renishaw OMP40 User Guide

user’s

Installation

and

H-2000-5022-04-B

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or

or

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written

of

material

freedom

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rights

be

copied

or

part,

in

by

permission

within

from

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reserved.

or

transferred

any

means,

of

this

document

patent

rights

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RENISHAW®

to

RENISHAW

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trade

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changes

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product

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any

H-2000-5022-04-B

made

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are

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instructions.

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always

No

equipment

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persons.

be

with

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warranty

claims

has

have

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Care

system

Keep

as

probe

Patent

Features

probes

following

,847,335

1

JP

4636960

US

JP

2,945,709

EP

0695926

5,669,151

US

1236896

CA

1130557

EP

the

precision

a

notice

of

the

are

patents

probe

components

OMP40

probes

subject

and/or

US

EP

US

JP

US

DE

US

clean

tool.

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of

oneormore

patent

applications:

4542467

0390342

5,040,931

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4,510,693

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treat

and

features

A1

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of

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of

the

i,

2

Contents

Contents

Installation

Typical

Typical

OMMs

Two

Performance

Performance

OMP40

OMP40

OMP40

Probe/shank

Stylus

Operation

system

probe

system

probe

and

envelope

envelope

features

system

and

features

mounting

on-centre

using

using

remote

indicator

with
with

performance

taper

and

adjustment

OMi
OMM

OMI
OMM

shanks

Typical

Probe

3

4

Battery

Modes

5

Reviewing

6

Programming

7

Service

8

Fault

9

Appendix

1

2

Appendix

13

Appendix

14

Appendix

probe

power

life

operation

of

and

finding

cycles

supply

expectancy

current

probe

maintenance

PSU3

1

2

OMM

3

MI12

4

OMI

settings

Power

interface

Supply

Unit

21

23

25

27

30
31

33
34

38

38
39

40

Typical

A

workpiece

effect,

another

may

be

include

process.

|

se

CNC

cent

(Light

x

3

12

x

3

j

c

re

xt

pr

moves

Probe

Software

requirements

17

19

Parts

list

42

SEE

OMI

OMP

PAGE

-

Optical

Optical

-

40

ma

mt

Typical

probe

system

using

OMI

3

21

23

25

27

30

.31

33

34
38

38

39

40

42

Typical

workpiece

A

effect,

another

included

be

may

process.

SEE

PAGE

-

Optical

OMI

-

Optical

OMP

probe

set-up

CNC

centre

OMP

(Light

3

receive

x

transmit

12

x

x

probe

3

40

machine

machine

and

in

tool

at

any

machining

spindle

OMP40

inspection

LEDs

-

diodes)

emitting

diodes

LEDs

status

interface

probe

system

inspection

the

system.

stage

probe

LEDs

Workpiece

the

of

RENISHAW-

probe

A

probe

machining

Z

Stylus

using

in

is,

cycle

OMI

Signals

machine’s

the

OMM

the

signals

control.

X]

Typical

setting

_

are

into

Q.

tool

probe

transmitted

control,

MI12.

+

an

acceptable

-

between

via

interface

Mounting

[p

Optional

power

:

Interface

the

form

-

supply

OMI

units

bracket

©/

]

PSU3

unit

the

convert

for

OMI

Optional

power

unit

probe

alternatively

or

machine’s

the

PSU3

-

supply

J

CNC

machine

control

Cable

and

probe

unit

L

4

Typical

probe

system

using

OMM

and

MI12

MB,

r

Optional

:

power

r

Optional

power

interface

MI12

Mounting

m

r

PSU3

-

supply

PSU3

-

supply

uni'

bracket

/

]

unit

unit

OMM

machine

.

I

CNC

control

Cable

Twin

Twin

OMM

On

large

greater

OMMs

C

i

ms

rece

conn

Typical

machining

CNC

centre

probe

spindle

system

using

OMM

and

1

OMP40

inspection

LEDs

OMP

-

diodes)

emitting

(Light

3

12

3

L

SEE

PAGES

OMM

-

-

OMP

x

receive

transmit

X

probe

x

Optical

Optical

diodes

LEDs

status

38,

39

module

machine

LEDs

rr®n

probe

Workpiece

machine

probe

REM5HAWT

OMP

"

3ÿ

-ID

Stylus

Y

\

a-

n

-

Typical

setting

°

n

probe

U

tool

Twin

OMMs

and

remote

indicator

using

Mi

12

5

Twin

OMM

Twin

large

On

greater

OMMs

OMMs

mounting

machine

reception

connected

and

it

tools

coverage

single

a

to

possible

is

by

MI12.

remote

provide

to

mounting

indicator

two

Remote

MI12

The

indicator.

change

will

If

MI12

the

or

lamp

where

it

using

indicator

interface

When

state

hidden

is

bleeper

is

easily

contains

the

and

may

seen

MI12

probe

beep

a

from

be

placed

heard.

or

an

triggered

is

is

operator,

the

and

LED

emitted.

position

in

a

acoustic

the

LED

a

remote

OMI

6

Performance

envelope

with

with

others

envelope

15°

0°

'

15°

within

\

/

4

5

(16.4)

must

60°

60°

envelope

in

each

be

performance

the

45°

30°

Jr

y

30°

/

/

v

45°

Performance

OMP40

Probe

field

shown.

4

of

probe

and

view,

=3E)/

*2

'0%

1

(3.3)

ii

OMP40

OMI

2'

(6.6)

and

\

3

(9.8)

OMI

+

diodes

75°

\

\

(13.1)'

OMI

360°

Optical

centre

line

range

SWITCH

15%

o°

15°

metres

ON/OFF

45‘

30°/

'

30°

45°

II

!

(feet)

>;

60°

60°

|7

i

(13.1)

'

5

(16.4)

!

OPERATING

___

ZJ

X'//

1

(3-3)

W

2

>'

OMI

(6.6)

/

3

(9.8)

4

f

Performs

and

of

y

OMP40

probe

view,

J

-

<D0

0.3)

OMIV

anc

/

1

\

2

(6.6;

OMP40

Probe

field

shown.

+

(i

Performance

envelope

with

OMM

7

OMM

360°

Optical

centre

line

range

SWITCH

30°

15°

I

0°

15°

metres

ON/OFF

45°

,

-fL

T

30°

(feet)

/

VA

J

45c

OPERATING

75°

60°/-

/

7

(9.8)

N/

4

\/(13.1)

5

60°

(16.4)

3

2

(6.6)

>

-

1

(3.3)

OMM

30°

'ÿ

7

30°

with

other’s

envelope

15°

0°

15°

diodes

within

the

envelope

beineach

must

performance

60°

45°

Performance

of

probe

and

view,

OMM

and

+

OMM

75°

OIVIP40

Probe

field

shown.

\

!£NISMaW'

1

\X\

(3.3)

\

I

OMP40

2

(6.6)

3

(9.8)

\

4

(13.1)

\

'

5ÿ

(16.4)

K/

45°

60°

8

OMP40

features

OMP40

features

of

range

A

Renishaw

from

l

OMP

receive

x

3

transmit

x

12

probe

x

3

shanks

upon

$

s?

So

II

window

diodes

status

available

is

$

LEDs

LEDs

request

/

tm

\\

OMP40

Battery

+

VzAA

x

1

Hi

Batteries

2

c

cover

Operating

Natural

may

increase

Coolant

OMI

and

transmissio

on

necessai

is

as

transmission.

Operation

°C

50

°F)

40

1

Warning

env

refiecti-

residu

wind<

in

60

to

will

<

t

t<

°C

re

e>

c

V

t*.

-

J

stylus

M4

two

If

take

the

OMM

versa.

system:

care

OMP

or

to

on

OMI

6

c

For

further

battery

details

see

page

23

OMP40

and

system

performance

9

OMP40

Operating

Natural

may

Coolant

and

on

transmission

as

is

transmission.

Operation

50

°C

140

Warning

If

two

take

OMP

the

OMM

versa.

envelope

reflective

increase

residue

windows,

OMI

necessary

in

60

to

°F)

will

systems

to

care

on

OMI

or

and

surfaces

the

signal

accumulating

will

performance.

maintain

to

temperatures

°F

(32

°C

are

machine,

on

the

some

in

operating

that

other

resuit

ensure

one

system

within

transmission

on

a

detrimental

have

Wipe

unrestricted

of

0

°F

41

reduction

in

signals

are

machine,

or

to

performance

the

machine

range.

OMM

OMP,

the

effect

as

clean

or

°C

5

to

°C

°F

122

close

transmitted

not

to

range.

in

proximity,

received

vice

and

by

often

from

the

When

this

mode,

power

recommended

is

and

OMM

in

assist

To

during

OMM

outputs

OMI

coloured

A

are

signal

LED.

Collision

Only

use

compatible
protection

after

case,

is

the

OMM

or

(see

OMI

position

the

finding

system

available

strengthisdisplayed

protection

ceramic

OMP40.

with

with

devices,

stylus

a

of

use

OMI

and

29).

page

optimum

installation,

on

the

are

styli

OMP40

any

except

extension.

probe’s

the

range

low

position

signal

interface.

MI12

an

on

devices

recommended

is

not

‘weak

stylus

when

low

setting

the

of

strength

multi¬

OMI

link’

fitted

for

10

OMP40

and

system

performance

Environment

Probe/OMP

OMM

12

Ml

interface

PSU3

Storage

Normal

operating

Probe

repeatability

Maximum

2

Repeatability

velocity

using

of

stylus

480

OMI

Sigma

of

1,0

mm/min

50

mm

Temperature

-10

°C

(14

°F

°C

5

°F

(41

(2o)

Value

pm

(40

(1.57

(1.97

in)

to

to

to
to

p

long.

70

158

°C

50

122

is

in)

ft/min)

°C

°F)

°F)

valid

at

for

stylus

test

tip,

Stylus

trigger

X/Y

X/Y

direction

(1

.76

X/Y

direction

(3.17

Z

direction

Probe
Probe

OMP40

OMP40

trigger

ozf)

ozf)

IP

weight

probe
probe

forces

-

5,85

rating

force

typical

-

typical

-

without

without

with

vary

/

N

585

batteries

around

lowest

highest

gf

IPX8.

shank

batteries

the

force

force

(20.62

stylus

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0,9

ozf)

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262

seating.

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/

/

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(9.24

g

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90

gf

gf

oz)

oz)

OMP4<

fl

LED

colour

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Flashing

green

Flashing

red

green

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and

blue

Flashing

red

and

blue

Constant

red

*T

Z)

z)

OMP40

flashing

colour

LED

Unlit

green

Flashing

Flashing

red

Flashing

green

and

blue

Flashing

red

and

blue

red

Constant

features

Green

LED

>

PROBE

Probe

status

Stand-by

Probe

seated

triggered

Probe
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seated

battery

low

-

Probe

triggered

battery

low

-

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STYLUS

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features

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LIMITS

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(0.24)

6

11

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(in)

see

12

OMP40

features

OMP40

Dimensions

$E±

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shanks

features

mm

(in)

(1

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50

12.5°

12.5°

available

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from

(0.75)

19

s':

Renishaw.

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When

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compensat

How

to

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low

force

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flat

surface.

maintains

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1

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.

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and

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position

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spindle.

the

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gauge.

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.

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compensate

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position

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approximate,

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slacken

with

probe

vector

machine

the

for

an

stylus

position

stem

20

than

Alignment

a

consistent

Probe/shank

screws

to

shank.

fit

onto

probe

probe

the

tighten

probe/shank

screws

mounting

the

spindle’s

in

software

stylus.

are

test

dial

the

when

good

mounting

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shank,

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to

assembly

the

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control

offset

position

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distance

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centrally

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cannot

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indicator

ball

against

stylus

the

flat

the

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the

machine

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ball

surface

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min

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a

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pa

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a

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on-centre

adjustment

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4.

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probe

direction

individually,

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When

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opposite

When

6.

20

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move

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achievable.

is

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important

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on-centre

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are

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as

as

screw,

fully

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pressure

backing

final

the

on

stylus

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that

to

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off

with

setting

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side

sequence.

in

tip

run-out

screws

use

screws

the

at

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if

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maximum

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final

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shank,

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after

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setting

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each

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tightening

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to

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max

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opposition

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than

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two

be

tight

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been

to

Note

1

.

2.

3.

:

During

to

rotate

probe/shank

a

If

it

should

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not

centre

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B

adjustment,

probe

the

unit

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checked

the

or

tap

hit

adjustment.

SHANK

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FINISH

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PROBE

should

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relative

to

accidentally

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for

on-centre

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be

shank.

the

position.

achieve

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taken

dropped,

on-

not

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The

optional

OMP40

MP10,

Stage

1

Stage

2.

3.

4.

MP12

1

.

Assemble

in

Figure

A

to

2

Fully

to

shank

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Fully

probe/s

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spindle.

to

-

3.0

-

slack

tight?

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s

be

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'

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31

1.

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34

Fault-finding

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Batteries

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page

24

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Fault-finding

35

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tool

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36

Poor

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using

probe

(optical

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only).

is

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Fault-finding

37

Probe

is

Symptom

Damaged

Electrical

Optical

from

System

interference

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cables.

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systems.

malfunction

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cables
cables

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or

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welders,

or

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proximity

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prevent

earth

reading

and

transmission

away

carrying

optical

29.

page

there

stroboscopes

high

other

sources

to

machine

the

any

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replace

found.

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from

high

power

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range

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intensity

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in

probe

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isolate

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of

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on

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machine

or

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correctly

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to

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tnsure

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24

is

reading

supply

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regulated.

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on

circuit.

tighten

and

with

all

connections.

cause.

replace

and

power

dc.

cont.

is

Eliminate

loose

power

supply

38

Appendix

1/2

The

PSU3

The

PSU3

interface

available

Front

units

from

view

5RRENISHAW.

I

Rear

view

©

PSU3

is

provides

when

the

POWER

SUPPLY

SUJ

Power

When

©
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+

Appendix

POWER

fully

SUPPLY

described

H-2000-5057

a

+24

power

a

machine

CNC

UNIT

LED

green

the

supply

©

t|®

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1

in

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supply

supply

(light

LED

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switch

UNIT

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for

is

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is

BS-

VAC

264

P~l<

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not

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diode)

the

lit,

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25W

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1

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3.

4.

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to

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the

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4

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3

probe.

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H-2000-5044

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2

MACHINE)

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SIGNAL,

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control

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3

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2.

3.

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t

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Appendix

3

39

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ain

lal

n

s

>m

:art

1

.

2.

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4.

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indicator

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MI12

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Ml

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nh

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speaker

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Appendix

INTERFACE

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f-;

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a

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40

Appendix

1

4

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to

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ar

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dE5p

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r

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effective

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2

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transmission

Appendix

MACHINE

fully

is

H-2000-5062

Guide

4

INTERFACE)

described

LED

1.

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probe.

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.

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when

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practicable

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the

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i

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si

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a

a

42

Parts

list

Parts

list

Type

-

OMP40/OMM/MI12

OMP40/OMI

OMP40

Battery

Stylus
Styli

TK

OMM

OMI

Mtg

brkt

Please

A-2033-1

A-21

A-4071-0001

P-BT03-0007
A-5000-3709

A-4071-0060

A-2033-0576

A-21

A-2033-0830

quote

Part

15-0032

15-0001

No.

1

26

the

OMP40

bracket,

OMP40

bracket

OMP40

1/2AA

PS3-1C

For

H-1

Probe

hexagon

OMM

82

OMI

26.25

Part

No.

probe

Ml

probe

and

probe

batteries

ceramic

complete

000-3200)

tool

key,

complete

ft).

complete

ft).

when

with

interface

12

with

tool

kit

with

(packof2).

listing

kit

comprising:

shank

with

with

batteries,

batteries,

batteries

stylus

see

grub

cable

cable

ordering

Description

stylus,

unit

and

stylus,

and

mm

50

Renishaw

.98

01

screws

04.85

04.35

equipment.

OMM,

tool

kit.

OMi,

kit.

tool

with

long

Guide

Styli

mm

stylus

(x6).

25

mm

x

8

mm

x

06

m

OMM

OMI

mm

tool,

(00.19

m

(00.17

mounting

mounting

ball.

no.

(part

2.0

mm

in

in

x

Type

MM2
M112-B

Mounting

kit

PSU3

Software

Shank

adaptor

assembly

Battery

AF

cover

x

OMM/OMI

nuts.

mounting

bracket

with

fixing

screws,

washers

and