Renishaw Vionic RTLC20/FASTRACK Installation Manual

Installation guide

M-6195-9225-03-A

VIONiC™ RTLC20 /FASTRACK ™ linear encoder system

Contents

Product compliance 1

Storage and handling 2

VIONiC readhead installation drawing 3

RTLC20/FASTRACK installation drawing 4

RTLC20/FASTRACK installation 5

Reference mark selector and limit magnet installation 7

VIONiC encoder system quick-start guide 8

Readhead mounting and alignment 9

System calibration 10

Output signals 11

Speed 11

Electrical connections 12

Output specications 12

General specications 13

RTLC20 scale technical specications 13

FASTRACK technical specications 13

Reference mark 13

Limit switches 13

VIONiC RTLC20/FASTRACK installation guide

Product compliance

c

Renishaw plc declares that the VIONiC™ encoder system complies with the applicable standards
and regulations. A copy of the EU declaration of conformity is available from our website at

www.renishaw.com/productcompliance

FCC compliance

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation.

The user is cautioned that any changes or modications not expressly approved by Renishaw plc or

authorised representative could void the user’s authority to operate the equipment.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant
to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates,
uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference in which case the user will be required to

correct the interference at his own expense.

NOTE: This unit was tested with shielded cables on the peripheral devices. Shielded cables must be used
with the unit to ensure compliance.

Patents

Features of Renishaw’s encoder systems and similar products are the subjects of the following
patents and patent applications:

EP1173731 IL146001 JP4750998 US6775008 CN100543424

EP1766334 JP4932706 US7659992 CN100507454 JP5386081

US7550710 CN101300463 EP1946048 JP5017275 US7624513

CN101310165 EP1957943 US7839296 CN102057256 EP2294363

JP5475759 JP5755299 KR1550483 US8141265 CN1314511

EP1469969 JP5002559 US8987633 US8466943

Disclaimer

RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT
IS CORRECT AT THE DATE OF PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS
REGARDING THE CONTENT. RENISHAW EXCLUDES LIABILITY, HOWSOEVER ARISING, FOR ANY
INACCURACIES IN THIS DOCUMENT.

The packaging of our products contains the following materials and can be recycled.

Packaging Component Material ISO 11469 Recycling Guidance

Outer box Cardboard Not applicable Recyclable

Polypropylene PP Recyclable

Inserts Low density polyethylene foam LDPE Recyclable

Cardboard Not applicable Recyclable

Bags High density polyethylene bag HDPE Recyclable

Metalised polyethylene PE Recyclable

REACH compliance

Information required by Article 33(1) of Regulation (EC) No. 1907/2006 (‘REACH’) relating to products
containing SVHCs (substances of very high concern) is available at www.renishaw.com/REACH.

Further information

Further information relating to the VIONiC encoder range can be found in the VIONiC series encoder
system data sheet (Renishaw part no. L-9517-9678), Advanced Diagnostic Tool ADTi-100 data sheet

(Renishaw part no. L-9517-9699), Advanced Diagnostic Tool ADTi-100 and ADT View software quick-start
guide (Renishaw part no. M-6195-9321), and the Advanced Diagnostic Tool ADTi-100 and ADT View
software user guide (Renishaw part no. M-6195-9413). These can be downloaded from our website at

www.renishaw.com/opticalencoders and are also available from your local Renishaw representative.

This document may not be copied or reproduced in whole or in part, or transferred to any other media
or language, by any means without the written prior permission of Renishaw. The publication of material
within this document does not imply freedom from the patent rights of Renishaw plc.

VIONiC RTLC20/FASTRACK installation guide

The use of this symbol on Renishaw products and/or accompanying documentation indicates that the

product should not be mixed with general household waste upon disposal. It is the responsibility of the end

user to dispose of this product at a designated collection point for waste electrical and electronic equipment
(WEEE) to enable reuse or recycling. Correct disposal of this product will help to save valuable resources
and prevent potential negative effects on the environment. For more information, please contact your local
waste disposal service or Renishaw distributor.

1

Storage and handling

Scale and readhead

Readhead only

N-heptane

CH3(CH2)5CH

3

Propan-2-ol

CH3CHOHCH

Acetone

3

CH3COCH

Chlorinated

3

Solvents

Methylated

Spirits

VIONiC RTLC20/FASTRACK installation guide

Minimumbendradius

RTLC20–50mm

FASTRACK ™–200mm

NOTE: Ensure self-adhesive
tape is on the outside of the
bend radius.

Storage

+70 °C

−20 °C

Operating

+70 °C
0 °C

Humidity

95% relative humidity
(non-condensing) to

BSEN60068‑2‑78:2013

2

VIONiC readhead installation drawing

Dimensions and tolerances in mm

Reference mark
selector magnet

P limit magnet

Selected IN-TRAC ™

(incremental and reference mark)

reference mark

Reference mark selector

sensor position

R>30 Dynamic bend radius
R>10 Static bend radius

Optical centreline

18

6 min

11.5

29

7.8

35

23

7.8

Forward direction of

readhead relative to scale

(Yaw tol. ±0.4°)

0.25

Offset 2.25 ±0.5

Set-up LED

Q limit magnet

P and Q limit switch sensor position

2 mounting holes M2.5 through, counterbored
Ø3×2.3 deep both sides
NOTE: The recommended thread engagement

is 5min (7.5including counterbore) and the

recommended tightening torque is between

0.25 and 0.4Nm.

(Roll tol. ±0.5°)

Mounting faces

0.08

13.5

4.25

4.15

Detail A

*

8.75

10

FASTRACK carrier
thickness 0.4
(including adhesive)

Ø4.25 ±0.25

†

5

* Extent of mounting face.

†

Dimension from substrate surface.

VIONiC RTLC20/FASTRACK installation guide

(Pitch tol. ±1°)

A

Optical centreline marker

0.6

Rideheight 1.9±0.12

3