RenewAire RH-D TER-6-2208, RH-DTER-6-1120, RH-D TER-6-2240, RH-D TER-8-4208, RH-D TER-8-3240 Installation, Operation & Maintenance Manual

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ELECTRIC DUCT HEATER
LR 30551
INSTALLATION, OPERATION & MAINTENANCE MANUAL
RH-D Series RH-W Series
Model RH-D Shown
WWW.RENEWAIRE.COM
RH-D AND RH-W ELECTRIC DUCT HEATERS
IMPORTANT SAFETY INFORMATION
WARNING
ARC FLASH AND ELECTRIC SHOCK HAZARD
All models of Electric Heaters as discussed in this manual operate on high voltages that can cause severe electric shock. Some models of Electric Heaters use high voltages that are capable of causing dangerous arc flash. Whenever accessing any part or component of the heater, disconnect all electric power supplies, verify with a voltmeter that electric power is OFF and wear protective equipment per NFPA 70E when working within the electric enclosure. Failure to comply can cause serious injury or death.
The terminal blocks contain live high-voltage. The only way to ensure that there is NO voltage inside the unit is to install and open a remote disconnect switch and verify that power is off with a voltmeter. Refer to unit electrical schematic.
Follow all local codes.
CAUTION
CAUTION
RISK OF ELECTRIC SHOCK OR EQUIPMENT DAMAGE
Whenever electrical wiring is connected, disconnected or changed, the power supply to the electric heater and its controls must be disconnected. Lock and tag the disconnect switch or circuit breaker to prevent accidental reconnection of electric power.
CAUTION
RISK OF BURNS
This device is an electric heater and produces very high temperatures, capable of causing severe burns. Use caution when working on the heater and wear appropriate Personal Protective Equipment (PPE) whenever working on the unit.
IMPORTANT
This equipment is to be installed by following Industry Best Practices and all applicable codes. Any damage to components, assemblies or subassemblies which is caused by improper installation practices will void the warranty.
AVERTISSEMENT
RISQUE FLASH D’ARC OU DE CHOC ÉLECTRIQUE GRAVE
Tous les modèles de radiateurs électriques décrits dans ce manuel fonctionnent avec des tensions élevées pouvant causer un choc électrique grave. Certains modèles de radiateurs électriques utilisent des tensions élevées susceptibles de provoquer des arcs électriques dangereux. Lorsque vous accédez à une pièce ou à un composant du chauffe-eau, débranchez toutes les alimentations électriques, vérifiez avec un voltmètre que le courant est coupé et portez un équipement de protection conformément à NFPA 70E lorsque vous travaillez dans le boîtier électrique. Ne pas se conformer peut entraîner des blessures graves ou la mort.
Les borniers contiennent une haute tension sous tension. Le seul moyen de s’assurer qu’il n’ya PAS de tension à l’intérieur de l’unité est d’installer et d’ouvrir un sectionneur à distance et de vérifier que l’alimentation est coupée avec un voltmètre. Reportez­vous au schéma électrique de l’unité.
Suivez tous les codes locaux.
CAUTION
ATTENTION
RISQUE DE CHOC ÉLECTRIQUE OU DE DOMMAGES MATERIELS
Chaque fois que le câblage électrique est connecté, déconnecté ou modifié, l’alimentation électrique du radiateur électrique et de ses commandes doit être déconnectée. Verrouillez et étiquetez le sectionneur ou le disjoncteur pour empêcher toute reconnexion accidentelle de l’alimentation électrique.
CAUTION
ATTENTION
RISQUE DE BRÛLURES
Cet appareil est un radiateur électrique et est capable de produire des températures très élevées, susceptibles de provoquer de graves brûlures. Soyez prudent lorsque vous travaillez sur le radiateur et portez un équipement de protection individuelle (EPI) approprié lorsque vous travaillez sur l’appareil.
IMPORTANT
Only persons who have been properly trained and authorized are to access the electric heater and its controls. Changes to the electric heater wiring and controls are to be made only by trained and authorized personnel.
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RH-D AND RH-W ELECTRIC DUCT HEATERS
UNIT RECORDS
Record information as shown below. In the unlikely event that factory assistance is ever required, this information will be needed.
OWNER INFORMATION
Locate the RenewAire unit label, to be found on the outside of the appliance. NOTE: This information is for purposes of identifying the specific appliance. Unit-specific option data can then be obtained, as needed, from the Model Number.
Electric Duct Heater Type: (D or W)
Electric Duct Heater Model:
Serial Number:
R H
-
- -
NOTE: This page is to be completed by the installing contractor.
The completed document is to be turned over to the owner after start-up.
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OWNER INFORMATION
RH-D AND RH-W ELECTRIC DUCT HEATERS
TABLE OF CONTENTS
IMPORTANT SAFETY INFORMATION 2 UNIT RECORDS 3
1.0 OVERVIEW 5
1.1 DESCRIPTION 5
1.2 APPLICATIONS 5
1.3 SAFETY FEATURES 5
1.3.1 Low Air Flow Modulation / Shut Off 5
1.3.2 Auto-Reset Thermal Cutout 5
1.3.3 Manual Reset Thermal Cutout 5
1.3.4 Maintenance 5
1.4 AIRFLOW DIRECTION 5
1.4.1 RH-D 5
1.4.2 RH-W 5
1.5 RH-D AND RH-W MODELS 6
2.0 COMPONENT DESCRIPTION 7
2.1 RH-D 7
2.2 RH-W 8
2.2.1 CTH291 Thermostat 8
2.3 COMPANION ACCESSORIES 9
2.3.1 Occupancy Sensor 9
2.3.2 Timer 9
3.0 DIMENSIONED DRAWINGS 10
3.1 RH-D AND RH-W WITH 6” DUCT COLLAR 10
3.2 RH-D AND RH-W WITH 8” DUCT COLLAR 10
3.3 RH-D AND RH-W WITH 10” DUCT COLLAR 11
3.4 RH-D AND RH-W WITH 12” DUCT COLLAR 11
4.0 UNIT WEIGHTS 12
4.1 RH-D AND RH-W WITH 6” DUCT 12
4.2 RH-D AND RH-W WITH 8” DUCT 12
4.3 RH-D AND RH-W WITH 10” OR 12” DUCTS 12
5.0 INSTALLATION 12
5.1 MINIMUM AIRFLOW REQUIREMENTS 12
5.2 INSTALLATION LOCATION 12
5.3 UNIT ORIENTATION 12
5.4 INSTALLATION CLEARANCES 12
5.5 DUCTWORK CONNECTIONS 12
5.6 DUCTWORK INSULATION 13
5.7 VERIFY AIRFLOW DIRECTION (RH-D UNITS ONLY) 13
5.8 CONNECT ELECTRIC SERVICE 13
5.8.1 Line Voltage Wiring Entry Point 13
5.9 CONNECT THERMOSTAT (RH-W ONLY) 13
5.9.1 Low Voltage Wiring Entry Point (RH-W Only) 17
5.10 SET CONTROLLER POTENTIOMETER (RH-D ONLY) 17
6.0 WIRING SCHEMATICS 18
6.1 RH-D 120 VAC 18
6.2 RH-D 208/240 VAC (1,2,3,4,5 AND 6 KW) 18
6.3 RH-D 208/240 VAC (8,10 AND 11.5 KW) 19
6.4 RH-W 120 VAC 19
6.5 RH-W 208/240 VAC (3,4,5,6 KW) 20
6.6 RH-W 208/240 VAC (8,10,11.5 KW) 20
7.0 MAINTENANCE 21
7.1 RH-D ANNUAL MAINTENANCE 21
7.2 RH-W ANNUAL MAINTENANCE 21
7.3 RH-D TROUBLE SHOOTING 21
7.3.1 Testing AFS and S1 Sensors 21
7.3.2 Testing Control Modules D21-T and D22-T 21
7.3.3 Testing Heating Elements 22
7.3.4 Testing the Transformer 22
7.4 RH-W TROUBLE SHOOTING 22
7.4.1 Testing the CTH291 Thermostat 22
7.4.2 Testing the S2 Airflow Sensor 22
7.4.3 Testing the PSSR Control Module 22
7.4.4 Testing the SSR 23
7.4.5 Testing the Heating Elements 23
7.4.6 Testing the Transformer 23
7.5 SEQUENCE OF OPERATION 23
7.5.1 RH-D Heaters 23
7.5.2 RH-W Heaters 24
8.0 FACTORY ASSISTANCE 24
9.0 WARRANTY 24
10.0 REPAIR PARTS 25
10.1 RH-D 1,2,3,4,5,6 KW REPAIR PARTS 25
10.2 RH-D 8,10,11.5 KW REPAIR PARTS 25
10.4 RH-W 8,10,11.5 KW REPAIR PARTS 26
10.3 RH-W 1,2,3,4,5,6 KW REPAIR PARTS 26
11.0 ENGINEERING AND PERFORMANCE DATA 27
TABLE OF ILLUSTRATIONS
RH-D Heater (typ) 7 RH-D Controls (typ) 7 RH-W Heater (typ) 8 RH-W Controls (typ) 8 Wall Thermostat (typ) 8 MC-C Occupancy Sensor, Ceiling Mount 9 TC7D-W Wall Mount Time Clock 9 MC-W Occupancy Sensor, Wall Mount 9 TC7D-E Time Clock 9 RH-D and RH-W 6” Duct Collar Dimensioned Dwg 10 RH-D and RH-W 8” Duct Collar Dimensioned Dwg 10 RH-D and RH-W 10” Duct Collar Dimensioned Dwg 11 RH-D 12” Duct Collar Dimensioned Dwg 11 Ventilation Clearance 12 Thermostat Wiring Illustration 15 DIP Switch Positions 15 Comfort Mode Screen Shot 16 Economy Mode Screen Shot 16 Wiring Termination Illustration 17 RH-D 1,2,3,4,5,6 KW Repair Parts 25 RH-D 8,10,11,5 KW Repair Parts 25 RH-W 1,2,3,4,5,6 KW Repair Parts 26 RH-W 8,10,11.5 KW Repair Parts 26
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RH-D AND RH-W ELECTRIC DUCT HEATERS
OVERVIEW
1.0 OVERVIEW
1.1 DESCRIPTION
The RH-D and RH-W heaters are open-coil, electric resistance duct heaters that come in several different models with different wattages and duct sizes. The RH-D heater has an internal temperature sensor mounted in the outlet side of the unit and has an adjustable thermostat that determines what the outlet air temperature is to be. The controller then modulates current to the heating coil to maintain that temperature setting. The RH-W heater requires an external analog 0 - 10 VDC control signal, supplied by wall-mount thermostat, a RenewAire Premium Commercial Controller or a BMS. A wall­mount thermostat is provided with each RH-W unit. Every heater is equipped with an airflow sensor to detect minimum allowable airflow. If there is inadequate airflow, current to the heating coils is reduced to a level that corresponds to the detected airflow volume. All heaters use a Solid State Relay (SSR) to modulate the heat output.
1.2 APPLICATIONS
These heaters are ideally suited for use in tempering air that is delivered directly to an Occupied Space or they can also be used as a primary heat source. They can be used as pre-heat or post-heat devices in conjunction with an ERV or a DOAS. The RH-D can operate independantly by setting an on-board potentiometer to maintain a constant output temperature while the RH-W uses an external temperature control signal (wall thermostat) to modulate the heat output. These heaters are suitable for use in both residential and commercial applications.
1.3 SAFETY FEATURES
1.3.1 Low Air Flow Modulation / Shut Off
The heater has a thermistor air flow sensor that will detect any overheating condition caused by low air flow. The sensor has a threshold of 111º F [44º C]. If a temperature higher than 111º F is detected, it will cause the controller to begin reducing the pulse width of the control signal being sent to the SSR. The reduction in pulse width begins at a detected temperature of 111º F and the reduction will increase proportionally up to a detected temperature of 124º F [51º C], at which point the sensor will shut off the control signal to the SSR. In this mode, the unit’s Red (or Yellow) warning light is ON steady.
NOTE: This unit is a high-voltage open coil electric heater, used for
both commercial and res­idential applications. It is com­monly referred to in this manual as an “electric heater”.
1.3.2 Auto-Reset Thermal Cutout
The heater has an auto-reset thermal cutout having a threshold of 125º F. If a temperature higher than 125º F is detected, the auto-reset cutout will shut off power to the heater element. Once the detected temperature drops below 125º F, the cutout will reset itself and restore power to the heater element.
1.3.3 Manual Reset Thermal Cutout
The heater has a manual reset thermal cutout having a threshold of 200º F. If a temperature higher than 200º F is detected, power to the heater element is shut off until the heater cools and the cutout is manually reset.
1.3.4 Maintenance
There is no required annual maintenance for these units.
1.4 AIRFLOW DIRECTION
1.4.1 RH-D
Airflow direction in the RH-D must be coordinated with the Output Air Temperature Sensor. The sensor must be located on the outlet side of the unit in order to properly monitor the output temperature.
See the illustrations on page 7. If airflow direction other than as shown is desired, the sensor must be relocated to the alternate location, as shown.
1.4.2 R H-W
Airflow direction in the RH-W can be in either direction, with no changes to the unit hardware.
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OVERVIEW
6" 8" 10" 12"
1 2 3 4 5 6 8 10 11.5 120 208 240
RH-D
TER-6-1120
l l l
131320
RH-D
TER-6-1208
l l l
131352
RH-D
TER-6-1240
l l l
131353
RH-D
TER-6-2120
l l l
131321
RH-D
TER-6-2208
l l l
131354
RH-D
TER-6-2240
l l l
131355
RH-D
TER-8-3208
l l l
131356
RH-D
TER-8-3240
l l l
131322
RH-D
TER-8-4208
l l l
131357
RH-D
TER-8-4240
l l l
131323
RH-D
TER-8-5208
l l l
131358
RH-D
TER-8-5240
l l l
131359
RH-D
TER-8-6240
l l l
131360
RH-D
TER-10-3208
l l l
131336
RH-D
TER-10-3240
l l l
131337
RH-D
TER-10-4208
l l l
131338
RH-D
TER-10-4240
l l l
131339
RH-D
TER-10-5208
l l l
131340
RH-D
TER-10-5240
l l l
131341
RH-D
TER-10-6240
l l l
131342
RH-D
TER-10-8240
l l l
131343
RH-D
TER-10-10240
l l l
131361
RH-D
TER-10-12240
l l l
131362
RH-D
TER-12-6240
l l l
131344
RH-D
TER-12-8240
l l l
131345
RH-D
TER-12-10240
l l l
131346
RH-D
TER-12-12240
l l l
131347
RH-W
ZON-6-1120
l l l
131324
RH-W
ZON-6-1208
l l l
131363
RH-W
ZON-6-1240
l l l
131364
RH-W
ZON-6-2120
l l l
131325
RH-W
ZON-6-2208
l l l
131365
RH-W
ZON-6-2240
l l l
131366
RH-W
ZON-8-3208
l l l
131367
RH-W
ZON-8-3240
l l l
131326
RH-W
ZON-8-4208
l l l
131368
RH-W
ZON-8-4240
l l l
131327
RH-W
ZON-8-5208
l l l
131369
RH-W
ZON-8-5240
l l l
131370
RH-W
ZON-8-6240
l l l
131371
RH-W
ZON-10-3208
l l l
131328
RH-W
ZON-10-3240
l l l
131329
RH-W
ZON-10-4208
l l l
131330
RH-W
ZON-10-4240
l l l
131331
RH-W
ZON-10-5208
l l l
131332
RH-W
ZON-10-5240
l l l
131333
RH-W
ZON-10-6240
l l l
131334
RH-W
ZON-10-8240
l l l
131348
RH-W
ZON-10-10240
l l l
131372
RH-W
ZON-10-12240
l l l
131373
RH-W
ZON-12-6240
l l l
131335
RH-W
ZON-12-8240
l l l
131349
RH-W
ZON-12-10240
l l l
131350
RH-W
ZON-12-12240
l l l
131351
RenewAire
Part
Number
Heater
Type
Model
Duct Collar Size Kilowattage Voltage (1 Phase Only)
RH-D AND RH-W ELECTRIC DUCT HEATERS
1.5 RH-D AND RH-W MODELS
Both the RH-D and RH-W heaters are available in several different duct sizes and wattages. Note that type RH-D uses an internal temperature sensor to regulate the heat output while type RH-W uses a wall-mount thermostat that operates on 24 VAC, which is provided with the heater. The RH-W can also be controlled by a Building Management System, or BMS.
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RH-D AND RH-W ELECTRIC DUCT HEATERS
2.0 COMPONENT DESCRIPTIONS
2.1 RH-D
RH-D heaters use open coil, electric resistance hardware to provide an adjustable heat output. An airflow sensor is provided, checking for minimum airflow. There are two separate thermal cutout devices, the first of which will shut down the heater at 125 there is a second cutout that will shut down the heater at 2000 F. The second cutout must be manually reset. The controller operates on 24 VAC provided by an on-board transformer. The controller has a potentiometer to set the desired output air temperature from the unit and heat output is modulated by the controller, which causes the SSR to provide pulsed current to the heating coil.
0
F and then automatically reset itself and
COMPONENT DESCRIPTION
Manual Reset Thermal Cutout
(2000 F)
RH-D Heater (typ)
Airflow Sensor
(checks for minimum airflow)
Manual Reset Thermal Cutout
(2000 F)
Air Temperature Sensor as
Shipped From Factory
Output Air Temperature Sensor
(must be installed on the outlet
side)
Auto Reset Thermal Cutout
(1250 F)
Alternate Air Temperature Sensor Location
(move the sensor here if airflow direction
is reversed)
Potentiometer for Setting
Desired Output Air
Temperature
Airflow Direction as
Shipped From Factory
LED Indicator Light
(turns ON to show when
power is going to the
heating coils)
RH-D Controls (typ)
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COMPONENT DESCRIPTION
RH-D AND RH-W ELECTRIC DUCT HEATERS
2.2 RH-W
RH-W heaters use open coil, electric resistance hardware to provide an adjustable heat output. An airflow sensor is provided, checking for minimum airflow. There are two separate thermal cutout devices, the first of which will shut down the heater at 125 there is a second cutout that will shut down the heater at 2000 F. The second cutout must be manually reset. The controller operates on 24 VAC provided by an on-board transformer. Output temperature is controlled by an analog 0-10 VAC signal provided by either an optional wall thermostat, a BMS or by a RenewAire Premium Programmable Controller. The heat output of the unit is modulated by means of pulsed current supplied to the heating coils by the SSR, which is controlled by the on-board controller.
0
F and then automatically reset itself and
RH-W Heater (typ)
RH-W Controls (typ)
Wall Thermostat (typ)
2.2.1 CTH291 Thermostat
The CTH291 Thermostat is an 0 - 10 VDC output, dual mode device. It provides an analog 0 - 10 VDC output signal to the RH-W controller, enabling the controller to modulate the heat output, as needed. It has a Comfort mode and an Economy mode, which is a temperature setback of 80 F. Comfort Mode is the standard mode of operation and Economy mode can only be enabled if there is either an occupancy sensor or a timer wired to the thermostat. Economy mode will remain active until the Normally Closed (NC) contacts on either the timer or the occupancy sensor open, indicating an occupied condition for the Occupied Space. When the NC contacts open, the device will switch back to Comfort mode automatically. While the thermostat is in Economy mode, the mode can be overridden by pressing the UP or DOWN arrow buttons to change the setpoint and then pressing the hand button to enter the new setpoint. This override condition remains in effect for two hours.
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RH-D AND RH-W ELECTRIC DUCT HEATERS
2.3 COMPANION ACCESSORIES
2.3.1 Occupancy Sensor
RenewAire offers both ceiling mount and wall mount occupancy sensors as options for the Electric Duct Heater. Either device must be hard-wired to the CTH291 thermostat and powered by an external 24 VAC source.
COMPONENT DESCRIPTION
MC-C Occupancy Sensor, Ceiling Mount
MC-W Occupancy Sensor, Wall Mount
2.3.2 Timer
RenewAire offers a commercial-grade timer as an option for the CTH291 Thermostat. The timer may be pre-set to switch the thermostat from Economy mode to Comfort mode.
TC7D-W Wall Mount Time Clock
TC7D-E Time Clock
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DIMENSIONED DRAWINGS
RH-D AND RH-W ELECTRIC DUCT HEATERS
3.0 DIMENSIONED DRAWINGS
3.1 RH-D AND RH-W WITH 6” DUCT COLLAR
RH-D and RH-W 6” Duct Collar Dimensioned Dwg
3.2 RH-D AND RH-W WITH 8” DUCT COLLAR
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RH-D and RH-W 8” Duct Collar Dimensioned Dwg
RH-D AND RH-W ELECTRIC DUCT HEATERS
3.3 RH-D AND RH-W WITH 10” DUCT COLLAR
DIMENSIONED DRAWINGS
RH-D and RH-W 10” Duct Collar Dimensioned Dwg
3.4 RH-D AND RH-W WITH 12” DUCT COLLAR
RH-D 12” Duct Collar Dimensioned Dwg
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INSTALLATION
RH-D AND RH-W ELECTRIC DUCT HEATERS
4.0 UNIT WEIGHTS
4.1 RH-D AND RH-W WITH 6” DUCT
All Electric Duct Heaters with 6” diameter duct collars weigh 9 pounds.
4.2 RH-D AND RH-W WITH 8” DUCT
All Electric Duct Heaters with 8” diameter duct collars weigh 12 pounds.
4.3 RH-D AND RH-W WITH 10” OR 12” DUCTS
All units having duct collars of either 10” or 12” and a capacity of up to 6 KW weigh 16 pounds. Units having a capacity greater than 6 KW weigh 21 pounds.
5.0 INSTALLATION
5.1 MINIMUM AIRFLOW REQUIREMENTS
All heaters require a minimum airflow in order to operate properly. The rule of thumb is that 30 CFM is required for each kilowatt of electric heat. See the chart in Section 1.2 of this manual. If airflow through the heater is less than 30 CFM per kilowatt, the airflow sensor will detect the reduced airflow and will cause the controller to modulate the heat output to a level that is consistent with the airflow volume sensed in the heater. See the illustration on Page 7 of this manual.
5.2 INSTALLATION LOCATION
The Electric Duct Heater should be installed as near as possible to the Occupied Space in order to reduce heat loss from duct runs.
5.3 UNIT ORIENTATION
All RH-D and RH-W heaters may be installed either horizontally or vertically. When installed horizontally, the unit top must be installed UP. See image below. There is a removable sheet metal cover installed on the top that covers the auto reset temperature cutout and the airflow sensor.
5.4 INSTALLATION CLEARANCES
All RH-D and RH-W Electric Heaters are rated for 0 clearance to combustible surfaces. There are ventilation openings in the top and bottom of the unit control box that require a minimum of 1/2 inch clearance for cooling of the control box. If any heater is installed horizontally, maintain a minimum
of 1/2 inch clearance above and beneath the unit. In addition, any heater that is installed vertically must maintain a clearance of 1 inch for a distance of 6 feet downstream from the heater.
Ventilation Openings on Both Top and Bottom
(leave a minimum of 1/2 inch clearance
above and beneath the unit)
5.5 DUCTWORK CONNECTIONS
Ductwork connections are to be made in accordance with SMACNA guidelines. All ductwork and its insulation must be rated for a minimum of 200 degrees F. Ductwork should be attached with both mechanical fasteners and UL 181 - rated duct mastic. DO NOT INSTALL ANY DUCTWORK ELBOWS CLOSER THAN 2.5 TIMES THE DUCT DIAMETER TO THE HEATER.
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Ventilation Clearance
RH-D AND RH-W ELECTRIC DUCT HEATERS
5.6 DUCTWORK INSULATION
The Supply Air ductwork leading from the output side of the heater to the Occupied Space should be insulated to prevent heat loss. Individual jobsite conditions will dictate whether the duct leading to the inlet side of the heater should also be insulated. In some cases, the air being supplied to the heater is coming from an Energy Recovery Ventilator (ERV) and the connecting duct passes through a space that is not conditioned. In this case, the ductwork from the ERV to the heater should also be insulated.
5.7 VERIFY AIRFLOW DIRECTION (RH-D UNITS ONLY)
The Outlet Air Temperature Sensor must be positioned on the outlet side of the heater. Check the airflow direction through the heater. If necessary, move the sensor to the outlet side, as shown in Section 2.1 of this manual.
5.8 CONNECT ELECTRIC SERVICE
INSTALLATION
WARNING
ARC FLASH AND ELECTRIC SHOCK HAZARD
All models of Electric Heaters as discussed in this manual operate on high voltages that can cause severe electric shock. Some models of Electric Heaters use high voltages that are capable of causing dangerous arc flash. Whenever accessing any part or component of the heater, disconnect all electric power supplies, verify with a voltmeter that electric power is OFF and wear protective equipment per NFPA 70E when working within the electric enclosure. Failure to comply can cause serious injury or death.
The terminal blocks contain live high-voltage. The only way to ensure that there is NO voltage inside the unit is to install and open a remote disconnect switch and verify that power is off with a voltmeter. Refer to unit electrical schematic.
Follow all local codes.
CAUTION
CAUTION
RISK OF ELECTRIC SHOCK OR EQUIPMENT DAMAGE
Whenever electrical wiring is connected, disconnected or changed, the power supply to the electric heater and its controls must be disconnected. Lock and tag the disconnect switch or circuit breaker to prevent accidental reconnection of electric power.
5.8.1 Line Voltage Wiring Entry Point
High voltage electric service is to be brought into the unit through one of the factory-provided knockouts located on the side of the control box. Wiring is to be terminated on the terminal block and grounding lug as shown in the photo in Section 5.9.1 of this manual. Also see the wiring schematics in Section
8.0 of this manual. Observe all local codes.
5.9 CONNECT THERMOSTAT (RH-W ONLY)
RH-W heaters require an external 0 - 10 VDC signal to control the heater output. This is normally accomplished by using a CTH291 wall thermostat, which also requires 24 VAC to operate. The low voltage thermostat wiring should enter the heater through the second knockout located on the side of the control box. Wiring is to be terminated as shown in the wiring schematics in Section 6.0 of this manual.
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INSTALLATION
RH-D AND RH-W ELECTRIC DUCT HEATERS
CAUTION
CAUTION
RISK OF ELECTRIC SHOCK OR EQUIPMENT DAMAGE
Whenever electrical wiring is connected, disconnected or changed, the power supply to the electric heater and its controls must be disconnected. Lock and tag the disconnect switch or circuit breaker to prevent accidental reconnection of electric power.
Each thermostat is provided with a mounting base plate and all necessary mounting hardware.
• Mount the base plate on the wall using provided anchors and screws or mount it directly on a standard 2 X 4 electrical junction box..
• Open the thermostat housing by removing two screws on the bottom of the thermostat and lift the cover off.
• Pull low voltage wiring through the opening in the back of the thermostat and then mount the thermostat on the base plate using the provided two short screws.
• Connect low voltage wiring as shown in illustration at right.
• Set the DIP switches to desired settings. See chart and illustration at right.
• Reinstall the front cover.
• Reconnect power to the heater, which will provide 24 VAC to the thermostat.
Install base plate on wall using provided
hardware or mount directly on standard 2 X 4
electrical junction box.
Remove two screws from bottom
of thermostat and lift cover off.
Pull low-voltage wiring through opening in the back of the thermostat and then attach thermostat to base plate using the provided two short screws.
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Provide field wiring from these three terminals to terminal lugs on RH-W controller. See wiring schematics 6.4, 6.5 and 6.6 in this manual.
Connect optional Occupancy Sensor or Timer to terminals 4 and 5. Use Normally Closed (NC) contacts. When contacts open (or if no sensor or timer is present), thermostat will operate only in Comfort Mode.
RH-D AND RH-W ELECTRIC DUCT HEATERS
24 VAC Common
24 VAC
0 - 10 VDC
INSTALLATION
SWITCH
1 2 3 4 5 6 7
DIP SWITCH POSITIONS
OFF
O
C
REVERSE ACTING OUTPUT
INTERNAL SENSOR
0 - 10 VDC
NOT USED
RH-W ROOM APPLICATION
NOT USED
Thermostat Wiring Illustration
ON
0
F
NOT USED NOT USED
NOT USED
FULL SET POINT RANGE
NOT USED NOT USED
DIP Switch Positions
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INSTALLATION
RH-D AND RH-W ELECTRIC DUCT HEATERS
FOR THERMOSTATS THAT DO NOT HAVE EITHER AN OCCUPANCY SENSOR OR A TIMER:
When line voltage is applied to the heater, it automatically provides power to the CTH291 thermostat. The LCD screen on the thermostat will show the current (ambient) temperature and a small indicator symbol at the bottom shows whether or not there is a call for heat. If the current setpoint is less than the ambient temperature, there will be no call for heat and the indicator symbol will remain on constantly. When the setpoint temperature is greater than the ambient temperature, a call for heat will be provided by the thermostat to the heater controller and the indicator symbol will blink as long as there is a call for heat. The thermostat will put out an analog 0 - 10 VDC control signal to the heater controller, which ramps UP and DOWN slowly.
To change the desired temperature setpoint, press either the UP or DOWN arrow button. The view on the screen will change from the current ambient temperature to show the active setpoint. To change the setpoint, continue to press either the UP or DOWN arrow.
• Ambient temperature if not blinking.
• When either UP or DOWN arrow is pressed briefly, the current setpoint will show.
• Continue pressing either UP or DOWN arrows to change the setpoint.
Comfort Mode Screen Shot
Blinks whenever a call for heat is being sent to the heater controller
FOR THERMOSTATS THAT HAVE EITHER AN OCCUPANCY SENSOR OR A TIMER CONNECTED:
When an occupancy sensor or a timer is connected to terminals 4 and 5 on the terminal strip (see illustration on page 15) in the thermostat, the thermostat will go into Economy mode as long as the NC contacts are closed. When the contacts open, this represents an occupied mode for the Occupied Space and the thermostat will switch from Economy mode to Comfort mode.
Economy mode can be overridden for up to two hours without the NC contacts opening, and a temporary setpoint can be installed. Press either the UP or the DOWN arrow button and both the temperature reading and the indicator dot will blink. Continue pressing the UP and DOWN arrow buttons as needed to establish the new setpoint and then press the Hand button to enter the new reading.
The Economy mode setpoint is always 80 F less than the Comfort mode setpoint unless it is being temporarily overridden.
• Indicates thermostat is in Economy mode.
• Blinks while changing Economy mode setpoint
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Economy Mode Screen Shot
RH-D AND RH-W ELECTRIC DUCT HEATERS
5.9.1 Low Voltage Wiring Entry Point (RH-W Only)
Low voltage wiring is to be brought into the unit through one of the factory-provided knockouts located on the side of the control box. See the dimensioned drawings in Section 3.0 of this manual.
Terminate Thermostat
Wiring on Terminal
Block
INSTALLATION
Grounding Lug
Terminate line voltage
wiring here
Wiring Termination Illustration
5.10 SET CONTROLLER POTENTIOMETER (RH-D ONLY)
Set the potentiometer to the desired output temperature from the heater. See the illustration on page 7 of this manual.
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WIRING SCHEMATICS
RH-D AND RH-W ELECTRIC DUCT HEATERS
6.0 WIRING SCHEMATICS
6.1 RH-D 120 VAC
RH-D 120 VAC Wiring Schematic
6.2 RH-D 208/240 VAC (1,2,3,4,5 AND 6 KW)
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RH-D 208/240 VAC Wiring Schematic (1,2,3,4,5,6 KW)
RH-D AND RH-W ELECTRIC DUCT HEATERS
6.3 RH-D 208/240 VAC (8,10 AND 11.5 KW)
WIRING SCHEMATICS
6.4 RH-W 120 VAC
RH-D 208/240 VAC Wiring Schematic (8,10,11.5 KW)
RH-W 120 VAC Wiring Schematic
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WIRING SCHEMATICS
RH-D AND RH-W ELECTRIC DUCT HEATERS
6.5 RH-W 208/240 VAC (3,4,5,6 KW)
RH-W 208/240 VAC Wiring Schematic (3,4,5,6 KW)
6.6 RH-W 208/240 VAC (8,10,11.5 KW)
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RH-W 208/240 VAC Wiring Schematic (8,10,11.5 KW)
RH-D AND RH-W ELECTRIC DUCT HEATERS
CAUTION
RISK OF BURNS
This device is an electric heater and produces very high temperatures, capable of causing severe burns. Use caution when working on the heater and wear appropriate Personal Protective Equipment (PPE) whenever working on the unit.
7.0 MAINTENANCE
7.1 RH-D ANNUAL MAINTENANCE
There is no required annual maintenance for any RH-D heater.
7.2 RH-W ANNUAL MAINTENANCE
RH-W heaters have a fault indicator LED. RenewAire suggests that the LED be checked annually for indication of detected problems.
7.3 RH-D TROUBLE SHOOTING
7.3.1 Testing AFS and S1 Sensors
MAINTENANCE
Remove AFS and/or S1 sensor from D21-T/D22-T board and measure the ohms across the Thermistor:
The reading should be 10KΩ at 77 F. If the temperature is higher, the resistance will go down and if the temperature is lower, the resistance will go up. If the sensor reads OPEN LINE, replace sensor.
7.3.2 Testing Control Modules D21-T and D22-T
A D22-T is essentially a D21-T with 2 power outputs instead of one. Here are the steps to follow to test and troubleshoot these 2 boards:
The first step in testing the D21-T/D22-T controllers is to confirm that there is 24 VAC powering the board. (Top left connections on the board). The airflow sensor is a device that protects the heater element section from overheating. If there is a lack of proper airflow, the controller and the airflow sensor will make the unit modulate proportionally with the airflow. This simply means that, if the element section is getting half of the needed airflow, the heater will work at half the capacity. This prevents overheating of the elements which would damage them. For testing purposes, remove the Airflow sensor (AFS) from the terminals A and A. When that airflow sensor is removed, the heater will still operate normally but without element protection (this is only for testing). Make sure you reconnect the airflow sensor after testing.
If there is a built-in duct temperature sensor connected to S and S, you can simply dial your set point on the blue potentiometer on the controller. If the red light never turns on, temporarily disconnect wires connected on S and S. The board can still operate but only in an ON/OFF mode. The heater/red light should turn ON, if the potentiometer is set anywhere between 0 and 18 and OFF anywhere else. Again, if the red light never turns on, the controller is defective and replacement is required. If the heater is controlled remotely with a room or duct thermostat, simply set the potentiometer to position “R” (R for Remote control). Note that these controllers have power outputs. It is possible after many switching cycles that the built-in triacs will stay stuck in a closed or open position. The control side of the board might still be good, but the power side will not operate. If the triacs are stuck closed, the thermal cut­outs will cut power to the unit. If the triacs are stuck open, the unit will not put out any heat even if there is a demand.
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MAINTENANCE
RH-D AND RH-W ELECTRIC DUCT HEATERS
7.3.3 Testing Heating Elements
Make sure the automatic and manual thermal reset are in the closed position. Measure the resistance between LOAD 1 on the D21-T board and L2. If the reading is OPEN LINE, replace the heater. If the board is a D22-T, also measure the resistance between LOAD 2 on the D22-T board and L2. If the reading is OPEN LINE, replace the heater element.
7.3.4 Testing the Transformer
Power the primary side of the transformer. Measure Voltage across the secondary terminals. Voltage should be 24 VAC.
7.4 RH-W TROUBLE SHOOTING
7.4.1 Testing the CTH291 Thermostat
Review wiring of thermostat (and sensor, if duct control application). (Refer to instructions supplied with the thermostat). Review Dip Switches settings. (Refer to instructions supplied with the thermostat).
Note for Dip switch 2:
Reverse acting: 0-VDC = Full OFF /10VDC = Full ON (RenewAire DEFAULT). Direct acting: 0-VDC = Full ON/ 10VDC = Full OFF
Troubleshooting notes:
1) If the display is showing two straight lines, the external sensor is defective or not connected to terminal 7 and 8 (if configured for external sensor – Dip switch 3 = ON). Circuit is open: resistance is infinite or high.
2) If the temperature sensor is out of measurable range, the display will indicate HI (when the measured temperature is higher than the top bracket of the temperature range) or Lo (when the measured temperature is lower than the lower bracket of the temperature range).
3) Power has to be switch off and on (RESET) after dip switch is changed. Example: If dip switch 3 is set to external sensor (ON) and no sensor is connected, the screen will show 2 lines; if dip switch 3 is then set to internal sensor (OFF), 2 lines remain as long power has not been reset.
4) When the thermostat is in heating mode, a sun will appear on the display. It will flash when there is a call for heat. When the thermostat is in cooling mode, a snow flake will appear on the display. (To set cooling mode, install a jumper between terminals 2 and 3).
7.4.2 Testing the S2 Airflow Sensor
Remove S2 airflow sensor from PSSR board and measure the ohms across the Thermistor: The reading should be 10KΩ at 77 F. If the temperature is higher, the resistance will go down and if the temperature is lower, the resistance will go up. If the sensor reads OPEN LINE, replace sensor.
7.4.3 Testing the PSSR Control Module
Input: 0-10VDC
Shorted or broken Air-Flow sensor detection:
If the air-flow sensing Thermistor connection (A-A) of the D21-PSSR controller is either shorted or open, the controller will continue to work normally for about 60 seconds. While in this 60 second period, the yellow (or red) light begins to quickly blink indicating this warning mode. If the normal air­flow condition is reinstated within that 60 seconds, the controller goes back to normal operation and the yellow (or red) light turns OFF. If the normal air-flow condition does NOT come back within the 60 second time frame, the yellow (or red) Warning LED light begins to flash with a pattern of 1-second ON and 2-seconds OFF, and the controller switches off the SSR output (i.e. lockdown).
To cancel: fix the short or open air-flow sensor connection, and then turn the controller’s power OFF and then ON.
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RH-D AND RH-W ELECTRIC DUCT HEATERS
Useful diagnostic/ testing process:
To force FULL power to the elements to verify the load current, operation etc. with out requiring thermostat control.
1. Turn the Power ON.
2. Remove one of the air-flow sensor connections. The yellow (or red) light begins to blink quickly.
3. Short together the air-flow sensor connections (A-A) momentarily for 2-seconds. The program goes to a “Diagnose Heater” process. The yellow (or red) light keeps blinking. The heater instantly turns FULL ON, regardless of the 0-10V input voltage. After 1 minute with FULL ON, the controller turns OFF the elements and the yellow (or red) warning LED light flashes with a pattern of 1-second ON and 2-seconds OFF.
4. To put to normal operation: Remove the short, connect back the airflow sensor and then turn controller’s power off and on (to reset).
7.4.4 Testing the SSR
SSR relays are Solid State Relays. They respond to an input signal of 4VDC to 32 VDC. That input is sent from the controller in the unit. For this reason, it is the normal process to first test the controller and then proceed with the testing of the relays. The typical failures of relays come from the fact that those relays are designed to switch a certain number of times. After this, the contact in the relay will eventually get stuck either in an open position or a closed position. If the contact is stuck closed, the elements will eventually overheat and the thermal cut-outs will cut the operation of the unit. If the contact is stuck open, the unit will never heat even when there is a demand for heat. Please note that heat is the most common source of problem that can damage relays. This is why it is recommended to have air circulate through the venting holes of the control box. Refer to section “Useful diagnostic/ testing process:” in the PSSR testing procedure to force relays on and off for troubleshooting purposes.
MAINTENANCE
7.4.5 Testing the Heating Elements
Make sure the automatic and manual thermal reset are in the closed position. Measure the resistance between T on the SSR Relay and L2. If the reading is OPEN LINE, replace the heater.
7.4.6 Testing the Transformer
Apply power to the primary side of the transformer and measure the voltage across the secondary side. Voltage on the secondary side should be 24 VAC.
7.5 SEQUENCE OF OPERATION
7.5.1 RH-D Heaters
The heater operates on either 120 VAC or 240 VAC, 1 phase, 60 Hz. The heater will maintain outlet air temperature set by a potentiometer on the controller whenever there is airflow. Outlet air temperature is sensed by the Outlet Air Temperature Sensor, located on the outlet side of the unit. The heater is fully modulated, single stage that is enabled by the Outlet Air Temperature Sensor. See illustration in Section 2.1 of this manual. The Outlet Air Temperature Sensor is identified as item 5, Duct Sensor on the Repair Parts drawing.
The heat output of the RH-D is SSR controlled.
• When voltage is applied to the power side of the heater (L/N for 120 VAC, L1/L2 for 240 VAC), the transformer will send 24 VAC to the control circuit and energize the D21-T controller.
• The Outlet Air Temperature Sensor detects the temperature of the air at the outlet of the heater.
• The controller reads the detected temperature and then modulates the current going to the heater element as required to maintain the setpoint on the potentiometer. Modulation is accomplished by the controller sending measured pulses of high voltage AC to the heater element.
• The automatic reset cut-out (1250 F) and the manual reset cut-out (2000 F) will cut off power to the heating element if overheating within the heater module is detected.
• The Output Air Temperature Sensor (connected to terminals “S” and “S” on the D21-T controller) must be installed on the outlet side of the heater.
• The electronic Airflow Sensor monitors airflow through the heater and will cause the controller to reduce current flow to the heater element if there is insufficient airflow.
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MAINTENANCE
RH-D AND RH-W ELECTRIC DUCT HEATERS
7.5.2 RH-W Heaters
The heater operates on either 120 VAC or 240 VAC, 1 phase, 60 Hz. The heater is fully modulated, single stage and is energized by a 0 - 10 VDC signal. The heat output of the RH-W is SSR controlled.
• When voltage is applied to the power side of the heater (L/N for 120 VAC, L1/L2 for 240 VAC), the transformer will send 24 VAC to the control circuit and energize the D21-PSSR controller, as well as provide a 24 VAC output to power the CTH-291 thermostat.
• The CTH-291 thermostat (or other source) commands the heater through terminals “+” and “-” on the controller.
• Upon receiving a call for heat from the CTH-291 thermostat or other source (such as a BMS), the controller will output a DC signal to trigger the SSR (Solid State Relay). The SSR will close when it receives a signal and open when there is no signal. The frequency of the DC signal to the SSR depends on the 0 - 10 VDC signal coming from the CTH-291 thermostat. At 0 VDC, the heater will be completely OFF and at 10 VDC, the heater will operate at maximum capacity. Any voltage between 0 VDC and 10 VDC will result in a proportional output from the heater. The controller requires a minimum of 0.1 VDC to initiate heating.
• The automatic reset cut-out (1250 F) and the manual reset cut-out (2000 F) will cut off power to the heating element if overheating within the heater module is detected.
• The electronic Airflow Sensor monitors airflow through the heater and will cause the controller to reduce current flow to the heater element if there is insufficient airflow.
8.0 FACTORY ASSISTANCE
In the unlikely event that you need assistance from the factory for a specific issue with the RH Electric Duct Heaters, make sure that you have the information called for in the Unit Records page in the Owner Information section of this manual. The person you speak with at the factory will need that information to properly identify the unit and the installed options.
To contact RenewAire Customer Service:
Call 800-627-4499
Email: RenewAireSupport@RenewAire.com
Remember that RenewAire Customer Service can only assist with the products sold by RenewAire and their options, it cannot resolve engineering issues that result from air handling system design by others.
9.0 WARRANTY
The RenewAire RH Electric Duct Heater is covered under a RenewAire warranty for a period of two years from date of purchase. A PDF version can be downloaded from:
http://www.renewaire.com/support/for-the-professional/documentation/warranty-information
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RH-D AND RH-W ELECTRIC DUCT HEATERS
10.0 REPAIR PARTS
10.1 RH-D 1,2,3,4,5,6 KW REPAIR PARTS
MAINTENANCE
10.2 RH-D 8,10,11.5 KW REPAIR PARTS
RH-D 1,2,3,4,5,6 KW Repair Parts
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MAINTENANCE
RH-D AND RH-W ELECTRIC DUCT HEATERS
10.3 RH-W 1,2,3,4,5,6 KW REPAIR PARTS
RH-W 1,2,3,4,5,6 KW Repair Parts
10.4 RH-W 8,10,11.5 KW REPAIR PARTS
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RH-W 8,10,11.5 KW Repair Parts
RH-D AND RH-W ELECTRIC DUCT HEATERS
OPTIONS & ACCESSORIES
13
HEATER CAPACITY - kW
AIRFLOW - CFM
RH SERIES HEATER CAPACITY
11.0 ENGINEERING AND PERFORMANCE DATA
MAINTENANCE
SERIESRH
ELECTRIC DUCT HEATER
RH-D (Integral Thermostat)
RH-W (Wall Mount Thermostat)
Download specification at:
renewaire.com/specifications
NEW
Electric Duct Heater (1-11.5 kW)
Accessory
SPECIFICATIONS
Heater Typ e:
Electric Duct Heater
Typical KW Range:
1–11.5 kW (1, 2, 3, 4, 5, 6, 8, 10, 11.5 kW)
Voltages & Phase:
Single phase - 120, 208 and 240V
Control Voltage:
24 VAC
Note: Electric duct heater designed for indoor ductwork installation only.
Duct Collars kW V Size Width (X) Height (Y) Depth (Z)
6" 1, 2 120, 208, 240 A
8" 3, 4, 5 208 B
8"
10" 3, 4, 5 208 B
10" 3, 4, 5, 6 240 B
10" 8, 10, 11.5 240 C
12" 6, 8, 10, 11.5 240 C
3, 4, 5, 6 240 B
Standard Features:
Open-coil element High grade nickel-chrome element wire Thermostat - Integral (RH-D), Wall mount (RH-W) Modulating heat output (SCR control) Vertical or horizontal operation Automatic limit switch for primary over-temperature protection Manual reset limit switch for secondary over-temperature protection Airfl ow sensor Standard control transformer – 24 VAC Corrosion resistant galvanized steel Round duct collars High voltage terminal block connections Grounding lug Mounting fl anges
11 1/ 2" 8" 11 1/2 " 11 1/ 2" 11 1/ 2" 11 1/ 2"
11 1/ 2" 15 1/2" 15 1/2"
10"
10"
10"
10"
12"
12"
13 1/2" 13 1/2" 13 1/2" 13 1/2" 15 1/2" 15 1/2"
LR 30551
Minimum Airfl ow
(CFM)
30 1.00
60 2.00
90 3.00
120 4.00
150 5.0 0
180 6.00
240 8.00
300 10. 00
345 11. 50
Heater Capacity
(kW)
DIMENSIONS IN INCHES SIZE X Y Z
Y
Z
A
X
RH SERIES HEATER CAPACITY
12 11
10
9 8
7
6 5
4
3 2
1
0
30 60 90 120 150 180 210 240 270 300 330 360 500 750 1000
B
C
A 11.5 8.0 11.5 B 11.5 10.0 13.5 C 15.5 12.0 15.5
SAFE OPERATING
RANGE
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138307_001 (11/18)
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