Remtron RCS200, RCT200, RCR200 User Manual

REMOTE CONTROL AND TELEMETRY SYSTEMS
RCS200
Radio Remote Control System
This manual covers the following Remtron models:
RCT200 Transmitter RCR200 Receiver
File: RCS200
Rev. A 2-08-00
REMTRON, INC.
1916 W. Mission Rd., Escondido, CA 92029-1114 PHONE 760-737-7800 FAX 760-737-7810
SECTION 1 GENERAL
W ARNING
SAFETY PROCEDURES
Safety is an extremely high priority in every remote control system designed and manufactured by Remtron. Although every effort has been made to provide a product with the most complete array of safety features, each application has its own unique requirements.
Remtron and its agents cannot be held responsible, for any breach of safety, carelessness, improper or unauthorized use of the remote control system or the equipment it is intended to control. Each customer is responsible for safe and proper use of the equipment. Each customer is also responsible that the employees involved with this equipment know, understand and use proper installation, operating and maintenance procedures and that they are aware of and adhere to all established safety rules and regulations as they apply.
1.1 INTRODUCTION
The RCS200 is a digital remote control system for applications that require a high level of reliability and integrity. It is designed for short range, license free operation of industrial and commercial equipment.
Intended primarily for OEM applications, the number of functions and the receiver interface is determined by the user's application.
1.2 SYSTEM DESCRIPTION
The basic system consists of an RCT200 Transmitter and an RCR200 Receiver. The signal format consists of a Amplitude Shift Keyed (ASK) signal that carries a 24 bit address, 8 data bits and is verified through a 16 bit CRC check word. Data is transmitted using Manchester format at a 4800 baud rate.
The address is permanently programmed into the transmitter at the factory and cannot modified. The receiver uses a learn mode to copy the address code from a transmitter and store it in memory.
1.3 TRANSMITTER DESCRIPTION
The transmitter is housed in a plastic case with membrane switches for control inputs. Inputs are encoded by a microprocessor and transmitted using burst mode ASK.
Figure 1-1 shows a block diagram of the transmitter. When a switch is activated, power is applied to the transmitter. The microprocessor encodes and sends a packet containing the address, data and CRC check word to the Transmitter IC. The packet is repeated every 60 m-sec as long as any switch is activated. When all switches are released, power is removed from the transmitter.
The transmitter IC is an integrated frequency multiplying PLL with a power output stage. It uses a fixed รท 32 prescaler so the output frequency is set at 32 times the reference crystal. The transmitter antenna consists of a matched loop on the circuit board.
1.1
SECTION 1 GENERAL
Microprocessor
+5V
Serial Data
Power Switch
+ 5 VDC Regulator
9 VDC Battery
Figure 1-1 Transmitter Block Diagram
The Transmitter IC has a sleep mode which is used to conserve battery power. Each time a packet is sent, the transmitter is enabled 6 m-sec before modulation is applied to allow it to stabilize. After the data is sent, the transmitter again enters the sleep mode. The transmitter is therefore enabled approximately 20% of the time it is transmitting data.
1.4 RECEIVER DESCRIPTION
The receiver consists of an ASK receiver and a microprocessor with up to four output relays. The receiver is powered from 12 or 24 VDC.
Received data is passed directly to the microprocessor where the Manchester signal is decoded. The data packet is examined for an address match with the stored address, and correct CRC check. If both the address and the CRC are correct, the data is decoded and the output relay states are updated.
The microprocessor contains a nonvolatile memory (EEPROM) that retains the address and particular operating parameters for the system. The output
Transmitter IC.
Internal Loop
Antenna
relays are factory programmed for the desired operation. The simplest configuration closes each relay as long as the corresponding switch on the transmitter is depressed. Complex and interactive relay logic is possible.
Safety Features
Each transmission goes through several checks to insure that the information being received is error free, including a 16 bit CRC test.
Over 16 million address codes means that no two systems will ever be produced with the same code, thereby insuring that no transmitter will ever be able to unintentionally control another piece of equipment.
Diagnostics
A number of optional diagnostic LEDs can be provided to aid in troubleshooting the radio control system.
1.5 SPECIFICATIONS
Table 2.1 Lists the specifications for the system.
1.2
SECTION 1 GENERAL
Table 1.1 Specifications
System
Operating frequency band 433 MHz Available Channels 5 Channels Number of Commands 8 maximum* Modulation Digital ASK with 24 bit address plus 16 bit CRC
O
Ambient Operating Conditions - 20
F to +160O F
Transmitter
Power requirements 9V battery. Alkaline recommended. Antenna Internal Switch Types Membrane. Transmitter case dimensions 4.5 X 2.7 X 1.25 Inches
RECEIVER
Power input 12/24 VDC Receiver type ASK Antenna External* Logic Base Microprocessor controlled Response time 60 milliseconds Output rating (relay) 5 Amp @ 12 VDC Receiver cabinet 4.125 X 2.75 X 1.0 Inches
* Receiver antenna and configuration depends on system requirements.
1.5
SECTION 5 SERVICE & WARRANTY INFORMATION
5.1 SERVICE
Repairs
Products in need of repair may be returned to your dealer or sent directly to the factory at the address listed below. We recommend calling the factory for a Return Material Authorization (RMA) number prior to sending in the equipment. A note should be included describing the nature of the problem and the conditions under which the problem occurred. Also included with the returned product, should be the name, address and phone number where the product is to be returned and the name and phone number of a person familiar with the problem, who we may contact should the need arise. Products should be returned to:
Remtron, Inc. 1916 Mission Rd. Escondido, CA 92029-1114
PH 760-737-7800
5.3 WARRANTY
Remtron, Inc. warrants its products to be free from defects in material and workmanship for a period of one (1) year from the date of the original invoice. In event of a defect or failure to perform as specified, Remtron will, at its discretion, repair or replace the product or refund the purchase price, prorated over the time the product was in use.
This warranty is void if the product was used in other than its normal and customary manner or subjected to misuse, neglect, accident, physical damage or was altered or tampered with by unauthorized personnel.
This warranty does not cover the cost of shipping and handling of the product from the customers' location to the factory.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
5.1
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