Renishaw UCC S5 REVO-2 Installation Manual
UCC S5 REVO-2 CMM controller installation guide
Documentation part number: H-1000-7598-03-D
UCC S5 REVO-2 CMM controller installation guide
www.renishaw.com
Issued 08 2019
1
General information
© 2015 ‐ 2019 Renishaw plc. All rights reserved.
This document may not be copied or reproduced in whole or in part, or transferred to any other media or language, by any means, without
the prior written permission of Renishaw.
The publication of material within this document does not imply freedom from the patent rights of Renishaw plc.
Disclaimer
RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE THE CONTENT OF THIS DOCUMENT IS CORRECT AT THE DATE OF
PUBLICATION BUT MAKES NO WARRANTIES OR REPRESENTATIONS REGARDING THE CONTENT. RENISHAW EXCLUDES LIABILITY,
HOWSOEVER ARISING, FOR ANY INACCURACIES IN THIS DOCUMENT.
Trademarks
RENISHAW® and the probe emblem used in the RENISHAW logo are registered trademarks of Renishaw plc in the UK and other countries.
apply innovation is a trademark of Renishaw plc.
All brand names and product names used in this document are trade names, service marks, trademarks, or registered trademarks of their
respective owners.
All trademarks and trade names are acknowledged.
WEEE
The use of this symbol on Renishaw products and/or accompanying documentation indicates that the product should not be mixed with the
general household waste upon disposal. It is the responsibility of the end user to dispose of this product at a designated collection point for
waste electrical and electronic equipment (WEEE) to enable reuse or recycling. Correct disposal of this product will help save valuable
resources and prevent potential negative effects on the environment. For more information, please contact your local waste disposal service
or Renishaw distributor.
Warranty
Renishaw plc warrants its equipment for a limited period (as set out in our Standard Terms and Conditions of Sale) provided that it is installed
exactly as defined in associated Renishaw documentation.
Prior consent must be obtained from Renishaw if non-Renishaw equipment (e.g. interfaces and/or cabling) is to be used or substituted. Failure
to comply with this will invalidate the Renishaw warranty.
Claims under warranty must be made from authorised service centres only, which may be advised by the supplier or distributor.
UCC S5 REVO-2 CMM controller installation guide
www.renishaw.com
Issued 08 2019
2
Care of equipment
Renishaw probes and associated systems are precision tools used for obtaining precise measurements and must therefore be treated with
care.
Changes to Renishaw products
Renishaw reserves the right to improve, change or modify its hardware or software without incurring any obligations to make changes to
Renishaw equipment previously sold.
Packaging
To aid end user recycling and disposal the materials used in the different components of the packaging are stated here:
Packaging component Material 94/62/EC code 94/62/EC number
Outer box Cardboard - 70% recycled
content
PAP 20
Packing foam Polyurethane PU 7
Packing foam Cross-linked polyethylene LDPE 4
Plastic bags Low density polyethylene bag LDPE 4
UCC S5 REVO-2 CMM controller installation guide
www.renishaw.com
Issued 08 2019
3
Product compliance
EU declaration of conformity
Contact Renishaw plc or visit www.renishaw.com/EU for the full EU declaration.
FCC (USA only)
Information to user (47 CFR 15.105)
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. These
limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to
cause harmful interference, in which case you will be required to correct the interference at your own expense.
Information to user (47 CFR 15.21)
The user is cautioned that any changes or modifications not expressly approved by Renishaw plc or authorised representative could void the
user's authority to operate the equipment.
Equipment label (47 CFR 15.19)
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired operation.
REACH regulation
Information required by Article 33﴾1﴿ of Regulation ﴾EC﴿ No. 1907/2006 ﴾“REACH”﴿ relating to products containing substances of very high
concern (SVHCs) is available at:
www.renishaw.com/REACH
UCC S5 REVO-2 CMM controller installation guide
www.renishaw.com
Issued 08 2019
4
China RoHS
Contact Renishaw plc or visit www.renishaw.com/ChinaRoHS for the full China RoHS tabulation.
UCC S5 REVO-2 CMM controller installation guide
www.renishaw.com
Issued 08 2019
5
Safety
If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
There are no user serviceable parts inside the equipment.
The UCC S5 controller is only warranted and approved for use with the provided PSU - Cincon TRG70A240-02E02 and XP AHM180PS48.
Cincon PSU electrical ratings
Supply voltage 100 V to 240 Vac +10%,-10%
Frequency range 50 Hz to 60 Hz
Power consumption 1.5 A
Output voltage 24 V
Transient voltages Installation category II
XP PSU electrical ratings
Supply voltage 100 V to 240 Vac +10%,-10%
Frequency range 50 Hz to 60 Hz
Power consumption 2.2 A
Output voltage 48 V
Transient voltages Installation category II
The UCC S5 is isolated from ac power by disconnection of the IEC mains connector from the supplied PSU. If any additional means of isolation
is required, it must be specified and fitted by the machine manufacturer or installer of the product. The isolator / disconnection device must be
sited within easy reach of the operator and comply with any applicable national wiring regulations for the country of installation.
The UCC S5 is provided with an equipotential bonding point which must be used to connect it to the rest of the installations ground
structures.
WARNING: Switching off or isolating the UCC S5 may NOT prevent unexpected machine movement. The user is advised to isolate
the machine from the electricity supply, compressed air or other energy sources in accordance with the machine manufacturer's
instructions before entering the danger zone or performing any maintenance operations.
UCC S5 REVO-2 CMM controller installation guide
www.renishaw.com
Issued 08 2019
6
Enviromental conditions
Indoor use IP30* (BS EN60529:1992)
Altitude Up to 2000 m
Operating temperature +5 °C to +50 °C
Storage temperature ‐25 °C to +70 °C
Relative humidity 80% maximum ﴾non‐condensing﴿ for temperatures up to +31 °C
Linear decrease to 50% at +50 °C
Transient voltages Installation category II
Pollution degree 2
* NOTE: It may be necessary to house UCC S5 in a suitable enclosure according to the installation's environmental conditions to
obtain a higher IP rating.
UCC S5 REVO-2 CMM controller installation guide
www.renishaw.com
Issued 08 2019
7
References and associated documents
It is recommended that the following documentation is referenced when installing the UCC S5:
Renishaw documents
Title Document number
Installation guide: REVO-2 H-1000-7590
Installation guide: SPA3 H-1000-7566
Installation and user's guide: MCU H-1000-5182
UCCassist-2 help Found within UCCassist-2
These can be all downloaded from www.renishaw.com/cmmmanuals.
External documents
National and international standards including the following may be applicable to the finished machine or installation: EN 292-2:1991 (Safety of machinery - Basic concepts, general principles for design - Part 2: Technical principles and specifications.
EN (IEC) 60204-1:1997 (Safety of machinery - Electrical equipment of machines - Part 1: General requirements).
UCC S5 REVO-2 CMM controller installation guide
www.renishaw.com
Issued 08 2019
8
Introduction
The UCC S5 is the latest generation Renishaw CMM controller product and supports the second generation REVO-2 measurement head.
UCC S5 REVO-2 CMM controller installation guide
www.renishaw.com
Issued 08 2019
9
Key Description Key Description
1 Machine motors 5 UCC S5 and power amplifier
SPA3 - these connect to the
machine cabling
2 Machine scales and readheads 6 MCU joystick - MCUlite-2, MCU5,
MCU5-2, MCU W, MCU W-2 connects to SPA3
3 Probe head - REVO-2 connects to
UCC S5 via the orange machine
cabling
7 PC - connects to UCC S5 via an
ethernet cable
4 UCCassist-2 commissioning
software and application
software
The UCC S5 comprises a controller in a 19 inch rack-mountable enclosure. It is coupled to the CMM host computer by an Ethernet link and to
the CMM via external cable interface connectors.
The UCC S5 controller has the capability to:
control three axes of a CMM (accepting digital readhead signals and generating three axes drive motor control signals)
accept input signals from emergency stop, air pressure, crash detector, digital SPA, amplifier faults and all axis inner and outer travel limit
switches
accept two uncommitted general purpose input signals and generate one uncommitted general purpose output signal
interface REVO-2
directly support one or two Renishaw SPA3 servo power amplifiers (two SPA3 units will be required for machines with additional axes i.e.
dual drive, rotary table)
directly support the Renishaw TEC (16 channels) and RS232 (Mitutoyo) TEC systems
provide a +24 V supply for use by the CMM switches
The UCC S5 supports the MCUlite-2, MCU5, MCU5-2, MCU W and MCU W-2 joysticks through the SPA3.
This guide gives information on physical installation, system connections and communications, as well as assistance in fault finding during the
installation of the UCC S5.
WARNING: UCC S5 is not compatible with PH9, PHS, PH10 and the previous REVO systems. No attempt should be made to
connect these system components to the UCC S5 as this will result in damage to the product or attached equipment.
Please use this guide in conjunction with the REVO-2 user's guide in order to fully understand the system's features, capabilities and
operation.
The UCC S5 must be used in conjunction with a Renishaw SPA3. Setup and commissioning should be completed through Renishaw's
UCCassist-2 software.
The UCC S5 uses an external power supply and manages full control of the REVO-2 head, CMM and probe signals and communicates with the
CMM's computer.
UCC S5 REVO-2 CMM controller installation guide
www.renishaw.com
Issued 08 2019
10
Front panel
UCC S5
Rear panel layout
Key Description Key Description
1 37-way D-type plug for
temperature compensation
7 Reserved
2 Ethernet communications
connector to CMM computer
8 Reserved
3 Reset button 9 15-way D-type socket for REVO-
2 connection
4 Reserved - (USB type B socket) 10 Equipotential bond point
5 RJ45 connector to SPA3 11 DC power jack 48 V
6 RJ45 connector to second SPA3
(not implemented at this time)
12 DC power jack 24 V
UCC S5 REVO-2 CMM controller installation guide
www.renishaw.com
Issued 08 2019
11
Installation
Dimensions
Width Depth Height Weight
440 mm (17.3 in) 180 mm (7.1 in) 44 mm (1.7 in) 2.1 kg (4 lb 10 oz)
UCC S5 can either be free standing or used in a 19 inch rack system.
Stand-alone installation
The UCC S5 unit draws air from the right hand side when viewed from the front and expels air out of the left hand side. A minimum clearance
gap of 10 mm is necessary between the sides of the unit and any potential obstruction.
UCC S5 REVO-2 CMM controller installation guide
www.renishaw.com
Issued 08 2019
12
Mounting in a 19 inch rack
The rack mounting kit ﴾part number A‐5518‐0005﴿ contains two brackets and four M5 × 6 mm screws.
Assemble the brackets to the UCC S5 as shown below:
Cable lengths
UCC S5 to SPA3 connection
The units are linked via a CAT 5 or STP/ FTP cable. 300 mm cables are supplied with the SPA3 kits. It is not recommended to use a cable
over 400 mm.
Ethernet cable link to PC
This is a standard ethernet CAT 5 cross-over cable and a 5 m cable is supplied as part of the UCC S5 kit. Lengths up to a maximum of 20 m
can be used.
UCC S5 REVO-2 CMM controller installation guide
www.renishaw.com
Issued 08 2019
13
Loading...