Remote Automation Solutions S600+ Instruction Manual Manuals & Guides

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Part Number D301150X412

August 2021

FloBoss

™

S600+ Flow Computer

Instruction Manual

Remote Automation Solutions

S600+ Instruction Manual

Device Safety Considerations

 Reading these Instructions

Before operating the device, read these instructions carefully and understand their safety implications. In some situations, improperly using this device may result in damage or injury. Keep this manual in a convenient location for future reference. Note that these instructions may not cover all details or variations in equipment or cover every possible situation regarding installation, operation, or maintenance. Should problems arise that are not covered sufficiently in the text, immediately contact Customer Support for further information.

 Protecting Operating Processes

A failure of this device – for whatever reason -- may leave an operating process without appropriate protection and could result in possible damage to property or injury to persons. To protect against this, you should review the need for additional backup equipment or provide alternate means of protection (such as alarm devices, output limiting, fail-safe valves, relief valves, emergency shutoffs, emergency switches, etc.). Contact Remote Automation Solutions for additional information.

 Returning Equipment

If you need to return any equipment to Remote Automation Solutions, it is your responsibility to ensure that the equipment has been cleaned to safe levels, as defined and/or determined by applicable federal, state and/or local law regulations or codes. You also agree to indemnify Remote Automation Solutions and hold Remote Automation Solutions harmless from any liability or damage which Remote Automation Solutions may incur or suffer due to your failure to ensure device cleanliness.

 Grounding Equipment

Ground metal enclosures and exposed metal parts of electrical instruments in accordance with OSHA rules and regulations as specified in Design Safety Standards for Electrical Systems, 29 CFR, Part 1910, Subpart S, dated: April 16, 1981 (OSHA rulings are in agreement with the National Electrical Code). You must also ground mechanical or pneumatic instruments that include electrically operated devices such as lights, switches, relays, alarms, or chart drives. Important: Complying with the codes and regulations of authorities having jurisdiction is essential to ensuring personnel safety. The guidelines and recommendations in this manual are intended to meet or exceed applicable codes and regulations. If differences occur between this manual and the codes and regulations of authorities having jurisdiction, those codes and regulations must take precedence.



Protecting from Electrostatic Discharge (ESD)

This device contains sensitive electronic components which be damaged by exposure to an ESD voltage. Depending on the magnitude and duration of the ESD, it can result in erratic operation or complete failure of the equipment. Ensure that you correctly care for and handle ESD-sensitive components.

System Training

A well-trained workforce is critical to the success of your operation. Knowing how to correctly install, configure, program, calibrate, and trouble-shoot your Emerson equipment provides your engineers and technicians with the skills and confidence to optimize your investment. Remote Automation Solutions offers a variety of ways for your personnel to acquire essential system expertise. Our full-time professional instructors can conduct classroom training at several of our corporate offices, at your site, or even at your regional Emerson office. You can also receive the same quality training via our live, interactive Emerson Virtual Classroom and save on travel costs. For our complete schedule and further information, contact the Remote Automation Solutions Training Department at 800-338-8158 or email us at education@emerson.com

Ethernet Connectivity

This automation device is intended to be used in an Ethernet network which does not have public access. The inclusion of this device in a publicly accessible Ethernet-based network is not recommended.

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S600+ Instruction Manual

Chapter 1 – General Information 1-1

1.1 Scope of Manual .............................................................................................................. 1-1

1.2 FloBoss S600+ Flow Computer ....................................................................................... 1-2

1.3 Config600 Configuration Software ................................................................................... 1-5

1.3.1 Config600 Lite ...................................................................................................... 1-6

1.3.2 Config600 Lite Plus .............................................................................................. 1-7

1.3.3 Config600 Pro ...................................................................................................... 1-7

1.4 Additional Technical Information ...................................................................................... 1-8

1.4.1 Open Source Software ......................................................................................... 1-8

Chapter 2 – Installation 2-1

2.1 Preparing for Installation .................................................................................................. 2-1

2.2 Environmental Considerations ......................................................................................... 2-2

2.3 Required Tools for Installation ......................................................................................... 2-2

2.4 Installing the S600+ .......................................................................................................... 2-3

2.4.1 Unpacking the S600+ ........................................................................................... 2-3

2.4.2 Removing the Front Panel ................................................................................... 2-3

2.4.3 Installing the Panel-Mounted Unit ........................................................................ 2-6

2.4.4 Reinstalling the Front Panel ................................................................................. 2-8

2.5 Installing and Removing Modules .................................................................................... 2-8

2.6 Installing EMC Protection ............................................................................................... 2-10

Chapter 3 – CPU Module 3-1

3.1 CPU Module (P152) ......................................................................................................... 3-1

3.2 Power Supply ................................................................................................................... 3-4

3.2.1 Watchdog Relay ................................................................................................... 3-4

3.2.2 On-Board Battery Backup .................................................................................... 3-4

3.3 Communication Ports ....................................................................................................... 3-5

3.3.1 RS-232 Serial Port ............................................................................................... 3-6

3.3.2 RS-422/RS-485 Multi-drop Port ........................................................................... 3-7

3.3.3 Ethernet LAN Ports .............................................................................................. 3-7

3.3.4 Local Operator PC or Remote Display Port ......................................................... 3-8

3.4 CPU Connectors and Jumpers ........................................................................................ 3-9

3.5 USB Port ........................................................................................................................ 3-10

3.6 Additional Technical Information .................................................................................... 3-10

Chapter 4 – Input/Output (I/O) 4-1

4.1 I/O Module (P144) ............................................................................................................ 4-1

4.1.1 Analogue Inputs (ANIN) ....................................................................................... 4-3

4.1.2 Analogue Outputs (DAC) ..................................................................................... 4-5

4.1.3 Digital Inputs (DIGIN) ........................................................................................... 4-6

4.1.4 Digital Outputs (DIGOUT) .................................................................................... 4-8

4.1.5 Turbine Pulse Inputs ............................................................................................ 4-9

4.1.6 Pulse Outputs (PULSEOUT) .............................................................................. 4-10

4.1.7 Raw Pulse Output (RAWOUT) ........................................................................... 4-11

4.1.8 Frequency Inputs ............................................................................................... 4-12

4.1.9 PRT/RTD Inputs ................................................................................................. 4-13

4.1.10 Jumper Settings ................................................................................................. 4-14

4.2 Prover Module (P154) .................................................................................................... 4-16

4.2.1 Digital Inputs (DIGIN) ......................................................................................... 4-18

4.2.2 Digital Outputs (DIGOUT) .................................................................................. 4-20

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S600+ Instruction Manual

4.2.3 Turbine Pulse Inputs ...........................................................................................4-21

4.2.4 Pulse Outputs (PULSEOUT) ...............................................................................4-22

4.2.5 Frequency Inputs ................................................................................................4-22

4.2.6 Raw Pulse Output (RAWOUT) ............................................................................4-23

4.2.7 Jumper Settings ..................................................................................................4-24

4.3 HART Module (P188) ......................................................................................................4-24

4.4 Mezzanine Module (P148) ..............................................................................................4-27

Chapter 5 – Front Panel 5-1

5.1 Description ........................................................................................................................ 5-1

5.2 Front Panel Port ................................................................................................................ 5-2

5.3 Keypad .............................................................................................................................. 5-2

5.3.1 Function Keys (F1 - F4) ........................................................................................ 5-2

5.3.2 Direction and Menu Keys ...................................................................................... 5-3

5.3.3 Numeric Keys ........................................................................................................ 5-3

5.3.4 Operation Keys ..................................................................................................... 5-3

5.3.5 Alarm LED and Alarm Keys .................................................................................. 5-4

5.4 LCD Display ...................................................................................................................... 5-4

5.5 Navigating the Displays ..................................................................................................... 5-6

5.5.1 DISP Key ............................................................................................................... 5-8

5.5.2 Moving Through the Menus .................................................................................. 5-8

5.5.3 Menu Hierarchy ..................................................................................................... 5-9

5.5.4 Security Codes ...................................................................................................... 5-9

5.6 Changing a Display Option ............................................................................................... 5-9

5.7 Changing a Display Value ...............................................................................................5-10

5.8 Changing a Calculation Mode .........................................................................................5-11

5.9 Assigning a Default Page ................................................................................................5-12

5.10 Assigning a Page to a Function (F) Key .........................................................................5-12

5.11 Using the Exponential (EXPT) Key .................................................................................5-12

5.12 Using the Print Key .........................................................................................................5-13

5.13 Enabling USB ..................................................................................................................5-14

5.14 Exporting Reports (USB) .................................................................................................5-14

5.15 Selecting a Configuration ................................................................................................5-16

Chapter 6 – Webserver Access 6-1

6.1 Defining Webserver Access .............................................................................................. 6-1

6.2 Accessing the S600+ ........................................................................................................ 6-2

6.3 Navigating the Webserver Interface .................................................................................. 6-4

Chapter 7 – Startup 7-1

7.1 Starting the S600+ ............................................................................................................ 7-1

7.2 Warm Start ........................................................................................................................ 7-1

7.3 Cold Start .......................................................................................................................... 7-2

7.3.1 Initiating a Cold Start ............................................................................................. 7-2

7.4 Startup Menu ..................................................................................................................... 7-3

7.4.1 Network Setup ....................................................................................................... 7-4

7.5 Messages .......................................................................................................................... 7-7

Chapter 8 – Troubleshooting 8-1

8.1 Guidelines ......................................................................................................................... 8-1

8.2 Checklists .......................................................................................................................... 8-2

8.2.1 Power Issues ......................................................................................................... 8-2

8.2.2 Startup Menu ......................................................................................................... 8-2

8.2.3 Front Panel Lighting .............................................................................................. 8-2

8.2.4 Front Panel LED .................................................................................................... 8-2

8.2.5 I/O LED ................................................................................................................. 8-3

8.2.6 I/O Fail Messages ................................................................................................. 8-3

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S600+ Instruction Manual

8.2.7 Serial Communications ........................................................................................ 8-3

8.3 Procedures ....................................................................................................................... 8-3

8.3.1 Reflash Firmware ................................................................................................. 8-4

8.3.2 Send and Reflash the Config File ........................................................................ 8-4

8.3.3 Clear SRAM ......................................................................................................... 8-5

8.3.4 Changing the Fuse ............................................................................................... 8-6

Appendix A – Glossary A-1

Appendix B – Front Panel Navigation B-1

B.1 Main Menu ........................................................................................................................ B-2

B.2 Flow Rates Menu ............................................................................................................. B-2

B.3 Totals Menu ...................................................................................................................... B-3

B.4 Operator Menu ................................................................................................................. B-4

B.5 Plant I/O Menu ................................................................................................................. B-5

B.6 System Settings Menu ..................................................................................................... B-5

B.7 Tech/Engineer Menu ........................................................................................................ B-6

B.8 Calculations Menu ............................................................................................................ B-7

Index 1

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S600+ Instruction Manual

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vi Contents Revised August 2021

Chapter 1 – General Information

Chapter

Contents

Chapter 1

Provides an overview of the S600+ and its

In This Chapter

1.1 Scope of Manual ................................................................................... 1-1

1.2 FloBoss S600+ Flow Computer ............................................................ 1-2

1.3 Config600 Configuration Software ........................................................ 1-5

1.3.1 Config600 Lite ........................................................................ 1-6

1.3.2 Config600 Lite Plus ................................................................ 1-7

1.3.3 Config600 Pro ........................................................................ 1-7

1.4 Additional Technical Information .......................................................... 1-8

1.4.1 Open Source Software ........................................................... 1-8

This manual covers the installation and startup procedures (including basic maintenance, operation, and troubleshooting) for the FloBoss™ S600+ flow computer (the “S600+”). For information about Config600™, the PC-based configuration software for the S600+, refer to the Config600 Software User Manual (Part D301220X412).

S600+ Instruction Manual

This manual focuses on the S600+, the enhanced version of the S600 with a new CPU module. Refer to technical specification FloBoss S600+ Flow Computer (S600+) for technical information.

Note: Use of this equipment in a manner not specified by Remote

This chapter details the structure of this manual and provides an overview of the S600+ and its components.

1.1 Scope of Manual

This manual contains the following chapters:

Automation Solutions may impair the protections the equipment provides.

General Information

Chapter 2 Installation

Chapter 3 CPU

Chapter 4 Input/Output (I/O)

Chapter 5 Front Panel

configuration software (Config 600).

Provides instructions on installing the S600+ housing, as well as installation preparation and panel mounting procedures. This chapter also describes the installation and removal of the plug-in modules.

Describes the use of the communications and power connector blocks, field wiring configurations, and jumper settings for the CPU module.

Describes the use of the plug-in connector blocks, field wiring configurations, and bit link settings for the I/O modules.

Describes the front panel keypad, communications port, and display area. This chapter also shows how you access the S600+ through the front panel display, including keypad functions, screen displays, display navigation basics, data entry, and report printing.

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S600+ Instruction Manual

Startup

start.

Glossary

acronyms.

Chromatographs

software application module for the S600+.

Chapter Contents

Chapter 6 Webserver Access

Chapter 7

Provides instructions on accessing the S600+ through a webserver interface, including descriptions of screen displays and interface navigation basics.

Describes how to initiate a warm or cold system

Chapter 8 Troubleshooting

Appendix A

Appendix B Front Panel Display Navigation

Appendix C

Index

1.2 FloBoss S600+ Flow Computer

Provides maintenance and troubleshooting procedures, including basic board-level test procedures.

Provides definitions for pertinent terms and

Lists the front panel display screens; provides a navigation reference.

Describes the operation of the gas chromatograph

Provides an alphabetic listing of items and topics contained in this manual.

Figure 1-1. The FloBoss S600+ Flow Computer

1-2 General Information Revised August 2021

The FloBoss S600+ Flow Computer is a panel-mounted (for indooruse) flow computer designed specifically to measure hydrocarbon liquid and gas where versatility and accuracy matter. The standard features of the S600+ make it ideal for fiscal measurement, custody transfer, batch loading, and meter proving applications. The S600+ allows you to configure multi-stream, multi-station applications, enabling you to simultaneously meter liquids and gasses.

The S600+ is designed for use either as a stand-alone flow computer or as a system component. The intelligent I/O modules fit both gas and liquid applications and typically support two dual-pulsed streams and a header. Adding I/O modules (up to a maximum of three) allows you to configure up to six dual-pulsed streams or up to 10 single-pulsed streams and two headers. The S600+ supports orifice, ultrasonic,

S600+ Instruction Manual

turbine, positive displacement, Coriolis, Annubar, and V-Cone® flow meter types and master meter, small volume compact, and pipe (both bi-directional and uni-directional) proving methods.

The S600+ offers a variety of communication interfaces:

 Two LAN ports (on the enhanced CPU module) for Ethernet

10Base-T or 100Base-T full-duplex connectivity (using either Modbus TCP or Modbus over Ethernet protocols).

Note: The Ethernet module (P190), which provided an additional

Ethernet port for previous versions of the S600, is not compatible with the S600+.

 HART® communication using up to two 12-channel HART

modules, each of which supports point-to-point and multi-drop architectures for up to 50 transmitters.

Note: The FloBoss S600+ is fully compatible with HART 5

devices, and HART 7 devices are backwards compatible with HART 5 devices.

 An embedded webserver allows remote access to the flow

computer. Security is provided using user name and password protection with a detailed event log for audit purposes (supports Microsoft® Edge™ or Windows® Internet Explorer® version 5 or greater [version 9 or greater must use compatibility mode]).

 Two configurable RS-232 serial ports.

 Three RS-422/RS-485 serial ports (supporting up to 57,600 bps

baud) and up to four RS-485 2-wire serial ports (supporting up to 57,600 baud rate) for connection to intelligent meters, Modbus SCADA data networks, DCS supervisory systems, and so on.

 One dedicated configuration port (located on the bottom of front

display panel) for connection to the Config 600 configuration software.

 Additional communications interfaces include:

• Serial Q.Sonic®

• Serial printer

• Serial or Modbus TCP Daniel chromatograph via Modbus

• Serial peer-to-peer

• Modbus EFM protocol, Modbus RTU, Modbus ASCII, Modbus

over Ethernet, and Modbus TCP

 Miscellaneous interfaces which can operate via serial or Modbus

TCP:

 Daniel liquid ultrasonic

 Daniel gas ultrasonic

 Sick ultrasonic

 Daniel chromatograph

Revised August 2021 General Information 1-3

S600+ Instruction Manual

Note: All ports can connect to DCS systems, ultrasonic meters,

Coriolis meters, and so on.

The S600+ uses distributed processing to achieve maximum performance. The CPU module incorporates a hardware floating point processor. Each additional module also has local processing to convert inputs and output from engineering units to field values and vice-versa, as well as running background tests and PID loops.

The firmware uses 64-bit (double) precision floating point numbers for the highest accuracy when performing all metering calculations. Cumulative totals are stored in three separate memory locations (Trireg format) for maximum integrity. The user language LogiCalc™ also allows you to perform logical control and double-precision mathematical functions on the database objects.

Figure 1-2. CPU Module

1-4 General Information Revised August 2021

Figure 1-3. Intelligent I/O Module

Front Display

The S600+’s front panel interface enables you to manage an existing

S600+ Instruction Manual

Panel

configuration or create a configuration using the PC-based Config 600 configuration software.

A communications port on the bottom of the panel provides a way to directly connect to a PC. The front panel interface consists of a backlit LCD display, a 29-button keypad, and an alarm status LED (see Figure

1-4).

Figure 1-4. Front Display Panel

1.3 Config600 Configuration Software

Using Config 600, you can both send (upload) new or modified configurations to the S600+ and receive (download) existing

Revised August 2021 General Information 1-5

S600+ Instruction Manual

IPL600

Remote Automation Solutions provides a separate utility program

configurations from the S600+. You can also define the following functions:

 Stream and station totalisation.

 Batch totalisation and correction.

 Three-term PID control.

 Flow balancing.

 Flow scheduling.

 Automatic proving sequence.

 K-factor or meter factor linearisation.

 Valve monitor/control.

 Sampler control.

 Station densitometer.

 Station gas chromatograph.

 Forward, reverse, and premium error totals.

 Comprehensive maintenance mode.

 Reporting.

 Modbus.

 Modify display matrix.

Config600 is a suite of software editors that enables you to monitor, configure, and calibrate the S600+. The software comes in three versions – Config600 Lite, Config600 Lite Plus, and Config600 Pro – with Config600 Pro being the most powerful version.

Note: The S600+ does not operate until you send a configuration to it

from the host PC.

called “Interactive Program Loader 600” (or “IPL600”).

Using IPL600 and an IP or a dedicated serial port connection between a host PC and an S600+, you can transfer and receive configuration files (reports, Modbus configurations, customised displays, and LogiCalc programs). While included as the Config Transfer utility in Config600, IPL600 has a standalone use for situations when you do not need the full functionality of Config600. Details on using Config Transfer/IPL600 are provided in the Config600 Software User Manual (Part D301220X412).

1.3.1 Config600 Lite

Use the Config 600 Lite software editor suite to modify pre-developed configurations, transfer existing configurations, edit items on the front panel display, and customise reports.

Note: You typically use Config600 Lite to custom-configure a new

S600+ during installation.

With Config600 Lite you can:

1-6 General Information Revised August 2021

 Edit process configuration data, including orifice size, analog input

scaling, alarm limits, and keypad values.

 Build and customise Modbus slave maps, Modbus master polling

sequences, front panel displays, and period report formats.

 Customise the alarm system, including alarm groups, suppression,

and inhibits.

 Configure system security by setting user names and passwords,

and assigning access levels for each data object on the displays.

 Specify the engineering units and totalisation rollover value.

 Reflash the CPU module firmware with software upgrades and

transfer configurations via the Config Transfer utility (IPL600).

1.3.2 Config600 Lite Plus

The Config600 Lite Plus software editor suite provides all the functionality of the Config600 Lite suite, but adds the ability to create a configuration file.

With Config600 Lite Plus you can:

S600+ Instruction Manual

 Create a new application from base templates for gas, liquid, and

prover applications.

 Edit process configuration data, including orifice size, analog input

scaling, alarm limits, and keypad values.

 Build and customise Modbus slave maps, Modbus master polling

sequences, front panel displays, and period report formats.

 Customise the alarm system, including alarm groups, suppression,

and inhibits.

 Configure system security by setting user names and passwords,

and assigning access levels for each data object on the displays.

 Specify the engineering units and totalisation rollover value.

 Reflash the CPU module firmware with software upgrades and

transfer configurations via the Config Transfer utility (IPL600).

1.3.3 Config600 Pro

Use the Config600 Pro software editor suite to create new configurations, modify existing configurations, transfer existing configurations, edit items on the front panel display, and edit custom reports.

With Config600 Pro you can:

 Create a new application from base templates for gas, liquid, and

prover applications.

 Edit process configuration data, including orifice size, analog input

scaling, alarm limits, and keypad values.

 Build and customise Modbus slave maps, Modbus master polling

sequences, front panel displays, and period report formats.

 Specify the engineering units and totalisation rollover value.

Revised August 2021 General Information 1-7

S600+ Instruction Manual

Name

Form Number

Part Number

FloBoss™ S600+ Flow Computer

S600+

D301151X412

Config600™ Configuration Software

Config600

D301164X012

Config600™ Configuration Software User Manual

A6169

D301220X412

 Customise the alarm system, including alarm groups, suppression,

text, and inhibits.

 Configure system security by setting user names and passwords,

and assigning access levels for each data object.

 Add and remove objects from the database.

 Program special features using LogiCalc.

 Reflash the CPU module firmware with software upgrades and

transfer configurations via the Config Transfer utility (IPL600).

Note: To obtain a Config600 Pro license you must first attend and

successfully complete a training course.

1.4 Additional Technical Information

Refer to the following technical documents (available at www.EmersonProcess.com/Remote) for additional and most-current information.

Table 1-1. Related Technical Information

1.4.1 Open Source Software

The FloBoss S600+ contains open source software covered by the GPL, GPL2, GPL3, LGPL, OpenSSL, SSLeay, zlib, libzip2, and Apache open source software licenses. The specific software being used is U-Boot, the Linux kernel, glibc, Apache web server, mod_sll, mod_alias, mod_rewrite, OpenSSL, BusyBox, ntpclient, tar32, and JFFS2. These licenses are contained on the S600+ Open Source Software CD (part number S600SRCOPEN). Source code is available upon request. You may obtain a copy of this source code by contacting your local Remote Automation Solutions sales office. This product includes software developed by the OpenSSL Project for use in the OpenSSL Toolkit (http://www.openssl.org). This product includes cryptographic software written by Eric Young (eay@cryptsoft.com).

1-8 General Information Revised August 2021

Chapter 2 – Installation

Failure to exercise proper electrostatic discharge precautions (such as

electronic components, resulting in interrupted operations.

In This Chapter

2.1 Preparing for Installation ....................................................................... 2-1

2.2 Environmental Considerations .............................................................. 2-2

2.3 Required Tools for Installation .............................................................. 2-2

2.4 Installing the S600+ .............................................................................. 2-3

2.4.1 Unpacking the S600+ ............................................................. 2-3

2.4.2 Removing the Front Panel ..................................................... 2-3

2.4.3 Installing the Panel-Mounted Unit .......................................... 2-6

2.4.4 Reinstalling the Front Panel ................................................... 2-8

2.5 Installing and Removing Modules ......................................................... 2-8

2.6 Installing EMC Protection ................................................................... 2-10

This chapter provides instructions on installing the S600+, including installation preparation, procedures for panel-mounting, the installation and removal of plug-in modules, and electromagnetic compatibility (EMC) considerations.

S600+ Instruction Manual

Caution

wearing a grounded wrist strap) when accessing the back of the unit or when handling CPU or I/O modules may reset the processor or damage

2.1 Preparing for Installation

The S600+ installation must conform to all applicable local codes and regulations. All installation procedures should be in accordance with normal practices of good workmanship. Although the S600+ shipped to you may not include all of the hardware options described in this manual, the procedure for the basic installation of the unit remains the same.

Note: We strongly recommend you familiarize yourself with the

procedures described in this chapter before you begin to install the S600+.

The S600+ uses a modular design that provides maximum flexibility and ease of installation. The basic panel-mounted version consists of three major components:

 Fabricated metal case, complete with pre-installed PSU/backplane

and four card slots for the modules (a dedicated CPU slot and three I/O slots).

 Removable front panel comprising the LCD display and keypad

assembly.

 Plug-in modules. A CPU module and one I/O module are supplied

for a basic configuration; two blank plates are supplied to cover the unused slots.

Figure 2-1 shows the S600+ system components.

Revised August 2021 Installation 2-1

S600+ Instruction Manual

performance.

Figure 2-1. FloBoss S600+ System Components

Note: User-supplied tools to assist in the installation process may

include a Phillips screwdriver, a regular screwdriver, a small adjustable spanner wrench, and a 2.5mm Allen key.

2.2 Environmental Considerations

The S600+ panel mounted flow computer is designed for use within the control room. Place it in a position that provides ease of use, comfort, and safety for operators and maintenance personnel. The optimum height for viewing and using the display and keypad is at operator eye level.

Caution

If you install one or more units in a confined space with other heatproducing equipment, give special attention to the combined heating effect. This combined heat could increase the environmental temperature beyond its acceptable threshold, thereby impacting

2.3 Required Tools for Installation

2-2 Installation Revised August 2021

Before you attempt to install the S600+, ensure that you have the following tools:

 Small flat-blade screwdriver suitable for the slot-headed captive

screws on the rear of the case that secure each plug-in board into the case.

 5.5 mm (5 BA) hex or small adjustable wrench for the front panel

bosses.

 2.5 mm Allen key suitable for the hex cap screw on the front face

of the front panel that secures the front panel molding to the case.

2.4 Installing the S600+

Refer to the following procedures for installing the various S600+ components, including the front panel, panel-mounted unit, and modules.

2.4.1 Unpacking the S600+

Unpack the S600+ carefully and inspect parts for visual damage.

Note: Do not discard packaging material until after you have

2.4.2 Removing the Front Panel

S600+ Instruction Manual

identified all pieces of the shipment and you are confident that all parts are working correctly.

To begin the mounting process, remove the front panel from the S600+:

1. Ensure power has been removed from the S600+.

2. Using a 2.5 mm Allen key, remove the hex cap screw from the

bottom centre of the front panel (refer to Figure 2-2).

Figure 2-2. Removing the Front Panel

Note: A security cap may cover the hex cap screw.

3. Carefully slide the front panel up 4 mm (0.15 in) to allow it to clear

the retaining groove at the top of the case, and then allow the panel to come forward to clear the panel case completely (refer to Figure 2-3).

Revised August 2021 Installation 2-3

S600+ Instruction Manual

Do not remove the ribbon cable from the S600+ housing. This might

clamp. Be sure to leave it intact without damaging the ribbon cable.

Figure 2-3. Lifted Front Panel

4. Disconnect the ribbon cable from the back of the front panel at the

blue connector (refer to Figure 2-4). Observe the orientation of the connector with its mating keyway. You must correctly re-insert the ribbon cable at the end of the installation process.

Caution

damage the S600+. Also, the ribbon cable may also have an EMC

2-4 Installation Revised August 2021

S600+ Instruction Manual

Part

Dimensions

Display Keypad Molding

85 mm (3.35") width x 269 mm (10.59") height x 28 mm (1.10") deep

Case

84.5 mm (3.327") width x 270 mm (10.63") height x 303.8 mm (11.94") deep

Panel Cutout

66 mm (2.6") width x 150 mm (5.9") height

Pitch Between Cases

110 mm (4.33") giving 25 mm (0.98") air gap

Max Panel Thickness

10 mm (0.39")

Access

Allow 300 mm (11.81") clearance directly behind case for maintenance

Disconnect Here

Figure 2-4. Remove Connector

5. Remove the top and bottom bosses from the unit housing, using a

5.5 mm (5 BA) hex wrench.

Table 2-1. Mounting Dimensions

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S600+ Instruction Manual

2.4.3 Installing the Panel-Mounted Unit

Figure 2-5. Panel Mount Dimensions

After removing the front panel, install the panel-mounted unit:

1. Keeping environmental considerations in mind, construct the

framework of the cubicle to support the operating panel.

Note: A standard 483 mm (19 in) rack that is 311 mm (12.25 in)

high can accommodate up to four S600+s provided you support the rear of the case.

2. Refer to Figure 2-6 and Table 2-1 for position details for two 7 mm

(0.276 in) holes and a cutout. The panel cutout should be rectangular for each S600+. Allow a tolerance of ± 3 mm (0.12 in) on each axis.

2-6 Installation Revised August 2021

S600+ Instruction Manual

Caution

Figure 2-6. Panel Cutout Dimensions

Note: The S600+ fits into existing S500 and 869 flow computer

panel cutouts.

3. Ensure a panel thickness of at least 3 mm (0.12 in) to prevent

distortion. If you use a thinner panel, support the rear of the case (refer to Figure 2-7).

Always use a rear support or anchor to prevent twisting and other distortion effects during installation and maintenance.

Figure 2-7. Panel Mount Support

Revised August 2021 Installation 2-7

S600+ Instruction Manual

Take suitable electrostatic discharge precautions before you remove

Removal

To remove a module:

2.4.4 Reinstalling the Front Panel

Caution

4. Place the front of the case against the rear of the prepared cutout.

5. Re-install the top and bottom bosses and tighten with a 5.5 mm (5

BA) hex wrench.

6. Once you have fitted the rear support, use a self-tapping screw to

secure the case to the rear support. The maximum depth of the screw inside the case should be 3 mm (0.12 in).

Re-installing the front panel is the final stage of the installation process:

1. Connect the ribbon cable to the front panel.

Note how the connector fits into the keyway. You must insert the ribbon cable correctly. Do not force the connector into the keyway.

2. Place the top of the front panel over the retaining groove on the top

boss and slide the front panel downwards.

3. Secure the front panel by placing the hex cap screw into its recess

in the bottom centre of the front panel.

4. Using a 2.5 mm Allen key, tighten the screw finger-tight. Turn an

additional 180 degrees clockwise to complete the installation.

Note: Replace the security cap if one was originally fitted.

Caution

Do not over-tighten the screw. Over-tightening will damage the panel face.

2.5 Installing and Removing Modules

The S600+ ships with the CPU and I/O modules already installed. Follow this procedure if you need to remove the modules for maintenance or upgrade purposes.

The CPU module is located at the left-most rear slot of the case. You can insert I/O modules in the remaining slots or leave them empty. Cover any empty slots with the blank cover plates.

Caution

any of the modules.

The terminals on some modules may be wired to electrical potentials sufficiently high to cause electrical shock and injury. Turn off and discharge any power sources for connected devices before you perform any installation or repair work.

1. Power down the S600+ before you attempt to extract a module.

2. Unscrew the retention screws before you attempt to remove a

2-8 Installation Revised August 2021

module. This avoids damage to the ejectors (refer to Figure 2-8).

S600+ Instruction Manual

Ejectors

Figure 2-8. Unscrewing the Retention Screws

3. Unlatch the ejectors for the appropriate module and pull the

module clear of the case. You may need to rock the module slightly to release it from its connectors (refer to Figures 2-9 and 2-10).

Figure 2-9. Using the Ejectors

Revised August 2021 Installation 2-9

S600+ Instruction Manual

Installation

To install a module:

during the installation.

Figure 2-10. Module Ready for Removal or Insertion

1. Carefully align the module with the guides (located at the top and

bottom of the case). Gently slide the module into the case until it seats fully with the appropriate connector on the backplane.

2. Press each of the two ejectors securely into place once the module

is fully inserted.

Caution

Inserting and seating a module along the guides does not require excessive force. Take care not to twist or otherwise distort the module

3. Secure the module with the retention screws (two per board).

2.6 Installing EMC Protection

Your site may require you to install electromagnetic compatibility (EMC) shielding on the S600+ to minimize electromagnetic interference. The S600+ EMC protection kit (which came with your S600+) typically has the following components:

2-10 Installation Revised August 2021

 1 security backplate (place over the installed modules)

 1 25-way EMISTOP Inline T Filter Adaptor (attach to the 25-pin

socket A on the I/O module)

 1 37-way EMISTOP Inline T Filter Adaptor (attach to the 37-pin

socket B on the I/O module)

 3 large (for 13mm cable) ferrite clamps

 3 medium (for 10mm cables) ferrite clamps

 1 small (for 6.5mm cables) ferrite clamp

S600+ Instruction Manual

Remove screws

 2 M3 x 6mm screws (which secure the EMC backplate to the sides

of the S600+ housing)

 5 TY523 Ty-Rap self-locking cable fasteners (use as necessary to

secure cables)

Note: These are standard components for a standard configuration. If

your S600+ has a different configuration (for example, additional modules), you may have more components.

Install the EMC kit after you install the S600+ but before you wire the modules.

To install the EMC components:

1. Unscrew and remove the small Phillips-head screws on the I/O

module (see Figure 2-11).

Revised August 2021 Installation 2-11

Figure 2-11. Screws on I/O Module

2. Place the security backplate over the modules already installed in

the S600+ and secure the backplate to the I/O module using the two screws you removed in step 1 (see Figure 2-12).

S600+ Instruction Manual

Figure 2-12. Security Backplate in Place

Note: In actual operation, the two right-most slots on the S600+

shown in Figure 2-12 would either contain modules or would be covered by blanking plates.

3. Secure the backplate to the sides of the S600+ housing using the 2

M3 x 6mm screws.

4. Place and secure the 25-way and 37-way EMISTOP adaptors (see

Figure 2-13) onto, respectively, sockets A and B on the I/O module (see Figure 2-14).

Figure 2-13. EMISTOP Connector

5. Wire the modules according to your site’s requirements.

6. Attach a small ferrite clamp onto the wiring to socket A on the I/O

module. Attach large ferrite clamps onto the cables to sockets B and C (see Figure 2-14).

2-12 Installation Revised August 2021

Large

clamps

Large

Medium

clamp

25-way EMISTOP

37-way

EMISTOP

S600+ Instruction Manual

ferrite

Figure 2-14. Clamps on I/O Module Wiring

7. Attach a large ferrite clamp onto the wiring to the CPU’s power

connections and one medium clamp to the COM3 and COM 4 connections (see Figure 2-15).

ferrite clamp

ferrite

clamps

Figure 2-15. Clamps on CPU Module Power & COM Connections

Revised August 2021 Installation 2-13

S600+ Instruction Manual

Medium

clamp

Small

8. Attach a medium ferrite clamp onto the wiring for COMs 5, 6, and

7 and a small ferrite clamp onto the Ethernet cable (see Figure 2-

16).

ferrite clamp

ferrite

Figure 2-16. Clamps on CPU Module COM and Ethernet Connections

This completes the installation process and provides the S600+ with EMC protection.

2-14 Installation Revised August 2021

Chapter 3 – CPU Module

Failure to exercise proper electrostatic discharge precautions (such as

In This Chapter

3.1 CPU Module (P152) ............................................................................ 3-1

3.2 Power Supply ...................................................................................... 3-4

3.2.1 Watchdog Relay .................................................................... 3-4

3.2.2 On-Board Battery Backup ...................................................... 3-4

3.3 Communication Ports ......................................................................... 3-5

3.3.1 RS-232 Serial Port ................................................................. 3-6

3.3.2 RS-422/RS-485 Multi-drop Port ............................................. 3-7

3.3.3 Ethernet LAN Ports ................................................................ 3-7

3.3.4 Local Operator PC or Remote Display Port .......................... 3-8

3.4 CPU Connectors and Jumpers ........................................................... 3-9

3.5 USB Port ........................................................................................... 3-10

3.6 Additional Technical Information ...................................................... 3-10

This chapter provides information on the power and communication connections for the CPU module.

S600+ Instruction Manual

Caution

wearing a grounded wrist strap) when accessing the back of the unit or when handling CPU or I/O modules may reset the processor or damage electronic components, resulting in interrupted operations.

3.1 CPU Module (P152)

The CPU module contains the host processor and associated peripherals, which form the heart of the S600+ system. Various plug-in connections are provided on the rear backplate of the CPU module. Refer to Figure 3-1 for an illustration of the CPU module backplate and to Figure 3-2 for a schematic of the CPU power terminations. Figure 3-3 shows the wiring terminations. Additionally, the module uses connectors and jumpers, which are set at the factory prior to shipping. See Section 3.5, Jumpers for further information.

It is recommended that all wiring be made with stranded wire that is no larger than 1.5 mm2 (0.0023 in2) For the communication ports, wiring of 1.75 mm2 to 1.65 mm2 (0.0027 in2 to 0.0025 in2) is recommended. Power wiring is recommended to be 1.5 mm2 (0.0023 in2). Observe all local wiring practices and regulations.

Caution

Do not use a Mega or similar instrument to check for isolation or continuity between signals on any of the S600+ connectors. These instruments produce voltages far in excess of design parameters and may damage the S600+ or its connectors.

Revised August 2021 CPU Module 3-1

S600+ Instruction Manual

TB-1 Power

First Ethernet port

COM 3

COM 4

Four additional RS-485

ports (COM 9 through

USB port

Second Ethernet port

COM 5

COM 6

COM 7

Note: You can configure the A ( 12 as a digital input

Backup battery

Ejector latches

–) terminal of COM

COM 1

Figure 3-1. CPU Module Backplate

3-2 CPU Module Revised August 2021

Figure 3-2. CPU Module

S600+ Instruction Manual

P153 FRONT PANEL

SERVICE

COMM - 1

RJ-12

RTS

GND

CTS

PC SETUP

LCD & SETUP

RESERVED FOR FRONT PANEL

AND CONFIG 600 COMMS

1 2 3 4 5 6

Revised August 2021 CPU Module 3-3

Figure 3-3. CPU Module Terminations

Figure 3-4. Front Panel Terminations

S600+ Instruction Manual

Function

+24 V dc INPUT

0 V (Return) INPUT

+24 V dc OUTPUT (500 mA)

+15 V dc OUTPUT (100 mA)

0 V (Return) OUTPUT

Function

Normally Closed

Common

Normally Open

3.2 Power Supply

The power connection is a plug-in, standard 5 mm pitch screw terminal block on the CPU module. The power supply connector is labeled TB-

1. Refer to Table 3-1 for the TB-1 pin connections.

Power the S600+ using a nominal 30 Volts dc power source capable of supplying 2 Amps. The S600+ operates between 20 and 32 Volt dc.

The startup in-rush current may draw 6 amps for approximately 100 milliseconds. This in-rush becomes significant when multiple flow computers are connected to the same power supply.

An on-board anti-surge fuse (2.5 Amp slow blow rating) protects the supply line should a fault occur within the unit.

Fully regulated 15 and 24 Volts dc supplies are also available for applications such as powering loops or pre-amplifiers. Resettable thermal fuses protect these outputs.

Table 3-1. TB-1 Pin Connections (Power)

3.2.1 Watchdog Relay

A single pole, double-throw relay with Normally Open or Normally Closed terminals provides the watchdog status from pins 6, 7, and 8 of TB-1. Table 3-2 shows the TB-1 pin connections. Connection is through plug-in, standard 5 mm pitch screw terminals.

The relay is energized during normal operation. A CPU failure causes the relay to de-energize.

Note: Contact is rated at 1 Amp, 30 Volts dc and 30 Volts ac, and is a

Form “C” contact.

Table 3-2. TB-1 Pin Connections (Watchdog Relay)

3.2.2 On-Board Battery Backup

The backup battery (see Figure 3-2) retains the contents of the SRAM on the CPU module, the PC-compatible BIOS CMOS memory area, and the calendar clock. The battery, a Lithium 3.0 volt 1500 mAmp/hour unit, is user-replaceable. For further battery specifications, see the technical specification (S600+). To ensure that the battery is

3-4 CPU Module Revised August 2021

S600+ Instruction Manual

Replacing the

COM 1-7

Comm ports 1 through 7 are essentially unchanged from previous

fully functional, the S600+ software routinely performs a regular load test on the unit.

Battery

To replace the backup battery on the CPU module:

Note: Before beginning this process, ensure that any critical processes

the S600+ controls are otherwise managed.

1. Power down the S600+.

2. Disconnect wiring from the CPU module.

Note: Remove the security backplate, if one is installed on the

S600+.

3. Unscrew the retention screws.

4. Unlatch the ejectors (see Figure 3-2) and pull the board clear of the

case.

5. Place the CPU module on a flat anti-static surface so that the

battery faces up (as shown in Figure 3-2).

6. Use a small screwdriver to carefully prise the battery out of its

holder.

Note: The CPU module is designed to hold sufficient charge to

provide time (3-5 minutes) for you to replace the battery.

7. Replace the battery with an exact duplicate (Lithium 3V 1500

mAh, type CR12600SE, part number S600+BATTERY).

8. Slide the CPU module back into the S600+ case, ensuring that it

seats firmly into its connectors.

9. Secure the retention screws.

Note: If appropriate, replace the EMC backplate.

10. Reconnect wiring and apply power to the S600+.

3.3 Communication Ports

The CPU has 12 standard communication ports: nine serial and two Ethernet (see Figure 3-1). Table 3-3 details the communications ports.

versions of the S600.

Comm ports 1 and 7 contain internal connections to other boards in the S600+ which are not available for external host or local operator communications. You can use Comm Port 3 or 4 to route Remote Display connections. Comm 1 (located at the base of the faceplate) is reserved for Config Transfer functions.

Revised August 2021 CPU Module 3-5

S600+ Instruction Manual

COM 9-12

The S600+ adds four new RS-485 serial ports (COM 9 through COM

Communications Port

Backplate Descriptor

Description

Network 1

NTWK1

Ethernet

Network 2

NTWK2

Ethernet

Comm 4

COM4

RS-232

Comm 3

COM3

RS-232

Comm 5, 6 & 7

TB2, TB3, TB4

RS-422 or RS-485

Comm 9

TB6 Comm 10

TB6

Comm 11

TB6

Comm 12

TB6

USB

Function

GND

DTR

RTS

TX 5 RX

CTS

DSR

DCD

12), located in the lower half of the CPU module (see Figure 3-1).

Table 3-3. Communication Ports

For information on the communications port on the front panel which can also act as Comm 2, refer to Chapter 5, Front Panel.

3.3.1 RS-232 Serial Port

The CPU module’s backplate provides two RS-232 (RS-232D) communications ports labeled COM3 and COM4. The ports use FCC68 RJ-45 connectors. The COM3 and COM4 pin connections are shown in Table 3-4. Figure 3-5 shows a sample pin connection.

Converters are commercially available to configure either 9-way D type or 25-way D type connection. The ports support baud rates from 2400 to 57600 bps.

Table 3-4. COM3 and COM4 Pin Connections

Figure 3-5. Pin Connections

3-6 CPU Module Revised August 2021

The maximum cable length is a function of the baud rate and quality of

Channel

Function

COM5

1 B 2

COM6

5 B 6

COM7

9 B 10

ENET0 is 129.76.69.74, set the third octet of the second Ethernet port

cable used. For example, a maximum length of 15 m (50 ft) should be used at 19200 bps when using unscreened cable.

Connect ports to the peripheral devices using multi-conductor, shielded cable not longer than 8 meters (approx. 25 feet). We recommended (especially in noisy environments) that you connect the cable screen to protective earth to keep the signal ground separate.

3.3.2 RS-422/RS-485 Multi-drop Port

The CPU module provides three RS-422 or RS-485 ports, labeled COM5, COM6, and COM7. These provide high speed/long distance links of up to 57600 bps and 1200 m (4000 ft). The ports use the connector labeled TB-2. Table 3-5 shows the COM5, COM6, and COM7 pin connections.

Note: Jumpers on the enhanced CPU module now provide RS-485

linking, so that wire linking is no longer necessary. If the cable is already linked (as in an upgrade), you do not need to remove the linked pairs.

S600+ Instruction Manual

Table 3-5. COM5, COM6, and COM7 Pin Connections

3.3.3 Ethernet LAN Ports

The CPU module provides two Ethernet ports – labeled NTWK1 and NTWK2 (ENET0 an ENET1 in Config600 software) – for high-speed communications using an Ethernet Local Area Network (LAN) architecture. The speed of data transfer is 100Mb full duplex when using 100BASE-T twisted pair cable.

These ports use a FCC-68 RJ-45 connector. No hardware configuration or wiring is required for these communications ports.

Configuring Two

Ethernet Networks

The second generation S600+ CPU module has two Ethernet ports, NTWK1 and NTWK2. To correctly route messages to each network, set the third octet of the IP address of the ENET1 port to a different value than for the ENET0 port. For example, if the IP address for

Revised August 2021 CPU Module 3-7

S600+ Instruction Manual

to a different value, such as 129.76.70.74. This correctly routes

Value

Description

Disable Eth Port (Option 1)

Disables the Ethernet port when the cable is unplugged and causes the ping command to fail.

Enable Eth Port (Option 2)

Enables the Ethernet port when the cable is unplugged. This is the default.

Connecting to

You need a special serial cable to connect the host PC to the S600+. A

incoming messages to the relevant host port.

Failure to do this may cause the flow computer to mistakenly attempt to send packages out of the wrong interface causing communication problems. However, if this is required then the following steps can be taken to ensure that when a network cable is disconnected, the associated Ethernet port is disabled.

Note: This only works when using binary.app 06.22 or above.

To configure the Ethernet port behaviour when a cable is unpluggled:

1. Cold start the FloBoss S600+.

2. Navigate to the Network Setup menu (Option 3).

3. Select Wire Unplug Cfg (Option 3).

4. Select one of the following options:

5. Return to the cold start menu once the correct option has been

selected and restart the machine.

3.3.4 Local Operator PC or Remote Display Port

You can configure COM3 or COM4 to connect the S600+ to a remote display or the host PC (COM2).

Use only shielded, multi-conductor cable to connect to the COM3-4 port. It is recommended—particularly in noisy environments—that you connect the cable shield to earth ground to keep the signal ground separate.

the S600+

ready-made link cable (part number 3080017) is available for a PC with a 9-pin serial port.

Alternatively, you may fabricate your own link cable using the wiring details in Figure 3-6.

Note: Due to the high baud rate used for the communications between

the host PC and the S600+, restrict the maximum cable length to 5 m (15 ft).

3-8 CPU Module Revised August 2021

Figure 3-6. Link Cable

Jumper/Connector

Description

Back plane connector

Cold start forced on power up

Security jumper (Off – Level 1 security enabled)

Debug console (factory use only)

Processor programming header (factory use only)

CPLD programming header (factory use only)

Termination resistors for COM5 (1-2 side for ON)

Termination resistors for COM6 (1-2 side for ON)

Termination resistors for COM7 (1-2 side for ON)

P10

RS-422/RS-485 selector for COM5.

Jumper 14-15 must always be fitted

P11

RS-422/RS-485 selector for COM6.

Jumper 14-15 must always be fitted

P12

RS-422/RS-485 selector for COM7.

Jumper 14-15 must always be fitted

P13

Termination resistors for COM10 (1-2 ON)

P14

Termination resistors for COM9 (1-2 ON)

P15

Termination resistors for COM12 (1-2 ON)

P16

P17

TB6 serial port or digital input mode selector

3.4 CPU Connectors and Jumpers

S600+ Instruction Manual

Table 3-6 shows the connectors and jumpers on the CPU module. This information is for identification purposes only. Do not modify these settings, unless told to do so by the factory.

Note: The position values shown in boldface are the default

configuration settings, which may not apply to your specific configuration.

Table 3-6. CPU Jumpers

1-2, 4-5, 7-8, 10-11 side for RS-422

Revised August 2021 CPU Module 3-9

1-2, 4-5, 7-8, 10-11 side for RS-422

S600+ Instruction Manual

Jumper/Connector

Description

1-2 and 4-5 for serial port 2-3 and 5-6 for digital input

P18

Termination resistors for COM11 (1-2 ON)

P20

Watchdog Jumper on 2-3 must be selected

P26

Flash write protect

P27

Flash boot selection (NAND/NOR)

Name

Form Number

Part Number

FloBoss™ S600+ Flow Computer

S600+

D301151X412

3.5 USB Port

Use the USB 2.0 port on the CPU module to export alarm history, event history, and report history information to a USB flash drive.

You access the export facility either through the S600+ front panel or the webserver. Select Tech/Engineer > USB. Using the front panel you can also enable or disable the USB port.

Note: For detailed instructions, see Chapter 5, Front Panel.

3.6 Additional Technical Information

Refer to the following technical documentation (available at www.EmersonProcess.com/Remote) for additional and most-current information.

Table 3-7. I/O Module Technical Specifications

3-10 CPU Module Revised August 2021

Chapter 4 – Input/Output (I/O)

Failure to exercise proper electrostatic discharge precautions (such as

may damage the S600+.

In This Chapter

4.1 I/O Module (P144) ............................................................................. 4-1

4.1.1 Analogue Inputs (ANIN) ....................................................... 4-3

4.1.2 Analogue Outputs (DAC) ..................................................... 4-5

4.1.3 Digital Inputs (DIGIN) ........................................................... 4-6

4.1.4 Digital Outputs (DIGOUT) .................................................... 4-8

4.1.5 Turbine Pulse Inputs ............................................................ 4-9

4.1.6 Pulse Outputs (PULSEOUT) .............................................. 4-10

4.1.7 Raw Pulse Output (RAWOUT) ........................................... 4-11

4.1.8 Frequency Inputs ............................................................... 4-12

4.1.9 PRT/RTD Inputs ................................................................. 4-13

4.1.10 Jumper Settings ................................................................. 4-14

4.2 Prover Module (P154) ..................................................................... 4-16

4.2.1 Digital Inputs (DIGIN) ......................................................... 4-18

4.2.2 Digital Outputs (DIGOUT) .................................................. 4-20

4.2.3 Turbine Pulse Inputs .......................................................... 4-21

4.2.4 Pulse Outputs (PULSEOUT) .............................................. 4-22

4.2.5 Frequency Inputs ............................................................... 4-22

4.2.6 Raw Pulse Output (RAWOUT) ........................................... 4-23

4.2.7 Jumper Settings ................................................................. 4-24

4.3 HART Module (P188) ...................................................................... 4-24

4.4 Mezzanine Module (P148) .............................................................. 4-27

S600+ Instruction Manual

This chapter provides information on plug-in connector blocks and field wiring (ANIN and PRT signals) for the I/O, Prover, and HART modules. This chapter also discusses the pulse counting mezzanine module (P148) which is included as a daughter board on the IO and Prover boards.

Caution

wearing a grounded wrist strap) when accessing the back of the unit or when handling CPU or I/O modules may reset the processor or damage electronic components, resulting in interrupted operations

Perform all wiring with stranded wire no larger than 1.75mm2. Observe all local wiring practices and regulations.

Caution

Do not use a Mega or similar instrument to check for isolation or continuity between signals on any of the S600+ connectors. These instruments produce voltages far in excess of design parameters and

4.1 I/O Module (P144)

The I/O module (P144) measures process signals the CPU uses while running the flow computer functions. The module provides 12 analogue inputs (AI), 4 analogue outputs (AO), 16 digital inputs (DI) , 12 digital outputs (DO), 4 pulse inputs (PI), 5 pulse outputs (PO), 3 frequency (density) inputs, and 3 PRT/RTD inputs. Refer to Figure 4-2 for the I/O module terminations.

Revised August 2021 I/O 4-1

S600+ Instruction Manual

SKT-A ANIN 1 ANOUT 1

SKT-C DIGIN 7 DIGOUT 3 Turbine Inputs

SKT-B ANIN 11 DI DIGOUT 1 Freq Inputs Pulse Outputs

Mezzanine module (P148)

For field wiring, the module provides three low-density D-type connectors: SKT-A, SKT-B, and SKT-C (refer to Figure 4-1).

-10

-4

-12

GIN 1-6

-2

Figure 4-1. I/O Module (P144)

-16

-12

4-2 I/O Revised August 2021

Figure 4-2. Example I/O Module (with Mezzanine Module)

+15V

0-1 V

+12V

1mA

0-1 V

+12V

1mA

0-1 V

+12V

1mA

0-1 V

+12V

1mA

0-1 V

+12V

1mA

0-1 V

+12V

1mA

0-1 V

+12V

1mA

0-1 V

+12V

1mA

0-1 V

+12V

1mA

SKT A

SKT B

SKT C

COMMON + VE

DIG IN 5-

DIG IN 8-

COMMON + VE

DIG IN 9-

DIG IN 10-

DIG IN 11-

DIG IN 12-

COMMON + VE

DIG IN 13-

DIG IN 14-

DIG IN 15-

DIG IN 16-

COMMON + VE

RAW PULSE +

OUTPUT -

HIT

10 K

4 - 20 mA

1 - 5 V

SKT A

SKT B

SKT C

ADC 1+

ADC 2+

ADC 3+

ADC 4+

ADC 5+

GND

ADC 6+

ADC 7+

ADC 8+

ADC 9+

ADC 10+

GND

ADC 11+

ADC 12+

GND

PULSE OUT 1+

PULSE OUT 2+

PULSE OUT 3+

PULSE OUT 4+

PULSE 1-4 COM

+ DENSITY

- INPUT 1

+ DENSITY

- INPUT 2

+ DENSITY

- INPUT 3

+ PULSE

- OUTPUT 5

DIG OUT 1+

DIG OUT 2+

DIG OUT 3+

DIG OUT 4+

COMMON GND

DIG OUT 5+

DIG OUT 6+

DIG OUT 7+

DIG OUT 8+

COMMON GND

DIG OUT 9+

DIG OUT 10+

DIG OUT 11+

DIG OUT 12+

COMMON GND

+ DUAL PULSE

- CHANNEL 1

+ DUAL PULSE

- CHANNEL 2

+ DUAL PULSE

- CHANNEL 3

+ DUAL PULSE

- CHANNEL 4

SUPPLY

DAC 4 OUTPUT

GROUND

SUPPLY

DAC 3 OUTPUT

GROUND

SUPPLY

DAC 1 OUTPUT

GROUND

SUPPLY

DAC 2 OUTPUT

GROUND

I+

PRT 1 V+

INPUT V-

I-

I+

PRT 2 V+

INPUT V-

I-

I+

PRT 3 V+

INPUT V-

I-

DIG IN 1-

DIG IN 2-

DIG IN 3-

DIG IN 4-

DIG IN 6-

DIG IN 7-

SERVICE

+24v

LK 29

LK 30

24 12

30 31

22 25

26 13

35 34

33 32

29 28

27 26

17 16

14 13

8 7

I/O MODULE (P144)

S600+ Instruction Manual

4.1.1 Analogue Inputs (ANIN)

Figure 4-3. I/O Module Terminations

Each I/O module has two fully floating A/D converters, each measuring five single-ended analogue input (ANIN) channels. Each channel (ANIN 1-10) is configurable within a 0 to 5.25 volt or 0 to 22 mA input range. The module also provides two current-only inputs (ANIN 11 and 12), for a total of 12 analogue inputs.

Revised August 2021 I/O 4-3

S600+ Instruction Manual

Set the channels for each A/D converter to the same value to guarantee

settings on the I/O module.

The primary measurement for ANIN 1-10 is voltage, which is compared to a stable reference source. The channels are configurable to current using a bit link (jumper) on the module to place a high accuracy calibrated shunt resistor in parallel with the input. Refer to Figures 4-4 and 4-5.

Caution

accuracy. Set all channels ANIN 1-5 on the first A/D converter for either voltage or current. Set all channels ANIN 6-10 on the second A/D converter for either voltage or current. Refer to Table 4-13 for jumper

Figure 4-4. Analogue Input Schematic (with IS Barrier and using Internal Resistor)

Figure 4-5. Analogue Input Schematic (without IS Barrier and using External Resistor)

The ANIN channels use the connectors labeled SKT-A and SKT-B, which are located on the backplate of the I/O module. Channels CH1 to CH10 are located on connector SKT-A. Channels CH11 and CH12 are located on connector SKT-B. Refer to Tables 4-1 and 4-2 for the ANIN pin connectors.

4-4 I/O Revised August 2021

Table 4-1. ANIN Pin Connections for SKT-A

Function

ANIN-CH1

ANIN-CH2

ANIN-CH3

ANIN-CH4

ANIN-CH5

RETURN CH1-5

ANIN-CH6

ANIN-CH7

ANIN-CH8

ANIN-CH9

ANIN-CH10

RETURN CH6-10

Function

ANIN-CH11 (current)

ANIN-CH12 (current)

GND

Table 4-2. ANIN Pin Connections for SKT-B

S600+ Instruction Manual

4.1.2 Analogue Outputs (DAC)

The S600+ supports four analogue outputs (D/A Converter). Each D/A Converter channel is fully floating and provides its own floating supply. Loads of up to a 650-ohm loop impedance can be connected directly. The unit can be used in either source or sink configuration. Refer to Figures 4-6, 4-7, and 4-8.

The D/A Converter output channels use the connector labeled SKT-A, which is located on the backplate of the I/O module. Refer to Table 4-3 for the D/A Converter output pin connections on the back of the I/O module.

Revised August 2021 I/O 4-5

Figure 4-6. Analogue Output Schematic (S600+-Powered)

S600+ Instruction Manual

Function

DAC-CH1 +15 V SOURCE

DAC-CH1 SINK

DAC-CH1 0 VDC

DAC-CH2 +15 V SOURCE

DAC-CH2 SINK

DAC-CH2 0 VDC

DAC-CH3 +15 V SOURCE

DAC-CH3 SINK

DAC-CH3 0 VDC

DAC-CH4 +15 V SOURCE

DAC-CH4 SINK

DAC-CH4 0 VDC

Figure 4-7. Analogue Output Schematic (Externally Powered Device)

Figure 4-8. Analogue Output Schematic (Externally Powered through S600+)

Table 4-3. D/A Converter Output Pin Connections for SKT-A

4.1.3 Digital Inputs (DIGIN)

Each plug-in module provides 16 optically isolated digital inputs (DIGIN). The digital inputs have been grouped into four banks of 4-off single-ended inputs with one common feed. Refer to Figures 4-9 and 4-10.

4-6 I/O Revised August 2021

The sample period is less than 1 second.

The DIGIN channels use the connectors labeled SKT-B and SKT-C, which are located on the backplate of the I/O module. Refer to Tables 4-4 and 4-5 for the DIGIN pin connections.

S600+ Instruction Manual

Function

DIGIN-CH1

DIGIN-CH2

DIGIN-CH3

DIGIN-CH4

RETURN CH1-4

DIGIN-CH5

DIGIN-CH6

Note: You must connect the feed lines (such as pin 17 on SKT-B) to a

24 Volts dc source. The DIGIN lines (such as pin 13 on SKTB) expect typical “open collector” (referenced to GND) connections.

Figure 4-9. Digital Input Schematic (Open Collector Device)

Figure 4-10. Digital Input Schematic (Relay)

Table 4-4. DIGIN Pin Connections for SKT-B

Revised August 2021 I/O 4-7

S600+ Instruction Manual

Function

DIGIN-CH7

DIGIN-CH8

RETURN CH5-8

DIGIN-CH9

DIGIN-CH10

DIGIN-CH11

DIGIN-CH12

RETURN CH9-12

DIGIN-CH13

DIGIN-CH14

DIGIN-CH15

DIGIN-CH16

RETURN CH13-16

4.1.4 Digital Outputs (DIGOUT)

Table 4-5. DIGIN Pin Connections for SKT-C

The S600+ supports 12 digital output (DIGOUT) channels, which are open collector type outputs. The maximum current rating is 100 mAmps at 24 Volts dc. Output frequencies up to 0.5 Hz are possible.

Carefully check the DC polarity using an external DC supply in series with the load. When using inductive loads (such as relay coils), place a diode across the load. Refer to Figures 4-11 and 4-12.

The DIGOUT channels use the connectors labeled SKT-B and SKT-C, which are located on the backplate of the I/O module. Refer to Tables

4-6 and 4-7 for the DIGOUT pin connections.

Figure 4-11. Digital Output Schematic (Relay)

4-8 I/O Revised August 2021

Figure 4-12. Digital Output Schematic (24V Switched Indicator)

Table 4-6. DIGOUT Pin Connections for SKT-B

Function

DIGOUT-CH1

DIGOUT-CH2

Function

DIGOUT-CH3

DIGOUT-CH4

RETURN CH1-4

DIGOUT-CH5

DIGOUT-CH6

DIGOUT-CH7

DIGOUT-CH8

RETURN CH5-8

DIGOUT-CH9

DIGOUT-CH10

DIGOUT-CH11

DIGOUT-CH12

RETURN CH9-12

Table 4-7. DIGOUT Pin Connections for SKT-C

S600+ Instruction Manual

4.1.5 Turbine Pulse Inputs

The mezzanine module (P148) provides the I/O module with support for four pulse inputs either independently or as two pairs ("Dual Pulse Mode"). Generally, the pulse inputs perform dual pulse measurement, such as in turbine applications. In dual pulse mode, you can enable level A or B pulse checking.

Each input has an input range of 1 Hz to 10 kHz. Each channel has live integrity checking. If cabling faults develop or if the pre-amp power fails, the software activates a configurable circuit fail alarm.

The electrical connection for these inputs depends on which DPR mezzanine module is fitted to the I/O module. The dual mezzanine module accepts pulse inputs from 3.5 Volts dc to 24 Volts dc, when wired as shown in Figures 4-13 and 4-14. The module cannot accept NAMUR or current mode preamps without external devices.

The mezzanine module can interface to a variety of preamps, including the Mercury (formerly Spectra-Tek) F 106 and ST106, Instromet MK15, Faure Herman FH71 2-wire, Faure Herman FH71 3-wire, ITT Barton 818U, and Daniel 1838 Preamp.

Table 4-8 shows the dual pulse input pin connections.

Revised August 2021 I/O 4-9

S600+ Instruction Manual

Function

SINGLE/DUAL PULSE-CH1+

SINGLE/DUAL PULSE-CH1-

SINGLE/DUAL PULSE-CH2+

SINGLE/DUAL PULSE-CH2-

SINGLE/DUAL PULSE-CH3+

SINGLE/DUAL PULSE-CH3-

SINGLE/DUAL PULSE-CH4+

SINGLE/DUAL PULSE-CH4-

Figure 4-13. Pulse Input Schematic (with 12V P148 Mezzanine Module)

Figure 4-14. Pulse Input Schematic (with 24 V P148 Mezzanine Module)

Table 4-8. Dual Pulse Input Pin Connections for SKT-C

4.1.6 Pulse Outputs (PULSEOUT)

The system supports five programmable pulse output channels (PULSEOUT), which are typically used for electronic counters or sampler control. Refer to Figure 4-15.

Table 4-9 shows the PULSEOUT pin connections.

4-10 I/O Revised August 2021

Figure 4-15. Pulse Output Schematic

Table 4-9. PULSEOUT Pin Connections for SKT-B

Function

PULSEOUT-CH1

PULSEOUT-CH2

PULSEOUT-CH3

PULSEOUT-CH4

RETURN CH1-4

PULSEOUT-CH5

RETURN CH5

4.1.7 Raw Pulse Output (RAWOUT)

The S600+ supports a single raw pulse output, typically used in prover applications to mimic the turbine signals and send them to the prover mezzanine card. Refer to Figure 4-16. A 1K ohm resistor is required if the pulse rate on the prover bus exceeds 1 KHz, if there are more than three S600+s, or if more than 20 m of cable is required.

Table 4-10 shows the RAWOUT pin connections.

S600+ Instruction Manual

Revised August 2021 I/O 4-11

Figure 4-16. Raw Pulse Output Schematic

S600+ Instruction Manual

Function

Raw Output

Return

Table 4-10. Raw Pulse Output Pin Connections for SKT-C

4.1.8 Frequency Inputs

The S600+ typically uses the three supported frequency inputs for density transducer signals. Each input has an input range of 0 to 10 KHz. Jumpers on the module enable you to set the inputs to be AC- or DC-coupled. Refer to Figures 4-17 and 4-18.

The frequency input channels use the SKT-B connector, which is located on the backplate of the I/O module. Table 4-11 shows the frequency input pin connections.

Figure 4-17. Frequency Input Schematic (with IS Barrier and AC-Coupled)

Figure 4-18. Frequency Input Schematic (without IS Barrier and with DC-Coupled)

Note: The Micro Motion (previously Solartron) devices may still

have their previous manufacturer’s labels.

4-12 I/O Revised August 2021

Using MTL 5532 Isolator in two wire mode.

Function

FREQUENCY-CH1+

FREQUENCY-CH1-

FREQUENCY-CH2+

FREQUENCY-CH2-

FREQUENCY-CH3+

FREQUENCY-CH3-

Figure 4-19. Frequency Input Schematic (with MTL Isolator in Two-wire Mode)

Table 4-11. Frequency Input Pin Connections for SKT-B

S600+ Instruction Manual

4.1.9 PRT/RTD Inputs

The S600+ supports three Platinum Resistance Thermometer (PRT)/Resistance Temperature Detector (RTD) inputs. These inputs are suitable for Class A, 4-wire PRT devices that conform to the BS EN 60751:1996 standard. The temperature measurement range is –100 to +200°C (–148 to +392°F). The S600+ supports three styles of PRT/RTD probes:

 DIN (coefficient of 0.00385 ohm/ohms degrees Celsius).

 American Standard (coefficient of 0.003926 ohm/ohms degrees

Centigrade).

 Calendar Van Dusen equations (used to support newer curves

based on the user A, B, C, and R0 coefficients).

The DIN 43760 selection is typical in Europe and common in the United States, while the American Standard selection coefficient (alpha) is still common for circumstances where a slightly purer platinum is used to effect a higher absolute accuracy. You use the Config600 software to configure the style of PRT/RTD input.

Refer to Figure 4-20 for a wiring schematic. Table 4-12 shows the PRT/RTD input pin connections.

Revised August 2021 I/O 4-13

S600+ Instruction Manual

Function

PRT-CH1 I+

PRT-CH1 V+

PRT-CH1 V-

PRT-CH1 I-

PRT-CH2 I+

PRT-CH2 V+

PRT-CH2 V-

PRT-CH2 I-

PRT-CH3 I+

PRT-CH3 V+

PRT-CH3 V-

PRT-CH3 I-

Table 4-12. PRT/PRD Input Pin Connections for SKT-B

Figure 4-20. PRT/RTD Input Schematic

4.1.10 Jumper Settings

The boldface entries in the Position column on Table 4-13 are the default configuration settings. These may not apply to your specific configuration. Do not change the jumpers settings unless told to do so by the factory.

Note: Point-to-point communications for the I/O module require

jumper 2 to be ON. Multiplex (MUX) communications require jumper 2 to be OFF.

4-14 I/O Revised August 2021

Table 4-13. I/O Module Jumper Settings

Jumper

Position

Descriptions

Flash

LK1

Flash Write Enable

OFF

Flash Write Protected

Node Address (see Table 4-14)

LK2

Point to Point mode enabled

OFF

Point to Point mode disabled

LK3 – LK10

Multiplex (MUX) Addresses – see Table 4-14

LK11

ON/OFF

Communications Mode – Off is only supported option

LK12

ON/OFF

Oscilloscope Earth

LK13, LK14, LK15

Not Used

A/D Converter Shunts

LK161

ADC CH1 – Current Mode

OFF

ADC CH1 – Voltage Mode

LK171

ADC CH2 – Current Mode

OFF

ADC CH2 – Voltage Mode

LK181

ADC CH3 – Current Mode

OFF

ADC CH3 – Voltage Mode

LK191

ADC CH4 – Current Mode

OFF

ADC CH4 – Voltage Mode

LK201

ADC CH5 – Current Mode

OFF

ADC CH5 – Voltage Mode

LK211

ADC CH6 – Current Mode

OFF

ADC CH6 – Voltage Mode

LK221

ADC CH7 – Current Mode

OFF

ADC CH7 – Voltage Mode

LK231

ADC CH8 – Current Mode

OFF

ADC CH8 – Voltage Mode

LK241

ADC CH9 – Current Mode

OFF

ADC CH9 – Voltage Mode

LK251

ADC CH10 – Current Mode

OFF

ADC CH10 – Voltage Mode

LK26, LK27, LK28

Cannot be changed.

LK29, LK30

1-2/2-3

Open Collector Mode (2-3). 2-3 is only supported option.

Frequency Output Modes

LK31

FRQ 01 – DC Coupled

OFF

FRQ 01 – AC Coupled

LK32

FRQ 02 – DC Coupled

OFF

FRQ 02 – AC Coupled

LK33

FRQ 03 – DC Coupled

OFF

FRQ 03 – AC Coupled

S600+ Instruction Manual

A/D Converter Shunts are configured in groups of five and must be used together as current or voltage. Fit

LK16 through LK19 as a set. Fit LK21 through LK25 as a set.

Revised August 2021 I/O 4-15

S600+ Instruction Manual

N/A

1-2

Not a valid address

OFF

1-2

First or only board

OFF

1-2

Second board

OFF

1-2

OFF

1-2

OFF

1-2

OFF

1-2

OFF

1-2

N/A

2-3

Not a valid address

OFF

2-3

OFF

2-3

OFF

2-3

OFF

2-3

OFF

2-3

OFF

2-3 15

OFF

2-3

Table 4-14. Multiplex Mode Addressing

Address LK3 LK4 LK5 LK6 LK7 LK8 LK9 LK10 Comment

4.2 Prover Module (P154)

The dedicated Prover interface module (P154) has been designed to work with compact or small-volume provers; unidirectional provers; bi-directional provers; and Master Meter provers having one, two, or four detector switches. The Prover module contains high-resolution timing circuits, which enable you to use dual chronometry methods. These increase the apparent resolution for instances when insufficient meter pulses are present for the prover volume. You can use the S600+ for automatic prover sequences, since it provides 32 digital inputs, 12 digital outputs, 2 frequency (density) inputs, and 4 hardware-assisted pulse outputs. Refer to Figure 4-22 for the Prover module terminations.

Note: The Prover module has no analog functions.

For field wiring, the module has three low density D-type connectors: SKT-D, SKT-E, and SKT-F. Refer to Figure 4-21.

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S600+ Instruction Manual

Figure 4-21. Prover Module (P154)

Figure 4-22. Prover Module

Revised August 2021 I/O 4-17

S600+ Instruction Manual

Figure 4-23. Prover Module Terminations

4.2.1 Digital Inputs (DIGIN)

Each plug-in module has 32 optically-isolated digital inputs (DIGIN). The digital inputs have been grouped into four banks of 4-off singleended inputs with one common feed.

The sample period is less than 1 second.

4-18 I/O Revised August 2021

S600+ Instruction Manual

Function

DIGIN-CH1

DIGIN-CH2

DIGIN-CH3

DIGIN-CH4

RETURN CH1-4

DIGIN-CH5

DIGIN-CH6

DIGIN CH-17

DIGIN CH-18

DIGIN CH-19

DIGIN CH-20

RETURN CH-17-20

DIGIN CH-21

DIGIN CH-22

DIGIN CH-23

DIGIN CH-24

RETURN CH 21-24

DIGIN CH-25

DIGIN CH-26

The DIGIN channels use the SKT-E and SKT-F connectors located on the backplate of the Prover module. Refer to Tables 4-15 and 4-16 for the DIGIN pin connections.

Note: You must connect the return lines (such as pin 17 on SKT-E) to

a 24 Volts dc source. The DIGIN lines (such as pin 13 on SKTE) expect typical “open collector” (referenced to GND) connections.

Refer to Figures 4-24 and 4-25 for field wiring schematics.

Figure 4-24. Digital Input Schematic (Open Collector Device)

Figure 4-25. Digital Input Schematic (Relay)

Table 4-15. DIGIN Pin Connections for SKT-E

Revised August 2021 I/O 4-19

S600+ Instruction Manual

Function

DIGIN CH-27

DIGIN CH-28

RETURN CH 25-28

DIGIN CH-29

DIGIN CH-30

DIGIN CH-31

DIGIN CH-32

RETURN CH 29-32

Function

DIGIN-CH7

DIGIN-CH8

RETURN CH5-8

DIGIN-CH9

DIGIN-CH10

DIGIN-CH11

DIGIN-CH12

RETURN CH9-12

DIGIN-CH13

DIGIN-CH14

DIGIN-CH15

DIGIN-CH16

RETURN CH13-16

Table 4-16. DIGIN Pin Connections for SKT-F

4.2.2 Digital Outputs (DIGOUT)

Each Prover module provides 12 digital output (DIGOUT) high current, open collector type channels. The maximum current rating is 100 mAmps at 24 Volts dc. Output frequencies up to 0.5 Hz are possible.

Carefully check the DC polarity. Use an external DC supply in series with the load. When using inductive loads (such as relay coils), place a diode across the load.

The DIGOUT channels CH1 and CH2 are located on connector SKTE. Channels CH3 and CH12 are located on connector SKT-F. Refer to

Tables 4-17 and 4-18 for the DIGOUT pint connections. Refer to Figures 4-26 and 4-27 for field schematics.

4-20 I/O Revised August 2021

Figure 4-26. Digital Output Schematic (Relay)

S600+ Instruction Manual

Function

DIGOUT-CH1

DIGOUT-CH2

Function

DIGOUT-CH3

DIGOUT-CH4

RETURN CH1-4

DIGOUT-CH5

DIGOUT-CH6

DIGOUT-CH7

DIGOUT-CH8

RETURN CH5-8

DIGOUT-CH9

DIGOUT-CH10

DIGOUT-CH11

DIGOUT-CH12

RETURN CH9-12

Figure 4-27. Digital Output Schematic (24V Switched Indicator)

Table 4-17. DIGOUT Pin Connections for SKT-E

Table 4-18. DIGOUT Pin Connections for SKT-F

4.2.3 Turbine Pulse Inputs

You can use the four pulse inputs either independently or as two pairs. Generally, they are used for dual pulse measurement, such as turbine applications. In dual pulse mode, you can enable level A or B pulse checking.

Each input has an input range of 1 Hz to 10 kHz. Each channel has live integrity checking. If cabling faults develop or if the pre-amp power fails, the system activates a circuit fail alarm.

Table 4-19 shows the dual-pulse input pin connections. Refer to Figure 4-28 for field wiring schematics.

Revised August 2021 I/O 4-21

S600+ Instruction Manual

Function

DUAL PULSE-CH1+

DUAL PULSE-CH1-

DUAL PULSE-CH2+

DUAL PULSE-CH2-

DUAL PULSE-CH3+

DUAL PULSE-CH3-

DUAL PULSE-CH4+

DUAL PULSE-CH4-

Function

PULSEOUT-CH1

PULSEOUT-CH2

PULSEOUT-CH3

PULSEOUT-CH4

RETURN CH1-4

Table 4-19. Dual-Pulse Input Pin Connections for SKT-F

Figure 4-28. Pulse Input Schematic (with 24 V P148 Mezzanine Module)

4.2.4 Pulse Outputs (PULSEOUT)

The S600+ provides four programmable pulse outputs, typically used for electronic counters. Refer to Table 4-20 for the PULSEOUT pin connections. Refer to Figure 4-29 for field wiring schematics.

Figure 4-29. Pulse Output Schematic

Table 4-20. PULSEOUT Pin Connections for SKT-E

4-22 I/O Revised August 2021

4.2.5 Frequency Inputs

The S600+ supports two frequency inputs, typically used for density transducer signals. Each input has an input range of 0 to 10 KHz.

S600+ Instruction Manual

Function

FREQUENCY-CH1+

FREQUENCY-CH1-

FREQUENCY-CH2+

FREQUENCY-CH2-

Table 4-21 shows the frequency input pin connections. Refer to Figures 4-30 and 4-31 for field wiring schematics.

Note: The Micro Motion (previously Solartron) devices shown in

Figures 4-30 and 4-31 may still have their previous manufacturer’s labels.

Figure 4-30. Frequency Input Schematic (with IS Barrier and AC-Coupled)

Figure 4-31. Frequency Input Schematic (without IS Barrier and DC-Coupled)

Note: The Micro Motion (previously Solartron) devices may still

have their previous manufacturer’s labels.

Table 4-21. Frequency Input Pin Connections for SKT-D

Revised August 2021 I/O 4-23

4.2.6 Raw Pulse Output (RAWOUT)

Section 4.1.7 shows the RAW output from the I/O board. RAW PULSES can be fed into RAW INPUT 1 (pins 1 and 14) or RAW Input 2 (pins 2 and 15) at 24 volts. RAW Input 3 is at TTL level, and you must set the links on the I/O board for TTL level if you are using this input. The output is 5 volts and not suitable for long cable runs. The preferred use of this output is for internal raw input only.

S600+ Instruction Manual

Jumper

Position

Descriptions

Flash

LK1

Write Enable

OFF

Write Protected

Node Address (see Table 4-23)

LK2

OFF

Multiplexed mode (MUX)

LK11

OFF

Multiplexed mode (MUX)

MUX Address:

1 2 3 4 5 6 7 8 9

LK3 ● ● LK4 ● ●

LK5 ● ●

LK6 ● ●

LK7 ● ●

LK8

● ●

LK9 ● ●

LK10 1-2

● ● ● ● ● ● ●

2-3

● ● ● ● ● ● ●

Altera Voltage

LK12

1-2

3.465V

2-3

5V - Vcc

Raw Pulse Output Mode (currently not supported)

LK13/14

1-2

RS-422 differential driver

2-3

Open collector

Raw Pulse Input #3 – Line Determination

LK15/16

Line determination resistors connected: +ve pulled up to Vcc and –ve down to 0V

OFF

Lines undetermined

Mode

Link 2

Link 11

Link 3-10

Point-to-point

OFF

IGNORED

Multi-dropped

IGNORED

Multiplexed (MUX)

OFF

ADDRESS

4.2.7 Jumper Settings

The boldface entries in the Position column on Table 4-22 are the default configuration settings. They may not apply to your specific configuration.

Table 4-22. Prover Module Jumper Settings

Table 4-23. Node Addressing: Communications Mode Selection

4.3 HART Module (P188)

A 12-channel I/O module provides communications between Highway Addressable Remote Transducer (HART®) devices and the S600+. Each digital input channel is capable of handling up to 8 devices (up to a maximum of 50 transmitters for the HART module). The S600+ supports point-to-point, multi-drop, and dual master architectures.

You make connections through two 25-pin D connectors located on the backplate of the HART module. Socket A connects to a 25-pin male

4-24 I/O Revised August 2021

S600+ Instruction Manual

Socket A

Channel Number

Socket A

Pin Number

Channel 1+

Channel 1-

Channel 2+

Channel 2-

Channel 3+

Channel 3-

Channel 4+

Channel 4-

Channel 5+

connector and socket B connects to a 25-pin female connector. See Figure 4-32. Tables 4-24 and 4-25 provide pin connection information for the two ports (SKT-A and SKT-B) respectively. Figures 4-33 through 4-35 provide field wiring information.

Note:

 If you remove and re-attach a HART device to a different channel,

you must power cycle the S600+ for the changes to take effect.

 The FloBoss S600+ is fully compatible with HART 5 devices, and

HART 7 devices are backwards compatible with HART 5 devices.

Figure 4-32. HART Module (P188)

Table 4-24. HART Pin Connections (Socket A)

Revised August 2021 I/O 4-25

S600+ Instruction Manual

Socket A

Channel Number

Socket A

Pin Number

Channel 5-

Channel 6+

Channel 6-

Channel 7+

Channel 7-

Channel 8+

Channel 8-

Socket B

Channel Number

Socket B

Pin Number

Channel 9+

Channel 9-

Channel 10+

Channel 10-

Channel 11+

Channel 11-

Channel 12+

Channel 12-

must be powered down to avoid damage to the channel.

Table 4-25. HART Pin Connections (Socket B)

Caution

Figure 4-33. HART Device Beyond the IS Barrier

Each channel on the HART module requires an external 270Ω (270R)

resistor to terminate the HART signal for that channel. If any changes to connections directly to the board are going to be made, then the unit

4-26 I/O Revised August 2021

S600+ Instruction Manual

Figure 4-34. HART Device and Handheld Communicator Beyond the IS Barrier

Figure 4-35. HART Device without Handheld Communicator

4.4 Mezzanine Module (P148)

The mezannine module (P148) provides pulse inputs and is factory installed on both the I/O and prover modules (see Figure 4-2). When used on the I/O module, it affects pulses 1 and 4; when used on the Prover module, it affects pulses 2 and 5.

Typically, the mezzanine module supports master meter provers, but can be employed for other provers as well.

Revised August 2021 I/O 4-27

S600+ Instruction Manual

[This page is intentionally left blank.]

4-28 I/O Revised August 2021

Chapter 5 – Front Panel

LCD Display

F1 to F4 Keys

LED

Menu Key

4-Direction Key

Numeric and Operation Keys

In This Chapter

5.1 Description .......................................................................................... 5-1

5.2 Front Panel Port .................................................................................. 5-2

5.3 Keypad ................................................................................................ 5-2

5.3.1 Function Keys (F1 - F4) ......................................................... 5-2

5.3.2 Direction and Menu Keys ...................................................... 5-3

5.3.3 Numeric Keys ........................................................................ 5-3

5.3.4 Operation Keys ...................................................................... 5-3

5.3.5 Alarm LED and Alarm Keys ................................................... 5-4

5.4 LCD Display ........................................................................................ 5-4

5.5 Navigating the Displays ...................................................................... 5-6

5.5.1 DISP Key ............................................................................... 5-8

5.5.2 Moving Through the Menus ................................................... 5-8

5.5.3 Menu Hierarchy ..................................................................... 5-9

5.5.4 Security Codes ...................................................................... 5-9

5.6 Changing a Display Option................................................................... 5-9

5.7 Changing a Display Value .................................................................. 5-10

5.8 Changing a Calculation Mode ............................................................ 5-11

5.9 Assigning a Default Page ................................................................... 5-12

5.10 Assigning a Page to a Function (F) Key ............................................. 5-12

5.11 Using the Exponential (EXPT) Key .................................................... 5-12

5.12 Using the Print Key ............................................................................. 5-13

5.13 Enabling USB ..................................................................................... 5-14

5.14 Exporting Reports (USB) .................................................................... 5-14

5.15 Selecting a Configuration ................................................................... 5-16

S600+ Instruction Manual

5.1 Description

This chapter discusses the S600+’s front panel, including the keypad, LCD display screen, communications port, and LED. The chapter also discusses how to navigate through the display screens.

The S600+’s front panel provides a local interface you can use to review or modify the values and statuses of system parameters. Figure 5-1 shows the layout of the front panel.

Revised August 2021 Front Panel 5-1

Figure 5-1. Front Panel

S600+ Instruction Manual

Function

RTS

GND

CTS

The top of the keypad has four yellow function keys numbered F1 to

5.2 Front Panel Port

The front panel port, located on the bottom of the front panel, is the primary connection for the Config600 software program to use when transferring configuration files. The port requires a six-pin RJ-12 connector (part number 3080017) for RS-232 (RS-232D) communications (see Figure 5-2).

Table 5-1 shows the pinout connections for a six-pin connector. You may also want to refer to Table 3-7 in Section 3.3.4, Local Operator PC or Remote Display Port, which describes the pinouts when using the 15-way D-type female connector.

Table 5-1. Front Panel Port Connections

5.3 Keypad

5.3.1 Function Keys (F1 - F4)

Figure 5-2. Front Panel Port Connector

The keypad for the front panel has been designed for ease-of-use and to reduce the possibility of error. Keys on the keypad are color-coded by type:

 Yellow: Function.

 Dark green: Four-direction and MENU.

 Light green: Numeric.

 Dark green: Operation

F4. You can program each F key as a shortcut to a frequently used display page. Refer to Section 5.10, Assigning a Page to a Function (F) Key, for the procedure on programming an F key.

5-2 Front Panel Revised August 2021

5.3.2 Direction and Menu Keys

The large, oval, four-direction arrow key is located just below the

The numeric keys occupy the lower part of the keypad. They offer the You use the Operation keys in conjunction with the numeric keys to

MENU key (see Figure 5-1). Note the directional arrows (, , , and ) in the surface of the four-direction key. Pressing these arrows allows you to navigate the display matrix and select parameters or data items to view or change.

Press MENU to return up one level of the display hierarchy. On a data page, pressing MENU returns you to the parent menu. On a menu page, pressing ▲ returns you to the Main menu.

5.3.3 Numeric Keys

full number set (0-9), a minus key (–), and a decimal point (.).

 Numeric 0 to 9: Used to enter or change data and to navigate the

display screens.

 Minus: Used to define the default display on the S600+ or to enter

negative numbers.

You can also use the minus key to define access shortcuts to frequently used displays. Refer to Section 5.9 for further information.

S600+ Instruction Manual

5.3.4 Operation Keys

perform a variety of tasks, including:

 Exponent (EXPT): Use the EXPT key to enter numbers in

scientific notation. For example, if the value you need to enter exceeds the space available on the display (a maximum of 20 characters), you need to express the data in exponential terms.

 CLEAR: Use the CLEAR key to cancel or exit from the current

operation and return to the previous data display. You can also use CLEAR to activate the default display (if configured).

 Display (DISP): Use the DISP key to enter the path of a required

display. The Status/ID line at the bottom of every data page shows the display path.

 Change (CHNG): Use the CHNG key to edit a displayed database

item.

Note: You can only change items marked with an asterisk (*).

 PRINT: Use the PRINT key to display the print menu, where you

can submit commands for various pre-configured reports or logs to a printer or computer terminal.

 Enter ( ): Use this key (called the Enter key in this chapter) in

combination with the numeric and CHNG keys to confirm that you have entered the data correctly and completed an operational sequence.

Revised August 2021 Front Panel 5-3

S600+ Instruction Manual

Located between the F keys and the MENU key on the keypad is the

Alarm Display

The first line of the alarm display indicates the date and time of the

5* SYSTEM SETTINGS

Asterisk after an option number indicates a sub

5.3.5 Alarm LED and Alarm Keys

Alarm LED and two alarm-related keys, VIEW and ACCEPT.

During normal operations (with no alarms activated), the Alarm LED is constantly green. The system can trigger an alarm when there is a malfunction or when measurements exceed the pre-set limits for a parameter.

At that point, the alarm signal may be relayed to a terminal or klaxon in the control room. On the S600+ front panel, a flashing red LED indicates an alarm. The alarm display shows the source of the alarm.

When an alarm activates, the light flashes red until you press VIEW to display the parameters that have triggered the alarm. You then press ACCEPT. Once you acknowledge an alarm, the LED light is a constant red until you clear all the alarm conditions.

alarm. Until you accept the alarm, the date displays in inverse video (that is, light letters on a dark background). The second and third lines describe where the alarm has been activated and its nature. The total number of alarms (both accepted and unaccepted) appears on the bottom line of the alarm display.

5.4 LCD Display

If you have more than one alarm to view, you can press  or  to cycle through the alarm display.

After you have viewed all the alarms, press ACCEPT. That notifies the S600+ that you have viewed all the alarms and are prepared to acknowledge them all together. The inverse date on all the alarms then returns to normal video.

Once you clear an alarm condition, its alarm prompt automatically clears from the display. When you have cleared all the alarms in the system, the Alarm light resets to a constant green.

Note: If the Alarm LED is orange, refer to Chapter 8,

Troubleshooting.

The S600+’s LCD front panel display provides up to eight lines of information displayed as alpha-numeric characters. Displays can be menus (which typically enable you to access sub-menus) or data pages. Figure 5-3 shows the S600+ main menu:

1* FLOW RATES 2* TOTALS 3* OPERATOR

5-4 Front Panel Revised August 2021

-menu.

4* PLANT I/O

S600+ Instruction Manual

6* TECH/ENGINEER

Editable

An asterisk can also indicate a value you can edit, depending on your

Status/ID

The Status/ID line (the shaded line at the bottom of Figure 5-4)

Page Reference

The page reference number indicates the location of that data display

Asterisk after a value indicates you can change it

Status/ID line; page reference number (20.1) uniquely identifies the data page

Webserver mode

8* CALCULATIONS

Figure 5-3. S600+ Main Menu

The S600+ uses all eight lines of the display to show the available menu options, which are arranged in a hierarchy of menus and submenus. Each item on menus and associated submenus is numbered, which enables you to select menu items using the numeric keys on the keypad.

An asterisk (*) immediately after an option’s number (such as 1* FLOW RATES) indicates that you can access one or more submenus from that option. A decimal point (.) immediately after an option’s number (as in 1. STR01 UVOL FR) indicates the option accesses a data page but no submenu.

Generally, each data page shows one or more data item(s) from the S600+ database along with the associated text, units, and description.

Values

Line

security and the database configuration (see Figure 5-4).

An asterisk at the end of a data line indicates a changeable (read/write) data item. Prompts and messages appear when you enter or edit data items. Any data displays without asterisks are read-only.

STR01 COR PRESS

In Use Value:

0.000000 barq

Mode Status: CALCULATED *

P20.1 <of 4>-------W

Figure 5-4. Editable Value

appears on every data page.

The Status/ID line shows that page’s unique page reference number in the configuration (here, 20.1) and also indicates if other data pages are available for viewing (<of 4>). Use ◄ and ► (on the oval direction key) to navigate to those pages.

Number

page on the S600+’s display structure for that configuration. One way to understand this display structure is to visualise a table consisting of many rows and many columns. Each data page is one “cell” in that table.

Revised August 2021 Front Panel 5-5

S600+ Instruction Manual

S600+ Mode

A letter may appear at the extreme right of the Status/ID line (see

Code

Status

Prover mode

1* FLOW RATES

1. STR01 UVOL FR

FLOW RATE

4* PLANT I/O

Asterisk after an option number indicates a sub

The data page in this location would have the pa refer

3.4 (third row, fourth display)

ence number

20.1 would then be the first display page on the 20th row. You can use the DISP operation key to quickly access that display (see Section

5.5.1. for further information).

Figure 5-4). It indicates the current mode for the S600+.

M Maintenance mode

S Standby (peer-to-peer communication link)

D Duty (peer-to-peer communication link)

Webserver (locks out the option to change data at the front panel)

5.5 Navigating the Displays

Note: The menus, submenus, data pages, and values shown in this

section are examples intended only to show how the system works. They do not necessarily correspond to menus, data pages, or values on your system.

Figure 5-5 shows a progression from the main S600+ menu to a submenu to a sample data page.

2* TOTALS 3* OPERATOR 4* PLANT I/O 5* SYSTEM SETTINGS 6* TECH/ENGINEER

8* CALCULATIONS

Figure 5-5. Progression of S600+ Menus and Data Page

2. STR01 CVOL FR

3. STR01 MASS FR

4. STR01 ENERGY FR

STR01 CVOL FR

9.45 Sm3/h

P2.1 <of 2>---------

The S600+ main menu (shown in Figure 5-6) has seven selectable options, indicated by the asterisk (*) that follows the option number:

1* FLOW RATES 2* TOTALS 3* OPERATOR

5-6 Front Panel Revised August 2021

-menu.

S600+ Instruction Manual

5* SYSTEM SETTINGS

1. STR01 UVOL FR

FLOW RATE

Page reference number

Period after an option number indicates a display page.

6* TECH/ENGINEER

8* CALCULATIONS

Figure 5-6. S600+ Main Menu

Sub-menus (as shown in Figure 5-7) may either have an asterisk or a period after the option number. A period indicates that option accesses a data page.

2. STR01 CVOL FR

3. STR01 MASS FR

4. STR01 ENERGY FR

Figure 5-7. Submenu

Figure 5-8 shows a sample data page, which you access through a

series of menus. Data pages show system values (here, the current volume flow rate for stream 1). Data pages also have a unique page reference number, shown in the shaded section at the bottom of the age. The shaded area also indicates if other data pages are available to view.

STR01 CVOL FR

9.45 Sm3/h

P2.1 <of 2>---------

Figure 5-8. Data Display Page

You can move from menu to submenu to data page by pressing the number keys on the keypad. In our example in Figure 5-5, pressing 1 followed by 2 takes us to the data page shown in Figure 5-8.

Revised August 2021 Front Panel 5-7

Once you have accessed a data page, you can press the oval direction key to display any additional related values. For example, from the data page in Figure 5-8, press  to access the second data page in the sequence.

Figure 5-9 shows that you can press  or  to quickly access adjacent data pages. The data page address changes as you move from page to page.

STR01 CVOL FR

S600+ Instruction Manual

9.45 Sm3/h



FLOW RATE

Initial data page address

Adjacent data page address

P2.1 <of 2>---------

STR01 MASS FR

12.01 t/h

P3.1 <of 2>---------

Figure 5-9. Moving between Data Pages

If we relate this action back to our display page table, we can see that these are adjacent screens:

5.5.1 DISP Key

Since each data page has a unique page reference number, you can use the DISP key (located on the lower rows of the keypad) and the page reference number to quickly access a specific page.

1. Press DISP and a page reference number (such as 25.6).

Note: If you enter only a single number without the decimal

(such as 25), the system displays the first page of that row.

2. Press Enter. The specified data page displays.

5.5.2 Moving Through the Menus

To return to the next-highest level menu, press MENU. Repeatedly pressing MENU moves you up to the main menu. If you are on a menu or data display page, you can return directly to the main menu at any time (except during an edit sequence) by pressing MENU followed by ▲.

5-8 Front Panel Revised August 2021

Note: If you have pressed CHNG and are therefore in an edit

sequence, the MENU key does not respond until you press either CLEAR (to abort the change) or Enter (to complete the change).

5.5.3 Menu Hierarchy

STR01 DENS SELECT

1. CORIOLIS

Refer to Appendix B for information on the menus and sub-menus in the S600+, as well as more information on navigating the front panel display screens.

5.5.4 Security Codes

Changing options and display values (as well as some operations at the front panel display) require that you enter a security code. Use the password assigned to you for your access to the S600+.

Note:

 Passwords are case-sensitive.

 Valid special characters are: - . / : = @ [ ] ^ _

Each system user is assigned a security level between 0 (greatest access to system functions) and 9 (least access to system functions). Your security level determines the data you can change. Security level 0 is reserved and cannot be used as a login level for users. To assign or modify security levels, use the Config600 software.

S600+ Instruction Manual

For further information on S600+ security, refer to Chapter 7, Advanced Setup Configuration in the Config600 Pro Software User Manual (Part D301220X412).

5.6 Changing a Display Option

Depending on the security level assigned to your access and the database configuration, you can change the content of some data pages.

You can identify these read/writeable fields by the asterisk at the right edge of the data page and the flashing underline (shown in the leftmost page of Figure 5-10):

Status: CORIOLIS *

P19.1 <of 11>-------

Status: Enter Code: _

P19.1 <of 11>-------

2. I/O

Revised August 2021 Front Panel 5-9

Figure 5-10. Changing a Display Option

To change an option:

1. Locate the display and press CHNG. The middle screen (in Figure

5-10) displays. S600+ security (which you set using Config600

software) requires you to provide a code to change values.

S600+ Instruction Manual

CONFIRM

STR01 DENS SELECT

ADCO2

CURRENT VALUE:

Note: If a data page has more than one asterisk, the S600+

highlights the first field on the page. Press  or  to move highlighting to the required field.

2. Enter a valid security code. Once you enter a valid code, the right-

most screen displays, showing available values.

3. Press a numeric key to select a value. The left-hand screen in

Figure 5-11 displays.

4. Press a numeric key to confirm the selected value. The right-hand

screen in Figure 5-11 displays, showing the new value.

SET TO: I/O

1. YES

2. NO

Status: I/O *

P19.1 <of 11>-------

Figure 5-11. Changing a Display Option

Note: This option is not available if the status bar shows W,

indicating that the webserver is active.

5.7 Changing a Display Value

You can change the value of any displayed S600+ parameter marked with an asterisk.

To change a value:

1. Locate the display (shown at the left-most side of Figure 5-12) and

press CHNG. The middle screen in Figure 5-12 displays.

I/O01 ADC 02

Keypad Value:

100.000 !* Measured Value:

-24.998 ! P27.2 <of 4>---------

5-10 Front Panel Revised August 2021

2. Enter a valid security code. Once you enter a valid code, the screen

on the right-most side of Figure 5-12 displays.

I/O01 ADC 02

Keypad Value: Enter Code:---------- Measured Value:

-24.998 !

P27.2 <of 4>---------

100.000 ! NO ENTRY LIMITS:

ENTER NEW VALUE:

Figure 5-12. Changing a Display Value

S600+ Instruction Manual

CURRENT VALUE:

ADCO2

3. Enter the new value (in this example, 99.999). It appears on the

display as shown in the left-hand screen of Figure 5-13.

Note: While in Change mode, you can use ◄ to delete digits or

characters by backspacing over the displayed data. You can also press CLEAR at any time to abort the current operation or task.

4. Press Return. The S600+ accepts the new value and displays it as

shown on the right-hand screen in Figure 5-13.

100.000 ! NO ENTRY LIMITS:

ENTER NEW VALUE:

99.999

I/O01 ADC 02

Keypad Value:

99.999 !* Measured Value:

-24.998 ! P27.2 <of 4>---------

Figure 5-13. Changing a Display Value

5.8 Changing a Calculation Mode

The process to change an S600+ calculation mode is similar to changing an option (see Section 5.6). The calculation mode selects a new source for a value and switches the value to the field in use. As with values, an asterisk indicates calculation modes you can change.

1. Locate the data page containing the calculation.

2. Press CHNG to highlight the field you want to change.

Note: If a data page has more than one option with an asterisk,

the S600+ highlights the first field on the page. Press  or  to move highlighting to the required field.

Revised August 2021 Front Panel 5-11

3. Press CHNG. The security code screen displays.

4. Enter a valid security code.

5. A screen displays a menu of one or more calculations.

6. Select a calculation mode using the appropriate numerical key and

press Enter.

7. A Confirm screen displays, showing your new selection. Press 1 to

accept or 2 to reject the change. S600+ redisplays the original selection screen showing your change.

Note: If the data page has only one changeable data item, S600+

automatically exits the edit sequence when you either accept or reject the value change.

S600+ Instruction Manual

5.9 Assigning a Default Page

If you have a specific activity to perform that requires you to temporarily use a particular menu or data display page, use this procedure to set that menu or data display page as the temporary default S600+ display. :

Note: This process requires you to use the – (“Minus”) key.

To define the default display:

1. Go to the required data display page.

2. Press Minus.

3. Press Minus again to confirm the selection.

To clear the default display, go to a menu page and repeat steps 2 and

3. To invoke the default display, use the CLEAR key.

Note: The CLEAR key does not work while in Edit mode.

5.10 Assigning a Page to a Function (F) Key

You can assign any display page to appear when you press one of the four function keys (F1 through F4). This is helpful when you often need quickly to access a particular page.

1. Access the desired display page.

2. Press the Decimal Point (.) key.

3. Press the F key—F1, F2, F3, or F4—you want to associate with

that display page.

Note: Once you assign an F key to a display page, you cannot undo

the assignment unless you clear the SRAM or cold-start the S600+. However, you can always re-assign the F key to a different display page.

5.11 Using the Exponential (EXPT) Key

The Exponential (EXPT) key allows you to enter parameters in scientific notation.

S600+ displays the value in scientific notation if it cannot display the value as a normal number. Using the Config600 software, you can force a data value to always display in scientific notation. For further information, refer either to the Config600 Software User Manual (Part D301220X412) or to the online help for the Config600 software.

To enter an exponential value:

1. Key in a value.

2. Press EXPT (an E appears on the display) and then enter the

required power.

5-12 Front Panel Revised August 2021

3. Press Enter.

Report

Description

Constants Log

Lists all the constant parameters and values that

items (CSV).

Display Dump

Lists the whole display matrix.

Security Dump

Lists the whole display matrix, along with the current security levels assigned to data items.

All Alarms

Lists all possible alarms that can be generated by the alarm system on this configuration.

Current Report

Lists the current report as configured, normally this would consist of the meter run totals.

Config Report

Lists the configuration-specific parameters, including any configured installed calculation sets.

Archived Reports

Lists all archived reports, sorted by time and date.

Current Alarms

Lists all the acknowledged and un-acknowledged

separate chronological lists.

Modbus Maps

Lists the Modbus maps stored in the S600+ that are assigned to a telemetry link.

Alarm and Event Log

Lists history of all alarms and events.

For example, to enter the value 0.00000009 as an exponential value, key in 9.0 or 9, press EXPT, enter 8 (to represent the power), and press Enter to confirm.

5.12 Using the Print Key

By default, the S600+ is configured to output reports to a serial printer or a terminal. The S600+ also outputs reports to its internal webserver (see Chapter 6, Webserver Access).

When you press PRINT, the Print Options menu displays:

S600+ Instruction Manual

PRINT OPTIONS----

1. HELP 2* CONFIGURATION 3* REPORTS 4* COMMUNICATIONS

5. CURRENT ALARMS 6* LOGS

7. ABORT PRINTING

Figure 5-14. Print Options Menu

You use PRINT key to generate either a constant log or one of several pre-configured reports. These pre-configured reports include:

Note: When requesting report printouts, a five second delay should be

observed between print requests to allow the report to be generated.

are available for change from the display (excluding those on menu 8). Note: You can print the Constants Log as either a text (.TXT) file or with commas separating the

Revised August 2021 Front Panel 5-13

alarms currently set in the flow computer in

S600+ Instruction Manual

Option

Sub Reports

Communications

Logs

Abort Printing

Select a report based on the following options:

Configuration 1 Constant Log TXT

2 Constant Log CSV

3 Display Dump

4 Security Dump

5 All Alarms

Reports 1 Current Report

2 Config Report

3 Archived Reports

1 Modbus Maps

Current Alarms

1 Alarm Log

No sub-options; stops printing.

No sub-options; prints a list of current alarms to the designated terminal or serial printer.

2 Event Log

5.13 Enabling USB

The enhanced CPU module has a Universal Serial Bus (USB) port that you can use to export reports, alarms, events, and history data to a USB flash drive. The port is disabled (locked) when delivered from the factory.

To unlock the USB port and enable its use:

1. Cold start the S600+.

2. Select Factory Setup from the Cold Start menu.

3. Select USB LOCK.

4. Select DISABLE to unlock the USB port and allow the export of

any data to a flash drive.

Note: The USB port is available after you restart the configuration.

5.14 Exporting Reports (USB)

The enhanced CPU module has a USB port. You can attach a USB flash drive to the port and use an option on the front panel to export report, event, or alarm history reports to the flash drive.

5-14 Front Panel Revised August 2021

Note: This option is also available through the webserver.

To export reports:

1. Insert a flash drive in the USB port.

2. Select TECH/ENGINEER from the Main Menu.

3. Select USB from the Tech/Engineer menu. The USB Report

Control menu displays (see the screen sequence in Figure 5-15).

S600+ Instruction Manual

1* FLOW RATES

1. DISPLAY SETUP

USB REPORT CTL

USB REPORT PROGRESS

USB REPORT FORMAT

USB REPORT COMBINE

USB REPORT PROGRESS

1. ABORT

CONFIRM

2* TOTALS 3* OPERATOR 4* PLANT I/O 5* SYSTEM SETTINGS 6* TECH/ENGINEER

8* CALCULATIONS

Value: 0 %

P204.2 <of 4>

2. CONTRAST

3. DATE & TIME

4. DISPLAY TEST

5. SECURITY 6* COMMUNICATIONS

7. USB

Status: IDLE *

P204.1 <of 4>

Figure 5-15. USB Report Control Menu

Screens 3 and 4 in the USB report sequence (see Figure 5-16) enable you define how the system presents report content (either as ASCII text or as a CSV file) and whether reports are separate files or combined.

Status: TEXT

P204.3 <of 4>

Status: NO

P204.4 <of 4>

Value: 0 %

P204.2 <of 4>

Figure 5-16. USB Report Options

Note: Both of these options require you to enter a valid security code

before you can change the USB report defaults (text file and separate reports).

4. Once you define the report parameters, return to the first screen

(USB Report Control) in the sequence.

Note: These settings become the defaults for all reports you

download to the USB flash drive until you change them.

5. Press CHNG.

6. Enter a valid security code. The USB Report Control menu

displays.

7. Select a report option. A confirmation screen displays.

2. DUMP REPORTS

3. DUMP ALARMS

4. DUMP EVENTS

SET TO: DUMP REPORTS

1. YES

2. NO

Figure 5-17. Changing a Display Value

Revised August 2021 Front Panel 5-15

S600+ Instruction Manual

several minutes.

USB REPORT PROGRESS

USB REPORT CTL

1* WARM START

1. (1) Serial-1

1. Previous ..

Warning

8. Press 1 to confirm your selection. As the report export proceeds,

the USB Report Progress screen shows the percentage of completion.

Removing the USB flash drive while the report dump is in progress may result in file corruption. Remove the flash drive only after the status of the USB Report Control screen returns to IDLE. This may take

Value: 0 %

P204.2 <of 4>

Status: IDLE *

P204.1 <of 4>

Figure 5-18. Changing a Display Value

9. When the report download completes, the USB Report Control

screen displays with a Status of IDLE. You can download additional reports or press Menu to return to the Tech/Engineer menu.

5.15 Selecting a Configuration

The enhanced CPU module enables the S600+ to store up to 20 configurations. By default, the S600+ sets the last configuration downloaded as the active config. However, you can use an option on the front panel to select and activate an alternate configuration.

2* COLD START 3* NETWORK SETUP

4. REFLASH FIRMWARE

5. CONFIG SELECTOR

8* FACTORY SETUP

Note: This option is also available through the webserver.

1. Access the Cold Start menu and select Config Selector. The S600+

displays a series of menus listing all configurations currently loaded (shown in Figure 5-19).

2. (2) compact_prvr

3. (3) aga8

4. (4) aga3

5. (5) ISO-5167_2003

6. (7) dual_prover

7. (8) bidi-prover

8. Next ..

2. (9) compact_prvr

3. (10) aga8

4. (11) aga3

5. (12) empty

6. (13) empty

7. (14) empty

8. Next ..

Figure 5-19. Selecting a Configuration Menu

2. Use the keypad to select a configuration. The Cold Start menu

redisplays. Complete the cold start to activate the configuration.

5-16 Front Panel Revised August 2021

S600+ Instruction Manual

Note: If you select an option number that is “empty” (does not

have an associated configuration), the S600+ ignores the choice and redisplays the Cold Start menu.

Revised August 2021 Front Panel 5-17

S600+ Instruction Manual

[This page is intentionally left blank.]

5-18 Front Panel Revised August 2021

Chapter 6 – Webserver Access

general public use.

Browsers

For full functionality, Remote Automation Solutions recommends you

In This Chapter

6.1 Defining Webserver Access ............................................................... 6-1

6.2 Accessing the S600+ .......................................................................... 6-2

6.3 Navigating the Webserver Interface ................................................... 6-4

The S600+ has an embedded webserver, which enables you to access reports, displays, and diagnostics through the Internet. The number of items available for viewing or modification depends on your defined security access level (see Section 6.1).

Caution

Since this access can provide the ability to change critical S600+ settings, reserve webserver access for a corporate TCP/IP rather than

Using any personal computer (PC) with Internet access and either Microsoft® Edge™ or Windows® Internet Explorer® version 5 or greater (version 9 or greater must use compatibility mode), you can access the S600+ over its Ethernet communications ports. The configuration file residing on the S600+ must have been created using Config600 software version 1.4 (or greater).

S600+ Instruction Manual

use Microsoft® Edge™ or Windows® Internet Explorer® version 5 or greater (version 9 or greater must use compatibility mode), although alternate web browsers may work.

6.1 Defining Webserver Access

Using Config600 software, you must first define the specific content each security level can view.

Figure 6-1. PCSetup Webserver Access

Revised August 2021 Webserver Access 6-1

S600+ Instruction Manual

One Point

While the S600+ web interface can support up to five concurrent

For further information on using this screen, refer to Chapter 7,

Advanced Setup Configuration, in the Config600 Software User Manual (part D301220X412).

Once you complete this security level-access matrix, you can access the S600+’s webserver over a TCP/IP connection.

Note: For firmware prior to version 06.05, webserver access is

6.2 Accessing the S600+

available only through the NTWK1 port on the CPU module. For firmware at or above version 06.05, webserver access is available on both the NTWK1 and NTWK2 ports.

of Control

Caution

webserver sessions, it only allows one point of control at a time.

The S600+ gives control—the ability to change data—to the person who first accesses the device, whether through the S600+ front panel or through a TCP/IP connection. Anyone else who accesses the S600+, regardless of access method, can only view data until the first user logs off.

Control then passes to the next person with sufficient security who requests that control. Since the S600+ automatically refreshed pages, the page refresh acts as the request for control.

For this reason, ALWAYS use the Log Off option to exit the webserver rather than just closing the browser session. Closing the browser session may not completely relinquish control.

To access the S600+:

1. Connect to the S600+ using the standard communications port.

2. On a PC currently connected to the Internet, open the Microsoft

Edge browser.

3. Type the IP address of the S600+ in the browser’s URL address bar

(in the format http://nnn.nnn.nnn.nnn) and press Enter.

To obtain the IP address for the S600+’s Ethernet port, use the S600+’s front panel display. From the main menu, select Tech/Engineer > Communications > Assignment > TCP/IP 1.

4. S600+ displays a dialog box prompting you for a user name and

password (security code).

6-2 Webserver Access Revised August 2021

S600+ Instruction Manual

Hierarchy Menu

Menu Bar

Report display area

5. Enter the same password that you would use to access the PCSetup

Editor. The passwords are established in the configuration. If you are unsure of your user name or password, check with the person who created the configuration for your application.

Note: The security level assigned to your security code

determines how many menu bar options appear on the web access interface. See Figure 6-1.

6. Click OK. The browser opens, displaying information from the

S600+.

Figure 6-2. Initial Webserver Access

You then navigate through the displays using the selections on the screen’s menu bar (see Table 6-1).

Note: The options on the hierarchy menu change as you select options

from the menu bar.

Revised August 2021 Webserver Access 6-3

S600+ Instruction Manual

Option

Description

Reports

Modifies the hierarchy menu to display all available reports.

Alarms

Displays all current alarms in the report display area.

Current

Displays maintenance and current-value reports for each defined stream.

Flow Rates

Modifies the hierarchy menu so you can display flow rates for each defined stream.

Totals

Modifies the hierarchy menu so you can display hourly and daily totals for each defined stream.

Operator

Displays S600+ content as seen by the operator ID.

Plant II/O

Modifies the hierarchy menu so you can display analog and digital inputs and outputs.

System Settings

Accesses various system settings (normally available through the S600+ display panel) through the webserver.

Tech/Engineer

Accesses tech/engineer options (normally available through the S600 display panel) through the webserver.

Calculations

Allows you to review and change various system calculations.

Diags

Displays diagnostic values for streams, stations, and other

Debug mode when an S600+ is operational at a site.

Log Off

Closes the S600+ webserver session and clears the browser’s cache of S600+ information.

Table 6-1. Webserver Menu Bar Options

system settings. Special features include:  Watch list: enables you to inspect or change database

variables. To change variables, enable Debug mode (from Factory Settings on the Cold Start menu).

 Debug messages: enables you to view advanced

debugging information about calculations.

 Calculation blocks.

Note: Enable Debug mode only during development; disable

6.3 Navigating the Webserver Interface

The webserver interface allows you to view reports and data from the front panel display screens. Depending on your security level, you may also be able to change values and navigate through the interface using two navigation bars. Elements of the database display in a menu bar at the top of the screen.

The interface has two basic formats: a data report and a screen format that corresponds to the screens displayed on the S600+ front panel (see Figures 6-3 and 6-4).

6-4 Webserver Access Revised August 2021

Figure 6-3. Webserver Access (Report Format)

CSV Button

The S600+ web interface typically displays content as a text file (as

Report display

Page display

Page navigational controls

S600+ Instruction Manual

Figure 6-4. Webserver Access (Page Format)

With the screen format, you use the navigational controls at the bottom of the screen to display additional screens.

When you select an option from the menu bar, a hierarchy tree menu appears on the left side of the browser. Use the hierarchy menu to specify the content that appears in the display area.

shown in Figure 6-5). You may be able to print the screen content using the PRINT button on the menu bar (according to your defined authority).

Alternately, various screens provide a button you can use to create a comma-separated variable (CSV) file you can print or export into a spreadsheet.

Revised August 2021 Webserver Access 6-5

S600+ Instruction Manual

Hierarchy Menu

Menu Bar

CSV Button

Log Off

Figure 6-5. Alarm Archive Report

Some screens allow you to interact with the S600+. If the text appears in bold, you can change the data. If the text appears in red, the object is in an alarm state. The system sends any modifications you make to a screen to the S600+ as you make them.

Figure 6-6. Example Alarms Screen

To close a screen, select another element from the menu bar or another screen from the hierarchy menu. To close the webserver access link, select the Log Off option in the menu bar and close the browser.

Caution

The caching mechanism on many Internet browser applications may present a security challenge. Remember to log out of your browser session, which clears the browser’s cache of S600+ details.

6-6 Webserver Access Revised August 2021

Chapter 7 – Startup

1* FLOW RATES

1* WARM START

In This Chapter

7.1 Starting the S600+ ............................................................................ 7-1

7.2 Warm Start ........................................................................................ 7-1

7.3 Cold Start .......................................................................................... 7-2

7.4 Startup Menu ..................................................................................... 7-3

7.5 Messages .......................................................................................... 7-7

This chapter describes procedures for starting and restarting the S600+.

7.1 Starting the S600+

After you have wired the S600+ for power and connected it to external devices, you activate it by energizing the external 24 Volts dc power supply. When the S600+ first receives power, it automatically performs an initialization sequence, including a self-test routine. The S600+ displays the message RESETTING, and then automatically performs a warm start.

S600+ Instruction Manual

7.3.1 Initiating a Cold Start ............................................................. 7-2

7.4.1 Network Setup ....................................................................... 7-4

7.2 Warm Start

A warm start does not affect the configuration memory (SRAM). The S600+ continues operation, using the data stored in the configuration memory just before the restart occurred. It also preserves any current accumulated values.

During a warm start, the S600+ displays the message RESTARTING.

Following a successful warm start, the S600+ displays the Main menu, which is the starting point for the display screens. (See the left side of Figure 7-1; refer to Chapter 5, Front Panel, for more information on navigating the display screens.)

If the S600+ cannot find a valid configuration, it does not perform a warm start. Instead, it displays the Startup menu. (See the right side of Figure 7-1 and refer to Section 7.3, Cold Start, for details.)

2* TOTALS 3* OPERATOR 4* PLANT I/O 5* SYSTEM SETTINGS 6* TECH/ENGINEER

8* CALCULATIONS

2* COLD START 3* OPERATOR

4. NETWORK SETUP

5. CONFIG SELECTION

8* FACTORY SETUP

Figure 7-1. Main Menu and Startup Menu

Revised August 2021 Startup 7-1

S600+ Instruction Manual

Unpowered Cold

If the S600+ is not powered up, you may set bit link P2 on the CPU

Powered Cold

If the S600+ is currently running, you must first set the run mode to

7.3 Cold Start

7.3.1 Initiating a Cold Start

During a cold start, the S600+ copies the configuration file from flash memory and replaces any online changes that have been made to the configuration files either since the last ones downloaded from a PC running Config600 software or since the last backup. During a cold start, you have the option of keeping or resetting the cumulative totals. You can only keep totals if the structure of the database has not been changed.

Use a cold start after you send a new configuration to the S600+ or to recover from extreme situations, such as a corrupted database. A cold start builds a new metering database, using the configuration data stored in the S600+’s flash memory.

Note: You must perform a cold start if you update or otherwise

change the firmware.

Start

Caution

You initiate a cold start using either of two methods:

 Unpowered.

 Powered with operating S600+.

module to the closed (cold start) position and then apply power to the S600+. This displays the Startup menu.

Exercise caution if you set the jumper. When you set the cold start jumper, remember that the S600+ also uses this setting if it self-starts for any reason, such as a low-voltage shutdown or recovery from a malfunction. Remove the cold start jumper setting when you do not need it. Otherwise, an unplanned restart could result in lost data.

1. Select COLD START from the Startup menu (see Figure 7-1).

2. Press 1 (to keep) or 2 (to reset) the totals.

3. Press 1 to confirm the selection. The S600+ displays the message

CONFIGURING – PLEASE WAIT.

The S600+ builds a new database using the configuration files held in flash memory. When completed, the S600+ Main menu displays.

Start

Cold Start.

Note: The key sequence you use to access the System Status page

may vary, based on the displays for your application.

1. From the S600+ Startup menu, select SYSTEM SETTINGS.

2. Select SYSTEM STATUS.

3. Press CHNG.

7-2 Startup Revised August 2021

S600+ Instruction Manual

Option

Description

Warm Start

Restarts a previously configured S600+ at the point prior to being powered down.

Cold Start

Builds a new metering database on the

Flash memory.

Network Setup

Configures the TCP/IP, Gateway, and

Network Setup).

4. Key in your security code when the Enter Code prompt

displays.

5. Press 1 to select COLD ST, and press 1 again to confirm the

selection. The S600+ displays a SYSTEM RESTARTING –

PLEASE WAIT

message.

The S600+ then performs a reset, which concludes when the Startup menu appears.

Note: If the display has not changed after 30 seconds, power

down the S600+, wait at least five seconds, and then reapply power.

6. Select COLD START from the Startup menu.

7. Press 1 (to keep) or 2 (to reset) the totals.

8. Press 1 to confirm the selection. The S600+ displays the message

CONFIGURING – PLEASE WAIT.

The S600+ builds a new database using the configuration files held in flash memory. When it completes, the S600+ Main menu displays.

7.4 Startup Menu

If the S600+ completes its start-up initialization sequence but does not automatically warm start, the S600+ Startup menu displays (see Figure 7-1).

Note: After you modify any data in the startup menu, the S600+ may

require a power cycle.

1* WARM START 2* COLD START 3* NETWORK SETUP

4. REFLASH FIRMWARE

5. CONFIG SELECTION

8* FACTORY SETUP

Figure 7-2. Startup Menu

Startup menu options include:

Revised August 2021 Startup 7-3

S600+ using the configuration files stored in

Modbus addresses (see Section 7.4.1,

S600+ Instruction Manual

Option

Description

Reflash Firmware

Reprograms the S600+ operating system

Chapter 8, Troubleshooting).

Factory Setup

Clears SRAM and formats Flash memory and

a factory representative.

Ethernet LAN

Before you establish an Ethernet LAN connection (for host

7.4.1 Network Setup

firmware stored in Flash memory (see

changes additional settings. Note: Use this option only at the direction of

This option on the Startup menu enables you to define the TCP/IP Ethernet, Gateway, and Modbus network addresses.

Note: Determine the necessary network settings before you initiate

any network communications. You can only view or modify these settings physically through the Startup menu. (You cannot use the Config600 software to define communications.) The S600+ keeps these settings in a separate area of the SRAM database and retains them after you download a configuration file to the S600+.

communications, local operator communications, or web server access), you must verify or define the TCP/IP address.

Note: This process requires that you first access the Startup menu

To define the Ethernet LAN network address:

1. Select NETWORK SETUP from the Startup menu. The Network

Setup menu displays:

1* NETWORK 1 I/F 2* NETWORK 2 I/F

4. MODBUS ADDRESS

5. PC SETUP COMMS

6. WEBSERVER SETUP

7. GO BACK

Figure 7-3. Network Startup Menu

2. Select either NETWORK I/F 1 or NETWORK I/F 2. A

connection-specific menu displays:

7-4 Startup Revised August 2021

S600+ Instruction Manual

Modbus Address

If you specify a zero address for a Modbus slave configuration, the

1. TCP/IP ADDRESS 1

2. GATEWAY ADDRESS 1

3. SUBNET MASK 1

4. TCP/IP MODE

5. GO BACK

Figure 7-4. Network Definition Menu

3. Select TCP/IP ADDRESS 1. The system prompts you to enter a

valid TCP/IP address.

4. Enter an address and press Enter.

Note: If the TCP/IP, gateway address, or subnet mask values are

correct, press CLEAR to accept the displayed value and return to the Network Definition menu.

5. Select GATEWAY ADDRESS 1. The system prompts you to

enter a valid gateway address.

6. Enter an address and press Enter.

7. Select SUBNET MASK 1. The system prompts you to enter a

valid subnet mask.

8. Enter a valid subnet mask and press Enter.

9. Press 4, then 6 to return to the Startup menu.

S600+ configures the Modbus port using the address you enter here. This is helpful when you load the same configuration file into multiple S600+s on the same Modbus address: each S600+ then has a unique node address.

To define the Modbus network address:

1. Select NETWORK SETUP from the Startup menu.

2. Select MODBUS ADDRESS. The Modbus Address screen

displays:

Revised August 2021 Startup 7-5

S600+ Instruction Manual

PC Comms

Use this option to define serial port connection characteristics

Option

Description

PC Setup Mode

Sets the byte count for PC communications. Valid values are 8-bit and 16-bit.

PC ALM/ACC Mode

Sets the ACC alarm. Valid values are Enabled and Disabled.

PC Baud

Sets port baud rate. Valid values are 2400 bps to 57600 bps.

PC Data

Sets the bit count. Valid values are 7 and 8.

PC Stop

Sets the stop bits. Valid values are 1 and 2.

PC Parity

Sets parity. Valid values are 0 (No), 1 (Odd), and 2 (Even).

Go Back

Returns to the Network Definition menu.

S600

ENTER NEW MODBUS ADDRESS (1...247) CURRENT 00001 _

Figure 7-5. Modbus Screen

3. Enter the address value (any value between 1 and 247). If you

change the Modbus address, you must restart the S600+ in order for the change to take place.

Note: If you are using an Ethernet connection, you do not need to

modify these settings.

To define the Modbus network addresses:

1. PC SETUP MODE

2. PC ALM/ACC MODE

3. PC BAUD

4. PC DATA

5. PC STOP

6. PC PARITY

7. GO BACK

Figure 7-6. Modbus Screen

Menu options include:

7-6 Startup Revised August 2021

7.5 Messages

Message

Meaning

REFLASH DISABLED NUMBER OF TOTALS

CONFIGURATION

centre for further directions.

WARNING – FLASH

PLEASE WAIT.

INSUFFICIENT HARDWARE DOES

APPLICATIONS

REPORT CONFIG

This normally occurs when the report

ERROR LOADING

S600+ Instruction Manual

During warm or cold starts the S600+ can display various messages. These include:

Firmware write protect is enabled.

To resolve: From the Cold Start menu, select FACTORY SETUP > FIRMWARE LOCK. You can then disable the firmware write protect.

INCOMPATIBLE PC SETUP VERSION

DOES NOT MATCH

CHECKSUM ERROR!

The configuration file has been edited using a version of Config600 that is incompatible with the version of firmware on the S600+.

To resolve: Identify and record the version of software running on the S600+ and the version of Config 600. Contact your support centre for further directions.

You have initiated an S600+ cold start with a new config file that elects to keep totals.

To resolve: Cold start the S600+ and select RESET TOTALS.

Cold start has failed due to an invalid checksum.

To resolve: Re-download the config file. If the problem persists, contact your support

FILE SYSTEM CORRUPT.

CONFIGURING

MEMORY

NOT SUPPORT MULTI-STREAM

HAS CHANGED

COLD START REQUIRED

REPORT TEMPLATES

Flash file system has failed.

To resolve: Cold start the S600+ and select an S600+ cold start.

S600+ is attempting a cold or warm start.

Cannot complete a cold start due to insufficient S600+ memory.

To resolve: Reduce the report/alarm/event history.

This S600+ supports only a single stream.

To resolve: Contact your support centre for further directions.

layout has been changed.

To resolve: Initiate a cold start on the S600+ or download the original config (prior to report changes).

S600+ has encountered an error when reading the report templates.

To resolve: Check reports for errors. If you don’t find errors, contact your service centre.

Revised August 2021 Startup 7-7

S600+ Instruction Manual

SYSTEM IS BEING

PLEASE WAIT.

SYSTEM

PLEASE WAIT.

CONFIGURED EXTERNALLY

RESTARTING

Message Meaning

A configuration file is being downloaded to the S600+.

A reboot is in progress.

7-8 Startup Revised August 2021

Chapter 8 – Troubleshooting

In This Chapter

8.1 Guidelines ......................................................................................... 8-1

8.2 Checklists .......................................................................................... 8-2

8.2.1 Power Issues ........................................................................ 8-2

8.2.2 Startup Menu ........................................................................ 8-2

8.2.3 Front Panel Lighting ............................................................. 8-2

8.2.4 Front Panel LED................................................................... 8-2

8.2.5 I/O LED ................................................................................ 8-3

8.2.6 I/O Fail Messages ................................................................ 8-3

8.2.7 Serial Communications ........................................................ 8-3

8.3 Procedures ........................................................................................ 8-3

8.3.1 Reflash Firmware ................................................................. 8-4

8.3.2 Send and Reflash the Config File ........................................ 8-4

8.3.3 Clear SRAM ......................................................................... 8-5

8.3.4 Changing the Fuse ............................................................... 8-6

S600+ Instruction Manual

8.1 Guidelines

This chapter provides instructions for maintaining and troubleshooting the S600+. If you still experience difficulties after using the troubleshooting procedures in this section, please contact your local sales representative or technical support personnel.

When attempting to diagnose a problem with an S600+:

 Remember to write down what steps you have taken.

 Note the order in which you remove components.

 Note the orientation of the components before you modify or

remove them.

 Read and follow all cautions in this manual.

Before you contact your local sales representative or technical support with a problem, first check the following:

 Are all the modules seated correctly and the retaining screws

fastened?

 Is all the field wiring properly connected?

 Is the supply voltage correct?

When you are done troubleshooting, perform a warm start or cold start (see Chapter 7, Startup).

If your local sales representative or technical support instructs you to return the S600+, replace the troubled parts with spares and return the troubled parts to the address given by the local sales representative or technical support.

Revised August 2021 Troubleshooting 8-1

S600+ Instruction Manual

8.2 Checklists

8.2.1 Power Issues

8.2.2 Startup Menu

This section provides a series of checkpoints for frequent issues.

If you are experiencing trouble with powering up the S600+:

 Check the wiring connections at terminal block TB1 on the CPU

backplate and the wiring at the power source.

 Check the power supply voltage.

 Check the fuse on the CPU module. Refer to Section 8.3.4,

Changing the Fuse.

If RESETTING, RESTARTING, or the Startup menu does not appear on the display:

 Check the power supply voltage.

 Check the fuse on the CPU module. Refer to Section 8.3.4,

Changing the Fuse.

After initialization, if the Startup menu appears instead of the Main menu, select the Warm Start option. If a warm start does not occur:

 Check jumper J2 on the CPU module. If it is in the closed (cold

start) position, then move it into the open (warm start) position to allow a warm start. This also allows the unit to bypass the Startup menu in the future.

 Check for a valid configuration. If no configuration is present, refer

to Section 8.3.2, Send and Reflash Config File.

 Check whether a Clear SRAM command has been issued.

8.2.3 Front Panel Lighting

If the Front Panel display is not backlit:

 Check connector (J2) between front panel and main board.

 Check the display for text and numbers. If the screen is entirely

blank, contact your local sales representative or technical support.

8.2.4 Front Panel LED

If the LED on the front panel indicates alarm and malfunction states:

 If the LED is green, then the S600+ is functioning correctly.

 If the LED is red, an alarm state exists. Refer to Section 5.4, Alarm

LED and Alarm Keys, for more information on alarms.

 If the LED is orange, power down the S600+, remove and reseat

the boards, and then re-apply power to the S600+.

8-2 Troubleshooting Revised August 2021

Remote Automation Solutions S600+ Instruction Manual Manuals & Guides

Specifications and Main Features

Frequently Asked Questions

User Manual

Contents

Chapter 1 – General Information

1.1 Scope of Manual

1.2 FloBoss S600+ Flow Computer

1.3 Config600 Configuration Software

1.3.1 Config600 Lite

1.3.2 Config600 Lite Plus

1.3.3 Config600 Pro

1.4 Additional Technical Information

1.4.1 Open Source Software

Chapter 2 – Installation

2.1 Preparing for Installation

2.2 Environmental Considerations

2.3 Required Tools for Installation

2.4 Installing the S600+

2.4.1 Unpacking the S600+

2.4.2 Removing the Front Panel

2.4.3 Installing the Panel-Mounted Unit

2.4.4 Reinstalling the Front Panel

2.5 Installing and Removing Modules

2.6 Installing EMC Protection

Chapter 3 – CPU Module

3.1 CPU Module (P152)

3.2 Power Supply

3.2.1 Watchdog Relay

3.2.2 On-Board Battery Backup

3.3 Communication Ports

3.3.1 RS-232 Serial Port

3.3.2 RS-422/RS-485 Multi-drop Port

3.3.3 Ethernet LAN Ports

3.3.4 Local Operator PC or Remote Display Port

3.4 CPU Connectors and Jumpers

3.5 USB Port

3.6 Additional Technical Information

Chapter 4 – Input/Output (I/O)

4.1 I/O Module (P144)

4.1.1 Analogue Inputs (ANIN)

4.1.2 Analogue Outputs (DAC)

4.1.3 Digital Inputs (DIGIN)

4.1.4 Digital Outputs (DIGOUT)

4.1.5 Turbine Pulse Inputs

4.1.6 Pulse Outputs (PULSEOUT)

4.1.7 Raw Pulse Output (RAWOUT)

4.1.8 Frequency Inputs

4.1.9 PRT/RTD Inputs

4.1.10 Jumper Settings

4.2 Prover Module (P154)

4.2.1 Digital Inputs (DIGIN)

4.2.2 Digital Outputs (DIGOUT)

4.2.3 Turbine Pulse Inputs

4.2.4 Pulse Outputs (PULSEOUT)

4.2.5 Frequency Inputs

4.2.6 Raw Pulse Output (RAWOUT)

4.2.7 Jumper Settings

4.3 HART Module (P188)

4.4 Mezzanine Module (P148)

Chapter 5 – Front Panel

5.1 Description

5.2 Front Panel Port

5.3 Keypad

5.3.1 Function Keys (F1 - F4)

5.3.2 Direction and Menu Keys

5.3.3 Numeric Keys

5.3.4 Operation Keys

5.3.5 Alarm LED and Alarm Keys

5.4 LCD Display

5.5 Navigating the Displays

5.5.1 DISP Key

5.5.2 Moving Through the Menus

5.5.3 Menu Hierarchy

5.5.4 Security Codes

5.6 Changing a Display Option

5.7 Changing a Display Value

5.8 Changing a Calculation Mode

5.9 Assigning a Default Page

5.10 Assigning a Page to a Function (F) Key