Remote Automation Solutions Manuals & Guides: ControlWave Loop Power Supply Manuals & Guides

Part Number D301435X012
January 2016
ControlWave Loop Power Supply (for ControlWave Micro, EFM, GFC, ExpressPAC)
Remote Automation Solutions
ControlWave Loop Power Supply
Page
Revision
All pages
January-2016
Initial release
July-2006

Revision Tracking Sheet

January 2016
This manual may be revised periodically to incorporate new or updated information. The revision date of each page appears at the bottom of the page opposite the page number. A change in revision date to any page also changes the date of the manual that appears on the front cover. Listed below is the revision date of each page (if applicable):
ControlWave Loop Power Supply

Contents

Chapter 1 – Introduction 1
1.1 General Description ........................................................................................................................... 1
1.2 Loop Supply Component Identification .............................................................................................. 1
Chapter 2 – Installation 3
2.1 Loop Supply Mounting ....................................................................................................................... 3
2.2 Loop Supply Warning ......................................................................................................................... 5
2.2.1 Field I/O Wiring Considerations ........................................................................................... 5
2.2.2 Power Input and Pass-through Wiring Considerations ........................................................ 5
Chapter 3 – Specifications 7
3.1 Operating Specifications .................................................................................................................... 7
3.2 Environmental Specifications ............................................................................................................. 8
3.3 Connectors ......................................................................................................................................... 8
3.4 Part Numbers ..................................................................................................................................... 8
3.5 Dimensions ......................................................................................................................................... 8
ControlWave Loop Power Supply
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iv Contents Revised January-2016

Chapter 1 – Introduction

1.1 General Description

Remote Automation Solution’s ControlWave Loop Power Supply (herein referred to as the “Loop Supply”) provides regulated and isolated 24Vdc power outputs that can be used to power field devices such as transmitters or non-isolated I/O circuits that are used in conjunction with ControlWave MICRO, EFM, GFC, Express or Express PAC units. Encapsulated loop Supply’s, i.e., those with the printed circuit board (PCB) secured to a Power Supply Back Plate Bracket and protected by a Power Supply Board Cover, may be mounted directly to a panel or to a 35mm DIN Rail while the PCB only version can be Snap Track mounted.
Loop Supplies provides a 24Vdc field power distribution via four pairs of wiring terminals provided on Terminal Block TB2. Additionally, Loop suppliess are user configured via Jumper JP1 to operate in conjunction with either a nominal bulk 12Vdc input (with an input range of +9 to +30Vdc) or a nominal bulk 24Vdc input (with an input range of +19 to +30Vdc). Loop supplies have been designed to provide the following features: 4-Loop Power Terminal pairs provide field device wiring flexibility
and convenience.
9-30 Vdc bulk power input range accommodated installation
flexibility.
Bulk power input can be applied to either of the three-terminal
connectors (with one Terminal Block accommodating input wiring while the other may accommodate non-isolated power pass-through that is used to power the ControlWave Micro, ControlWave EFM, ControlWave GFC, ControlWave Express or ControlWave Express PAC.
Direct Panel, 35mm DIN Rail or Snap Track Mounting
accommodated.
Small size minimizes panel space requirements.
ControlWave Loop Power Supply

1.2 Loop Supply Component Identification

Loop Supplies components that the user should become familiar with are discussed herein. These components include Connectors TB1, TB2 and TB3, Configuration Jumper JP1, the Power LED, and Fuse F1.
Revised Jnauary-2016 Introduction 1
ControlWave Loop Power Supply
Terminal Blocks
Loop Supply’s are provided with three Terminal Blocks which accommodate up to #16 AWG size wire. Terminal Block Connections are provided in Tables 1-1 and 1-2.
Terminal Block TB1 typically acts as the interface for the bulk 9 to 30 Vdc input power. In some cases, TB1 may be used as the bulk dc power pass-through interface to an associated RTU in lieu of Terminal Block TB3. It should be noted that TB1 & TB3 can be used for Input Power or Power Pass-through with one accommodating input while the other may accommodate pass­through, e.g. if TB1 was used to interface bulk Input Power, then TB3 could be used to accommodate Power Pass-through, or vice­versa.
Figure 1-1. ControlWave Loop Supply Board Views & Component Identification Diagram
ControlWave Loop Power Supply
PIN #
PIN #
NAME
DESCRIPTION
NOTES
PIN #
NAME
DESCRIPTION
Table 1-1. Input/Pass-through Power Connectors – TB1 and TB3
TB1
1
2
3
TB3
SIGNAL
3 VIN 9 to 30 +Vdc power Input or Non-fused Throughput
2 RET 9-30 Vdc Return Input or Non-fused Throughput
1 CHASSIS Chassis Ground
8-Pin Connector (TB2) accommodates distribution of the regulated +24V loop supplies.
Table 1-2. Regulated 24V Supply Distribution Connector TB2
TB2
1, 3, 5, 7
2, 4, 6, 8
SIGNAL
+24V Regulated +24Vdc
24V Return Reg. 24V Return
Configuration Jumper P1
Jumper JP1 is used to set the input voltage range, i.e., 9V to 30V (nominal 12V input) or 19V to 30V (nominal 24V input). o JP1 – 1 to 2: 12V Input: ON above 8.4V, (Max. ON = 8.8V),
OFF below 8.24V (Min. OFF = 7.8V) (Factory Configuration)
o JP1 – 2 to 3: 24V Input: ON above 18.8V, (Max. ON = 19.7V),
OFF below 18.4V (Min. OFF = 17.4V)
Power LED
Red LED (CR10) will be ON when regulated 24V is present. When lit, CR10 indicates that the Loop Supply is operational.
Fuse F1
Fuse F1 (2A Slow Blow 5 x 20 mm) provides protection for the Loop Supply and the associated field I/O (powered by Loop Supply). If a short circuit should occur in I/O field wiring or circuitry within the Loop Supply, F1 will blow and the regulated 24V output will switch OFF.
Note: Power Pass-through is not fused since the ControlWave
GFCs/RTU provide their own fuse protection.
Revised Jnauary-2016 Introduction 3
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