write Enabled when MW10 bit 16 is ON.

(0 to 15 mS) MW0010 Configuration Register for Read/Write Refer S pecial input - output section

Special input s

MW001 1 Configuration Register for Read/Write Refer Special input - output section

PWM output MW0012 Preset values for high Speed Read/Write Used to set the preset values for high speed MW0013 Counter counter MW0014 MW0015 MW0016 Count Values for high S peed Read/Write Preset count values of the high speed counters MW0017 Counter are stored MW0018 MW0019 MW0020 High Speed counter Read/Write Control flags for high speed counters

control flags MW0021 Special output control flags Read/Write Refer S pecial input - output section MW0022 Special Output Control Flags Read/Write Control flags for high speed counters MW0023 MW0024 Special output Frequency Read/Write Refer Special input - output section MW0025 Setting MW0030 System Timer Coils Read On ly Refer mapped coils M00480 to M00487 MW0031 User Interrupt program Status Read Only Bit 0 for timer ,Bit 1 for IO1, Bit 2 for IO2. Refer

Flags mapped coils M496,M497 & M498

when MW10 bit 16 is ON. MW0033 Unit IP Address Lo W ord Read Only Used for Ethernet Model MW0034 Unit IP Address Hi Word Read On ly MW0035 Unit Subnet Mask Address Re ad Only

Lo Word

MW0036 Unit Subnet Mask Address Re ad Only

Hi Word

MW0037 Unit Default Gateway Read Only

Lo Word

MW0038 Unit Default Gateway Read Only

Hi Word M00016 CPU error Read Only ON at error state M00017 I/O error Read Only ON at error state M00018 Program error Read Only ON at error state. This group includes Laader

Scan time.

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M00021 Clock/calendar illegal Read Only ON when clock/calendar data is illegal

value warning M00022 Retentive data invalid warning Read Only ON when retentive data in RAM are invalid M00027 Watchdog timer error Read Only ON at error state M00029 I/O mismatch error Read Only ON at error state M00031 I/O communication error Read Only ON at error state M00033 Ladder Scan time error Read Only ON when the scan time exceeds 200ms (default) M00480 System timer coil for 0.1 Read Only Toggle at 50 % duty cycle

sec interval M00481 System timer coil for 0.2 Read Only Toggle at 50 % duty cycle

sec interval M00482 System timer coil for 0.4 Read Only Toggle at 50 % duty cycle

sec interval M00483 System timer coil for 0.8 Read Only Toggle at 50 % duty cycle

sec interval M00484 System timer coil for 1 Read Only Toggle at 50 % duty cycle

sec interval M00485 System timer coil for 2 Read Only Toggle at 50 % duty cycle

sec interval M00486 System timer coil for 4 Read Only Toggle at 50 % duty cycle

sec interval M00487 System timer coil for 8 Read Only Toggle at 50 % duty cycle

sec interval M00496 Timer interrupt ladder Read Only ON when Timer program is executing

execution status M00497 IO1 interrupt execution status Read Only ON when IO1 program is executing M00498 IO2 interrupt execution status Read Only ON when IO2 program is executing M00512 ALWAYS ON Read Only This coil is always ON M00513 ALWAYS OF F Read Only This coil is always OFF

Configuration

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4.3 Input (XW), Output (YW) and configuration (MW) Register allocation

For Digital Expansion Models:

The Physical Inputs and Outputs in the Expansion modules are accessed using XW and YW registers respectively . The digital inputs in the Digital Expansion Models are updated in the (Input) XW registers.

The expansion model may have XW or YW registers depending on availability of the physical input/outputs for that model type. As given in Section 7.2 ‘Memory Allocation of XW, YW and MW’, dif ferent expansion models have different number of XW , YW and MW memory assigned for them in the base model. e.g. The digital expansion model FLD1600 has 1 XW register memory assigned for it. There are no outputs so no YW memory . So the input condition of FLD1600 is read in Input Register XWxx00. Same inputs are shown in the input coils Xxx000 to Xxx015. Here xx denotes the slot number in which the expansion model is connected to FlexiLogics. Similarly , outputs register for FLD0016R model is YWxx00. For FLD0808R model it has one XW and one YW , but only 8 bits are used. Other bits are not used.

For Analog Expansion Models:

Analog Inputs and Outputs in the Analog Expansion models are accessed using XW and YW registers respectively. The type of input channel is configured from configuration registers MW.

FLA0800L and FLA0800R:

Sr. No. Description Register T ype 1 Channel 1 Input Data XWxx00 R 2 Channel 2 Input Data XWxx01 R 3 Channel 3 Input Data XWxx02 R 4 Channel 4 Input Data XWxx03 R 5 Channel 5 Input Data XWxx04 R 6 Channel 6 Input Data XWxx05 R 7 Channel 7 Input Data XWxx06 R 8 Channel 8 Input Data XWxx07 R 9 Channel 1 T ype Select MWxx08 R/W 10 Channel 2 T ype Select MWxx12 R/W 1 1 Channel 3 T ype Select MWxx16 R/W 12 Channel 4 T ype Select MWxx20 R/W 13 Channel 5 T ype Select MWxx24 R/W 14 Channel 6 T ype Select MWxx28 R/W 15 Channel 7 T ype Select MWxx32 R/W 16 Channel 8 T ype Select MWxx36 R/W 17 Input Conversion Enable MWxx40 R/W 18 Reserved MWxx41 19 Reserved MWxx42 20 Reserved MWxx43 21 Reserved MWxx44 22 Reserved MWxx45 -

Configuration

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FLA0402U:

Sr. No. Description Register Type 1 Input Channel 1 Data XWxx00 R 2 Input Channel 2 Data XWxx01 R 3 Input Channel 3 Data XWxx02 R 4 Input Channel 4 Data XWxx03 R 5 Output Channel 1 Data YWxx00 R/W 6 Output Channel 2 Data YWxx01 R/W 7 Input Channel 1 Type Select MWxx06 R/W 8 Input Channel 2 Type Select MWxx10 R/W 9 Input Channel 3 Type Select MWxx14 R/W 10 Input Channel 4 Type Select MWxx18 R/W 1 1 Output Channel 1 Type Select MWxx22 R/W 12 Output Channel 2 Type Select MWxx26 R/W 13 Input and Output Conversion MWxx30 R/W

Enable 14 Reserved MWxx31 15 Reserved MWxx32 16 Reserved MWxx33 17 Reserved MWxx34 18 Reserved MWxx35 -

FLA0004:

Sr. No. Description Register Ty pe 1 Output Channel 1 Data YWxx00 R/W 2 Output Channel 2 Data YWxx01 R/W 3 Output Channel 3 Data YWxx02 R/W 4 Output Channel 4 Data YWxx03 R/W 5 Output Channel 1 Type Select MWxx04 R/W 6 Output Channel 2 Type Select MWxx08 R/W 7 Output Channel 3 Type Select MWxx12 R/W 8 Output Channel 4 Type Select MWxx16 R/W 9 Output Conversion Enable MWxx20 R/W

Configuration

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Channel Type Selection Values Table:

Use the following values in the Input and output channel type select register to configure the corresponding channel to particular type. e.g. If you want to configure the Input channel 3 of FLA0800L model as ( 0 – 10 V ) type, then move value 19 in MWxx16 configuration register. Here xx digit al denotes the slot number in which the FLA0800L model is connected to PLC. The Conversion Enable Flag should be one to start the conversion (A to D or D to A).

Input Channel T ype Value Not Defined 0 mV( 0 - 100 mV ) 1 mV( 0 - 50 mV ) 3 mA( 0 - 20mA ) 5 mA( 4 - 20mA ) 7 Volt age ( 0 - 10V ) 19 Volt age ( 1 - 5V ) 20 RTD PT -100 (alpha1) 9 RTD PT -100 (alpha2) 10 RTD PT -1000 21 Thermocouple (B-Type) 1 1 Thermocouple (R-Type) 12 Thermocouple (S-Type) 13 Thermocouple (E-Type) 14 Thermocouple (J-Type) 15 Thermocouple (K-Type) 16 Thermocouple (N-Type) 17 Thermocouple (T-T ype) 18

Output Channel T ype Value Not Defined 0 mA( 4 - 20mA ) 1 Volt age ( 0 - 10V ) 2

Special Input and Output

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In this chapter. . . .

♦ Special I/O Function Overview

♦ Single Phase Counter

♦ Single Phase speed-counter

♦ Quadrature bi-pulse counter

♦ Interrupt input function

♦ Pulse Output Function

♦ PWM Output Function

SPECIAL INPUT AND OUTPUT

Special Input and Output

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5.1 Special I/O Function overview

The FlexiLogics PLCs support the special I/O functions as listed below:

Function name Function summary Remarks

V ariable input filter constant Input filter constant (ON/OFF delay time) can be set by MW10 setting is

user program. The setting range is 0 to 15 ms necessary to use this (1 ms units). Default value is 0 ms. This function is function. applied for X000 to X007 (8 points as a block).

Single phase Counts the number of pulses of single phase pulse Only one among these 4 up-counter train. 2 channels of pulse input are available. The functions can be

countable pulse rate is up to 50 kHz for each channel. selected.

Channel 1 ..... X000 count input, X002 reset input MW10 is used to select

Channel 2 ..... X001 count input, X003 reset input the function.

High Single phase Counts the number of pulses in a specified sampling Speed speedcounter time. The sampling time setting is 10 to 1000 ms (10 Counter ms units). 2 channels of pulse input are available. The

countable pulse rate is up to 50 kHz for each channel.

Channel 1 ..... X000 count input

Channel 2 ..... X001 count input

Quadrature Counts the 2-phase pulses whose phases are shifted bi-pulse counter 90° each other. Counts up when phase A precedes,

and counts down when phase B precedes. The countable pulse rate is up to 5 kHz.

Phase A ..... X000

Phase B ..... X001

Reset ......... X002

Interrupt input function Immediately activates the corresponding I/O interrupt

program when the interrupt input is changed from OFF to ON (or ON to OFF). 2 points of interrupt input are available.

X001 ..... Interrupt 1 (I/O interrupt program #1)

X002 ..... Interrupt 2 (I/O interrupt program #2)

Pulse output function Variable frequency pulse train can be output. The Either one between

available pulse rate is 50 Hz to 5 KHz (1Hz units) these 2 functions can

Y0 ..... CW or Pulse (PLS) be used.

Y1 ..... CCW or Direction (DIR) MW1 1 is used to select

the function.

PWM output function Variable duty cycle pulse train can be output. The

available ON duty setting is 0 to 100 % (1 % units).

Y0 ..... PWM output

Special Input and Output

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5.2 High Speed Counter Design

Configuration Registers for Special Function Input s and PWM outputs:

Register Description Register Number Configuration Register for Special inputs MW10 Configuration Register for PWM output MW1 1 Single Phase Counter

Set Value Channel 1 MW12, MW13 Channel 2 MW14, MW15

Count V alue Channel 1 MW16, MW17 Channel 2 MW18, MW19

Soft Gate (Device) Channel 1 M 320 Channel 2 M 328 Interrupt Enable (Device) Channel 1 M 322 Channel 2 M330 Count Preset (Device) Channel 1 M323 Channel 2 M331

Single Phase Speed Counter Sampling Time

Channel 1 MW12 Channel 2 MW14 Hold V alue Channel 1 MW16, MW17 Channel 2 MW18, MW19 Soft Gate (Device) Channel 1 M 320 Channel 2 M 328

Quadrature Bi Pulse Comparision V alue1 MW12, MW13

Comparision V alue2 MW14, MW15 Count V alue MW16, MW17 Soft Gate (Device) M320 Interrupt Enable1 (Device) M322 Count Preset 1 (Device) M324 Interrupt Enable 2 (Device) M323 Count Preset 2 (Device) M325

Pulse Output Function Pulse Enable Flag (Device) M336

Frequency Setting Register MW22, MW23 Frequency Setting Error Flag (Device) M191

Special Input and Output

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The Mode selection is done through two registers as below. Configuration Register 10 (High Speed Input): ( MW0010).

PWM Output Function Pulse Enable Flag (Device) M336

Frequency Setting Register MW22, MW23 ON duty setting register MW24, MW25 pulse width error flag M189 On duty setting error flag M190 Frequency Setting Error Flag (Device) M191

FEDCBA9876543210

0000

000: Normal 001: Ch2INT 010: Ch2HSC 011: Quadrature 100: Ch2 Single

phase counter

000: Normal 001: Ch1INT 010: Ch1HSC 011: Quadrature 100: Ch1 Single

phase counter

0: INT1 Rising 1: INT1 Falling

0: INT2 Rising 1: INT2 Falling

Channel1 HSC (Adding Counter) 0: Single Phase Up Counter 1: Single Phase Down Counter

Channel2 HSC (Adding Counter) 0: Single Phase Up Counter 1: Single Phase Down Counter

Quadrature 00: 1X mode 01: 2X mode 10: 4X Mode

Reserved

0: Variable input filter disable 1: Variable input filter enable

Special Input and Output

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Configuration Register 1 1 (Pulse / PWM Output): MW001 1

FEDCBA9876543210

0 0 0 0000000

Bit 0 < P-OUT and PWM master flag > 0: No use 1: Use

Bit1<P-OUT/PWMselection > 0: PWM 1: P-OUT

Bit 2 < PLS mode > 0: CW/CCW 1: Pulse/Direction (PLS/DIR)

P-OUT / PWM operation error flag (These are not user setting items) Bit D < PWM pulse width error > 0: Normal 1: Error

Bit E < PWM ON duty setting error > 0: Normal 1: Error

Bit F < Frequency setting error > 0: Normal 1: Error

Special Input and Output

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5.2.1 Single Phase Counter

When the count input is changed from OFF to ON, the count value is increased by 1. When the count value reaches the set value, the count value is reset to 0, and I/O interrupt program is activated (if the interrupt enable flag is ON). The count value is reset to 0 when the reset input comes ON. This counter operation is enabled while the soft-gate is ON. The count value is reset to 0 when the soft-gate is changed from ON to OFF. The set value is set internally at the timing of the soft-gate changing from OFF to ON. When the soft-gate is OFF, count value can be changed by writing the data into the set value register and setting the count preset flag to ON. The count value range is H0000 0000 to HFFFF FFFF (32-bit data).

Hardware Condition: Count input (IP 1 and IP 2) (X000 and X001) ON/OFF pulse width: 10 micro or more (max. 50 kHz) Reset input (X002 and X003) ON/OFF duration: 2 ms or more

Related Registers:

Function Register/device Remarks

Channel 1 Channel 2

Count input IP 1 (X000) IP 2 (X001) Reset input I P 3 (X002) IP 4 (X003) Set value MW12 SW13 MW14 MW15 Data range: H0000 0000 to HFFFF FFFF Count value MW16 MW17 MW18 MW19 Soft-gate M320 M328 Operation is enabled when ON Interrupt enable M322 M330 Interrupt is enabled when ON Count preset M323 M331 Used to preset the counter value

Note1:

When both the channels are configured in high speed mode, IP1 to IP4 cannot be used as normal input devices. However, if either one channel is configured in high speed mode, the input s for other channel can be used as normal input devices.

Note2:

T wo words are used for storing the double word (32bit) count/set values. Lower word will contain Lower 16bit value and Higher word will contain higher 16 bit. This register storage scheme is applicable for all the modes. value. Eg. Count value : MW16,MW17

So if count value is (Hex) 87654321

MW16 = 4321 (Hex) MW17= 8765 (Hex)

Note3:

Input 3 and input 4 are used as reset inputs for count inputs 1 and 2. So do not use input 3 and 4 as normal inputs when PLC is configured in this mode.

Interrupt assignment Channel 1 --- I/O interrupt program #1 Channel 2 --- I/O interrupt program #2

Special Input and Output

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5.2.2 Single Phase speed - counter

This function counts the number of changes of the count input from OFF to ON during the every specified sampling time. The count value in a sampling time is stored in the hold value register . This counter operation is enabled while the soft-gate is ON. When the soft-gate is OFF, the hold value is cleared to 0. The setting range of the sampling time is 1 to 1000 ms (1 ms units). The count value range is H0000 0000 to HFFFF FFFF (32-bit).

The function selection is done through configuration register1.

Function Register/device Remarks

Channel 1 Channel 2

Count input IP 1 (X000) IP 2 (X001) Sampling time MW12 MW14 Data range: 1 to 1000 Hold value MW16 MW18 Data range: H0000 0000 to HFFFF FFFF Soft-gate M320 M328 Operation is enabled when ON

Note 1) The setting data range of the sampling time is 1 to 1000. (1 ms multiplier) Note 2) When both the channels are configured in high speed mode, IP1 & IP2 cannot be used as normal input devices. However, if either one channel is configured in high speed mode, the input of other channel can be used as normal input device.

Hardware condition: Count input (X000 and X001) ON/OFF pulse width: 10 micro or more (max. 50 kHz)

Interrupt assignment: No interrupt function

Special Input and Output

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5.2.3 Quadrature bi-pulse counter

This function counts up or down the quadrature bi-pulse (2-phase pulses whose phases are shifted 90° each other). Counts up when phase A precedes, and count s down when phase B precedes.

1-edge count:

The current value increments or decrements at the rising or falling edge of the phase B input after the phase A input has turned on.

2-edge Count:

The current value increments or decrements at the rising or falling edge of the phase B input after the phase A input has turned on or off.

4-edge Count:

The current value increments or decrements at the rising or falling edges of the phase A and B inputs.

Both rising and falling edges of each phase are counted. Consequently , 4 times count value against the pulse frequency is obtained.

When the count value reaches the comparison value 1 (or 2), the I/O interrupt program#1 (or #2) is activated (if the interrupt enable flag for each is ON). This counter operation is enabled while the soft-gate is ON. The count value is reset to 0 when the soft-gate is changed from ON to OFF. The count value is also reset to 0 when the reset input comes ON. When the soft-gate is OFF, the count value can be changed by writing the data into the comparison value 1 (or 2) register and setting the count preset flag 1 (or 2) to ON. The comparison value 1 and 2 can be changed even when the soft-gate is ON. The count value range is 0 to 4294967295 (32-bit data).

Special Input and Output

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The function selection is done through configuration register1

Function Register/device Remarks

Phase A IP 1 (X000) Phase B IP 2 (X001) Reset input IP 3 (X002) Comparison value 1 MW12 MW13 Data range: 0 to 4294967295 Comparison value 2 MW14 MW15 Count value MW16 MW17 Soft-gate M320 Operation is enabled when ON Interrupt enable 1 M322 Interrupt 1 is enabled when ON Count preset 1 M324 Used to preset the count value Interrupt enable 2 M323 Interrupt 2 is enabled when ON Count preset 2 M325 Used to preset the count value

Hardware condition: Phase A and phase B (IP 1 and IP 2) 1X Mode ON/OFF pulse width: 100 microsec. or more (max. 5 kHz) 2X Mode ON/OFF pulse width: 100 microsec. or more (max. 5 kHz) 4X Mode ON/OFF pulse width: 100 microsec. or more (max. 5 kHz)

Reset input (IP3) ON/OFF duration: 2 ms or more

Interrupt assignment: Comparison value 1 — I/O interrupt program #1 Comparison value 2 — I/O interrupt program #2

Special Input and Output

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5.2.4 Interrupt Input Function

When the signal state of the interrupt input is changed from OFF to ON (or ON to OFF), the corresponding I/O interrupt program is activated immediately . Up to 2 interrupt inputs can be used. The interrupt generation condition can be selected either rising edge (OFF to ON) or falling edge (ON to OFF) for each input. The I/O interrupt program #1 is corresponding to the interrupt input 1, and the I/O interrupt program #2 is corresponding to the interrupt input 2.

Hardware condition

Interrupt input (IP 1 and IP 2) ON/OFF pulse width: 100 microsec. or more

Interrupt assignment

Interrupt input 1 — I/O interrupt program #1 Interrupt input 2 — I/O interrupt program #2

5.2.5 Pulse Output Function

There are two transistor outputs Y0 and Y1 and can be used for pulse output. When CW/CCW mode is selected if frequency is positive, match output 1 will be selected so that pulses will be out

on Y0 and if frequency is negative match output 2 will be selected so that pulses will be out on Y1. In PULSE/DIR mode the pulses will be out on Y0 i.e. Match output1. If the frequency is negative then direction pin can be set to high through Match output 2.

Function Register/device Remarks CW/ CCW PLS/DIR CW Pulse PLS Y0 CCW Pulse DI R Y1 Pulse enable flag M336 Output is enabled when ON Frequency setting register MW22 MW23 Data range: -5000 to –50, 50 to 5000 Frequency setting error flag M191 ON at error (Reset OFF automatically)

Special Input and Output

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5.2.6 PWM Output Function

This function is used to output a variable duty cycle pulse train. The controllable duty cycle is 0 to 100 % (1 % units). The PWM output is enabled when the pulse enable flag is ON. While the pulse enable flag is ON, the duty cycle (ON duty) can be changed by changing the duty setting value (0 to 100). The frequency setting is available in the range of 50 to 5000 Hz (1 Hz units) before turning ON the pulse enable flag. The frequency changing is not allowed while the pulse enable is ON. Note that the minimum ON/OFF pulse duration is 100 microsec. Therefore, the controllable ON duty range is limited depending on the frequency setting as follows. If the ON duty setting value is not available (within 0 to 100), the pulse width error flag comes ON. (PWM output operation is continued but the duty cycle is not guaranteed)

The function selection is done through configuration register2

Function Register/device Remarks

PWM pulse Y0 Pulse enable flag M336 Output is enabled when ON Frequency setting register MW22 – MW23 Data range: 50 to 5000 ON duty setting register MW24 –MW25 Data range: 0 to 100 Pulse width error flag M189 ON at error (reset OFF automatically) ON duty setting error flag M190 ON at error (reset OFF automatically) Frequency setting error flag M191 ON at error (reset OFF automatically)

The Buffer is updated at each scan, so that the PWM frequency and duty cycle will be changed after each scan.

Operating System Overview

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In this chapter. . . .

♦ Operating Modes

OPERATING SYSTEMS OVERVIEW

Operating System Overview

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6.1 Operating System Overview

The FlexiLogics base models has three basic operation modes, the RUN mode, the HAL T mode and the ERROR mode. It also has the HOLD and RUN-F modes mainly for system checking.

RUN: The RUN mode is a normal control-operation mode.

In this mode, the FlexiLogics base model reads input signals, executes the user program, and updates the output devices according to the user program. In the RUN mode, FlexiLogics unit executes the user’s ladder program logic, which is the basic operation of a PLC. In this mode task defined in the application are also executed. EEPROM write are possible while the FlexiLogics base is in the RUN mode.

HAL T: The HALT mode is a STOP mode.

In this mode, user program execution is stopped and all outputs are brought to zero (0). Program loading into the FlexiLogics base unit is possible in the HAL T mode.

ERROR: The ERROR mode is a shutdown mode as a result of self-diagnosis.

The FlexiLogics base model enters the ERROR mode if internal error is detected by selfdiagnosis. In this mode, program execution is stopped and all outputs are brought to “Error State Output Condition” defined in the application. The cause of the shut down can be confirmed by connecting the programming tool. T o exit from the ERROR mode, execute the Error Reset command from the programming tool, or cycle power off and then on again.

HOLD: The HOLD mode is provided mainly for checking the external I/O signals.

In this mode, user program execution is stopped, with input and output updating is executed. It is therefore possible to suspend program execution while holding the output state. Moreover, a desired output state can be established by setting any dat a by using the programming tool.

RUN-F: The RUN-F mode is a forced RUN mode provided for program checking.

This mode is effective when using the expansion I/Os. Different from the normal RUN mode, the RUN-F mode allows operation even if the registered I/O modules are not actually mounted. In this mode the physical outputs are not updated; only the registers are updated.

The operation modes are switched by the mode control switch provided on the FlexiLogics base model and the mode control commands issued from the programming tool.

Programming Information

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In this chapter. . . .

♦ Devices and registers

♦ Memory allocation of XW, YW and MW

♦ Index modifications

♦ Real-time clock/calendar

♦ User Program

♦ Pragramming Language

♦ Program execution Sequence

PROGRAMMING INFORMA TION

Programming Information

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7.1 Devices Registers

Broadly two types of registers are present in PLC register database:

1. Internal PLC Registers: Implemented through buffers present in RAM of Base module. Data Registers (D). Auxillary Registers (BW/B). System Registers (SW). System coil (S). Timer Registers (T). Counter Registers (C). Base module configuration Registers (MW/M) (Coils and registers are mapped) I/O Registers of Base Module (XW/X, YW/Y) (Coils and registers are mapped) Timer devices (T.) Counter devices (C.)

2. Expansion and Serial I/O Registers: These are external to the unit and can be accessed by communicating with

external module over SPI or serial:

I/O Registers of expansion module and serial module (XW/X, YW/Y). Configuration Registers (MW/M).

XW, YW , MW , X, Y, M register types of both the register types; viz: base, expansion and serial are encoded with the following addressing scheme:

XWssrr YWssrr ss: Slot Number MWssrr rr: register number in slot ss

Xssccc Yssccc ss: Slot Number Mssccc ccc: coil number in slot ss

Note: “0” (Zero) is the slot number of base module.

Programming Information

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Y ou can allot “ss” (slot number) from “Project Information” docker window; “IO Allocation\Local” section as shown below:

When you double click on the highlighted slot section; below shown window will appear:

Note: Here you have to allot slots seriallly only and if you tried to allott randomly; it will show an error as “Expansion Modules for PLC are sequencial hence, previous slot can not be empty”

Double click on each slot to assign model name

Programming Information

100

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Thus, you can assign the expansion models as per your requirement as follows:

In the above shown screen, you can observe that the address range for the expansion models assign for Slot 1 through Slot 4, it has taken first two digit as 01, 02, 03 & 04 serially. And last three digits will indiacate the register numbers.

The external input signals are allocated to the external input devices/registers (X/XW). The external output signals are allocated to the external output devices/registers (Y/YW). The register numbers of the external input and output registers are consecutive. Thus one register number can be assigned for either input or output.

X01000 X01007 X 0 1 0 0 0

X: Input Slot Number (Slot 1)

FLDD0808 Input: 8 Nos. (000 to 0007)

Y 0 1 0 0 0

Y01000 Y01007 Y: Output

Slot Number (Slot 1) Output: 8 Nos. (000 to 007)

Similarly.....

X02000 X01003 X 0 2 0 0 0

X: Input Slot Number (Slot 2)

FLD0404 Input: 4 Nos. (000 to 0003)

Y 0 2 0 0 0

Y02000 Y01003 Y: Output

Slot Number (Slot 2) Output: 4 Nos. (000 to 003)

Renu Electronics FlexiLogics series, FL010, FL050, FL011, FL051 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual