RenewAire HE1.5XRTV, HE1.5XRTR, HE1.5XRTH, HE1.5XRT, HE1.5XRTF Installation, Operation & Maintenance Manual

INSTALLATION, OPERATION & MAINTENANCE MANUAL
ENERGY RECOVERY VENTILATOR
HE1.5XRT
MODEL: HE1.5XRT
WWW.RENEWAIRE.COM
ERV
HE1.5XRT INFO
HE1.5XRT
IMPORTANT SAFETY INFORMATION
WARNING
TABLE OF CONTENTS
HE1.5XRT info ...................... 2-7
Installation ......................... 8-19
Start-up ............................ 20-21
Maintenance ..................... 22-23
WARNING
Danger of injury if unit starts unexpectedly. Switch power off at service disconnect. Lock-out/ tag-out the disconnect.
WARNING
DANGER OF INJURY
OR DAMAGE.
The motors in this unit must not be run at an amperage that exceeds the motor’s rated full load amps.
It is the installer’s responsibility to measure the operating amperage of each motor. If the full load amp rating is exceeded, the amp draw must be reduced by reducing airflow with an external damper.
Failure to make this adjustment may result in unsafe motor winding temperatures or tripping of the motor thermal protection.
RISK OF FIRE, ELECTRIC SHOCK, OR INJURY. OBSERVE ALL CODES AND THE FOLLOWING:
1. Before servicing or cleaning the unit, switch power off at disconnect switch or service panel and lockout/tag-out to prevent power from being switched on accidentally. More than one discon­nect switch may be required to de-energize the equipment for servicing.
2. This installation manual shows the suggested installation method. Additional measures may be required by local codes and standards.
3. Installation work and electrical wiring must be done by qualified professional(s) in accordance with all applicable codes, standards and licens­ing requirements.
4. Any structural alterations necessary for instal­lation must comply with all applicable building, health, and safety code requirements.
5. This unit must be grounded.
6. Danger of severe injury to bystanders and dam­age to unit or property if high winds move this unit. Secure this unit to the building!
7. Sufficient air is needed for proper combustion
and exhausting of gases through the flue (chim-
ney) of fuel burning equipment that might be in­stalled in the area affected by this equipment. If this unit is exhausting air from a space in which chimney-vented fuel burning equipment is locat­ed, take steps to assure that combustion air sup­ply is not affected. Follow the heating equipment manufacturer’s requirements and the combus­tion air supply requirements of applicable codes and standards.
8. Use the unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer.
9. This unit is intended for general ventilating only. Do not use to exhaust hazardous or explosive materials and vapors. Do not connect this unit to range hoods, fume hoods or collection systems for toxics.
10. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
WARNING
Standard HE1.5XRT with single phase original equipment motors are NOT suitable for use with solid state speed control.
Three phase motors are NOT suitable for use with solid state speed control. If speed control is desired use the VFD option.
Single phase ECM motors are NOT suitable for use with solid state speed control. They already have speed control built into the motor electronics.
Le HE1.5XRT avec moteurs d’équipement d’origine monophasés ne convient pas pour une utilisation avec regulateur de vitesse electronique.
Moteurs de trois phase ne convient pas pour utilisation avec regulateur de vitesse electronique. Si la régulation de vitesse est souhaité, utiliser l’option VDF.
Moteurs d’une phase de l’ECM ne conviennent pas pour une utilisation avec regulateur de vitesse electronique. Ils ont déjà le contrôle de vitesse intégré dans le moteur électronique.
Motor has an automatic reset thermal protector. Disconnect power before servicing or resetting motor thermal protector. Use caution, motor may be hot. The motor must cool before it resets the thermal protector.
If the motor thermal protector tripped, correct the issue that caused the motor to overheat (e.g. over motor rated amperage or locked rotor).
The unit’s fresh air inlet should be at least 10’ away from any exhaust, such as dryer vents, chimneys, furnace and water heater exhausts, or other sources of contamination or carbon monoxide. Do not locate the fresh air inlet where vehicles may be serviced or left idling. Never locate the unit inside a structure.
Danger of damage or severe injury if high winds move this unit. Secure unit to structure. Observe local code requirements at a minimum.
WARNING
RISK OF INJURY OR DAMAGE.
WARNING
HE1.5XRT CONFIGURATION CHART
MODEL NUMBER
"V", "H", "R", "F"
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
J - - -
DIGIT NUMBER
Orientation
Digit 9:
Wall Type
Digit 11:
"S" = Single "D" = Double
Phase
Digit 12:
"1" = Single Phase "3" = Three Phase
Voltage (see Restriction 1 & 2)
Digit 13:
"1" = 115V "4" = 460V "5" = 208-230V "9" = 277V
FA Horsepower (see Restriction 3 & 7)
Digit 14:
"S" = Standard Impellers "E" = EC Impellers
EA Horsepower (see Restriction 3 & 7)
Digit 15:
"S" = Standard Impellers "E" = EC Impellers
Flow Control*
Digit 18:
"-" = No Isolation Dampers (with no Bypass) "D" = Motorized Damper both Airstreams (with no Bypass) "E" = Motorized Damper EA or RA Airstream (with no Bypass) "F" = Motorized Damper FA or OA Airstream (with no Bypass) "S" = Backdraft Damper OA Airstream (with no Bypass) "R" = Backdraft Damper EA Airstream (with no Bypass) "B" = Backdraft Damper both Airstreams (with no Bypass) "T" = Motorized Damper OA, Backdraft Damper EA (with no Bypass)
*NOTES: Digit 6 "J" = G5 Core Type Digits 10, 16 and 17 are not used in these models. *Digit 18: Flow Control: Codes for Bypass: Face damper also acts as Isolation damper in EA or RA Airstream.
Restrictions:
1: Voltage Codes "1" & "9" only available with Phase Code "1" ( Single-Phase). 2: Voltage Codes "4" & "8" only available with Phase Code "3" (Three-Phase). 3: Motor Codes "EE" (EC Motors) only available with Phase Code "1" (Single Phase) 4: Unit Control Code "G" (Terminal Strip) only available with Motor Codes "EE" (EC Motors). 5: Some units with Other Options Code "X" are not safety listed. 6: Unit Control "A" not available with Unit Control Enhancements Codes "1", "2", "3" & "4". 7: Voltage Code "9" not available with FA/EA Horsepower Codes " EE". 8: Unit Control Codes "V", "E" & "F" not available with Voltage Code "1".
Disconnect
Digit 20:
"N" = Non-Fused (STANDARD) "F" = Fused
Unit Control Enhancements (see Restriction 6)
Digit 21:
"T" = Transformer with Isolation Relay (STANDARD) "1" = Enhanced Controls "2" = Premium Controls "3" = Enhanced Controls with BACNET License "4" = Premium Controls with BACNET License
Filter Options
Digit 22:
"-" = None "F" = Filter Monitor Both Airstreams
Other Options
Digit 23:
"-" = None (Reserved)
Paint and Customization
Digit 24:
"-" = None "W" = White Paint "C" = Custom Paint "X" = Custom Unit
Safety Listing (see Restriction 5)
Digit 25:
"L" = Listed "N" = Non-Listed
-5.1EH RT
Unit Control (see Restriction 8)
Digit 19:
"A" = Standard Unit Control Wiring "D" = Independent Blower Control "G" = Terminal Strip for EC Motors "V" = Onboard VFD Both Airstreams "F" = Onboard VFD FA Airstream "E" = Onboard VFD EA Airstream
ERVHE1.5XRT
HE1.5XRT INFO
NOTE: RenewAire reserves the right to make changes in the design or specifications of products at any time without notice. Unless otherwise specified, dimensions are rounded to the nearest eighth of an inch.
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SPECIFICATIONS & DIMENSIONS
Effectiveness (%)
Airflow (CFM)
HE
1.5XRT
Energy Recovery Ventilator
Standard
ERV
ROOFTOP UNIT SPECIFICATIONS
Download specification at:
renewaire.com/specifications
Ventilation Type: Static plate, heat and humidity transfer
Typical Airflow Range: 375-1,575 CFM
AHRI 1060 Certified Core:
One L62-G5 and one L125-G5
Standard Features:
Non-fused disconnect 24 VAC transformer/relay package
Filters:
Total qty. 4, MERV 8: (2) 14" x 20" x 2" and
(2) 16" x 20" x 2"
Unit Dimensions & Weight:
86" L x 33 1/4" W x 56 3/4" H 387-548 lbs., varies by option(s)
Max. Shipping Dimensions & Weight (on pallet): 70" L x 47" W x 83" H 615 lbs.
Motor(s): Qty. 2, 1.0 HP ea., Direct drive standard motorized
impeller packages
Options:
Qty. 2, EC Motor (see HE1.5XRT EC Motor submittal) -
1.0 HP 120V/1Ph/60HZ,
1.0 HP 208-230V/1Ph/60HZ Integrated programmable controls Fused disconnect Double wall construction Factory supplied and mounted variable frequency
drives (VFDs) - one or both airstreams Gravity backdraft dampers Class 1 low leakage motorized isolation dampers -
FA, EA or both airstreams Qty. 2, Factory mounted filter alarms Independent blower control Exterior paint - white, custom colors
Accessories:
Filters - MERV 13, 2" (shipped loose) Backdraft damper - OA or EA Roof curb - standard 14" Curb wind clip Engineered combo curb for Carrier RTU Engineered combo curb for Trane RTU Digital time clock - wall mount (TC7D-W),
in exterior enclosure (TC7D-E) Motion occupancy control - ceiling mount (MC-C),
wall mount (MC-W) Carbon dioxide control - wall mount (CO2-W),
duct mount (CO2-D) Electric duct heater - EK series (1–60 kW); designed
for indoor ductwork installation only Indirect gas-fired duct furnace - GH series
(50-400 MBH), installed downstream of any fans
AIRFLOW PERFORMANCE
Motor HP
Phase
1.0
Single Phase
1.0
Three Phase
Note: Watts is for the entire unit (2 motors). Note: Airflow performance includes effect of clean, standard filter supplied with unit.
ELECTRICAL DATA CORE PERFORMANCE
Standard Electrical Specifications
HP Volts HZ Phase
1.0 120 60 Single 6.5 14.6 20
1.0 208-230 60 Single 3.3-3.4 7.7 15
1.0 277 60 Single 2.7 6.1 15
1.0 208-230 60 Three 2.2-2.2 5.0 15 2.2 - 2.2 5.4 15
1.0 460 60 Three 1.1 2.5 15 1.1 2.8 15
Specifications may be subject to change without notice.
0.0 0.25 0.50 0.75 1.00 1.25 1.50
1,535 CFM
1,540 Watts
1,630 CFM
1,440 Watts
FLA
per motor
Min.
Cir.
Amps
1390 CFM
1515 Watts
1485 CFM
1435 Watts
Max.
Overcurrent
Protection
Device
External Static Pressure (Inches Water Column)
1255 CFM 1485 Watts
1335 CFM
1415 Watts
Optional Factory Installed
VFD Electrical Specifications
FLA
per motor
Min. Cir.
Amps
1120 CFM 1445 Watts
1170 CFM
1375 Watts
Max.
Overcurrent
Protection
Device
970 CFM
1395 Watts
995 CFM
1325 Watts
300 600 900 1,200 1,500
90%
70%
50%
30%
At AHRI 1060 standard conditions. See all AHRI certified ratings at www.ahrinet.org.
815 CFM
1310 Watts
810 CFM
1260 Watts
640 CFM
1195 Watts
615 CFM
1180 Watts
ERVHE1.5XRT
HERT except 6x 8x, LERT
HERT except 6x 8x, LERT
HERTexcept 6x 8x, LERT
HERT except 6x 8x, LERT
HE1.5XRT INFO
The HE1.5XRT is available from the factory in four different configurations to meet different connection requirements:
OPTION CODE
HE1.5XRTV
HE1.5XRTR
HE1.5XRTF
HE1.5XRTH
DUCT CONNECTION CONFIGURATION
Room Air [RA] enters bottom of unit.
Room Air [RA] enters bottom of unit.
DESCRIPTION OF
Fresh Air [FA] exits bottom of unit.
Fresh Air [FA] exits side of unit.
Room Air [RA] enters side of unit.
Fresh Air [FA] exits bottom of unit.
Room Air [RA] enters side of unit.
Fresh Air [FA] exits side of unit.
STANDARD CONFIGURATION
RA = Room Air into Unit OA = Outside Air into Unit
HE1.5XRTV
MOUNTING OPTION
Roof Curb
Roof Curb
Roof Curb
Equipment Rail
FA = Fresh Air to Inside EA = Exhaust Air to Outside
CONFIGURATIONS
HE1.5XRTR
EA
EA
RTV
AF
RTF
AF
AR
HE1.5XRTF
OA
RA
OA
EA
EA
FA
FA
RTR
RTH
AR
HE1.5XRTH
OA
OA
OA
RA
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HE-SERIES
86" Overall
5" Damper
Frames Typ.
C
L
2 1/2" Control In
C
L
5 5/8" Power In
42 7/8" Lift Lugs
OA
EA
RTV
ONLY
FA
RA
E-Box
Pressure
Ports (4) Typ.
Disconnect
Switch
(2)
7/8" holes for
wiring in bottom of
E-Box
FRONT VIEW
RTR
ONLY
FA
22 1/8"
Wiring
3 5/8"
56 3/4"
Overall
5 7/8"
C
L
26 1/8"
Wiring
54"
Case
FA (RTR)
Damper Location
(Optional)
EA Damper
Location
(Optional)
LEFT VIEW
FA (RTR)
18" X 18"
Duct Receiving
Flange
33 1/4"
Overall
1 7/8"
29 3/4"
Lift Lugs
RIGHT VIEW
45 3/4" Case
32 5/8"
Case
10 1/8"
11 1/8"
32 1/4"
15 3/8"
55 5/8" Minimum
Service Area
24 3/4"
Minimum
Service
Area
FA (RTV)
14" x 16"
Opening
RA
Opening
14" x 16"
TOP VIEW
Door
Swing
Door
Swing
FA (RTV)
Damper Location
(Optional)
2 1/8"
1 1/8"
17 1/8" I.D.
17 1/8" I.D.
4 1/4"
1 7/8"
38 1/2" I.D.
42 1/4" O.D.
24 1/2"
I.D.
28 1/4"
O.D.
A
A
FA
RA
TOP VIEW
CURB 1.5X
1 7/8"
3"
SECTION A-A
CURB CROSS-SECTION A-A (TYP.)
1 1/2" X 1/4"
Neoprene Gasket
3/4" X 3 1/2"
Wooden Nailer
ABBREVIATIONS
EA: Exhaust Air to outside
OA: Outside Air intake
RA: Room Air to be exhausted
FA: Fresh Air to inside
RTV: Rooftop Vertical RA & FA
RTR: Rooftop Vertical RA Only
INSTALLATION ORIENTATION
Unit must be installed in orientation
shown.
NOTE:
1. UNLESS OTHERWISE SPECIFIED,
DIMENSIONS ARE ROUNDED TO THE
NEAREST EIGHTH OF AN INCH.
2. SPECIFICATIONS MAY BE SUBJECT
TO CHANGE WITHOUT NOTICE.
HE1.5XRT (RTV/RTR) Energy Recovery Ventilator Standard or EC Motor Option
AIRFLOW CONFIGURATION
Available as shown:
UNIT MOUNTING & APPLICATION
Must be mounted as shown. Airstreams can not be
switched. Duct configuration is field convertible.
EA
AR
AF
OA
RTV
OA
AR
EA
FA
RTR
SPECIFICATIONS & DIMENSIONS
86" Overall
C
L
2 1/2" Control In
C
L
5 5/8" Power In
42 7/8" Lift Lugs
OA
EA
RA
RTF
ONLY
FA
E-Box
Pressure
Ports (4) Typ.
Disconnect
Switch
(2)
7/8" holes for
wiring in bottom of
E-Box
FRONT VIEW
RTH
ONLY
FA
22 1/8"
Wiring
3 5/8"
56 3/4"
Overall
5 7/8"
C
L
26 1/8"
Wiring
54"
Case
FA (RTH)
Damper Location
(Optional)
EA Damper
Location
(Optional)
LEFT VIEW
FA (RTH)
18" X 18"
Duct Receiving
Flange
6 3/8"
6"
33 1/4"
Overall
1 7/8"
29 3/4"
Lift Lugs
RIGHT VIEW
RA
18" X 18"
Duct Receiving
Flange
45 3/4" Case
32 5/8"
Case
10 1/8"
11 1/8"
15 3/8"
55 5/8" Minimum
Service Area
24 3/4"
Minimum
Service
Area
FA (RTF)
14" x 16"
Opening
TOP VIEW
Door
Swing
Door
Swing
FA (RTF)
Damper Location
(Optional)
2 1/8"
1 1/8"
17 1/8" I.D.
17 1/8" I.D.
4 1/4"
1 7/8"
38 1/2" I.D.
42 1/4" O.D.
24 1/2"
I.D.
28 1/4"
O.D.
A
A
FA
RA
TOP VIEW
CURB 1.5X
1 7/8"
3"
SECTION A-A
CURB CROSS-SECTION A-A (TYP.)
1 1/2" X 1/4"
Neoprene Gasket
3/4" X 3 1/2"
Wooden Nailer
ABBREVIATIONS
EA: Exhaust Air to outside
OA: Outside Air intake
RA: Room Air to be exhausted
FA: Fresh Air to inside
RTF: Rooftop Vertical FA Only
RTH: Rooftop Horizontal RA & FA
INSTALLATION ORIENTATION
Unit must be installed in orientation
shown.
NOTE:
1. UNLESS OTHERWISE SPECIFIED,
DIMENSIONS ARE ROUNDED TO THE
NEAREST EIGHTH OF AN INCH.
2. SPECIFICATIONS MAY BE SUBJECT
TO CHANGE WITHOUT NOTICE.
HE1.5XRT (RTH/RTF) Energy Recovery Ventilator Standard or EC Motor Option
AIRFLOW CONFIGURATION
Available as shown:
UNIT MOUNTING & APPLICATION
Must be mounted as shown. Airstreams can not be
switched. Duct configuration is field convertible.
AF
OA
EA
RA
RTF
OA
RA
EA
FA
OA
RTH
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ERV
ABBREVIATIONS
EA: Exhaust Air to outside OA: Outside Air intake RA: Room Air to be exhausted FA: Fresh Air to inside RTV: Rooftop Vertical RA & FA RTR: Rooftop Vertical RA Only
INSTALLATION ORIENTATION
Unit must be installed in orientation shown.
NOTE:
1. UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE ROUNDED TO THE NEAREST EIGHTH OF AN INCH.
2. SPECIFICATIONS MAY BE SUBJECT TO CHANGE WITHOUT NOTICE.
INSTALLATION
HE1.5XRT
PLANNING
YOUR INSTALLATION
PLACEMENT OF THE HE1.5XRT
The HE1.5XRT is designed for installation on a roof or other outside location. Select a location that is central to the inside duct runs, and close to any other air handler that might be part of the system.
F1
1 1/8"
FA (RTV)
14" x 16"
Opening
10 1/8" FA (RTV) Damper Location (Optional)
45 3/4" Case
32 1/4"
11 1/8"
Door Swing
55 5/8" Minimum
Service Area
Door Swing
RA Opening 14" x 16"
15 3/8"
Case
32 5/8"
24 3/4"
Service
Minimum
Area
TOP VIEW
CAUTION
It is the installer’s responsibility to make sure that the screws or bolts used for securing the units are properly selected for the loads and substrates involved. Secure the HE1.5XRT so that it cannot fall or tip in the event of accident, structural failure or earthquake. See Rigging Information for unit weight.
RenewAire strongly recommends that you secure rooftop units properly to the building structure.
Provide service access to the unit to allow for cleaning the core and filter.
Provide Adequate Service Access for Maintenance. The HE1.5XRT will require regular filter and core inspections. Install the HE1.5XRT where you can open the doors for cleaning the core and replacing the filters, and where you can get at the wiring for installation and service. Observe all safety precautions when working on roofs, including locating the unit away from roof edges, provision of safety railings and use of fall protection equipment.
Strong winds, tornados, and hurricanes can and do displace or remove rooftop equipment from rails or curbs. When this happens, the equipment, adjacent roof structure, and even vehicles parked near the building can be damaged, and rain typically enters the building. The equipment is put out of service and the collateral damage can be very expensive.
CAUTION
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ERVHE1.5XRT
86" Overall
33 1/4"
Overall
45 3/4" Case
32 5/8"
Case
10 1/8"
11 1/8"
15 3/8"
55 5/8" Minimum
Service Area
24 3/4"
Minimum
Service
Area
FA (RTF)
14" x 16"
Opening
TOP VIEW
Door Swing
Door Swing
FA (RTF) Damper Location (Optional)
2 1/8"
1 1/8"
17 1/8" I.D.
17 1/8" I.D.
4 1/4"
1 7/8"
38 1/2" I.D.
42 1/4" O.D.
24 1/2"
I.D.
28 1/4"
O.D.
A
A
FA
RA
TOP VIEW
CURB 1.5X
ABBREVIATIONS
EA: Exhaust Air to outside OA: Outside Air intake RA: Room Air to be exhausted FA: Fresh Air to inside RTF: Rooftop Vertical FA Only RTH: Rooftop Horizontal RA & FA
INSTALLATION ORIENTATION
Unit must be installed in orientation shown.
NOTE:
1. UNLESS OTHERWISE SPECIFIED, DIMENSIONS ARE ROUNDED TO THE NEAREST EIGHTH OF AN INCH.
2. SPECIFICATIONS MAY BE SUBJECT TO CHANGE WITHOUT NOTICE.
45 3/4" Case
32 5/8"
10 1/8"
11 1/8"
15 3/8"
24 3/4"
Minimum
FA (RTF)
14" x 16"
Opening
Door Swing
Door Swing
FA (RTF) Damper Location (Optional)
2 1/8"
1 1/8"
1 7/8"
CURB 1.5X
INSTALLATION
There are pairs of rigging holes at each upper corner of the unit. Use slings or shackles at all four corners. Spreader bars are recommended in order to avoid damage to the unit.
F2
43.46" Mounting Leg Pitch
LR
LF
UNIT COG
RANGE
266.39
RR
186.16
RF
30.37" Mounting Leg Pitch
Total Selected Weights
determined by motor size to determine Module and Corner weights for a
Corner weights shown above include weatherhoods INSIDE THE UNIT, as
BASIC UNIT WEIGHTS (lbs.)
Motors UNIT
.75 HP
ADDITIONAL WEIGHTS FOR OPTIONS (lbs.)
Motors UNIT
Double Wall
VFD'S
RA or EA Damper
OA or FA Damper
Add the additional weights for options to the Basic Module weights
Center of gravity: A=25" B=16" (+/- 2")
LF LR RR RF
394 94 81 102
LF LR RR RF
110 26 23 28 33
8
2 2 2 2
18
7 7
18
7 7
specific unit.
shipped.
2 2
2 2
117
HE1.5XRT UNIT CORNER WEIGHTS (LBS)
SINGLE-WALL
PHASE UNIT LF LR RR RF
RIGGING INFORMATION
CURB SPECIFICATIONS
1-PHASE & 3-PHASE 395 94 81 102 117
DOUBLE-WALL
PHASE UNIT LF LR RR RF
1-PHASE & 3-PHASE 504 120 104 130 150
F3
±INDICATES LOCATIONS AT WHICH CORNER WEIGHTS ARE
4 1/4"
17 1/8" I.D.
A
I.D.
24 1/2"
CALCULATED ALONG CENTERS OF CURB RAILS.
FA
38 1/2" I.D.
RA
42 1/4" O.D.
17 1/8" I.D.
A
O.D.
28 1/4"
CURB CROSS-SECTION A-A (TYP.)
1 1/2" X 1/4" Neoprene Gasket
3/4" X 3 1/2" Wooden Nailer
TOP VIEW
3"
SECTION A-A
1 7/8"
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ERV
INSTALLATION
HE1.5XRT
PLANNING
YOUR INSTALLATION
CAUTION
To avoid motor bearing damage and noisy and/or unbalanced impellers, keep drywall spray, construction dust, etc., out of unit.
WARNING
RISK OF FIRE, ELECTRIC SHOCK, OR INJURY. OBSERVE ALL CODES AND THE FOLLOWING:
1. Before servicing or cleaning the unit, switch power off at disconnect switch or service panel and lockout/tag-out to prevent power from being switched on accidentally. More than one discon­nect switch may be required to de-energize the equipment for servicing.
2. This installation manual shows the suggested installation method. Additional measures may be required by local codes and standards.
3. Installation work and electrical wiring must be done by qualified professional(s) in accordance with all applicable codes, standards and licens­ing requirements.
4. Any structural alterations necessary for instal­lation must comply with all applicable building, health, and safety code requirements.
5. This unit must be grounded.
6. Danger of severe injury to bystanders and dam­age to unit or property if high winds move this unit. Secure this unit to the building!
7. Sufficient air is needed for proper combustion
and exhausting of gases through the flue (chim-
ney) of fuel burning equipment that might be in­stalled in the area affected by this equipment. If this unit is exhausting air from a space in which chimney-vented fuel burning equipment is locat­ed, take steps to assure that combustion air sup­ply is not affected. Follow the heating equipment manufacturer’s requirements and the combus­tion air supply requirements of applicable codes and standards.
8. Use the unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer.
9. This unit is intended for general ventilating only. Do not use to exhaust hazardous or explosive materials and vapors. Do not connect this unit to range hoods, fume hoods or collection systems for toxics.
10. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
SOUND
ATTENUATION
GENERAL PRACTICES
Take these simple steps to attenuate noise from the unit.
Outside the building:
The intake (OA) hood is the primary source of noise outside the building. When practical, orient the outake air hood to point away from houses or public areas.
At the Curb: Cut the holes in the roof deck to fit closely around the duct(s) passing through the roof deck. Seal all gaps around the duct(s) at the roof deck.
Ducts: Make sure the ductwork at the unit outlets is stiff enough to resist the flexure and resulting booming associated with system start-up and shut-off.
In general, provide smooth transitions from the ERV’s outlets to the duct. The ducts connecting to the outlets should be straight for a sufficient distance, with gradual transitions to the final duct size.
These guidelines are consistent with SMACNA recommended duct layout practices for efficient and quiet air movement. Follow SMACNA guidelines.
RA DIATED NOISE
The HE1.5XRT is insulated with high-density fiberglass. This provides significant attenuation of radiated sound from the unit itself.
The RA connector duct can be significant sources of radiated sound as well. The RA duct should be insulated for sound control. This insulation should start at the unit. At a minimum the first ten feet of duct should be insulated. All parts of the FA and RA ducts located in a mechanical space with noise­generating equipment also should be insulated for sound control, both to minimize sound radiation out of the FA duct, and also to control sound radiation into both ducts.
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ERVHE1.5XRT
INSTALLATION
The HE1.5-RT is designed to allow field conver­sion of the Return Air (RA) and Fresh Air (FA) unit openings. This means the RA motorized impeller subassembly can be moved to an adjacent side or base of the unit if that opening is preferred. The FA outlet opening can also be moved to an adja­cent wall or base.
TO FIELD CONVERT INLET OPENING
1. Disconnect motor harness connector by the motor. Move the wire harness out of the way if necessar y.
2. Support the impeller subassembly. Remove the eight ¼-20 bolts retaining the impeller subassembly plate to the side rails and front and back tabs.
3. Lift the entire impeller subassembly out of the unit and set aside. Leave the rails in the unit.
4. Remove the patch pan from the desired opening.
Note: The RA patch pan may be on the underside of the base pan. Safely acce ss the underside of the unit to remove the patch pan.
5. Using the exposed sheet metal cutout, cut the
insulation from the desired opening.
6. Seal the edges of the cut insulation to prevent
erosion of the insulation edges a nd having debris in the air stream.
7. Install the patch pan over the undesired opening.
Note: The RA patch pan may be installed on the underside of the base pan. Safely access the underside of the unit to install the patch pan.
8. Inst all the insulation in the undesired opening. Seal
the insulation.
9. At this point, if the Fresh Air (FA) outlet opening
is to be converted, you will want to address it before proceeding with the RA inlet opening.
10. After converting the FA outlet opening proceed
with the RA inlet opening.
11. Install the impeller subass embly into the new inlet
opening and fasten with eight ¼-20 bolts to ret ain to the side rails and front and back tabs. Make sure the motor harness connector is towards the front of the unit.
12. Connect the motor harness.
13. Tidy up any wire harnesses that were moved
making sure motor wires are taut and away from the impeller blades.
Before you start, plan the duct work layout. Determine which openings are to be converted.
- Turn off the disconnect switch on the unit. Make sure electrical power is shut off to
the unit and disconnect switch.
- Open the access doors to the unit.
- Remove the core strap, filters, and energy exchanger cores from the unit.
TO FIELD CONVERT OUTLET OPENING
1. Remove the patch pan from the desired opening. Note: The FA patch pan may be on the underside
of the base pan. Safely access the underside of the unit to remove the patch pan.
2. Using the exposed sheet metal cutout, cut the insulation from the desired opening.
3. Seal the edges of the cut insulation to prevent erosion of the insulation edges and having debris in the air stream.
4. Install the patch pan over the undesired opening.
Note: The FA patch pan may be installed on the
underside of the base pan. Safely access the underside of the unit to install the patch pan.
5. Install the insulation in the undesired opening. Seal the insulation.
6. If the RA Inlet Opening is being converted return to Step 10 in the “To Field Convert Return Air (RA) Inlet Opening” instructions.
After completion of the field conversion,
- Clean out the interior of the unit to remove any debris.
- Install energy exchanger cores, filters, and core strap.
FIELD CONVERSIONFIELD CONVERSION OF OPENINGS
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ERV
INSTALLATION
HE1.5XRT
PLANNING
YOUR INSTALLATION
CONNECTING HORIZONATAL DUCTS TO UNIT
Flanged duct connections are provided on the horizontal duct connections of the HE1.5XRTR, RTF, and RTH units. These allow for connection of ducts. Please refer to dimension drawings for duct flange sizes.
WARNING
The unit’s fresh air inlet should be at least 10’ away from any exhaust, such as dryer vents, chimneys, furnace and water heater exhausts, or other sources of contamination or carbon monoxide. Do not locate the fresh air inlet where vehicles may be serviced or left idling. Never locate the unit inside a structure.
Danger of damage or severe injury if high winds move this unit. Secure unit to structure. Observe local code requirements at a minimum.
INSIDE DUCTWORK SYSTEM
Follow Engineer’s Ductwork Design
Ductwork should be designed by an engineer to allow the unit to provide the required airflow.
Duct Insulation
If the inside ducts run through un-conditioned spaces, they must be insulated, with a sealed vapor barrier on both inside and outside of insulation.
Use Dampers to Set and Balance Airflow Rates In most applications, the airflow rate for both the Fresh Air and the Exhaust Air should be roughly equal (or “balanced”) for best performance of the HE1.5XRT Unit. See unit specification sheet for CFM/ESP curves for available horsepower motors.
APPLICATIONS
See figure F4 for examples of some common installation approaches.
Common Installation Approaches
F4
AHU
ERV
AHU
ERV
CONDITIONED SPACE
ERV
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ERVHE1.5XRT
INSTALLATION
BASIC REQUIREMENTS
Always connect an RA and an FA duct to each Rooftop unit.
• With Rooftop units, the RA and FA ducts cannot be interchanged.
• With RTV units, both ducts are inside the building. In other units, such as the RTR/RTF and RTH, at least one of the ducts is outside and must be weatherized.
• Any weatherized duct must be thermally insulated to prevent condensation on the inside or outside of the duct. The duct lining must be vapor-sealed, and the duct exterior must be rain tight. Duct(s) connected to the bottom of the HE1.5XRT are generally installed at this time. Install (2) ducts with HE1.5XRTV, (1) duct with HE1.5XRTR or RTF.
Drop duct(s) into openings in top of roof curb.
Install appropriate gasket on top of Roof Curb and edges of ducts.
CAUTION
Tape both inner and outer vapor barriers of insulated duct to collars on duct adapters. This is critical to prevent migration of moisture into insulation. Build­up of moisture can result in failure of the duct system and/or frost in the insulation. Make sure any tears in the inner and outer vapor barriers are sealed.
DUCTING
MOUNTING THE UNIT ­ON ROOF CURBS
The base of the HE1.5XRT is designed for instal­lation on typical Roof Curbs that come with 1½” wide wood nailers on the top edge. See figure 3 in Planning Your Installation for appropriate curb size.
Set HE1.5XRT in place. We recommend bolting through sides of unit base into the Roof Curb to secure the unit against high winds.
ON EQUIPMENT RAILS (HE1.5XRTH ONLY)
Review drawing of Roof Curb and specify Equipment Rail to fit. Before installing HE1.5XRT, apply roofing and counterflashing to Equipment Rails as per standard practice.
Set HE1.5XRT in place. We recommend bolting through sides of unit base into the Equipment Rails to secure the unit against high winds.
OPTIONAL CURB CLIPS
If the optional curb clip kit is supplied, the clips must be installed on the curb before installing the unit. Refer to instructions supplied with the Curb Clip Kit.
ELECTRICAL SPECIFICATIONS
NOTE: If your unit is equipped with ECM Motors, please refer to “ECM Motor Manual Supplement” for more detail.
Electrical Options and Ratings are identified on the Unit Label (located near electrical box). Find the complete Unit Model Number in the lower left corner of the Unit Label.
CAUTION
Before bringing power to the unit check unit nameplate to confirm it matches the voltage and phase of the power you are supplying. Remember that your field connections need to be accessible for inspection.
INSTALLATION INSTRUCTIONS
CAUTION
Do Not Use Variable Speed Controls
Blower motors in the HE1.5XRT will be damaged by speed control devices. Use balancing dampers in ductwork to set or control operating air flow rates. ECM motors or variable frequency drives are available as an option for speed control.
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ERV
LABEL PN 165943_002
LABEL PN 166107_000
INSTALLATION
HE1.5XRT
WIRING SCHEMATICS
NOTE: Schematics
shown are representative
of standard units. See
Unit Schematic label for
detailed information.
HE1.5XRT P1 WIRING SCHEMATICS - STANDARD
GND
Call for Unit Operation.
24VAC OUT Class II
Call for Unit Operation.
UNIT DISCONNECT
L1
L2 T2
L3 T3
POWER SUPPLY - 60 Hz SEE UNIT RATING LABEL FOR PHASE, VOLTAGE, MCA AND MOPD.
L2 OMITTED WITH SINGLE-PHASE POWER SUPPLY.
DO NOT interconnect this unit's Class 2 Power Supply with an External Power Supply.
"UNIT CONTROL USING CLASS II 24VAC POWER PROVIDED BY THIS UNIT"
24VAC POWER AVAILABLE AT TERMINALS 1 & 2
INSTALL PROVIDED JUMPER BETWEEN TERMINALS 2 & 3
"UNIT CONTROL USING CLASS II 24VAC POWER FROM ANOTHER POWER SOURCE"
24VAC POWER AVAILABLE AT TERMINALS 1 & 2
DO NOT INSTALL JUMPER BETWEEN TERMINALS 2 & 3
24VAC
JUMPER
T1
1
2
3
4
5
FUSES (opt.)
1
2
3
4
5
TRANSFORMER
TRANSFORMER
with Circuit Breaker
with Circuit Breaker
24VAC
This wire omitted with single-phase power supply.
14
C
35
RELAY
CONTACTOR
1L1 2T1
3L2 4T2
5L3 6T3
C
A2
24VAC
DOOR
INTERLOCK
SWITCH
NOT AVAILABLE IN
EVERY UNIT
A1
KEY: "FA" = Fresh Outside Air Blower "EA" = Exhaust Air Blower
FA
MOTOR
These wires omitted with single-phase power supply.
EA
MOTOR
FACTORY WIRING HIGH-VOLTAGE
FACTORY WIRING 24VAC
FIELD WIRING HIGH-VOLTAGE
FIELD WIRING 24VAC
HE1.5XRT P3 WIRING SCHEMATICS - STANDARD
GND
Call for Unit Operation.
24VAC OUT Class II
Call for Unit Operation.
UNIT DISCONNECT
L1
L2 T2
L3 T3
POWER SUPPLY - 60 Hz SEE UNIT RATING LABEL FOR PHASE, VOLTAGE, MCA AND MOPD.
DO NOT interconnect this unit's Class 2 Power Supply with an External Power Supply.
"UNIT CONTROL USING CLASS II 24VAC POWER PROVIDED BY THIS UNIT"
24VAC POWER AVAILABLE AT TERMINALS 1 & 2
INSTALL PROVIDED JUMPER BETWEEN TERMINALS 2 & 3
"UNIT CONTROL USING CLASS II 24VAC POWER FROM ANOTHER POWER SOURCE"
24VAC POWER AVAILABLE AT TERMINALS 1 & 2
DO NOT INSTALL JUMPER BETWEEN TERMINALS 2 & 3
24VAC
JUMPER
T1
1
2
3
4
5
FUSES (opt.)
1
2
3
4
5
TRANSFORMER
TRANSFORMER
with Circuit Breaker
with Circuit Breaker
24VAC
14
C
RELAY
35
DOOR
INTERLOCK
SWITCH
CONTACTOR
1L1 2T1
3L2 4T2
5L3 6T3
C
A2
A1
24VAC
KEY: "FA" = Fresh Outside Air Blower "EA" = Exhaust Air Blower
FA
MOTOR
MOTOR THERMAL PROTECTOR WIRES
EA
MOTOR
FACTORY WIRING HIGH-VOLTAGE
FACTORY WIRING 24VAC
FIELD WIRING HIGH-VOLTAGE
FIELD WIRING 24VAC
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ERVHE1.5XRT
LABEL PN 165947_002
LABEL PN 166110_000
INSTALLATION
HE1.5XRT P1 IBC SINGLE PHASE UNIT WITH INDEPENDENT BLOWER CONTROL
CONTACTOR (FA)
1L1 2T1
3L2 4T2
5L3 6T3
C
A2
A1
24VAC
CONTACTOR (EA)
1L1 2T1
3L2 4T2
5L3 6T3
C
A2
A1
24VAC
KEY: "FA" = Fresh Outside Air Blower
35
"EA" = Exhaust Air Blower
GND
24VAC OUT Class II
Call for FA Blower Operation.
Call for EA Blower Operation.
UNIT DISCONNECT
L1
L2 T2
L3 T3
Call for FA Blower Operation.
Call for EA Blower Operation.
POWER SUPPLY - 60 Hz
SEE UNIT RATING LABEL FOR PHASE, VOLTAGE, MCA AND MOPD.
L2 OMITTED WITH SINGLE-PHASE
POWER SUPPLY.
DO NOT interconnect this unit's Class 2 Power Supply with an External Power Supply.
"UNIT CONTROL USING CLASS II 24VAC POWER PROVIDED BY THIS UNIT"
24VAC POWER AVAILABLE AT TERMINALS 1 & 2
INSTALL PROVIDED JUMPER BETWEEN TERMINALS 2 & 3
"UNIT CONTROL USING CLASS II 24VAC POWER FROM ANOTHER POWER SOURCE" 24VAC POWER AVAILABLE AT TERMINALS 1 & 2 DO NOT INSTALL JUMPER BETWEEN TERMINALS 2 & 3
24VAC
JUMPER
T1
1
2
3
4
5
FUSES (opt.)
1
2
3
4
5
TRANSFORMER
TRANSFORMER
with Circuit Breaker
with Circuit Breaker
24VAC
14
C
35
RELAY (FA)
DOOR
INTERLOCK
SWITCH
This wire omitted with single-phase power supply.
NOT AVAILABLE IN
EVERY UNIT
14
C
RELAY (EA)
FA
MOTOR
These wires omitted
with single-phase
power supply.
EA
MOTOR
FACTORY WIRING HIGH-VOLTAGE
FACTORY WIRING 24VAC
FIELD WIRING HIGH-VOLTAGE
FIELD WIRING 24VAC
WIRING SCHEMATICS
NOTE: Schematics
shown are representative of standard units. See Unit Schematic label for detailed information.
HE1.5XRT P3 IBC THREE PHASE UNIT WITH INDEPENDENT BLOWER CONTROL
CONTACTOR (FA)
1L1 2T1
3L2 4T2
5L3 6T3
A2
24VAC
CONTACTOR (EA)
1L1 2T1
3L2 4T2
5L3 6T3
A2
24VAC
35
MOTOR THERMAL
C
PROTECTOR
A1
WIRES
MOTOR THERMAL
C
PROTECTOR
A1
WIRES
KEY: "FA" = Fresh Outside Air Blower "EA" = Exhaust Air Blower
GND
24VAC OUT Class II
Call for FA Blower Operation.
Call for EA Blower Operation.
UNIT DISCONNECT
L1
L2 T2
L3 T3
Call for FA Blower Operation.
Call for EA Blower Operation.
POWER SUPPLY - 60 Hz
SEE UNIT RATING LABEL FOR PHASE, VOLTAGE, MCA AND MOPD.
DO NOT interconnect this unit's Class 2 Power Supply with an External Power Supply.
"UNIT CONTROL USING CLASS II 24VAC POWER PROVIDED BY THIS UNIT"
24VAC POWER AVAILABLE AT TERMINALS 1 & 2
INSTALL PROVIDED JUMPER BETWEEN TERMINALS 2 & 3
"UNIT CONTROL USING CLASS II 24VAC POWER FROM ANOTHER POWER SOURCE"
24VAC POWER AVAILABLE AT TERMINALS 1 & 2
DO NOT INSTALL JUMPER BETWEEN TERMINALS 2 & 3
24VAC
JUMPER
T1
1
2
3
4
5
FUSES (opt.)
1
2
3
4
5
TRANSFORMER
TRANSFORMER
with Circuit Breaker
with Circuit Breaker
24VAC
14
C
35
RELAY (FA)
DOOR
INTERLOCK
SWITCH
14
C
RELAY (EA)
FA
MOTOR
EA
MOTOR
FACTORY WIRING HIGH-VOLTAGE
FACTORY WIRING 24VAC
FIELD WIRING HIGH-VOLTAGE
FIELD WIRING 24VAC
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ERV
INSTALLATION
HE1.5XRT
INSTALLATION INSTRUCTION
CAUTION
If primary-side voltage is 230VAC, move black primary-side lead from transformer’s “208V” terminal to the transformer’s terminal marked “240V” (“230V” in some units). Do not move the black primary­side lead that is connected to the transformer’s “COM” terminal.
LOW VOLTAGE CONTROL SYSTEM
This ERV is provided with a Class II 24VAC power supply system that operates the unit’s contactor(s) for HE1.5XRT. The ERV’s 24VAC Power Supply can
A built-in circuit-breaker prevents damage to the transformer and other low-voltage components in the event of a short-circuit or overload. In extreme
cases, the transformer itself is designed to fail safely. also be used to power the externally-installed con­trols system: up to 8VA of power is available.
The unit’s power supply system includes isolation relay(s) so you can use external controls whose contact ratings are as low as 50mA (1.2VA). Also, it is possible to operate the isolation relays with 24VAC power from an external source (with proper
SPECIFICATIONS
Nominal Output Voltage under load: 24VAC
Typical Output Voltage at no load: 29-31V
Minimum contact rating for connected control
device: (50mA (1.2VA)
Circuit Breaker Trip Point: 3A
wiring connections).
CAUTION
1. Connect only to components intended for use with 24VAC power.
2. Do not undersize the low-voltage wires connected to this device. Observe the wire length and gauge limits indicated in this manual.
3. Do not overload this unit’s 24VAC power supply system. Confirm that the power requirements of devices you connect to this power supply system do not exceed 8VA in total.
4. If an external source of 24VAC power is used to control the unit, consult the wiring schematics and connect the external power only to the specified terminals in order to avoid damaging the unit or external controls. Connect only CLASS II power to the control terminals of this unit.
5. Unit is not equipped to receive analog signals (such as 1-10vdc or 4-20mA).
6. Unit is not equipped to communicate directly with Building Management Systems (such as BACNET, LONWORKS, etc.). However, the unit can be controlled by powered or non-powered contacts operated by any kind of control system.
WARNING
DANGER OF INJURY
OR DAMAGE.
The motors in this unit must not be run at an amperage that exceeds the motor’s rated full load amps.
It is the installer’s responsibility to measure the operating amperage of each motor. If the full load amp rating is exceeded, the amp draw must be reduced by reducing airflow with an external damper.
Failure to make this adjustment may result in unsafe motor winding temperatures or tripping of the motor thermal protection.
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HOW TO RESET THE 24VAC CIRCUIT BREAKER
If the transformer is subjected to an excessive load or a short circuit, the circuit breaker will trip to prevent the failure of the transformer. When it trips the circuit breaker’s button pops up. Shut off the primary-side power to the unit, and remove
Limits of Power Output
If limits on wire gauge and length are observed, you may connect control devices that draw up to 8VA to the blue and red wires. More than one device can be connected as long as total
steadystate load does not exceed 8VA. the excessive load or the short. The circuit break­er can be reset about fifteen seconds after it trips by pressing in the button.
OBSERVE THESE LIMITS TO WIRE LENGTH AND GAUGE
in order to ensure reliable operation of the control system.
Wire Gauge #22 #20 #18 #16 #14 #12
Circuit Length 100’ 150’ 250’ 400’ 700’ 1000’
“Circuit Length” is distance from ERV to Control Device.
ERVHE1.5XRT
INSTALLATION
NOTE: The simplified schematics below show
only the relevant portions of the low-voltage control circuit in the ERV unit and representational external control approaches. See the complete unit schematics elsewhere in this manual.
Be careful if the external control system provides 24VAC power at its control output: make sure blue and red leads are separately capped and not
CAUTION
connected to any other wires.
CONTROL WIRING EXAMPLES BY TYPE OF APPLICATION
A. Single 2-wire Control: Use this schematic if the control requires no power to operate and acts like
a simple on/off switch. The control must not supply any power to the ERV unit. Install jumper (provid­ed) between terminals 2 & 3. Connect the control’s contacts to terminals 1 & 4 to operate the ERV’s isolation relay.
Control on separate Power Supply, no power present at Control Output:
Wire as shown for the Single 2-wire control.
A SWITCH OR NON-POWERED CONTROL
A
USING UNIT’S 24VAC POWER SUPPLY
B. Control Sending 24VAC “On” Signal (from an external power source) to ERV: Make sure jumper
is NOT installed between Terminals 2 & 3. Now you can safely apply 24VAC to the Terminals 3 & 4 to operate the ERV’s isolation relay.
CONTROL WIRING SCHEMATICS
CAUTION
Make sure the control provides no voltage or current at its output terminals.
B
24VAC FROM AN EXTERNAL SOURCE
C. Control System with 2 Non-powered Relay Contacts: ERVs with Independent Blower Control Only:
Use this schematic if the external control system provides no voltage or current at its output contacts. Install jumper (provided) between terminals 2 & 3. Connect one side of each of the output contacts to Terminal 1. Connect the other side of the output contacts to the appropriate yellow leads: Terminal 4 for the “FA Blower”, and Terminal 5 for the “EA Blower”.
C
A SWITCH OR NON-POWERED CONTROL USING UNIT’S 24VAC POWER SUPPLY
CAUTION
Supply only 24VAC (not VDC) from a Class II Power Source.
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ERV
INSTALLATION
HE1.5XRT
CONTROL WIRING
SCHEMATICS
CAUTION
Supply only 24VAC (not VDC) from a Class II Power Source.
D. Control System Sending two 24VAC “On” Signals (from an external power source): ERVs with
Independent Blower Control Only: Make sure the jumper is NOT installed between Terminals 2 & 3. Now you can safely apply one of the 24VAC signals to Terminals 3 & 4 to operate the ERV’s isolation relay for the Fresh Air Blower. Apply the second 24VAC signal to Terminals 3 & 5 to operate the ERV’s isolation relay for the Exhaust Blower (make sure the polarity of each wire connected to Terminal 3 is the same).
TWO EXTERNAL RELAY CONTACTS SUPPLYING
D
24VAC FROM AN EXTERNAL SOURCE
E. Control operating on Unit’s 24VAC Power Supply: 24VAC power is available at the Terminals 1 & 2.
CAUTION: external control system should not draw more than 8VA. Install jumper (provided) between terminals 2 & 3. Connect the switched output of the Control to Terminal 4 to operate the ERV’s isolation relay.
AN EXTERNAL CONTROL USING UNITS
E
24VAC POWER SUPPLY
F. Control on separate Power Supply: Use this schematic only if no power is present at the controls
output terminals. Install jumper at terminals 2 & 3. Connect the Control’s Normally Open (N.O.) contacts to terminals 1 & 4. NOTE: See Wiring Schematics.
G. Control System on separate Power Supply; Independent Blower Control: Use this schematic only
if no power is present at the controls output terminals. Install jumper at terminals 2 & 3. Connect one of the Control’s (N.O.) contacts to terminals 1 & 4 to operate the ERV’s isolation relay for the Outside Air (OA) Blower. Connect another of the Control’s (N.O.) contacts to terminals 1 & 5 to operate the isolation relay for the Exhaust Air (EA) Blower. NOTE: See Wiring Schematics.
H. Control System Operating Isolation Dampers with End Switches: Use Isolation Dampers with elec-
trically separate end switches. The end switches are used to separately control the ERV unit’s Isolation Relays. Also, specify the ERV with Independent Blower Control. This ensures that each damper is open before the respective blower starts up. NOTE: Because the ERV’s contact will only be operating once the Dampers are open, the power draw of the Damper Actuators is allowed to be as much as 35VA while opening (including power draw of the external control system, if any). However, the power draw of the fully-opened (stalled) Actuators (and external control system if any) must be less than 8VA.
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ERVHE1.5XRT
INSTALLATION
PRINCIPAL OF OPERATION
The HE1.5XRT has one basic purpose: to exhaust air from a structure and bring in fresh air from outside, while transferring heating or cooling energy from the exhaust air to the fresh air.
CHECKING THAT UNIT IS OPERATING
Air Flow
Airflow should be occurring in both airstreams. Sometimes the easiest place to confirm that air is moving is at the weatherhoods.
If exact airflow is critical, it may be desirable to permanently install flow measuring stations and manometers in the ductwork connected to the unit. These also can be used to determine when filters should be cleaned or changed.
Use Static Taps in Doors to Measure Airflow Rates
See “Cross-Core Static Drop” in MEASURING AIRFLOW table. These may be used to directly measure airflow in the unit.
Energy Exchange Precise determination of installed sensible energy exchange effectiveness requires careful measure­ment of temperatures and air flows in all four air streams, and in practice is somewhat difficult.
The HE1.5XRT is a very simple device, and will accomplish this purpose as long as the blowers for both airstreams are able to move air through the energy-exchange core.
It is possible to confirm that energy is being exchanged simply by feeling the ducts. If the Fresh Air duct from the unit into the room is closer to room temperature than to the outside temperature, energy is being recovered.
Operating Controls A wide variety of control schemes may be selected by the engineer, installer, or owner to meet the ventilation needs of the facility. These may include timer clocks, occupancy sensors, dehumidistats (for cool-weather operation), carbon dioxide sen­sors, and others. DDC systems may also control the unit. Most control schemes will operate the unit only when needed.
OPERATION
CONTINUOUS OPERATION
Continuous operation is acceptable in virtually all conditions. Unit will not be damaged by continuous operation as long as air flow occurs. Blower motors may overheat if filters become completely blocked due to lack of maintenance. Motors are thermally protected. With continuous operation, some external frosting may occur in very cold weather.
Standard HE1.5XRT with single phase original equipment motors are NOT suitable for use with solid state speed control.
Three phase motors are NOT suitable for use with solid state speed control. If speed control is desired use the VFD option.
Single phase ECM motors are NOT suitable for use with solid state speed control. They already have speed control built into the motor electronics.
OPERATION IN EXTREME COLD WEATHER
Unit is capable of operating at outside temperatures down to -10°F, with indoor humidities below 40%, without any internal frosting. Unit can operate at more severe conditions occasionally with little or no impact on its performance. At lower humidities, it can operate at lower outside temperatures without freezing the energy-exchange core.
WARNING
Le HE1.5XRT avec moteurs d’équipement d’origine monophasés ne convient pas pour une utilisation avec regulateur de vitesse electronique.
Moteurs de trois phase ne convient pas pour utilisation avec regulateur de vitesse electronique. Si la régulation de vitesse est souhaité, utiliser l’option VDF.
Moteurs d’une phase de l’ECM ne conviennent pas pour une utilisation avec regulateur de vitesse electronique. Ils ont déjà le contrôle de vitesse intégré dans le moteur électronique.
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ERV
START-UP
HE1.5XRT
START-UP
CAUTION
The proper operating airflow range for this model is 375 - 1400 CFM.
EQUIPMENT REQUIRED
A magnehelic gauge or other device capable of
measuring 0 to 1.5 in. water of differential pressure.
2 pieces of natural rubber latex tubing, 1/8” ID,
1/16” Wall works the best.
NOTE: Be sure to remove cap from pressure port
before inserting tubing. Insure tubing is well seated
in pressure ports.
NOTE: The tubing should extend in the pressure
port approx. 1 inch.
CROSS CORE STATIC PRESSURE MEASUREMENT INSTRUCTIONS
The individual differential static pressures (DSP) can be measured using the installed pressure ports located in the front of the units core access doors.
NOTE: These ports have been carefully located on
the unit as to give you the most accurate airflow measurement. Do not relocate pressure ports.
To read SCFM of Fresh Air (FA) install the “high”
pressure side (+) of your measuring device to the Outside Air (OA) port and the “low” pressure side
To read SCFM of Room Air (RA) install the “high”
pressure side (+) of your measuring device to the Room Air (R A) port and the “low” pressure side (-) to the Exhaust Air (EA) port.
Use the reading displayed on your measurement
device to cross reference the CFM output using the conversion chart.
NOTE: Be sure to replace cap into pressure port
when air flow measuring is completed.
(-) to the Fresh Air (FA) port.
DIFFERENTIAL STATIC ACROSS CORE DSP VS. CFM
DSP .10 0.15 0.20 0.25 0.30 0.35 0.40 0.45 0.5 0.55 0.60 0.65 .7 .75 .8 .85
Fresh Air (FA) CFM 335 450 555 650 745 835 920 1005 1085 1165 1240 13 15 1385 146 0 1530 -
HE1.5XRT
Room Air (RA) CFM - - - - - 300 380 475 575 685 805 935 1070 1220 1375 1535
NOTE: Pressure drop of clean 2” MERV-8 Filters is included in the Unit Performance Ratings Table.
MEASURING AIRFLOW
F1
Pressure Taps (4)
EA
OA
FA
RTH, RTR
ONLY
FA
RTV, RTF
ONLY
RA
RTV, RTR
ONLY
RA
RTV, RTF
ONLY
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ERVHE1.5XRT
Clean-filter Pressure Drop (in.w.g.)
Initial Pressure Drop of Optional MERV 13
Filters available for this unit
Clean-filter Pressure Drop (in.w.g.)
Initial Pressure Drop of MERV 8 Filters
supplied with this unit
START-UP
FILTER SPECIFICATIONS
(2) 14” x 20” x 2” and (2) 16” x 20” x 2” (nominal) pleated filters. Actual size: 13.5” x 19.5” x 1.75”
and 15.5” x 19.5” x 1.75”.
Optionally (4) 15” x 20” x 2” (nominal) pleated filters can be used. Actual size: 14.5” x 19.5” x 1.75”
Unit shipped with MERV-8 Filters. Minimum recommended effectiveness: MERV-6
INITIAL PRESSURE DROP OF MERV 8 FILTERS SUPPLIED WITH THIS UNIT
0.40
0.30
0.20
0.10
0.00 400 600 800 1000 1200 1400 1600
Unit Airflow (CFM)
START-UP
NOTE: clean filter pressure drop is included in unit airflow performance tables.
INITIAL PRESSURE DROP OF MERV13 FILTERS AVAILABLE AS AN OPTION.
0.40
0.30
0.20
0.10
0.00 400 600 800 1000 1200 1400 1600
Unit Airflow (CFM)
NOTE: pressure drop of standard filter is included in unit airflow performance tables
21 1.800.627.4499 INSTALLATION, OPERATION AND MAINTENANCE MANUAL WWW.RENEWAIRE.COM
ERV
HE1.5XRT
MAINTENANCE
SERVICE PARTS HE1.5XRT
WWW.RENEWAIRE.COM INSTALLATION, OPERATION AND MAINTENANCE MANUAL 1.800.627.449922
ERVHE1.5XRT
MAINTENANCE
WARNING
Danger of Electrical Shock when servicing an installed unit.
ALWAYS DISCONNECT POWER SOURCE BEFORE SERVICING! More than one disconnect switch may be required.
Proper Wiring Size Selection and Wiring Installation are the Responsibility of the Electrical Contractor.
Keep your ERV performing at its best by cleaning it as described below:
TO CLEAN THE ENERGY EXCHANGE ELEMENT
Vacuum the face of the energy exchange element yearly. Dust collects only on the entering face of the energy exchange element, right where the filter sits. The interior of the energy exchange element stays clean even if the element faces are dust covered.
1. Remove the filters (see below)
2. Vacuum the exposed faces of the energy exchange element with a soft brush attachment
3. Vacuum out dust from the rest of the unit case
4. Install new filters
INSPECT AND CHANGE THE FILTERS REGULARLY.
Inspect and/or replace filters every two or three months when the HE1.5XRT is in regular use, or as needed. Filters must be used or the energy exchange core will become blocked by dust and the unit will not do its job. In extreme cases components may be damaged.
1. To access the filters unlatch the access door.
2. Pull the dirty filters out and replace with new filters.
NOTE: The filters supplied in the unit are usually able to keep the energy exchange core clear for several
months. Finer filters can be used but must be cleaned more often. If using finer filters, their increased resistance to flow must be allowed for in the system design.
REQUIREMENTS
CAUTION
DO NOT WASH THE ENERGY
EXCHANGE CORE.
Keep it away from water or fire to avoid damaging it. Always handle the core carefully.
MOTOR MAINTENANCE
The motor needs no lubrication. If necessary vacuum clean the blower wheels at the same time you clean the face of the energy exchange element (annually).
WARNING
RISK OF INJURY OR DAMAGE.
Motor has an automatic reset thermal protector. Disconnect power before servicing or resetting motor thermal protector. Use caution, motor may be hot. The motor must cool before it resets the thermal protector.
If the motor thermal protector tripped, correct the issue that caused the motor to overheat (e.g. over motor rated amperage or locked rotor).
WARNING
Danger of injury if unit starts unexpectedly. Switch power off at service disconnect. Lock-out/ tag-out the disconnect.
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ABOUT RENEWAIRE
For over 30 years, RenewAire has been a pioneer in improving people’s health, cognitive function, productivity and wellbeing by enhancing indoor air quality (IAQ) in homes and buildings of every type. This is done energy-efficiently, cost-effectively and sustainably via our fifth-generation, static-plate, enthalpy-core Energy Recovery Ventilators (ERVs) and Dedicated Outdoor Air Systems (DOAS) that reuse otherwise-wasted energy to condition incoming outdoor air. This process opti­mizes energy efficiency, lowers capital costs by reducing HVAC loads and decreases operational expenses by downsizing equipment, resulting in major energy and cost savings. RenewAire technologies also enjoy the industry’s best warranty with the fewest claims due to tremendous reliability, flexibility and ease of use.
USA
(800) 627-4499
FAX: (608) 221-2824
201 RAEMISCH ROAD
WAUNAKEE, WISCONSIN 53597 USA
WWW.RENEWAIRE.COM
CANADA
(905) 475-8989
FAX: (905) 475-5231
WWW.MITSUBISHIELECTRIC.CA
MEXICO,
CENTRAL &SOUTH AMERICA
52 (222) 2 233 911 FAX: 52 (222) 2 233 914 WWW.SOLER-PALAU.MX
RenewAire was the first innovator with static-plate, enthalpy-core technology in the U.S., and is currently one of the largest ERV companies in the country. Committed to sustainability and pro­tecting the environment, our manufacturing facility in Madison, WI is 100% powered by renewable energy and is on track to be one of the few buildings worldwide with LEED Gold, Green Globes and ENERGY STAR certifications. Our technology excels in every geography, every climate, every build­ing and every application, enabling RenewAire to be everywhere. In 2010, RenewAire joined the Soler & Palau Ventilation Group, providing direct access to state-of-the-art, air-moving technology.
For more information, visit: www.renewaire.com.
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