Remote Automation Solutions Modbus Express Module Instruction Manual (for ROC800-Series and FloBoss 107 Controllers) Manuals & Guides

Part D301746X012
Form A6341 May 2016
Modbus Express Module Instruction Manual (for ROC800-Series and FloBoss™ 107 Controllers)
Remote Automation Solutions
Modbus Express Module Instruction Manual (ROC800-Series and FloBoss 107)
Page
Revision
All pages
May-2016
All pages
April-2016
Initial release
January-2014

Revision Tracking Sheet

May 2016
This manual may be revised periodically to incorporate new or updated information. The revision date of each page appears at the bottom of the page opposite the page number. A change in revision date to any page also changes the date of the manual that appears on the front cover. Listed below is the revision date of each page (if applicable):
ii Revised May-2016
Modbus Express Module Instruction Manual (ROC800-Series and FloBoss 107)

Contents

Chapter 1 – Introduction 1
1.1 Scope and Organization ................................................................................................................... 1
1.2 Product Overview ............................................................................................................................. 2
1.2.1 Supported Devices .............................................................................................................. 4
1.2.2 Module and Device Wiring ................................................................................................... 8
1.3 Program Requirements .................................................................................................................. 11
Chapter 2 – Installation 13
2.1 Installing the Application Module .................................................................................................... 13
2.2 Updating the Application Module .................................................................................................... 14
2.3 MPU Loading Threshold (ROC800) ............................................................................................... 14
Chapter 3 – Configuration 17
3.1 Setup Screen .................................................................................................................................. 18
3.1.1 Setup - Configure Tab ....................................................................................................... 19
3.1.2 Setup - Add Device Tab .................................................................................................... 23
3.1.3 Setup - Edit/Delete Device Tab ......................................................................................... 25
3.2 Master Table Screen ...................................................................................................................... 27
3.3 Registers Screen ............................................................................................................................ 30
3.4 Expanded Regs Screen .................................................................................................................. 32
3.5 Saving the Configuration ................................................................................................................ 37
Chapter 4 – Usage 39
4.1 Quick Start Procedures .................................................................................................................. 39
4.2 Best Practices ................................................................................................................................. 42
Chapter 5 – Reference Materials 43
5.1 Point Type 68/247: Modbus Express Setup ................................................................................... 44
5.2 Point Type 69/248: Modbus Master Table ..................................................................................... 58
5.3 Point Type 70/249: Modbus Registers ........................................................................................... 63
5.4 Point Type 71/250: Modbus Expanded Registers .......................................................................... 64
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Chapter 1 – Introduction

This chapter describes the structure of this manual and presents an overview of the Modbus Express Module for the ROC800-Series Remote Operations Controller (ROC800) and the FloBoss 107 Flow Manager (FB107). The Modbus Express Module provides all of the functions necessary to communicate with other devices using the Modbus protocol over RS-485 serial communications.
The Modbus Express Module streamlines the installation process by automatically installing all point types and screens that are part of the application.

1.1 Scope and Organization

This document serves as the user manual for the Modbus Express Module, which is intended for use in a ROC800 and FB107. This manual describes how to install and configure the Modbus Express Module (referred to as the “Modbus module” or “the module” throughout the rest of this manual). You access and configure this module using ROCLINK 800 Configuration Software loaded on a personal computer running Windows 2000 (with Service Pack 2), Windows XP, Windows Vista, or Windows 7.
The chapters in this manual provide information in a sequence appropriate for first-time users. Once you become familiar with the procedures and the software, the manual becomes a reference tool.
This manual has the following major sections:
Chapter 1 – Introduction Chapter 2 – Installation Chapter 3 – Configuration Chapter 4 – Usage Chapter 5 – Reference
This manual assumes that you are familiar with the ROC800 and the FB107 and its configuration. For more information, refer to the following manuals:
FloBoss™ 107 Flow Manager Instruction Manual (D301232X012).ROC800 Remote Operations Controller Instruction Manual
(D301217X012).
ROCLINK™ 800 Configuration Software User Manual (for FloBoss
107) (D301249X012).
ROCLINK™ 800 Configuration Software User Manual (for ROC800-
Series) (D301250X012).
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Modbus Express Module Instruction Manual (ROC800-Series and FloBoss 107)
Capabilities
The Modbus Express Module can simultaneously support up to six
three devices that use many entries. Refer to Table 1 for a list of Master

1.2 Product Overview

The Modbus Express module enables the ROC800 or the FB107 to communicate directly with devices using the Modbus protocol. The module has an on-board EIA-485 (RS-485) communications port for this purpose.
The Modbus Express module provides the following features:
Predetermined register lists for the supported field devices Easy addition and removal of devices from active serviceThe ability to poll for user defined registers from a field device Advanced editing of the Modbus master table Expanded registers which provide native I/O-like features for certain
registers
The data from the field devices is made available in the host device’s TLP database for easy access by other system features such as FSTs, meter runs, and PID loops, as well as a SCADA host system.
The application module communicates with up to six separate devices over a single multidrop 485 communication. The module also includes user displays, which are accessible by ROCLINK 800, providing a user interface to the application’s database.
The module contains two master tables, each with 25 entries. Each entry corresponds to a separate request to a device. The module uses 200 registers to store the data read from and written to the devices. The registers support integer and float data entries.
The Modbus Express module allows you to quickly add supported Modbus devices. The module’s Master Table is pre-populated to poll a list of pre-selected registers and the module's RS-485 communication port is pre-configured to match the selected device’s defaults (where possible). Once you add the device, you enable the Modbus polling, and the module begins to populate its registers with the data from the device.
Note: Some devices may require settings the module does not natively
support. You may externally configure these devices. Refer to Section 1.2.1, Supported Devices, for the specific devices supported at this time and Section 1.2.2, Module Wiring, for its wiring configurations.
Modbus devices, provided all devices use the same communication port settings. Since there is a limit to the available number of Master Table entries (50) and registers (200), the actual number of devices you can add depends on how the individual devices use the Master Tables and registers. For example, you may be able to add six devices that only use a few Master Table or register entries, or to add only two or
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Modbus Express Module Instruction Manual (ROC800-Series and FloBoss 107)
Table and register entries required for each supported devices.
Use Express Mode to add multiple instances of the same devices, which only requires you to change the Modbus RTU address for each occurrence of the device.
Use Advanced Mode to add different devices, which must be preconfigured to use the same communication settings (baud rate, parity, data bits, stop bits, byte order, and RTU/ASCII mode). When using Advanced Mode, you should disable the module’s automatic configuration of communication ports and then manually configure the ports to match the common port settings currently in use.
The User Interface
The Modbus Express Module contains its own central processing unit (CPU) which handles the Modbus protocol and RS-485 communications. Any data a device sends or receives passes between the module’s CPU and the flow computer. Due to this architecture, the user interface has special considerations.
When you change information on a screen (entering a value in a field, selecting a checkbox, or selecting an item from a pull-down menu), the module does not “see” that change until you click Apply. Clicking Apply sends all changes on the screen to the module’s CPU for processing. When you update items in the module, any changes do not display on the screen until you click Update. If you click Update before the flow computer has received updated data from the module, the screen cannot show the changes.
For example, you select a different baud rate and then click Apply to apply that change to the module. If you then immediately click Update, the module’s CPU and the flow computer may not have had sufficient time to process your change and display it on the screen. You may need to click Update again. This is particularly evident with status/error messages.
Additionally, to ensure that the flow of data between the module and flow computer has sufficient processing and communication time, the module prevents you from entering data in certain fields on screens (such as "Add Device" and "Edit/Delete Device" tabs on the Setup configurations screen). This “locking” feature helps you to select components in the proper order. A green box around the button or frame indicates that it is active. For example, in the Add Device tab of the Setup configurations screen, if you select a device to add and then click Apply, the module locks the Device section of the screen and activates the Edit and Add Device buttons. At this point, you can only click Add Device to add the device you select, or click Edit to unlock the Device frame and make any changes. See Figures 1 and 2.
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Modbus Express Module Instruction Manual (ROC800-Series and FloBoss 107)
Device
Name
Code
Reg
Reg
Code
Reg
Type
Daniel
Status A
3
2458 1 28
Integer
Status B
3
2459 1 28
Integer
Status C
3
2460 1 28
Integer
Status D
3
2461 1 28
Integer
Status
3
2462 1 28
Integer
Data Qual
3
2300 1 29
Integer
Flow Dir
3
2463 1 28
Integer
Avg Flow
3
2018 2 66
Float
Avg Snd
3
2034 2 66
Float
Figure 1. Setup Screen – Device
Frame highlighted with a green
box

1.2.1 Supported Devices

The Modbus Express module allows devices to communicate using Modbus protocol over RS-485 serial communication. The following devices below are pre-mapped so configuration is not required.
Daniel Model 3812 Liquid Ultrasonic Meter Daniel Mark III Gas Ultrasonic MeterFisher Easy-Drive Actuator Micro Motion Direct Connect (700/800 Core Processor) Micro Motion Transmitter (1700/2700) Micro Motion 7826/7828 Density Meter Micro Motion 7829 Viscosity Meter Rosemount 3095 MV Transmitter Rosemount 3300 Guided Wave Radar Level Platinum BMS-731 Burner Manager Sick Maihak FlowSic600 Ultrasonic Meter Krohne Altosonic V12 Ultrasonic Meter Spectra Sensors SS500/SS2000/SS3000
Figure 2. Setup Screen – Edit and
Add Device Frame highlighted
with a green box
Table 1 shows the Master Table and Register entries for each supported
devices.
Table 1. Master Table and Register entries for supported devices
Register
Model 3812 Liquid Ultrasonic Meter
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Function
Slave
Num
Conv
Value
Modbus Express Module Instruction Manual (ROC800-Series and FloBoss 107)
Device
Name
Code
Reg
Reg
Code
Reg
Type
Avg Flow
3
2018 2 66
Float
Q Meter
3
2042 2 66
Float
Q Flow
3
2056 2 66
Float
Freq 1 KF
3
2516 2 66
Float
Freq ChA
3
2504 2 66
Float
Freq 1 KF
3
2566 2 66
Float
Freq ChA
3
2554 2 66
Float
CPU FW Ver
3
9006 1 29
Integer
Fwd A Hour
3
4110 1 29
Integer
Rev A Hour
3
4112 1 29
Integer
Fwd A Day
3
4160 1 29
Integer
Rev A Day
3
4162 1 29
Integer
Fwd A Hour
3
4210 1 29
Integer
Rev A Hour
3
4212 1 29
Integer
Fwd A Day
3
4260 1 29
Integer
Rev A Day
3
4262 1 29
Integer
Flow Time
3
2106 2 66
Float
Flow Time
3
2108 2 66
Float
Daniel Mark
Sys Status
3
10953 1 28
Integer
Path A Sta
3
10954 1 28
Integer
Path B Sta
3
10955 1 28
Integer
Path D Sta
3
10957 1 28
Integer
CPU SW Ver
3
11000 1 29
Integer
Data Qual
3
10584 1 29
Integer
Freq 1
3
12468 2 67
Float
Freq 2
3
12518 2 67
Float
K-Factor 1
3
12472 2 67
Float
K-Factor 2
3
12522 2 67
Float
Velocity
3
13574 2 67
Float
Spd of Snd
3
13594 2 67
Float
Ucorr Rate
3
13624 2 67
Float
Corr Rate
3
13638 2 67
Float
Pos Demand
3 0 1
28
Integer
Reset Diag
3 1 1
28
Integer
Recal Dmd
3 2 1
28
Integer
A Cal 0%
3 3 1
28
Integer
A Cal 100%
3 4 1
28
Integer
Actual Pos
3 9 1
28
Integer
Actual Dmd
3
10 1 28
Integer
Num Cycles
3
12 2 63
Integer
Tm Running
3
14 2 63
Integer
Tm Open
3
16 2 63
Integer
Tm Closed
3
18 2 63
Integer
A IP Val
3
24 1 28
Integer
Ctr Src
3
33 1 28
Integer
Loss D Pos
3
34 1 28
Integer
Deadband
3
35 1 28
Integer
LowT Ctoff
3
36 1 28
Integer
III Gas Ultrasonic Meter
Register
Path C Sta 3 10956 1 28 Integer
Function
Slave
Num
Conv
Value
Fisher Easy­Drive Actuator
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Modbus Express Module Instruction Manual (ROC800-Series and FloBoss 107)
Device
Name
Code
Reg
Reg
Code
Reg
Type
Comm Tmout
3
37 1 28
Integer
GO TO POS
6 0 1
28
Integer
SNR 1 AB
4
7025 2 65
Float
SNR 2 AB
4
7027 2 65
Float
SNR 3 AB
4
7029 2 65
Float
SNR 4 AB
4
7031 2 65
Float
SNR 5 AB
4
7033 2 65
Float
SNR 6 AB
4
7035 2 65
Float
SNR 1 BA
4
7037 2 65
Float
SNR 2 BA
4
7039 2 65
Float
SNR 3 BA
4
7041 2 65
Float
SNR 4 BA
4
7043 2 65
Float
SNR 5 BA
4
7045 2 65
Float
SNR 6 BA
4
7047 2 65
Float
Flow Rate
4
7055 2 65
Float
Velocity
4
7057 2 65
Float
Spd of Snd
4
7059 2 65
Float
Vel Path 1
4
7061 2 65
Float
Vel Path 2
4
7063 2 65
Float
Vel Path 3
4
7065 2 65
Float
Vel Path 4
4
7067 2 65
Float
Vel Path 5
4
7069 2 65
Float
Vel Path 6
4
7071 2 65
Float
Spd Snd 1
4
7073 2 65
Float
Spd Snd 2
4
7075 2 65
Float
Spd Snd 3
4
7077 2 65
Float
Spd Snd 4
4
7079 2 65
Float
Spd Snd 5
4
7081 2 65
Float
Spd Snd 6
4
7083 2 65
Float
Micro Motion
Meter Zero
1 4 1
28
Integer
Flow Dir
1
65 1 28
Integer
Status
3
244 2 70
Float
Mass Rate
3
246 2 70
Float
Density
3
248 2 70
Float
Temp
3
250 2 70
Float
Vol Rate
3
252 2 70
Float
Mass Total
3
258 2 70
Float
Vol Total
3
260 2 70
Float
Mass Inv
3
262 2 70
Float
Vol Inv
3
264 2 70
Float
Pr Corr Fl
3
266 2 70
Float
Pr Corr Dn
3
268 2 70
Float
Tube Freq
3
284 2 70
Float
L Pckf Vol
3
288 2 70
Float
Mass Fl Zr
3
292 2 70
Float
Micro Motion
Status
3
256 2 60
Integer
Cor Line D
3
257 2 65
Float
Cor Base D
3
258 2 65
Float
Krohne Altosonic V12 Ultrasonic Meter
Register
Function
Slave
Num
Conv
Value
Direct Connect (700/800) and Micro Motion Transmitter (1700/2700)
Drive Gain 3 290 2 70 Float
7826/7828 Density
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Modbus Express Module Instruction Manual (ROC800-Series and FloBoss 107)
Device
Name
Code
Reg
Reg
Code
Reg
Type
Meter
Line Temp
3
259 2 65
Float
Coil Level
3
264 2 65
Float
Timer Per
3
261 2 65
Float
Micro Motion
Status
3
256 2 60
Integer
Line Dens
3
357 2 65
Float
Base Dens
3
258 2 65
Float
Line Temp
3
259 2 65
Float
Coil Level
3
264 2 65
Float
Time Per
3
261 2 65
Float
Kinem Visc
3
290 2 65
Float
Dynam Visc
3
289 2 65
Float
Platinum
Temp Deg C
4 8 1
28
Integer
Temp Deg C
4 9 1
28
Integer
Relights
4
10 1 28
Integer
Input Volt
4
28 2 67
Float
Aux A DegF
4
59 1 28
Integer
Aux B DegF
4
60 1 28
Integer
Curr State
3
23 1 28
Integer
Error Type
3
24 1 28
Integer
Reset Type
3
25 1 28
Integer
Reset Year
3
26 1 28
Integer
Reset Mnth
3
27 1 28
Integer
Reset Day
3
28 1 28
Integer
Reset Hour
3
29 1 28
Integer
Reset Min
3
30 1 28
Integer
Pilot On
3
31 2 57
Integer
Main Pilot On
3
33 2 57
Integer
TC A Temp
3
37 1 28
Integer
TC B Temp
3
38 1 28
Integer
Rem On Off
1
17 1 28
Integer
Rosemount
Status
4
2000 1 28
Integer
PV 4 2002 2 66
Float
SV 4 2004 2 66
Float
TV 4 2006 2 66
Float
FV 4 2008 2 66
Float
Sys Status
3
3002 1 28
Integer
Status 2
3
3004 1 28
Integer
Status 3
3
3005 1 28
Integer
Status 4
3
3006 1 28
Integer
Freq Hz
3
3028 1 28
Integer
Ext Stat 1
3
3057 1 28
Integer
Ext Stat 2
3
3058 1 28
Integer
Ext Stat 3
3
3059 1 28
Integer
Ext Stat 4
3
3059 1 28
Integer
Version
3
5001 2 61
Integer
System Err
3
5039 2 61
Integer
Limit Warn
3
5055 2 61
Integer
7829 Viscosity Meter
BMS­731 Burner Manager
Register
FlamResist 4 14 1 28 Integer
Function
Slave
Num
Conv
Value
3095 MV Transmitter
Sick Maihak FloSci600 Ultrasonic Meter
Status 1 3 3003 1 28 Integer
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Modbus Express Module Instruction Manual (ROC800-Series and FloBoss 107)
Device
Name
Code
Reg
Reg
Code
Reg
Type
Uncor Rate
3
7000 2 66
Float
Velocity
3
7003 2 66
Float
Spd of Snd
3
7002 2 66
Float
Meter Fact
3
7026 2 66
Float
Spectra
Concentrat
3
7000 2 65
Float
Temp
3
7002 2 65
Float
Pressure
3
7004 2 65
Float
Spply Volt
3
7006 2 65
Float
PkD1 Mid
3
7008 2 65
Float
FW Version
3
7112 2 65
Float
S Factor
3
7200 2 65
Float
Alm Flags
3
5000 2 64
Integer
FIELD
DEVICE
EXTERNAL
POWER
POWER
EXTERNAL
-
+
DEVICE
FIELD
POWER
EXTERNAL
DEVICE
FIELD
USER SUPPLIED
120 OHM TERMINATION RESISTOR
+ +
A
B
A
B
A
B
- -
Register
Sensors SS500 / SS2000 / SS3000
Function

1.2.2 Module and Device Wiring

Connect the device(s) to the communications port on the module using 16 to 24 AWG wiring. Figures 3 and 4 show sample wirings between the module and several sensor types. Figures 5 through 17 show the wiring diagrams for each supported devices.
Slave
Num
Conv
Value
Figure 3. Module Wiring FB107 (Generic)
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Modbus Express Module Instruction Manual (ROC800-Series and FloBoss 107)
Note: S1, Port B - Half Duplex Set, Term On
FIELD
DEVICE
EXTERNAL
POWER
POWER
EXTERNAL
-
+
DEVICE
FIELD
POWER
EXTERNAL
DEVICE
FIELD
USER SUPPLIED
120 OHM TERMINATION RESISTOR
+ +
A
B
A
B
A
B
- -
Figure 4. Module Wiring for ROC800 (Generic)
Figure 5. Wiring diagram for Daniel Model
3812 Liquid Ultrasonic Meter
Figure 7. Wiring diagram for Fisher Easy-
Drive Actuator
Figure 6. Wiring diagram for Daniel Mark III
Gas Ultrasonic Meter
Figure 8. Wiring diagram for Micro Motion
Direct Connect 700 Core Processor and 800
Enhanced Core Processor
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Modbus Express Module Instruction Manual (ROC800-Series and FloBoss 107)
Figure 9. Wiring diagram for 1700 / 2700
Micro Motion Transmitter
Figure 11. Wiring diagram for Micro Motion
7829 Viscosity Meter
Figure 10. Wiring diagram for Micro Motion
7826 / 7828 Density Meter
Figure 12. Wiring diagram for Platinum BMS-
731 Burner Manager
Figure 13. Wiring diagram for Rosemount 3300
Guided Wave Radar Level
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Figure 14. Wiring diagram for Rosemount 3095
MV Transmitter
Modbus Express Module Instruction Manual (ROC800-Series and FloBoss 107)
485 to RS-232 converter.
Figure 15. Wiring Diagram for Krohne
Altosonic V12 Ultrasonic Meter
Figure 16. Wiring Diagram for Spectra Sensors
SS500 / SS2000 / SS3000
Note: The Spectra Sensor devices do not
provide an RS-485 port, requiring a RS-
Figure 17. Wiring Diagram for Sick Maihak FlowSic600 Ultrasonic Meter
Note: By default, the RS-485 port on the FLOWSIC600 uses the SICK
Modbus ASCII protocol. You must change this to generic Modbus RTU protocol using the MEPAFLOW600 configuration software.

1.3 Module Requirements

The Modbus Express module is compatible with version 1.60 (or greater) of
the FB107 firmware, with
firmware, with version 1.30 (or greater) of the ROC800L firmware and with version 2.10 (or greater) of the ROCLINK 800 software.
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version 3.51 (or greater) of the ROC800 Series 2
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Chapter 2 – Installation

This chapter provides instructions for installing the Modbus Express module. Read Section 1.3 of this manual for the module requirements.
Note: You can install only one Modbus Express module in either the
ROC800 or the FB107.

2.1 Installing the Application Module

The application module occupies the standard footprint of an FB107 or ROC800 I/O or communications module.
To install the module in ROC800, place it in any empty slot on the ROC800. To install the module in FB107, remove power to the FB107. Place the module in an empty slot (1 through 7) on the FB107 and reapply power.
To ensure that the FB107 and ROC800 recognizes the module, you must perform a warm start (ROC > Flags > Warm Start).
Note: Although the label on the physical module is APP 485, the
Modules (for FB107) or the User Display (for ROC800) from the Directory Tree verifies that this module contains the Modbus Express application. See Figures 18 and 19.
Figure 18. Modbus Express Module (FB107)
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Modbus Express Module Instruction Manual (ROC800-Series and FloBoss 107)
Figure 19. Modbus Express Module (ROC800)
Once you have verified that the ROC800 has recognized the Modbus Express module, proceed to Chapter 3 to begin configuring the module.

2.2 Updating the Application Module

The ROC800 version of the Modbus Express module is factory-loaded to use displays 69, 70, 71, and 72. If you have previously installed another application that already uses one of those displays, you must update the module’s firmware using the Modbus Express Module 1.01 ALT.BIN file, which provides the same functionality using displays 73, 74, 75, and 76. Contact Technical Support for a copy of the ALT.BIN file.
For further information on updating firmware, refer to Section 9.1 Update
Firmware, in Chapter 9 of the ROCLINK 800™ Configuration Software User Manual (for ROC800 Series), (part D301250X012).

2.3 MPU Loading Threshold (ROC800)

To maximize the performance of your ROC800 device, always verify the performance of specific application combinations before using them in the field to ensure the MPU load typically remains below 85% with peak MPU loading levels below 95%.
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Modbus Express Module Instruction Manual (ROC800-Series and FloBoss 107)
To check the current MPU load at any time, select ROC > Information > Other Information and review the value in the MPU loading field.
Figure 20. MPU Loading
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Chapter 3 – Configuration

After you have successfully installed the Modbus Express module in the FB107 or ROC800, you configure the module using four module-specific screens (Setup, Master Table, Registers, and Expanded Registers). Use the Modbus Master Configuration screen to configure communications with the device(s).
You must configure the module before you can establish communications with the device(s). To configure the module (after logging onto ROCLINK 800 and successfully installing the module) proceed through the screens as shown in this chapter.
Note: The configurations screens of the Modbus Express module for both
the ROC800 and FB107 platform are identical.
You can access the module-specific screens from the main ROCLINK 800 screen:
Figure 21. ROCLINK 800 (FB107)
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Modbus Express Module Instruction Manual (ROC800-Series and FloBoss 107)

3.1 Setup Screen

Figure 22. ROCLINK 800 (ROC800)
Use this screen to configure the communications with Modbus devices and to add, edit, or delete Modbus devices. The Setup screen has three tabs
(Configure, Add Device, and Edit/Delete Device).
To Access this screen:
1. From the Directory Tree, double-click User Display if you use
ROC800 or Modules > Slot #, Modbus Express Mod if you use FB107.
Note: For FB107, the Slot # indicates the slot where you install your
Modbus Express module. For example, if you install your Modbus Express module in slot 2, then you double-click Module > Slot 2, Modbus Express Mod from the directory tree.
2. Double-click Display #69 - Modbus Express ModuleSetup. The
setup screen displays:
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