Renesas RL78/G11 User Manual

Page 1
USER'S MANUAL
R01AN3905EC0101
Rev.1.01
08, 2018
RL78/G11
High-end Gas Cooker
Oct.
Introduction
This user's manual describes a Rene sas ultra-low-power microco ntroller RL78/G11 application for a high-end ga s stove, through the internal timer array unit, buzze r output control circuit, A/D con ver te r a nd other functions.
Target Device
RL78/G11
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RL78/G11 High-end Gas Cooker
Contents
1. Outline of System Function ........................................................................................... 3
1.1 Introduction of High-end Gas Cooker ....................................................................................... 3
1.2 Introduction of Control System ................................................................................................. 3
1.3 Introduction of Operation ........................................................................................................... 4
2. Introduction of Hardware ............................................................................................... 5
2.1 Introduction of PCB .................................................................................................................... 5
2.2 Hardware Block Diagram ............................................................................................................ 6
2.3 Main MC U ..................................................................................................................................... 7
2.4 Power Supply Circuit .................................................................................................................. 8
2.5 High Voltage Pulse Ignition Circui t ........................................................................................... 8
2.6 Micro Switch Circuit .................................................................................................................... 9
2.7 Flame Temperature Detection Circuit ....................................................................................... 9
2.8 Gas Detection Circuit ................................................................................................................ 10
2.9 Anti-dry Protection Circuit ....................................................................................................... 10
2.10 Electromagnetic Valve Control Circuit ................................................................................... 11
2.11 Buzzer Output Controller Circuit ............................................................................................. 11
3. Schematic, PCB and Bill of Materials ......................................................................... 12
3.1 Schematic .................................................................................................................................. 12
3.2 PCB ............................................................................................................................................. 14
3.3 Bill of Materials .......................................................................................................................... 15
4. Introduction of Software .............................................................................................. 17
4.1 Integrated Development Environment .................................................................................... 17
4.2 List of Option Byte Setting ....................................................................................................... 17
4.3 Flow Chart .................................................................................................................................. 18
4.3.1 Flow Chart of Firmware Main Program ............................................................................. 18
5. Sample Code ................................................................................................................ 19
6. Reference Documents .................................................................................................. 19
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RL78/G11 High-end Gas Cooker
RL78/G11
Micro Switc h
Flame
thermocouple
detection
High voltage
pulse ignition
Electromagnetic
valve
Anti
-dry
protection
Gas det ec tion
Power
Alarm

1. Outline of System Function

1.1 Introduction of High-end Gas Cooker

Nowadays, gas cooker has been popularized in every household, and this also has a high demand on the cont rol and safety of gas stove. The introduction of the high-end gas stove in this user's manua l is optimized for handling and safety.
The high-end gas stove uses a 9V battery as power supply. Lightly press the micro switch to start the ignition. The high voltage pulse i gnition allows faster gas ignition, and the gas detecting device can effectively alarm to avoid gas leakage and improve the safety; the flame temperature detection (thermocouple temperature feedback) can get the flame temperature in real time to avoid flameout; the anti-dry protection device can avoid occurrence of danger and waste of gas effectively.

1.2 Introduction of Control System

The high-end gas cooker consists of micro switch, high voltage pulse ignition, gas detection, anti-dry protection, flame temperature detection (thermocouple temperature feedback), alarm and electronic circuit with RL78/G11 MCU as its core. For schematic diagram of control system, see Figure 1.1.
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Figure 1.1 Schematic Diagram of Control System
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RL78/G11 High-end Gas Cooker

1.3 Introduction of Operation

(1) The gas detection timer starts automatically after the power is turned on. (2) When time (10 ms) is up, it begins to detect gas concentration, and if the co ncentration is too high, the buzzer will
sound. (3) When it is not in burning state, if micro switch is pressed, it will start ignition process (4); otherwise, it returns to (2);
But when it is i n burning st ate, micro switch signals would be blocked, and it enters (5). (4) The electromagnetic valve is opened and the high voltage pulse ignition starts. Then the flame temperature is
detected, and if the flame temperature is to o low, that means ignition failure, then the ignition failure process starts, otherwise, it enters (5).
(5) The flame temperature is detected. If the flame temperature is too low, it can prevent accidental flameout, that is, the electromagnetic valve will be closed and the alarm sounds.
(6) The temperature of the pot bottom is detected. If the temperature is too high, it will start the anti-dry protection, that is, the electromagnetic valve will be closed and the anti-dry protection alarm sounds.
(7) Repeat (2) ~ (6).
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RL78/G11 High-end Gas Cooker
Gas detection
E1 emulator interface
RL78/G11
Anti-dry protection
Alarm
Micro switch
Extern
Electromagnetic valve control
Ignition feedback
High voltage pulse ignition

2. Introduction of Hardware

2.1 Introduction of PCB

The demo board of the high-end gas cooker is shown in Figure 2.1.
power
Figure 2.1 Demo Board of High-end Gas Cooker
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RL78/G11 High-end Gas Cooker
P55
LDO
V
DD
Powe r supply
5V
RL78/G11
(20Pin)
Lift
ANI17 ANI16
On-Chip Debug
TOOL0
Lift Right
Al arm control
P30
Left micro switch
P121
Gas detection
P137
9V Battery
P56
Right
Ignition control
Anti-dry
protection
ANI3 ANI2
Lift Right
Flame
temperature
detection
P122
Right micro
switch
P31 P32
Electromagnetic
val ve c ontrol
P22 P23

2.2 Hardware Block Diagram

The hardware block diagram of the high-end gas cooker lighting is shown in Figure 2.2.
Figure 2.2 High-end Gas Cooker Hardware Block Diagram
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RL78/G11 High-end Gas Cooker
Peripheral functions
Usage
TAU
10ms timer, plus oscillation
Buzzer output controller
Alarm controller
ANI16, ANI17
Anti-dry protection
ANI0, ANI1
Flame temperature detection
P22, P23
Electromagnetic valve control
P122, P121, P31, P33
Micro switch
P54
Oscillation circuit control
P55, P56
Ignition control
P137
Gas detection

2.3 Main MCU

The demo board of the high-end gas cooker uses RL78/G11 (R5F1056AASP main MCU. The Flash ROM size of RL78/G11 is 16 KB and the RAM size is 1.5 KB. The used peripheral functions of RL78/G11 and their applications are shown in Ta ble 2.1.
Table 2.1 The Used Peripheral Functions and Their Applications
The interface control circuit of RL78/G11 is shown in Figure 2.3.
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Figure 2.3 Interface Control Circuit of RL78/G11
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RL78/G11 High-end Gas Cooker

2.4 Power Supply Circuit

The power section needs to connect with external 9V DC, then gets stable 5V for power supply through ME6209A50. The power supply circuit is shown in F i gure 2.4.
Figure 2.4 Power Supply Circuit

2.5 High Voltage Pulse Ignition Circuit

The high voltage pulse ignition circuit is composed of an oscillating circuit and a high-voltage circuit. The high voltage pulse ignition circuit is shown in Figure 2.5.
Figure 2.5 High Voltage Pulse Ignition Circuit
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RL78/G11 High-end Gas Cooker

2.6 Micro Switch Circuit

The high voltage pulse ignition starts/stops according to the pin status of the micro switch. The micro switch circuit is shown in Figure 2.6.
Figure 2.6 Micro Switch Circuit

2.7 Flame Temperature Detection Circuit

After the high voltage pulse igniti on begins, it starts to detect the vo ltage signal of thermocouple feedback. Then it will judge whether the ignition is successful by voltage signal. If the ignition i s successful, it will continue to detect flame temperature; but if the ignit ion fails, the alarm will be turned on to alert people.
The flame temperature detection circuit is sho wn in Figure 2.7.
Figure 2.7 Flame Temperature Detection Circuit
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RL78/G11 High-end Gas Cooker

2.8 Gas Detection Circuit

The high-end gas cooker's gas detection circuit is composed of a MQ-4 ga s d e te c tion sensor and a LM393B voltage comparator. When the concentration of natural gas exceeds the standard, the DOUT pi n outputs a low level, a t the same time the LED1 (alarm lamp) lights up, then it will disable ignition and close the electromagnetic valve and give an alarm tone.
The gas detection circuit is shown in Figure 2.8.
Figure 2.8 Gas Detection Circuit

2.9 Anti-dry Protection Circuit

The high-end gas stove uses a thermal resistance temperature sensor as anti-dry protection device. The outer layer of the sensor is a heat insulation layer, so that the flame temperature interference can be avoided; the top is a temperature measuring layer which can cling to the bottom of the pot when the pot is put on the stove, so as to detect the p ot temperature in real time and judge whether the pot is in boil-dry state. If the pot is in boil-dry state, gas supply will be stopped and the alarm buzzer will sound.
The anti-dry protection circuit is shown in Figure 2.9.
Figure 2.9 Anti-dry Protection Circuit
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RL78/G11 High-end Gas Cooker

2.10 Electromagnetic Valve Control Circuit

The high-end gas cooker will start the ignition after receiving the switch response. At this ti me, the gas control valve will be opened.
The electromagnetic valve control circuit is shown in Fi gure 2.10.
Figure 2.10 Electromagnetic Valve Control Circuit

2.11 Buzzer Output Controller Circuit

The high-end gas cooker has alarm function. If ignition failure lasts for a long ti me, gas leakage or boil-dry will occur and the buzzer will sound.
The buzzer output contro lle r circuit is shown in Figure 2.11.
Figure 2.11 Buzzer Output Controller Circuit
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RL78/G11 High-end Gas Cooker

3. Schematic, PCB and Bill of Materials

3.1 Schematic

The schematics of the high-end gas stove are shown in Figure 3.1 and Figure 3.2.
Figure 3.1 Schematic (1/2)
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Figure 3.2 Schematic (2/2)
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3.2 PCB

The PCB of the high-end gas stove lighting is shown in Figure 3.3.
Figure 3.3 PCB
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RL78/G11 High-end Gas Cooker
Designator
Quantity
Part Name
Manufacturer
Description
VR1 1 ― ― Adjustable resistance (10K)
C1, C7, C8
1
GRM21BR71E104KA01L
Murata
Capacitor (0.1uF, 16VDC, ±10%, 0805)
C2 1 GRM188R71C474KA88D
Murata
Capacitor (0.47uF,16VDC, ±10%, 0805)
C3, C4, C28
2
GRM21BR71A105KA01L
Murata
Capacitor (1uF,10VDC, ±10%, 0805)
C10, C11, C13, C14
4
GCM188R71H223KA37J
Murata
Capacitor (0.022uF, 50VDC, ±10%, 0603)
C12, C15
2
GRM216R71H103KA01J
Murata
Capacitor (0.01uF, 50VDC, ±10%, 0805)
C27 1 GRM188R61A106KE69D
Murata
Capacitor (10uF, 10VDC, ±10%, 0603)
C40 1 GRM216R71H152KA01D
Murata
Capacitor (0.001uF, 50VDC, ±10%, 0603)
C9 CBB22
1
CBB22 400V682
Capacitor (680000P,400VDC)
CBB1, CBB2
2
104k 400
Capacitor (0.1uF,400VDC)
CH1, CH2
2
High pressure bag (28UH,400UH)
D1, D2, D3, D4, D5, D6, E1 1 2514-6002
3M Limited
Header 7x2, 14-Pin, 2.54mm
JMP1, JMP2
1
146850
TE Connectivity
CON 3X1, 2.54mm
JMP3, JMP4
2
146850
TE Connectivity
CON 2X1, 2.54mm
L1, L2
2
Magnetic beads
LED1
1
XZMDK54W-1
SunLED
Action LED (green, 0805)
LED2
1
XZMG54W-1
SunLED
Action LED (green, 0805)
Micro
Micro
R1, R2
2
ERJ6ENF3831V
Panasonic
Resistor (3.8KΩ, ±1% 0805)
R3, R5
2
ERJ6GEYJ202V
Panasonic
Resistor (2KΩ, ±5% 0805)
R4, R7, R16, R18, R21, R6 1 ERJ6GEYJ392V
Panasonic
Resistor (3.9KΩ, ±5% 0805)
R8, R12, R43, R45, R46, R9, R11
2
ERJ6GEYJ912V
Panasonic
Resistor (9.1KΩ, ±1% 0805)
R10, R13
1
ERJ6GEYJ122V
Panasonic
Resistor (1.2KΩ, ±1% 0805)
R14 1 ERJ6GEYJ154V
Panasonic
Resistor (15MΩ, ±5% 0805)
R15, R53
2
ERJ6GEYJ511V
Panasonic
Resistor (510Ω, ±5% 0603)
R17, R19, R20, R22,
ERJ6GEYJ204V
R32, R33
2
ERJ6GEYJ203V
Panasonic
Resistor (20KΩ, ±5% 0805)
R40 1 ERJ6GEYJ5R1V
Panasonic
Resistor (5.1Ω, ±5% 0805)
R41, R54
2
ERJ6GEYJ101V
Panasonic
Resistor (100Ω, ±5% 0805)
R44 1 ERJ6GEYJ471V
Panasonic
Resistor (470Ω, ±5% 0805)
SCR(VDRM>600V, VGT=0.8V,

3.3 Bill of Materials

The bill of materials of the high-end gas stove is shown in Table 3.1 and Table 3.2.
Table 3.1 Bill of Materials
D7, D8, D9, Z1, Z2, Z3, Z4
Q1, Q2, Q3, Q4, Q5 5 MMSS8050
Q6 1 MMSS8550
R23, R30, R31, R42
R55
13 1N4007 TOSHIBA General Rectifier 50V 1A SMA/DO-214AC
9 ERJ6GEYJ103V Panasonic Resistor (10KΩ, ±5% 0805)
6 ERJ6GEYJ102V Panasonic Resistor (1KΩ, ±5% 0805)
Commercial Co
Commercial Co
TRANS NPN 25V 1.5A SOT-23
TRANS PNP 25V 1. 5A SOT-23
R24, R25
SCR1, SCR2 2 X0605 ST
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6
Panasonic Resistor (20MΩ, ±5% 0805)
IGT<20mA)
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RL78/G11 High-end Gas Cooker
Designator
Quantity
Part Name
Manufacturer
Description
SP1 1 AT-1224-TWT-5V-2-R
PUI Audio,Inc.
AUDIO MAGNETIC XDCR 3-7V TH
SW2 1 1825910-6
TE Connectivity
Push Switch (6x6mm DIP)
U1 1 R5F1056AASP
Renesas
MCU RL78/G11 20PIN (LSSOP-20)
U2 1 ME6209
Micro One
Low Power Consumption LDO
U4 1 EE13
Transformer
SparkFun
U8 1 LM393 B
TI
Dual voltage comparator
Z5 1 ― ― Zener diode(10V)
Table 3.2 Bill of Materials
U7 1 MQ-4
Electronics
Gas Detection
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RL78/G11 High-end Gas Cooker
Item
Contents
Integrated development environment
CS+ for CC V5.00.00 (Renesas Electronics Corporation)
C complier
CC-RL V1.04 (Renesas Electronics Corporation)
Debugger
E1 (Renesas Electronics Corporation)
Item
Contents
Integrated development environment
e2studio V5.2.0.020 (Renesas Electronics Corporation)
C complier
CC-RL V1.04 (Renesas Electronics Corporation)
Debugger
E1 (Renesas Electronics Corporation)
Address
Setting
Description
000C0H/010C0H
11101110B
Watchdog timer operation is stopped (count is stopped after reset)
000C1H/010C1H
11111111B
LVD: closed
000C2H/010C2H
11100000B
HOCO: 24 MHz, operation voltage range: 4.0 V~5.5 V
000C3H/010C3H
10000100B
On-chip debugging is enabled.

4. Introduction of Software

4.1 Integrated Development Environment

The integrated development environments of the high-end gas stove are shown in Table 4.1 and Table 4.2.
Table 4.1 Integrated Development Environments (CS+ for CC)
Table 4.2 Integrated Development Environments (e2studio)

4.2 List of Option Byte Settin g

The option byte setting of the high-end gas stove is shown in Table 4.3.
Table 4.3 Option Byte Setting
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RL78/G11 High-end Gas Cooker
Start
Ti m e out?
Ga s leakage al arm
processing
Di sabl e i nterr upt
Hrdware Initialization
Ga s leakage?
Get micro switch status
Pul s e i gnit io n proces s
Flame temperature
de t ection process
Boil-dry detection
process
No
Yes
Yes
No
St art interva l tim er :
10ms

4.3 Flow Chart

4.3.1 Flow Chart of Firmware Main Program

The flow chart of firmware main progra m is shown in Figure 4.1.
Figure 4.1 Flow Chart of Firmware Main Program
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RL78/G11 High-end Gas Cooker

5. Sample Code

The sample code is available on the Renesas Electronics Website.

6. Reference Documents

User's Manual
RL78/G11 User's Manual: Hardware (R01UH0637E) RL78 Family User's Manual: Software (R01US0015E) The latest versions of the documents are available on the Renesas Electronics Website.
Technical Updates/Technical News
The latest information can be downloaded from the Renesas Electronics website.

Website and Support

Renesas Electronics Website
http://www.renesas.com/
Inquiries
http://www.renesas.com/contact/
All trademarks and registered trademarks are the property of their respective owners.
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Revision History

Rev.
Date
Description
Page
Summary
1.00
Sep. 15, 2017
-
First edition issued
1.01
Oct. 08, 2018
7, 16
Change MCU name from R5F1056A to R5F1056AASP
A-1
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General Precautions in t he H andling of Microprocessing Unit and Microcontroller Unit Prod ucts

1. Handling of Unused Pins
The following usage notes are applicable to all Microprocessing unit and Microcontroller unit products from Renesas. For detailed usage notes on the products covered by this document, refer to the relevant sections of the document as well as any technical updates that have been issued for the products.
Handle unused pins in accordance with the directions given under Handling of Unused Pins in the manual.
The input pins of CMOS products are generally in the high-impedance state. In operation with an
unused pin in the open-circuit state, extra electromagnetic noise is induced in the vicinity of LSI, an associated shoot-through current flows internally, and malfunctions occur due to the false recognition of the pin state as an input signal become possible. Unused pins should be handled as described under Handling of Unused Pins in the manual.
2. Processing at Power-on The state of the product is undefined at the moment when power is supplied. The states of internal circuits in the LSI are indeterminate and the states of register settings and
pins are undefined at the moment when power is supplied. In a finished product where the reset signal is applied to the external reset pin, the states of pins are not guaranteed from the moment when power is supplied until the reset process is completed. In a similar way, the states of pins in a product that is reset by an on-chip po wer-on reset function are not guaranteed from the moment when power is supplied until the power reaches the level at which resetting has been specified.
3. Prohibition of Access to Reserved Addresses Access to reserved addresses is prohibited. The reserved addresses are provided for the possible future expansion of functions. Do not access
these addresses; the correct operation of LSI is not guaranteed if they are accessed.
4. Clock Signals After applying a reset, only release the reset line after the operating clock signal has become stable.
When switching the clock signal during program execution, wait until the target clock signal has stabilized.
When the clock signal is generated with an external resonator (or from an external oscillator) during
a reset, ensure that the reset line is only released after full stabilization of the clock signal. Moreover, when switching to a clock signal produced with an external resonator (or by an external oscillator) while program execution is in progress, wait until the target clock signal is stable.
5. Differences between Products Before changing from one product to another, i.e. to a product with a different part number, confirm that
the change will not lead to problems . The characteristics of Microprocessing unit or Microcontroller unit products in the same group but
having a different part number may differ in terms of the internal memory capacity, layout pattern, and other factors, which can affect the ranges of electrical characteristics, such as characteristic values, operating margins, immunity to noise, and amount of radiated noise. When changing to a product with a different part number, implement a system-evaluation test for the given product.
Page 22
Notice
1. Descriptions
of circuits, software and other related information in this document are provided only to illustrate the operation of semiconductor products and application examples. You are fully responsible for the incorporation or any other use of the circuits, software, and information in the design of your product or system. Renesas Electronics disclaims any and all liability for any losses and damages incurred by you or third parties ar is ing from the use of t hes e c ir c uits, soft war e, or information.
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3. No license, express, implied or otherwise, is gr anted hereby under any patents , copyrights or ot her intellectual property r ights of Renesas Elect r onic s or others.
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Dukes Meadow, Millboard Road, Bourne End, Buckinghamshire, SL8 5FH, U.K Tel: +44-1628-585-100, Fax: +44-1628-585-900
Renesas Electronics Europe GmbH
Arcadiastrasse 10, 40472 Düsseldorf, Germany Tel: +49-211-6503-0, Fax: +49-211-6503-1327
Renesas Electronics (China) Co., Ltd.
Room 1709, Quantum Plaza, No.27 ZhiChunLu Haidian District, Beijing 100191, P.R.China Tel: +86-10-8235-1155, Fax: +86-10-8235-7679
Renesas Electronics (Shanghai) Co., Ltd.
Unit 301, Tower A, Central Towers, 555 Langao Road, Putuo District, Shanghai, P. R. China 200333 Tel: +86-21-2226-0888, Fax: +86-21-2226-0999
Renesas El ectronics Hong Kong Limited
Unit 1601-1611, 16/F., Tower 2, Grand Century Place, 193 Prince Edward Road West, Mongkok, Kowloon, Hong Kong Tel: +852-2265-6688, Fax: +852 2886-9022
Renesas Electronics Taiwan Co., Ltd.
13F, No. 363, Fu Shing North Road, Taipei 10543, Taiwan Tel: +886-2-8175-9600, Fax: +886 2-8175-9670
Renesas Electronics Singapore Pte. Ltd.
80 Bendemeer Road, Unit #06-02 Hyflux Innovation Centre, Singapore 339949 Tel: +65-6213-0200, Fax: +65-6213-0300
Renesas Electronics Malaysia Sdn.Bhd.
Unit 1207, Block B, Menara Amcorp, Amcorp Trade Centre, No. 18, Jln Persiaran Barat, 46050 Petaling Jaya, Selangor Darul Ehsan, Malaysia Tel: +60-3-7955-9390, Fax: +60-3-7955-9510
Renesas Electronics India Pvt. Ltd.
No.777C, 100 Feet Road, HAL II Stage, Indiranagar, Bangalore, India Tel: +91-80-67208700, Fax: +91-80-67208777
Renesas Electronics Korea Co., Ltd.
12F., 234 Teheran-ro, Gangnam-Gu, Seoul, 135-080, Korea Tel: +82-2-558-3737, Fax: +82-2-558-5141
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Colophon 6.0
(Rev.3.0-1 November 2016)
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