Remote Automation Solutions IEC 62591 Wireless Interface Instruction Manual Manuals & Guides

Part Number D301708X012

October 2021

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss™

107)

Remote Automation Solutions

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Device Safety Considerations

 Reading these Instructions

Before operating the device, read these instructions carefully and understand their safety implications. In some situations, improperly using this device may result in damage or injury. Keep this manual in a convenient location for future reference. Note that these instructions may not cover all details or variations in equipment or cover every possible situation regarding installation, operation, or maintenance. Should problems arise that are not covered sufficiently in the text, immediately contact Customer Support for further information.

 Protecting Operating Processes

A failure of this device – for whatever reason -- may leave an operating process without appropriate protection and could result in possible damage to property or injury to persons. To protect against this, you should review the need for additional backup equipment or provide alternate means of protection (such as alarm devices, output limiting, fail-safe valves, relief valves, emergency shutoffs, emergency switches, etc.). Contact Remote Automation Solutions for additional information.

 Returning Equipment

If you need to return any equipment to Remote Automation Solutions, it is your responsibility to ensure that the equipment has been cleaned to safe levels, as defined and/or determined by applicable federal, state and/or local law regulations or codes. You also agree to indemnify Remote Automation Solutions and hold Remote Automation Solutions harmless from any liability or damage which Remote Automation Solutions may incur or suffer due to your failure to ensure device cleanliness.

 Grounding Equipment

Ground metal enclosures and exposed metal parts of electrical instruments in accordance with OSHA rules and regulations as specified in Design Safety Standards for Electrical Systems, 29 CFR, Part 1910, Subpart S, dated: April 16, 1981 (OSHA rulings are in agreement with the National Electrical Code). You must also ground mechanical or pneumatic instruments that include electrically operated devices such as lights, switches, relays, alarms, or chart drives. Important: Complying with the codes and regulations of authorities having jurisdiction is essential to ensuring personnel safety. The guidelines and recommendations in this manual are intended to meet or exceed applicable codes and regulations. If differences occur between this manual and the codes and regulations of authorities having jurisdiction, those codes and regulations must take precedence.

 Protecting from Electrostatic Discharge (ESD)

This device contains sensitive electronic components which be damaged by exposure to an ESD voltage. Depending on the magnitude and duration of the ESD, it can result in erratic operation or complete failure of the equipment. Ensure that you correctly care for and handle ESD-sensitive components.

System Training

A well-trained workforce is critical to the success of your operation. Knowing how to correctly install, configure, program, calibrate, and trouble-shoot your Emerson equipment provides your engineers and technicians with the skills and confidence to optimize your investment. Remote Automation Solutions offers a variety of ways for your personnel to acquire essential system expertise. Our full-time professional instructors can conduct classroom training at several of our corporate offices, at your site, or even at your regional Emerson office. You can also receive the same quality training via our live, interactive Emerson Virtual Classroom and save on travel costs. For our complete schedule and further information, contact the Remote Automation Solutions Training Department at 800-338-8158 or email us at education@emerson.com

Ethernet Connectivity

This automation device is intended to be used in an Ethernet network which does not have public access. The inclusion of this device in a publicly accessible Ethernet-based network is

not recommended.

System Training

A well-trained workforce is critical to the success of your operation. Knowing how to correctly install, configure, program, calibrate, and trouble-shoot your Emerson equipment provides your engineers and technicians with the skills and confidence to optimize your investment. Remote Automation Solutions offers a variety of ways for your personnel to acquire essential system expertise. Our full-time professional instructors can conduct classroom training at several of our corporate offices, at your site, or even at your regional Emerson office. You can also receive the same quality training via our live, interactive Emerson Virtual Classroom and save on travel costs. For our complete schedule and further information, contact the Remote Automation Solutions Training Department at 800-338-8158 or email us at education@emerson.com.

.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Contents

Chapter 1 – General Information 1-1

1.1 Overview ........................................................................................................................................ 1-1

1.2 Scope of Manual ............................................................................................................................ 1-2

1.3 Hardware ........................................................................................................................................ 1-2

1.3.1 IEC 62591 Wireless Interface Module ............................................................................... 1-2

1.3.2 Emerson Wireless 781S Smart Antenna ........................................................................... 1-3

1.3.3 WirelessHART Field Devices ............................................................................................. 1-4

1.4 Configuration/Commissioning Software (Field Tools) .................................................................... 1-4

1.5 Additional Technical Information .................................................................................................... 1-5

Chapter 2 – Installation 2-1

2.1 Installing the IEC 62591 Module .................................................................................................... 2-1

2.2 Installing the Wireless 781S Smart Antenna .................................................................................. 2-3

2.2.1 Optimizing the Location ...................................................................................................... 2-3

2.2.2 Positioning the 781S .......................................................................................................... 2-4

2.2.3 Mounting the 781S ............................................................................................................. 2-4

2.2.4 Grounding the 781S ........................................................................................................... 2-5

2.3 Wiring the Module and 781S .......................................................................................................... 2-5

2.3.1 Wiring the 781S .................................................................................................................. 2-5

2.3.2 Wiring the IEC 62591 Module to the 781S ......................................................................... 2-6

2.4 Preparing for Configuration and Commissioning ........................................................................... 2-8

Chapter 3 – Configuration and Commissioning 3-1

3.1 Overview ........................................................................................................................................ 3-2

3.1.1 Configuring Devices and Planning the Network................................................................. 3-2

3.1.2 Network ID and Join Key .................................................................................................... 3-3

3.1.3 Rosemount THUM™ Adapter ............................................................................................. 3-3

3.2 IEC 62591 Module Interface (FB107) ............................................................................................ 3-4

3.2.1 Commissioning Devices ..................................................................................................... 3-8

3.2.2 Managing Device Information .......................................................................................... 3-10

3.2.3 Viewing Network Statistics ............................................................................................... 3-18

3.2.4 Retrieving a Diagnostic Log ............................................................................................. 3-20

3.2.5 Displaying Commissioned Transmitters ........................................................................... 3-21

3.3 IEC 62591 Module Interface (ROC800) ....................................................................................... 3-22

3.3.1 Accessing the Network ..................................................................................................... 3-24

3.3.2 Commissioning Devices ................................................................................................... 3-26

3.3.3 Managing Device Information .......................................................................................... 3-29

3.3.4 Viewing Network Statistics ............................................................................................... 3-36

3.3.5 Retrieving a Diagnostic Log ............................................................................................. 3-38

3.4 Updating Module Firmware .......................................................................................................... 3-39

3.4.1 Updating the IEC 62591 Module Firmware (ROC800/ FloBoss 107) .............................. 3-41

Chapter 4 – Troubleshooting 4-1

4.1 General Guidelines......................................................................................................................... 4-1

4.2 Common Troubleshooting Techniques .......................................................................................... 4-2

4.2.1 Identifying which System Components are Working ......................................................... 4-2

4.2.2 Conducting Basic Hardware Checks ................................................................................. 4-2

4.2.3 Looking for Possible Configuration Errors ......................................................................... 4-3

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

4.2.4 Rebooting after a Power Loss ............................................................................................. 4-3

4.2.5 USB Flash Drive Not Recognized ....................................................................................... 4-3

4.3 Errors from the IEC 62591 Transmitter Tab .................................................................................... 4-3

4.3.1 NaN value ........................................................................................................................... 4-3

4.3.2 Stale / Communication Failure ............................................................................................ 4-4

Index I-1

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Chapter 1 – General Information

In This Chapter

1.1 Overview ............................................................................................1-1

1.2 Scope of Manual ................................................................................1-2

1.3 Hardware ...........................................................................................1-2

1.3.1 IEC 62591 Wireless Interface Module ................................1-2

1.3.2 Emerson Wireless 781S Smart Antenna ............................1-3

1.3.3 WirelessHART Field Devices ..............................................1-4

1.4 Configuration/Commissioning Software (Field Tools) .......................1-4

1.5 Additional Technical Information .......................................................1-5

1.1 Overview

This manual covers both the hardware – the IEC 62591 Wireless Interface module for the Series 2 ROC800 RTU, the IEC 62591 Wireless Interface module for the FloBoss™ 107 flow computer, and the Emerson™ Wireless 781S Smart Antenna (“781S”) – and the Field Tools software you need to configure and commission the hardware components.

Note: The IEC 62591 Wireless Interface uses open source software.

Refer to Open Source Software Listing document (included in the same .zip file as this manual) for a complete listing of all components. Source code is available upon request by contacting Remote Automation Solutions’ Technical Support.

This chapter details the structure of this manual and provides an overview of the IEC 62591 Wireless Interface and its components.

The International Electrotechnical Commission’s 62591 standard (commonly called WirelessHART®) is a global IEC-approved standard that specifies an interoperable self-organizing mesh technology in which field devices form wireless networks that dynamically mitigate obstacles in the process environment. This architecture creates a costeffective automation alternative that does not require wiring and other supporting infrastructure.

Remote Automation Solutions IEC 62591implementation consists of an IEC 62591 Wireless Interface module installed in a Series 2 ROC800 or an FB107 device. The module is wired to a field-installed 781S. The wiring powers the 781S and transmits signals between the 781S and a number of field-installed WirelessHART devices. (Figure 1-1 shows a ROC809/FB107, a 781S, and several WirelessHART devices.) The ROC800 implementation supports up to 60 devices at a 4-second communications rate, while the FB107 implementation supports up to 20 devices at a 2-second communications rate. Refer to the product data sheets for each device for additional device/communication rate values.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

General Information

62591 Wireless Interface.

Figure 1-1. IEC 62591 Field Installation

1.2 Scope of Manual

This manual contains the following chapters:

Chapter 1

Chapter 2 Installation

Chapter 3 Configuring and Commissioning

Chapter 4 Troubleshooting

1.3 Hardware

The IEC 62591 Wireless Interface has two basic components: the IEC 62591 Wireless Interface module (“module”) and the 781S.

Provides an overview of the hardware for the IEC

Provides information on installing the IEC 62591 Wireless Interface modules, installing the 781S, and wiring the 781S to the module.

Provides information using ROCLINK 800 to configure and commission the Wireless Interface.

Provides information on diagnosing and correcting problems for the IEC 62591 Wireless Interface.

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1.3.1 IEC 62591 Wireless Interface Module

Functionally, there is no difference between the module for the FB107 and the module for the ROC800. Each module uses the same printed circuit board (PCB) but has a slightly different plastic casing. See

Figure 1-2; the ROC800 module is on the left and the FB107 module is

on the right.

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

USB Port

The module’s USB port supports firmware upgrades and provides

Figure 1-2. IEC 62591 Wireless Interface Module

You can place the module in any available slot on the ROC800 and in any available slot on the FB107. However, each ROC800 or FB107 can support only one IEC 62591 Wireless Interface module.

Note: For information on installing modules in the FB107, refer to the

FloBoss™ 107 Flow Manager Instruction Manual (Part

D301232X012). For information on installing modules in the ROC800, refer to the ROC800-Series Remote Operations

Controller Instruction Manual (Part D301217X012).

debug information for product support. For further information, refer to Chapter 3, Configuration and Commissioning.

Caution

Do not use the USB connector unless the area is known to be nonhazardous.

1.3.2 Emerson Wireless 781S Smart Antenna

The second component in the Wireless Interface is the 781S (see Figure

1-3). You install the 781S away from the controller in the optimal

location for best network performance. A 4-wire connection between the module and the 781S provides the 24 Vdc power the 781S requires and transmits communication signals sent to the 781S from the various WirelessHART field devices.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Figure 1-3. Emerson Wireless 781S Smart Antenna

For instructions on installing the 781S in the field, refer to Chapter 2,

Installation.

1.3.3 WirelessHART Field Devices

The two components of Remote Automation Solutions’ IEC 62591 Wireless Interface provide you with the ability to manage signals from a network of WirelessHART field devices. The physical configuration of the IEC 62591 Wireless Interface is based on the controller (FB107 or ROC800) and the total number of field devices. A ROC800 implementation supports up to 60 devices, while a FB107 implementation supports up to 20 devices.

Remote Automation Solutions supports transmitters that conform to the WirelessHART protocol. For a current list of the transmitters Remote Automation Solutions has tested with the IEC 62591 Interface, refer to the following product data sheets (available at

www.EmersonProcess.com/RemoteAutomation):

 FloBoss  ROC800-Series IEC 62591 Interface (part D301712X012)

™

107 IEC 62591 Interface (part D301713X012)

1.4 Configuration/Commissioning Software (Field Tools)

Field Tools is a comprehensive software solution that folds several Remote Automation Solutions configuration software tools – ROCLINK™, ControlWave Designer, and TechView, among others – into one point-of-access tool. Field Tools simplifies the process of configuring both wired and wireless HART devices.

Once you have installed the IEC 62591 modules and wired them to the 781S, you use Field Tools to configure and then commission (“activate”) the entire network. Refer to Chapter 3, Configuring and

Commissioning, for specific instructions.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Name

Part Number

ROC800-Series IEC 62591 Interface Product Data Sheet

D301712X012 FloBoss™ IEC 62591 Interface Product Data Sheet

D301713X012

FloBoss™ 107 Flow Manager Instruction Manual

D301232X012

ROC800-Series Remote Operations Controller Instruction Manual

D301217X012

1.5 Additional Technical Information

Refer to the following technical documentation (available at

www.Emerson.com) for additional technical and most-current

information:

Table 1-1. Additional Technical Information

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

device and try again.

ROC800

To install a module in

If any processes require backup, arrange for that before removing

Chapter 2 – Installation

In This Chapter

2.1 Installing the IEC 62591 Module ...................................................... 2-1

2.2 Installing the Wireless 781S Smart Antenna ................................... 2-3

2.2.1 Optimizing the Location ........................................................ 2-3

2.2.2 Positioning the 781S ............................................................ 2-4

2.2.3 Mounting the 781S ............................................................... 2-4

2.2.4 Grounding the 781S ............................................................. 2-5

2.3 Wiring the Module and 781S ........................................................... 2-5

2.3.1 Wiring the 781S .................................................................... 2-5

2.3.2 Wiring the IEC 62591 Module to the 781S ........................... 2-6

2.4 Preparing for Configuration and Commissioning ............................. 2-8

This chapter describes installing the IEC 62591 module in either a ROC800 or FB107, installing the Emerson Wireless 781S Smart Antenna (“781S”), and connecting the 781S to the IEC 62591 Wireless Interface module.

Note: This chapter covers the physical installation process. To

configure and commission the IEC 62591 Wireless Interface, refer to Chapter 3, Configuring and Commissioning.

Caution

Module initialization can take up to five minutes. During this time, module configuration is not possible and the USB port on the module is not recognized. Attempting configuration before initialization is complete may cause errors on your network. The module is initialized when the Status field on the Network tab includes the word Online. If network errors persist after module initialization, power cycle your

2.1 Installing the IEC 62591 Module

You install the IEC 62591 Wireless Interface module in a Series 2 ROC800 or an FB107 as you would any other module. However, you can install only one IEC 62591 module in either device.

Caution

power from the device.

1. Remove power from the device.

the Series 2 ROC800:

2. Remove the wire channel cover.

Note: Leaving the wire channel cover in place can prevent the

module from correctly connecting to the socket on the backplane.

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IEC 62591 Wireless Interface Instruction Manual (ROC800-Series and FloBoss 107)

FB107

To install a module in th

3. Perform one of the following:

 If a module is currently in the slot, unscrew the captive screws

and remove that module. Store it in an anti-static bag.

 If the slot is currently empty, remove and store the module

cover.

4. Insert the module through the module slot in the front of the

ROC800 or EXP housing. Make sure that the label on the front of the module faces right side up (see Figure 1-2). Gently slide the module in place until it contacts properly with the connectors on the backplane.

Note: If the module stops and does not go any farther, do not force

the module. Remove the module and see if the pins are bent. If the pins are bent, gently straighten the pins and re-insert the module. The back of the module must connect fully with the connectors on the backplane.

5. Tighten the captive screws on the front of the module.

Caution

6. Wire the module to the 781S (refer to Wiring the Modules and 781S

Link section in this chapter).

7. Replace the wire channel cover.

Never connect the sheath surrounding shielded wiring to a signal ground terminal or to the common terminal of an I/O module. Doing so makes the module susceptible to static discharge, which can permanently damage the module. Connect the shielded wiring sheath only to a suitable earth ground.

e FB107:

If any processes require backup, arrange for that before removing power from the device.

1. Remove power from the device.

2. Perform one of the following:

 If a module is currently in the desired slot, remove the module

and store it in an anti-static bag.

 If the slot is currently empty, remove and store the module

cover.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Note: When you install an IEC 62591 module in the FB107’s slot

2, the firmware redirects the COM2 communications port on the CPU to the module installed in slot 2. To prevent this from occurring, install the module in slot 3 through slot 7.

3. Close the module cover (the piece with ridged edges) against the

body of the module. This enables the locking mechanism to secure the module in the slot.

4. Insert the module in the slot on the base unit or expansion rack,

making sure that the module faces the correct direction (see Figure

1-2). Gently slide the module into place until it contacts properly

with the connectors on the backplane.

Note: If the module stops and does not go any farther, do not force

the module. Remove the module and see if the pins are bent. If the pins are bent, gently straighten the pins and re-insert the module. The back of the module must connect fully with the connectors on the backplane.

5. Wire the module to the 781S (refer to Wiring the Modules and 781S

section in this chapter).

Caution

Never connect the sheath surrounding shielded wiring to a signal ground terminal or to the common terminal of an I/O module. Doing so makes the module susceptible to static discharge, which can permanently damage the module. Connect the shielded wiring sheath only to a suitable earth ground.

6. Proceed to Installing the 781S.

2.2 Installing the Wireless 781S Smart Antenna

This section covers where and how to install the 781S.

2.2.1 Optimizing the Location

Mount the 781S in a location that provides convenient access to the host system network (wireless I/O devices) and the network of wireless field devices. Find a location where the 781S has optimal wireless performance. Ideally, this is 4.6 to 7.6 m (15-25 ft) above the ground or 2 m (6 ft) above obstructions or major infrastructures. See Figure 2-1.

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IEC 62591 Wireless Interface Instruction Manual (ROC800-Series and FloBoss 107)

A

Control room

B

RS-485 cable

C

Emerson Wireless 781S Smart Antenna

D

Mast or pipe

E

Infrastructure

Figure 2-1. Mounting the 781S

2.2.2 Positioning the 781S

Position the 781S vertically approximately 3 ft. (1 m) from any large structure, building, or conductive surfaces to allow clear communication with other devices. If you are installing multiple antennas, ensure that each antenna has at least 3 feet of horizontal separation from any other. See Figure 2-1.

2.2.3 Mounting the 781S

You typically mount the 781S on a pipe or mast using the clamps provided in the kit (see Figure 2-2).

1. Insert the U-bolt around a 2-in. pipe or mast, through the saddle,

through the L-shaped bracket, and through the washer plate.

2. Use a ½-in. socket-head wrench to fasten the nuts to the U-bolt.

3. Secure the antenna to the L-shaped bracket with a 5/16-in. threaded

bolt.

4. Use a 5/16 in. wrench to tighten the nuts to the housing.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Figure 2-2. 781S Mounting

2.2.4 Grounding the 781S

For further information on grounding the 781S, refer to the documentation that accompanied the device (Emerson Wireless 781S

Smart Antenna Quick Start Guide, part 00825-0700-4410, Rev AB).

2.3 Wiring the Module and 781S

Note: Although its housing is permanently sealed, the 781S is prewired

and only needs to be connected to the module. Ensure that wiring between the IEC 62591 module and the 781S meets all appropriate local requirements (use of conduit, etc.).

This section assumes you have already successfully installed the IEC 62591 module in either a ROC800 or a FB107 and installed the 781S in its permanent field location.

Communications between the IEC 62591 module and the 781S occur through an RS-485 connection. Remote Automation Solutions recommends that you use shielded, twisted-pair cable for I/O signal wiring. The twisted-pair minimizes signal errors caused by electromagnetic interference (EMI), Radio Frequency Interference (RFI), and transients. The removable terminal blocks on the module accept wire sizes 16 to 22 AWG.

2.3.1 Wiring the 781S

1. Power down the IEC 62591 module (if it is currently powered).

2. Connect the positive power lead to the “+” power terminal and the

negative power lead to the “–” power terminal.

3. Connect the data + lead to the “A (+)” terminal and the data – lead

to the “B (–)” terminal (see Figure 2-3).

4. Connect the grounding wire to the modules and seal any unused

conduit connectors.

If you are connecting multiple antennas, repeat this process for terminal connection 2.

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IEC 62591 Wireless Interface Instruction Manual (ROC800-Series and FloBoss 107)

A. Power output B. RS-485 comm

Figure 2-3. 781S Power and Data Wiring

2.3.2 Wiring the IEC 62591 Module to the 781S

Note: Although its housing is permanently sealed, the 781S is prewired

and only needs to be connected to the module. Examine the two leads coming out of the 781S and identify which are the communication (RS-485) leads (white and blue) and the power leads (red and black).

Since the ROC800 and FB107 modules use the same PCB, you wire the modules to the 781S in the same way. Figure 2-4 shows wiring for the FB107 IEC 62591 module; Figure 2-5 shows wiring for the ROC800 IEC 62591 module.

Note: The wire loop between connectors 1 and 3 and between

connectors 2 and 4 provides termination for the RS-485 connections between the 781S and the module.

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Figure 2-4. FB107 IEC 62591 Module Power and Data Wiring to 781S

Figure 2-5. ROC800 IEC 62591 Module Power and Data Wiring to 781S

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IEC 62591 Wireless Interface Instruction Manual (ROC800-Series and FloBoss 107)

2.4 Preparing for Configuration and Commissioning

Once you have completed the wiring between the 781S and the ROC800 or FB107, re-attach the wire covers (on the ROC800) and apply power to the ROC800 or FB107.

Proceed to Chapter 3.

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Chapter 3 – Configuration and Commissioning

In This Chapter

3.1 Overview .......................................................................................... 3-2

3.1.1 Configuring Devices and Planning the Network ................... 3-2

3.1.2 Network ID and Join Key ...................................................... 3-3

3.1.3 Rosemount THUM™ Adapter ................................................ 3-3

3.2 IEC 62591 Module Interface (FB107) .............................................. 3-4

3.2.1 Commissioning Devices ....................................................... 3-8

3.2.2 Managing Device Information............................................. 3-10

3.2.3 Viewing Network Statistics ................................................. 3-18

3.2.4 Retrieving a Diagnostic Log ............................................... 3-20

3.2.5 Displaying Commissioned Transmitters ............................. 3-21

3.3 IEC 62591 Module Interface (ROC800) ........................................ 3-22

3.3.1 Accessing the Network ....................................................... 3-24

3.3.2 Commissioning Devices ..................................................... 3-26

3.3.3 Managing Device Information............................................. 3-29

3.3.4 Viewing Network Statistics ................................................. 3-36

3.3.5 Retrieving a Diagnostic Log ............................................... 3-38

3.4 Updating Module Firmware ............................................................ 3-39

3.4.1 Updating the IEC 62591 Module Firmware ........................ 3-41

After you have wired the Emerson Wireless 781S Smart Antenna (“781S”) to the IEC 62591 module and applied power to the module, you use the AMS Device Configurator to configure transmitters for the wireless network. You then use ROCLINK 800 to activate (or “commission”) each WirelessHART device into the entire network.

Note: Refer to the AMS Device Manager Installation Guide (part

AW7030M01V131EN) for complete instructions on using the AMS Device Configurator to configure the WirelessHART devices with the long tag name, Network ID, and Join Key.

Keep in mind that for each device configuration and commissioning is a two-step process:

1. Configure each device using the AMS Device Configurator and a

HART modem (or you can use a hand-held configuration device such as the Emerson 375 or 475 Field Communicator). During this step you individually add network information (Network ID, Join Key, and long tag name) to the field-based wireless device.

2. Use ROCLINK 800 to configure the network by commissioning the

device as a working part of the network.

Note: The commissioning process assumes that you have already

placed and powered up several WirelessHART devices in the field.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

3.1 Overview

As indicated previously, a wireless interface network consists of wireless devices (up to 60 in a ROC800-based network or up to 20 in an FB107-based network), a 781S, and an IEC 62591 module installed in an FB107 or a ROC800. Use a PC running ROCLINK 800 for the configuration and commissioning tasks described in this chapter.

Figure 3-1. IEC 62591 Wireless Interface

3.1.1 Configuring Devices and Planning the Network

Before you can use a WirelessHART device, you must first configure it. For this task (which is outside the scope of this manual) you may use a hand-held field communicator (such as Emerson’s 375 or 475 Field Communicator) or the AMS Device Configurator. Ideally, you configure individual devices at a workbench in a protected environment, although you can field-configure a device you might add to the network. During the configuration, you identify the Network ID to which the device eventually belongs and provide the network-specific Join Key (see Network ID and Join Key).

During configuration, you also give the wireless device a 32-character tag based on its use or location (such as PUMP1TEMPORARY, PUMP2WESTPRESSURE, or WELL02NORTHLEVEL). The serial number for the device provides further identifiers the configuration software uses. We also suggest you use all capital letters for the tags, which correlates to the way the system stores this information.

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Notes:

 Tag names cannot exceed 32 characters, and tag names must be

unique to the wireless network.

 Use upper-case (capital) letters for tags names; this corresponds to

how the program internally stores tag names.

The individual devices should fit into a general organizational plan for your fields. By identifying logical groups and pre-assigning devices to those groups, you can eliminate guesswork during commissioning, efficiently define networks, and more quickly begin to acquire data.

Note: An important restriction in planning networks is to know that a

network can have only one Network ID, one Join Key, one 781S, and one controller (a ROC800 supporting up to 60 devices or a FB107 supporting up to 20 devices).

3.1.2 Network ID and Join Key

A Network ID defines one logical grouping of WirelessHART devices, all of which send their information to one 781S. (You define a device’s Network ID when you first configure the device using a 375 or 475 Field Communicator or the AMS Device Configurator.)

Note: A Network ID cannot be all zeros (such as 00000).

The Join Key is the password that allows a device to access its defined network. During configuration, you also provide the device with its network-specific Join Key. During configuration and commissioning, ROCLINK 800 uses the Network ID and Join Key to create the network (see Figure 3-3).

3.1.3 Rosemount THUM Adapter

Note: Each THUM adapter supports only one wired HART device.

Rosemount’s THUM Adapter provides wireless connectivity to a wired HART device. If you have already commissioned a wired HART device into your network and want to connect it to a THUM adapter, you must first decommission the device, attach the THUM adapter, and then recommission the device. For further information about THUM adapters, refer to:

 Emerson™ Wireless 775 THUM™ Adapter Reference Manual,

00809-0100-4075

 Emerson™ Wireless 775 THUM™ Adapter Quick Installation

Guide, 00825-0100-4075

The Quick Installation Guide is packed in the box with the THUM; the Reference Manual is available through the Emerson website (www.Emerson.com).

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

3.2 IEC 62591 Module Interface (FB107)

The FB107 automatically recognizes the IEC62691 module when you install it and adds it to the graphical interface. When you click on the module, ROCLINK 800 displays the main IEC 62591 screen below the image of the FB107:

Figure 3-2. FB107 Graphic Interface with IEC 62591 Module

The module screen has three tabs:

Tab Description

General

Network

Transmitter

3-4 Configuration and Commissioning Revised October 2021

Provides read-only statistical information about the IEC 62591 module.

Defines the Join Key and Network ID for the network. These values must correspond to the Network ID and Join Key in the devices.

Lists all transmitters defined in the network. Click on a defined device to access the Transmitter screen, which displays statistics and information for that transmitter.

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

Configure all devices belonging to a site to use the same Network ID

adjacent networks to us a different Network ID and Join Key.

In addition to several display-only fields, the General screen has these fields:

Integrity

Uninstall

Commission

Displays any integrity problems with the wireless network.

Note: If a transmitter has a problem, this field

turns red and displays a message identifying the transmitter at fault (here, the transmitter in logical position 2).

Click to uninstall the IEC 62591 module and restore factory defaults. Since the FB107 automatically recognizes installed modules, it immediately redisplays the module in the graphic interface.

Note: Click this button to reset all values for the

module back to factory default. You must redefine all values for your network.

Click to access the Commission screen, which displays all devices the 781S network.

has identified for the

To commission the network, select the Network tab. The Network screen displays:

Figure 3-3. Network screen

Caution

and Join Key. To avoid network errors, configure all devices in

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

Enter a five-character Network ID. Valid values are

00000).

three

Note: The values initially shown in the Network ID and Join Key

fields in Figure 3-3 are default values. You must change these to your network-specific ID and join keys and save the configuration to flash memory. This prevents the default values from overwriting your network-specific values during a cold start.

Complete the Network ID and Join Key fields with the Network ID and Join Key you have defined for the transmitters.

Network ID

Join Key (hex)

Status

Enable Active Advertising

1 to 36863.

Each IEC62591 Module / RTU can only have a single Network ID. The "grouping" should be related to the control/monitoring network for a given RTU.

For example if two RTUs are installed at a site, each grouping should be the set of meter runs each RTU controls.

Note: A Network ID cannot be all zeros (such as

Enter a valid Join Key to permit the device to access its defined network.

A Join Key is a 128-byte value expressed as four 32-bit portions. As shown in the example, you can use zeros for the first

This read-only field shows the current status of the connection between the network and ROCLINK

800.

Click to enable active advertising, in which the IEC 62591 module continuously broadcasts network information. This enables new devices to quickly join the network. Active advertising broadcasts network information continuously for approximately 30 minutes.

Additionally, active advertising occurs automatically when:

 You first power up or restart the IEC 62591

module; or

 A device leaves the network (which allows

communications to re-establish).

parts of the Join Key.

Click Apply. As the 781S processes your request to add the device to the network, the value displayed in the Status field changes:

 Initializing. The module is in the boot-up sequence. The module

sends info (Part Number, firmware version, etc.) to the RTU. During this time, the module is not yet communicating with the RTU. Once the code starts up (usually after 30-60 seconds), the module switches from Initializing to Configuring Network.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Statistics

Provides read-only statistics the 781S has

Statistics

 Configuring Network. The code is running and the module is

attempting to pull configuration info from the RTU. If the Initializing status is taking too long, it means that either

 the board is not completely booting up, or

 the application code is not correctly loading. As a result, the

sequence cannot complete.

 Detecting radio. The 781S recognizes the network.

 On-Line. When the Status field shows On-line, you can begin

commissioning devices for the network.

Select the General tab and click Commission. The IEC 62591 Module screen displays.

Revised October 2021 Configuration and Commissioning 3-7

Figure 3-4. IEC 62591Module

The screen has four tabs:

Tab Description

Commission

Transmitter

Diagnostics

Auto-detects available uncommissioned devices and enables you to add them to the defined network.

Accesses both read-only statistics and modifiable parameters for a specific device associated with the network.

Note: You must first commission a device before

you can access this tab.

accumulated for the network. Click Reset

Describes how to use the module’s USB port to generate log information for resolving issues.

to reset these values at any time.

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

The following sections discuss how to use these tabs to manage your network.

3.2.1 Commissioning Devices

You use the Commission tab to individually or collectively commission devices.

Figure 3-5. Commission tab

This screen has two lists, Uncommissioned and Commissioned. When the Status field on the Network screen displays On-line, the 781S automatically begins adding devices to the Uncommissioned list. To commission a device, you move it to the Commissioned list in either of two ways:

 Select the device (see Figure 3-5) and click Commission.

ROCLINK 800 places the device in the first available empty row on the Commissioned list.

Notes:

 To select several devices, press Ctrl and left-click each

additional device. Click Commission when you have finished selecting devices.

 When commissioning a HART device connected to an Emerson

Wireless 775 THUM Adapter, the system detects both the HART device and the THUM Adapter and places them both in the Uncommissioned list. Commission the device as normal. Commission the THUM Adapter only if you need the Adapter’s process data.

 Select the device and “drag” it to a position on the Commissioned

list.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

 The device does not disappear from the Uncommissioned List until

communication issues have been resolved.

The number of rows on the Commission screen correlates to the number of wireless devices your controller supports. Each row represents a specific logical position. If, during commissioning, you want the controller to store information from a specific wireless device in a specific logical position, you can commission that device to that logical by selecting that device and “dragging” it to the appropriate position on the Commissioned list.

Note: Once you commission a device to a particular logical, you

cannot drag it another logical position. You must first decommission the device and then re-commission it to the new logical position.

After a few minutes, the device moves from the Uncommissioned to the Commissioned list:

Figure 3-6. Commissioned Device

Another indicator that the device has been successfully commissioned is the activation of the Transmitter tab.

Note: If you change the tag for a transmitter using either a hand-held

375/475 device or the AMS Device Configurator, the new tag may not display until the device appears on the Commissioned list.

Decommissioning a Device

If you decide to remove a device from your network, use this screen to decommission the device. Select the device and drag it to the Uncommissioned list.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Note: Remember to adjust or redefine any TLPs you have designated

to accumulate the information for the decommissioned device’s logical position.

Replacing a Device

If a particular wireless device in your network stops working, you can easily replace it with a similar device.

Note: Using this option does not require you to adjust or redefine any

TLPs you have designated to accumulate the information for the decommissioned device’s logical position. The new device assumes all parameters you have defined for the old device.

First, configure the device for the network, assigning it the appropriate Network ID and Join Key. Install the device in the field. Start ROCLINK 800, select the IEC 62591 module, and display the Commission tab. When the replacement device appears on the Uncommissioned list, select it and drag it on top of the non-working device. This tells ROCLINK 800 that you want this new device to assume all the defined characteristics of the old device.

ROCLINK 800 displays a verification dialog to prevent you from accidentally replacing a device:

Figure 3-7. Device Replacement Verification Dialog

Click Yes to complete the replacement. ROCLINK commissions the new device and automatically decommissions the old device, moving it to the Uncommissioned list.

3.2.2 Managing Device Information

Once you have commissioned a device, the Transmitter tab can provide you with a variety of information on that device. Select the Transmitter tab to display the Transmitter screen:

Note: When viewing a transmitter connected to a THUM adaptor, only

the process variables are returned to the IEC62591 module.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Descriptor

Provides an optional 20-character alphanumeric

Figure 3-8. Transmitter screen

Notes:

 You can also double-click a commissioned device on the

Commission screen to immediately access the Transmitter screen for that device.

 If you use ROCLINK to change transmitter values when the

transmitter is busy with other communications tasks, the transmitter may fail to update and reverts to previous values. If this occurs, you can use ROCLINK to re-attempt the update when the transmitter is not busy with other communications tasks. Alternately, avoid this issue entirely by using a 475 Field Communicator to change transmitter values.

Field Description

Transmitter

Tag

Message

Displays the 40-character alphanumeric tag associated with the transmitter. The system adds the logical position (here, 2 -) to the tag. Click  to display all devices currently defined for this network.

Defines a 40-character alphanumeric identifier for the transmitter (such as Tank2Level or Pump1NorthTemporary).

Provides an optional 40-character message associated with the transmitter. Use this field for explanatory or warning messages (such as Not to exceed 300 psi).

Revised October 2021 Configuration and Commissioning 3-11

Configuration Change Counter

descriptor for the transmitter (such as Casing press).

This read-only field shows the number of times the configuration of the transmitter has been changed, as reported by the transmitter itself.

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

Transmitter Information

Comm Status

Device Status

Commission Status

Poll Mode

Process Variables on Reset

This section displays read-only information reported by the transmitter, including serial

number, manufacturer ID, type of device, battery life, and other data.

Note: Battery life is calculated by the transmitter.

Refer to the transmitter’s manufacturer for further details.

This read-only field shows the status of the communications channel.

This read-only field shows the Field Device Status code to indicate the current communication and operating state of the transmitter. For any value other than 0, the field turns red.

Note: Hover your mouse over this field to view the

meaning of the response code. Response codes are manufacturer-defined. Refer to the documentation provided with the transmitter or to the manufacturer’s website for a complete list of response codes, their meanings, and their resolutions.

This read-only field shows the current status of the device in the commissioning process. Valid values are:

0 = Idle (not used) 1 = Configuring Burst Command 2 = Configuring Burst Variables 3 = Configuring Burst Rate 4 = Enabling Bursting 5 = Bursting (field highlighted in green) 6 = Data Stale (field highlighted in yellow) 7 = Communication Failure (field highlighted in red) 8 = Disabling Bursting

Indicates the mode the transmitter uses to acquire information. The default is Normal, based on the value in the Burst Rate field. Select Update and click Apply to immediately perform an on-demand polling and refresh all fields on this screen. The mode reverts to Normal at the next Burst Rate interval.

Sets the process variables to use after a failure. Valid values are Retain Last Value (use the last known values for the process variables) or Use Failsafe Value (use the values entered in the PV Failsafe, SV Failsafe, TV Failsafe, and QV Failsafe fields).

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

to the FB107.

Process Variables

Enable Fault Detection

Displays the value, health, and status for the primary (PV), secondary (SV), tertiary (TV), and quaternary (QV) dynamic variables. For each variable, two status fields display to the right of the Value field.

The upper status field is the Process Data Status, indicating the overall status of the process variable. Possible values for this field are Good, Manual/Fixed, Poor Accuracy, and Bad. The lower status field is the Limit Status, indicating if the process variable is responding to changes. Possible values for this field are Constant, High Limited, Low Limited, and Not Limited.

The module returns four additional bits, but these are not displayed through ROCLINK. Bit 3 indicates the More Device Variable Status Available. Bits 2 through 0 indicate the Device Family Specific Status. Use TLPs to retrieve these additional bits for the PV Status (177,x,60), SV Status (177,x,61), TV Status (177,x,62), and QV Status (177,x,63). For more information, refer to the Command Summary

Specification (HCF_SPEC-99), available from the

HART Communication Foundation.

Check to enable fault detection on the process variables. If enabled and the system detects a fault, the system marks the field in red and displays NaN (not a number).

Note: You enable fault detection individually for

each process variable. This field applies only

Dynamic Variables

Defines the slot assignment and associated value for up to four slot-based variables.

Each wireless transmitter contains up to 250 slots able to store variable information (such as temperature, pressure, scaling factors, altitude, flow, and so on). Each transmitter manufacturer defines which slots contain what information. Refer to the documentation provided with the transmitter or to the manufacturer’s website for a complete list of slot assignments.

Note: WirelessHART conventions require that all

manufacturers reserve slots 246 through 249 for the dynamic variables PV, SV, TV, and FV, respectively. Slot 250 is also reserved as permanently unassigned and does not accumulate values.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

Discrete Variables

Bursting

Min Update Time

Max Update Time

Trigger Mode

Sets the configuration and shows the status of connected discrete devices that support discrete variables. The IEC 62591 module can control a maximum of four discrete variables that display in a list in the Discrete Variables field. Refer to the documentation for your specific discrete device for a list of available set points and possible statuses.

An example of a discrete device that supports discrete variables is a discrete valve. You can configure the set point of the discrete valve as being Open or Closed. These set points are shown as radio buttons in the Discrete Variables list. The status of the device in relation to the configured set point is displayed in the Discrete Variables list to the left of the set point. In the discrete valve example, the status might show Closed, Open, Closing, or Opening.

Note: Click Update to manually refresh the Status

field.

Displays the Min Update Time, Max Update Time, Trigger Mode, Trigger Level, Dev Var Classif, Unit Code and HART Command Execution Status.

Sets the time interval (in seconds) at which the HART device communicates.

Sets the maximum amount of time (in seconds) without an update before the HART device automatically publishes an update.

Sets what conditions cause the HART device to publish an update at the interval set in the Min Update time field. Possible options are:

Continuous

Windowed

Rising

Constantly publishes updates at the Min Update Time.

Publishes updates at the interval set in the Min Update Time field when the source deviates from the last communicated source value by more than the value set in the Trigger Level field. If this condition is not met, updates are published at the interval set in the Max Update Time field.

Publishes updates at the interval set in the Min Update Time field when the source value rises above the value set in the Trigger Level field. Updates are published at the Min Update Time until the value falls below the threshold. If this condition is not met, updates are published at the interval set in the Max Update Time field.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

possible values and their meaning.

Trigger Level

Dev Var Classif

Falling

On-Change

Sets additional data the system needs based on your selection in the Trigger Mode field.

If you select Windowed in the Trigger Mode field, sets a deadband value that the source value must rise above or fall below the last communicated source value to trigger the change in update frequency.

If you select Rising in the Trigger Mode field, sets a value that the source value must rise above to trigger the change in update frequency.

If you select Falling in the Trigger Mode field, sets a value that the source value must fall below to trigger the change in update frequency.

Note: This field displays only if you select

Windowed, Raising, or Falling in the

Trigger Mode field.

This read-only field shows the device variable classification code that is read at the time of device discovery.

Note: Refer to HART Communication Foundation

document number HCF Spec 183 for a list of

Publishes updates at the interval set in the Min Update Time field when the source value falls below the value set in the Trigger Level field. Updates are published at the Min Update Time until the value rises above the threshold. If this condition is not met, updates are published at the interval set in the Max Update Time field.

Publishes updates at the interval set in the Min Update Time field when any value changes. If this condition is not met, updates are published at the interval set in the Max Update Time field.

Unit Code

Revised October 2021 Configuration and Commissioning 3-15

The device engineering unit code that is read at the time of device discovery.

Note: Refer to HART Communication Foundation

document number HCF_Spec 183 for a list of possible values and their meaning.

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

Bit 0

Bit 2

Bit 4

Bit 6

Bit 8

Bit 10

Bit 12

Bit 14

Note:

HART Command

Execution Status

Events

This read-only field shows an indicator when the IEC 62591 module sends a HART command to the sensor, and that command is unsuccessful. Each bit of the indicator represents the following HART command:

Command 103 Message 0

Bit 1 Command 103 Message 1

Command 104 Message 0

Bit 3 Command 104 Message 1

Command 107 Message 0

Bit 5 Command 107 Message 1

Command 108 Message 0

Bit 7 Command 108 Message 1

Command 109 Message 0

Bit 9 Command 109 Message 1

Command 117

Bit 11 Command 118

Spare

Bit 13 Spare

Spare

Bit 15 Spare

This field shows the status of important

commands for Bursting and Events.

 Bursting

o Command 103 Write Burst Period – Writes

Min and Max burst update periods

o Command 104 Write Burst Triggers – Sets

burst trigger mode

o Command 107 Write Burst Device Variables -

Burst device variables returned by device on command 9 or 33 in burst mode

o Command 108 Write Burst mode command

number

o Command 109 Burst Mode Control – Sets

bursting ON/OFF

 Event Notification

o Command 117 Write Event notification timing

– Sets Event notification retry time, Maximum update time, Event De-bounce interval

o Command 118 Event notification control -

Enable/ Disable event notification

Displays the Publish Time, Max Publish Time, Debounce Interval, Cur Event Time, Event Summary, Control Code and Events Pending

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

Note:

not

Note:

not

Note: This feature is not currently supported.

read-only

Note:

not

Note:

not

read-only

Note:

not

Note:

not

Min Publish Time

Max Publish Time

Debounce Interval

Cur Event Time

Event Summary

Control Code

Events Pending

Reset Events

Sets the time interval (in seconds) at which the HART device publishes its events. This value must be less than or equal to the value you set in the Maximum Update Time field.

Note: This feature is not currently supported.

Sets the maximum amount of time (in seconds) without publishing its events before the HART device is forced to publish its events. This field applies only if you select Windowed, Raising, Falling, or On-Change in the Trigger Mode field.

This feature is

This read-only field shows the amount of time (in seconds) that an event must persist before the HART device sends a notification.

This feature is

This read-only field shows the time of the current event as returned from the HART device (the number of seconds that have passed since the start of the day) and the system’s interpretation of that value.

This pending events.

This feature is

This read-only field shows the Event Notification Control Code returned from the HART device. Possible values are:

 Off

 Token Pass DLL

 TDMA DLL

 Both TDMA and Token DLLs

This feature is

This HART device that have not been acknowledged. Possible values are:

 Configuration Changed Event

 Device Status Event

 More Status Available Event

This feature is

Select this button to acknowledge all pending events on the HART device.

This feature is

field shows any unacknowledged

field displays a list of events on the

currently supported.

Revised October 2021 Configuration and Commissioning 3-17

Click Apply to save any changes you may make to the values on this screen.

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

Bytes Transmitted

read-only

Note: You can also double-click a commissioned device on the

Commission screen to immediately access the Transmitter screen for that device.

3.2.3 Viewing Network Statistics

The network accumulates a variety of statistical information you can review to assess system health. This content is returned from the transmitters and is updated every ten seconds. Select the Statistics tab to view this information.

Note: Refer to the transmitter's manufacturer for more information

about the fields on this tab.

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Figure 3-9. Statistics screen

This bytes the IEC62591 module has sent to the 781S.

field shows the number of data

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

the bus.

781S.

Received

Bytes Received

Bytes Discarded

Messages Transmitted

Messages Received

Message Nacks Transmitted

Message Nacks

Message Retries Received

Session Initiates Received

Session Restarts Transmitted

Set Time Messages Transmitted

Set Time Messages Received

This read-only field shows the number of data bytes the IEC62591 module has received from the 781S.

This read-only field shows the number of bytes discarded by the IEC62591 module. Discarded bytes are usually erroneous and due to noise on

This read-only field shows the number of messages the IEC62591 module has sent to the

This read-only field shows the number of messages IEC62591 module has received from the

This read-only field shows the number of NACKs the IEC62591 module has sent to the 781S. A NACK is typically sent when a received message contains an error and a re-transmission request is sent. A high number of NACKs is often an indication of a poor link connection.

Reserved

This read-only field shows the number of retry requests the IEC62591 module has received from the 781S. A retry request is sent by the 781S when it does not receive an acknowledgement from the IEC62591 module. A high number of retries is often an indication of a poor link connection.

This read-only field shows the number of Session Initiates the IEC62591 module has received from the 781S. A Session Initiate is sent by the 781S when it wants to start and/or restart communications with the IEC62591 module (for example, after the 781S (first powers up).

This read-only field shows the number of Session Restart requests the IEC62591 module has sent to the 781S. A Session Restart request is sent by the IEC62591 module to request a bus restart of the communications with the 781S (for example, after the IEC62591 module first powers up).

This read-only field shows the number of Set Time messages the IEC62591 module has sent to the 781S. A Set Time message is part of the time management process used to keep the WirelessHART network time up to date.

This read-only field shows the number of Set Time messages the IEC62591 module has received from the 781S.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

Reset APM Messages

This read-only field shows the number of Reset

Reset Statistics

Click to reset all values on this tab.

Reset APM Messages Transmitted

Received

Tunnel Messages Transmitted

Tunnel Messages Received

Other HART Messages Transmitted

Other HART Messages Received

Radio Messages Transmitted

Radio Messages Received

This read-only field shows the number of Reset APM messages the IEC62591 module has sent to the 781S. A Reset APM message is part of the wireless management process used to restart the WirelessHART radio on the 781S.

APM messages the IEC62591 module has received from the 781S.

This read-only field shows the number of Tunnel messages the IEC62591 module has sent to the 781S. A Tunnel message is part of the wireless management process used to send information across the WirelessHART network.

This read-only field shows the number of Tunnel messages the IEC62591 module has received from the 781S.

This read-only field shows the number of 781S- specific messages the IEC62591 module has sent to the 781S. These messages are sent to retrieve data from the 781S.

This read-only field shows the number of 781S- specific messages the IEC62591 module has received from the 781S.

This read-only field shows the number of WirelessHART network messages the IEC62591 module has sent to the 781S.

This read-only field shows the number of WirelessHART network messages the IEC62591 module has received from the 781S.

3.2.4 Retrieving a Diagnostic Log

The IEC 62591 module has a USB port which you can use to retrieve a diagnostic log to assist in troubleshooting. Select the Diagnostics tab to display the Diagnostics screen:

Note: It may take up to three minutes after initial installation or after

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updating module firmware before the IEC 62591 module recognizes a drive plugged into the module's USB port.

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

Figure 3-10. Diagnostics screen

The screen provides basic information to create and process the diagnostic log. However, Technical Support personnel can use the Logging Severity frame to more thoroughly identify problems in your system.

Set Logging Level

Click to set the severity of logs. The system validates your selection by displaying the message Set Logging Severity X COMPLETED, where X represents the severity you have selected.

3.2.5 Displaying Commissioned Transmitters

From the main IEC 62591 module screen, you can display and quickly access transmitter-specific information. Select the Transmitter tab to display the Transmitter screen.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Figure 3-11. Transmitter screen

This screen shows the logical point to which you have installed the device, the device’s 23-character alphanumeric (long) tag, and any integrity issues for that device (as shown for the device assigned to point 2). Double-click a device to display the Transmitter screen (see

Figure 3-7) for that device.

3.3 IEC 62591 Module Interface (ROC800)

To access the screens you use to configure and commission the network:

Start ROCLINK 800 and click the IEC62591 Module on the graphical interface. The IEC62591 Module screen displays:

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Tab

Description

Network

Defines the Join Key and Network ID for the

Statistics

Figure 3-12. IEC 62591Module

The module has six tabs:

Module

Commission

Transmitter

Statistics

Provides read-only statistical information about the IEC 62591 module, such as serial number and part numbers.

network. These values must correspond to the Network ID and Join Key in the devices.

Auto-detects available uncommissioned devices and enables you to add them to the defined network.

Accesses both read-only statistics and modifiable parameters for a specific device associated with the network.

Provides read-only statistics the 781S has accumulated for the network. Click Reset

to reset these values at any time.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Tab

Description

Diagnostics

The following sections discuss how to use these tabs to manage your network.

3.3.1 Accessing the Network

Use this screen to identify the Network ID and Join Key for the devices in your network. When you select the Network tab, you must complete two fields:

Describes how to use the module’s USB port to generate log information for resolving issues.

Figure 3-13. Network tab

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

Enter a five-character Network ID. Valid values are

00000).

three

Network ID

Join Key (hex)

Status

Enable Active Advertising

1 to 36863.

Should be noted that each IEC62591 Module / RTU can only have a single Network ID. The "grouping" should be related to the control/monitoring network for a given RTU. For example, if two RTUs are installed at a site, each grouping should be the set of meter runs each RTU controls.

Note: A Network ID cannot be all zeros (such as

Enter a valid Join Key to permit the device to access its defined network.

A Join Key is a 128-byte value expressed as four 32-bit portions. As shown in the example, you can use zeros for the first

This read-only field shows the current status of the connection between the network and ROCLINK

800.

Click to enable active advertising, in which the IEC 62591 module continuously broadcasts network information. This enables new devices to quickly join the network. Active advertising broadcasts network information continuously for approximately 30 minutes.

Additionally, active advertising occurs automatically when:

 You first power up or restart the IEC 62591

module or

 A device leaves the network (which allows

communications to re-establish).

parts of the Join Key.

Click Apply. As the 781S processes your request to add the device to the network, the value displayed in the Status field changes:

 Initializing. The module is in the boot-up sequence. The module

 Configuring Network. The code is running and the module is

 Detecting radio. The 781S recognizes the network.

Revised October 2021 Configuration and Commissioning 3-25

sends info (Part Number, firmware version, etc.) to the RTU. During this time, the module is not yet communicating with the RTU. Once the code starts up (usually after 30-60 seconds), the module switches from Initializing to Configuring Network.

attempting to pull configuration info from the RTU. If the Initializing status is taking too long, it means that either

 the board is not completely booting up, or

 the application code is not correctly loading. As a result, the

sequence cannot complete.

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

 On-Line. When the Status field shows On-line, you can begin

commissioning devices for the network.

Proceed to Commissioning Devices.

3.3.2 Commissioning Devices

When you select the Commission tab, ROCLINK 800 displays the Commission screen (see Figure 3-16). You use this screen to individually or collectively commission devices.

Figure 3-14. Commission tab

This screen has two lists, Uncommissioned and Commissioned. When the Status field on the Network screen displays On-line, ROCLINK 800 automatically begins adding devices to the Uncommissioned list. To commission a device, you move it to the Commissioned list in either of two ways:

 Select the device and click Commission. ROCLINK 800 places the

device in the first available empty position.

Notes:

 To select several devices, press Ctrl and left-click each

additional device. Click Commission when you have finished selecting devices.

 When commissioning a HART device connected to an Emerson

Wireless 775 THUM Adapter, the system detects both the HART device and the THUM Adapter and places them both in the Uncommissioned list. Commission the device as normal. Commission the THUM Adapter only if you need the Adapter’s process data.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

 Select the device and “drag” it to a position on the Commissioned

list.

The number of rows on the Commission screen correlates to the number of wireless devices your controller supports. Each row represents a specific logical position. If, during commissioning, you want the controller to store information from a specific wireless device in a specific logical position, you can commission that device to that logical by selecting that device and “dragging” it to the appropriate position on the Commissioned list.

Note: Once you commission a device to a particular logical, you

cannot drag it another logical position. You must first decommission the device and then recommission it to the new logical position.

When you select a device in the Uncommissioned column, the Commission button activates:

Figure 3-15. Active Commission button

Note: To select more than one device, press the Ctrl key and left-click

each additional device.

Click Commission. After a few minutes, the device moves from the Uncommissioned to the Commissioned list:

Revised October 2021 Configuration and Commissioning 3-27

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Figure 3-16. Commissioned Device

Another indicator that the device has been successfully commissioned is the activation of the Transmitter tab.

Note: If you change the tag for a transmitter using either a hand-held

375/475 device or AMS Device Configurator, the new tag may not display until the device appears on the Commissioned list.

Decommissioning a Device

If you decide to remove a device from your network, use this screen to decommission the device. Select the device and drag it to the Uncommissioned list.

Note: Remember to adjust or redefine any TLPs you have designated

to accumulate the information for the decommissioned device’s logical position.

Replacing a Device

If a particular wireless device in your network stops working, you can easily replace it with a similar device.

Note: Using this option does not require you to adjust or redefine any

TLPs you have designated to accumulate the information for the decommissioned device’s logical position. The new device assumes all parameters you have defined for the old device.

First, configure the device for the network, assigning it the appropriate Network ID and Join Key. Install the device in the field. Start ROCLINK 800, select the IEC 62591 module, and display the Commission tab. When the replacement device appears on the Uncommissioned list, select it and drag it on top of the non-working

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

device. This tells ROCLINK 800 that you want this new device to assume all the defined characteristics of the old device.

ROCLINK 800 displays a verification dialog to prevent you from accidentally replacing a device:

Figure 3-17. Device Replacement Verification Dialog

Click Yes to complete the replacement. ROCLINK commissions the new device and automatically decommissions the old device, moving it to the Uncommissioned list.

3.3.3 Managing Device Information

Once you have commissioned a device, the Transmitter tab can provide you with a variety of information on that device. Selecting the Transmitter tab displays the Transmitter screen:

Note: When viewing a transmitter connected to a THUM adaptor, only

the process variables are returned to the IEC62591 module.

Figure 3-18. Transmitter tab

Revised October 2021 Configuration and Commissioning 3-29

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

network.

Transmitter

read-onl

communications channel.

Device Status

Notes:

 You can also double-click a commissioned device on the

Commission screen to immediately access the Transmitter screen for that device.

 If you use ROCLINK to change transmitter values when the

transmitter is busy with other communications tasks, the transmitter may fail to update and reverts to previous values. If this occurs, you can use ROCLINK to re-attempt the update when the transmitter is not busy with other communications tasks. Alternately, avoid this issue entirely by using a 475 Field Communicator to change transmitter values.

Transmitter

Tag

Message

Descriptor

Configuration Change Counter

Information

Comm Status

Displays the 40-character alphanumeric tag associated with the transmitter. The system adds the logical position (here, 1 - ) to the tag. Click  to display all devices currently defined for this

Defines a 40-character alphanumeric identifier for the transmitter (such as Tank2Level or Pump1Temporary).

Provides an optional 40-character alphanumeric message associated with the transmitter. Use this field for explanatory or warning messages (such as Not to exceed 300 psi).

Provides an optional 20-character alphanumeric description of transmitter (such as Casing press).

This read-only field shows the number of times the configuration of the transmitter has been changed, as reported by the transmitter itself.

This section displays reported by the transmitter, including serial number, manufacturer ID, type of device, battery life, and other data.

Note: Battery life is calculated by the transmitter.

Refer to the transmitter’s manufacturer for further details.

This read-only field shows the status of the

y information

3-30 Configuration and Commissioning Revised October 2021

This read-only field shows the Field Device Status code to indicate the current communication and operating state of the transmitter. For any value other than 0, the field turns red.

Note: Hover your mouse over this field to view

the meaning of the response code. Response codes are manufacturer-defined. Refer to the documentation provided with the transmitter or to the manufacturer’s website for a complete list of response codes, their meanings, and their resolutions.

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

Process Variables on

Adapter ID

Adapter Type

Commission Status

Poll Mode

Reset

Process Variables

Dynamic Variables

Indicates the THUM adapter ID, attached to the device.

Indicates the THUM adapter type, attached to the device.

Indicates the current status of the device in the commissioning process. Valid values are:

0 = Logical Not Used (Idle) 1 = Configuring Burst Command 2 = Configuring Burst Variables 3 = Configuring Burst Rate 4 = Enabling Bursting 5 = Bursting (field highlighted in green) 6 = Data Stale (field highlighted in yellow) 7 = Communication Failure (field highlighted in red) 8 = Disabling Bursting

9 = Delayed Response 10 = Commissioning Failed

Indicates the mode the transmitter uses to acquire information. The default is Normal, based on the value in the Burst Rate field. Select Update and click Apply to immediately perform an on-demand polling and refresh all fields on this screen. The mode reverts to Normal at the next Burst Rate interval.

Sets the process variables to use after a failure. Valid values are Retain Last Value (use the last known values for the process variables) or Use Failsafe Value (use the values entered in the PV Failsafe, SV Failsafe, TV Failsafe, and QV Failsafe fields).

Displays the values for the primary (PV), secondary (SV), tertiary (TV), and quaternary (QV) process variables.

Defines the slot assignment and associated value for up to four slot-based variables.

Each wireless transmitter contains up to 250 slots able to store variable information (such as temperature, pressure, scaling factors, altitude, flow, and so on). Each transmitter manufacturer defines which slots contain what information. Refer to the documentation provided with the transmitter or to the manufacturer’s website for a complete list of slot assignments.

Note: WirelessHART conventions require that all

manufacturers reserve slots 246 through 249 for the dynamic variables PV, SV, TV, and FV, respectively. Slot 250 is also reserved as permanently unassigned and does not accumulate values.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

Code and HART Command Execution Status.

Max Update Time

automatically publishes an update.

Min Update Time.

set in the Max Update Time field.

Discrete Variables

Process Variables

Dynamic Variables

Sets the configuration and shows the status of connected discrete devices that support discrete variables. The IEC 62591 module can control a maximum of four discrete variables that display in a list in the Discrete Variables field. Refer to the documentation for your specific discrete device for a list of available set points and possible statuses.

An example of a discrete device that supports discrete variables is a discrete valve. You can configure the set point of the discrete valve as being Open or Closed. These set points are shown as radio buttons in the Discrete Variables list. The status of the device in relation to the configured set point is displayed in the Discrete Variables list to the left of the set point. In the discrete valve example, the status might show Closed, Open, Closing, or Opening.

Note: Click Update to manually refresh the Status

field.

Displays the Min Update Time, Max Update Time, Trigger Mode, Trigger Level, Dev Var Classif, Unit

Sets the time interval (in seconds) at which the HART device communicates.

Sets the maximum amount of time (in seconds) without an update before the HART device

Trigger Mode

Sets what conditions cause the HART device to publish an update at the interval set in the Min Update time field. Possible options are:

Continuous

Windowed

Rising

Constantly publishes updates at the

Publishes updates at the interval set in the Min Update Time field when the source deviates from the last communicated source value by more than the value set in the Trigger Level field. If this condition is not met, updates are published at the interval set in the Max Update Time field.

Publishes updates at the interval set in the Min Update Time field when the source value rises above the value set in the Trigger Level field. Updates are published at the Min Update Time until the value falls below the threshold. If this condition is not met, updates are published at the interval

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Field

Description

Trigger Level

Dev Var Classif

Unit Code

Falling

On-Change

Sets additional data the system needs based on your selection in the Trigger Mode field.

If you select Windowed in the Trigger Mode field, sets a deadband value that the source value must rise above or fall below the last communicated source value to trigger the change in update frequency.

If you select Rising in the Trigger Mode field, sets a value that the source value must rise above to trigger the change in update frequency.

If you select Falling in the Trigger Mode field, sets a value that the source value must fall below to trigger the change in update frequency.

Note: This field displays only if you select

Windowed, Raising, or Falling in the

Trigger Mode field.

This read-only field shows the device variable classification code that is read at the time of device discovery.

Note: Refer to HART Communication Foundation

document number HCF Spec 183 for a list of possible values and their meaning.

The device engineering unit code that is read at the time of device discovery.

Note: Refer to HART Communication Foundation

document number HCF_Spec 183 for a list of possible values and their meaning.

Publishes updates at the interval set in the Min Update Time field when the source value falls below the value set in the Trigger Level field. Updates are published at the Min Update Time until the value rises above the threshold. If this condition is not met, updates are published at the interval set in the Max Update Time field.

Publishes updates at the interval set in the Min Update Time field when any value changes. If this condition is not met, updates are published at the interval set in the Max Update Time field.

Revised October 2021 Configuration and Commissioning 3-33

Field

Description

HART Command

Bit 0

Bit 2

Bit 4

Bit 6

Bit 8

Bit 10

Bit 12

Bit 14

Note:

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

This read-only field shows an indicator when the

Execution Status

Events

IEC 62591 module sends a HART command to the sensor, and that command is unsuccessful. Each bit of the indicator represents the following HART command:

Command 103 Message 0

Bit 1 Command 103 Message 1

Command 104 Message 0

Bit 3 Command 104 Message 1

Command 107 Message 0

Bit 5 Command 107 Message 1

Command 108 Message 0

Bit 7 Command 108 Message 1

Command 109 Message 0

Bit 9 Command 109 Message 1

Command 117

Bit 11 Command 118

Spare

Bit 13 Spare

Spare

Bit 15 Spare

This field shows the status of important

commands for Bursting and Events.

 Bursting

o Command 103 Write Burst Period – Writes

Min and Max burst update periods

o Command 104 Write Burst Triggers – Sets

burst trigger mode

o Command 107 Write Burst Device Variables

- Burst device variables returned by device on command 9 or 33 in burst mode

o Command 108 Write Burst mode command

number

o Command 109 Burst Mode Control – Sets

bursting ON/OFF

 Event Notification

o Command 117 Write Event notification timing

– Sets Event notification retry time, Maximum update time, Event De-bounce interval

o Command 118 Event notification control -

Enable/ Disable event notification

Displays the Publish Time, Max Publish Time, Debounce Interval, Cur Event Time, Event Summary, Control Code and Events Pending

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

Note:

not

Note:

not

Note:

not

Note: This feature is not currently supported.

read-only

Note:

not

Note: This feature is not currently supported.

read-only

Note:

not

Note:

not

Min Publish Time

Max Publish Time

Debounce Interval

Cur Event Time

Sets the time interval (in seconds) at which the HART device publishes its events.

Note: This value must be less than or equal to the

value you set in the Maximum Update Time field.

This feature is

Sets the maximum amount of time (in seconds) without publishing its events before the HART device is forced to publish its events.

Note: This field applies only if you select

Windowed, Raising, Falling, or OnChange in the Trigger Mode field.

This feature is

This read-only field shows the amount of time (in seconds) that an event must persist before the HART device sends a notification.

This feature is

This read-only field shows the time of the current event as returned from the HART device (the number of seconds that have passed since the start of the day) and the system’s interpretation of that value.

currently supported.

Event Summary

Control Code

Events Pending

Reset Events

This pending events.

This feature is

This read-only field shows the Event Notification Control Code returned from the HART device. Possible values are:

 Off

 Token Pass DLL

 TDMA DLL

 Both TDMA and Token DLLs

This HART device that have not been acknowledged. Possible values are:

 Configuration Changed Event

 Device Status Event

 More Status Available Event

This feature is

Select this button to acknowledge all pending events on the HART device.

This feature is

field shows any unacknowledged

currently supported.

field displays a list of events on the

currently supported.

Revised October 2021 Configuration and Commissioning 3-35

Click Apply to save any changes you may make to the values on this screen.

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

Bytes Received

read-only

Note: You can also double-click a commissioned device on the

Commission screen to immediately access the Transmitter screen for that device.

3.3.4 Viewing Network Statistics

The network accumulates a variety of statistical information you can review to assess system health. This content is returned from the transmitters and is updated every ten seconds. Select the Statistics tab to view this information.

Note: Refer to the transmitter's manufacturer for more information

about the fields on this tab.

3-36 Configuration and Commissioning Revised October 2021

Figure 3-19. Statistics tab

Bytes Transmitted

This read-only field shows the number of data bytes the IEC62591 module has sent to the 781S.

This bytes the IEC62591 module has received from the 781S.

field shows the number of data

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

781S.

Received

Bytes Discarded

Messages Transmitted

Messages Received

Message Nacks Transmitted

Message Nacks

Message Retries Received

Session Initiates Received

Session Restarts Transmitted

Set Time Messages Transmitted

Set Time Messages Received

Reset APM Messages Transmitted

Reset APM Messages Received

This read-only field shows the number of bytes discarded by the IEC62591 module. Discarded bytes are usually erroneous and due to noise on the bus.

This read-only field shows the number of messages the IEC62591 module has sent to the

This read-only field shows the number of messages IEC62591 module has received from the

This read-only field shows the number of NACKs the IEC62591 module has sent to the 781S. A NACK is typically sent when a received message contains an error and a retransmission request is sent. A high number of NACKs is often an indication of a poor link connection.

Reserved

This read-only field shows the number of retry requests the IEC62591 module has received from the 781S. A retry request is sent by the 781S when it does not receive an acknowledgement from the IEC62591 module. A high number of retries is often an indication of a poor link connection.

This read-only field shows the number of Session Initiates the IEC62591 module has received from the 781S. A Session Initiate is sent by the 781S when it wants to start and/or restart communications with the IEC62591 module (for example, after the 781S (first powers up).

This read-only field shows the number of Session Restart requests the IEC62591 module has sent to the 781S. A Session Restart request is sent by the IEC62591 module to request a bus restart of the communications with the 781S (for example, after the IEC62591 module first powers up).

This read-only field shows the number of Set Time messages the IEC62591 module has sent to the 781S. A Set Time message is part of the time management process used to keep the WirelessHART network time up to date.

This read-only field shows the number of Set Time messages the IEC62591 module has received from the 781S.

This read-only field shows the number of Reset APM messages the IEC62591 module has sent to the 781S. A Reset APM message is part of the wireless management process used to restart the WirelessHART radio on the 781S.

This read-only field shows the number of Reset APM messages the IEC62591 module has received from the 781S.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

Tunnel Messages

This read-only field shows the number of Tunnel

data from the 781S.

received from the 781S.

module has sent to the 781S.

module has received from the 781S.

Reset Statistics

Click to reset all values on this tab.

Tunnel Messages Transmitted

Received

Other HART Messages Transmitted

Other HART Messages Received

Radio Messages Transmitted

Radio Messages Received

This read-only field shows the number of Tunnel messages the IEC62591 module has sent to the 781S. A Tunnel message is part of the wireless management process used to send information across the WirelessHART network.

messages the IEC62591 module has received from the 781S.

This read-only field shows the number of 781S specific messages the IEC62591 module has sent to the 781S. These messages are sent to retrieve

This read-only field shows the number of 781S specific messages the IEC62591 module has

This read-only field shows the number of WirelessHART network messages the IEC62591

3.3.5 Retrieving a Diagnostic Log

The IEC 62591 module has a USB port which you can use to retrieve a diagnostic log to assist in troubleshooting. Select the Diagnostics table to display the Diagnostics screen:

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Field

Description

Figure 3-20. Diagnostics tab

The screen provides basic information to create and process the diagnostic log. However, Technical Support personnel can use the Logging Severity frame to more thoroughly identify problems with your system.

Logging Severity

Set Logging Level

3.4 Updating Module Firmware

You can also use the USB port on the IEC 62591 module to upgrade the firmware on the module.

Sets the amount of accumulated system activity data included on the diagnostic log. 1 is the least comprehensive setting and 9 is the most comprehensive setting. The default setting is 7.

Note: Use this field only under the direction of

Technical Support personnel.

Click to set the severity of logs. The system validates your selection by displaying the message Set Logging Severity X COMPLETED, where X represents the severity you have selected.

Caution

Revised October 2021 Configuration and Commissioning 3-39

Do not use the USB port unless the area is known to be non-hazardous.

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

To access this option, select Utilities > Update Firmware on the ROCLINK 800 main menu bar. The Update Firmware screen displays.

Figure 3-21. Update Firmware tab

Select the IEC62591 Module tab. The IEC 62591 Module screen displays:

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Figure 3-22. IEC 62591 Module Firmware Update screen

Follow the procedures on this screen to update the firmware in the IEC 62591 module.

Note: The value in the Current Version field changes when the

firmware update completes.

3.4.1 Updating the IEC 62591 Module Firmware (ROC800/ FloBoss 107)

Follow the procedures on this screen to update the firmware in the IEC 62591 module.

Attach a USB drive (with at least 40Mb of free space) to the PC.

Revised October 2021 Configuration and Commissioning 3-41

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Figure 3-23. Attaching a USB drive

Create a folder named upgrade in the root directory.

Figure 3-24. Creating the Upgrade Folder

Copy the upgrade file (here, ras-wihart-1.10-release.zip) to the

Upgrade folder on the USB drive.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Figure 3-25. Copying the Upgrade File

Start ROCLINK.

Figure 3-26. Starting ROCLINK

Click on the IEC62591 Module to verify that it is running. The

System Mode field should display Run Mode.

Revised October 2021 Configuration and Commissioning 3-43

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Figure 3-27. Verifying Run Mode

Verify that the module is connected to the network and that the

module is currently on-line.

Figure 3-28. Verifying Online Status

Remove the USB drive for your PC’s USB port and attach it to the USB port on the IEC 62591 module.

On the main ROCLINK screen select Utilities > Update Firmware.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Figure 3-29. Selecting Utilities > Update Firmware

Select the IEC62591 Module tab and verify that the Current

Version. Click Start to begin the update process.

Figure 3-30. Verifying Current Version

When the dialog displays, click Yes to start the update process.

Revised October 2021 Configuration and Commissioning 3-45

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Figure 3-31. Starting the Firmware Update Process

ROCLINK begins the firmware update and displays status messages

at the bottom of the screen.

Figure 3-32. Status message: Waiting for upgrade to start

Once the update starts, it takes several minutes to complete. Status

messages continue to display at the bottom of the screen.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Figure 3-33. Status message: Upgrade in Progress

When the update completes, the program reboots the module.

Figure 3-34. Status message: Waiting for module to reboot

When the firmware update finishes, a dialog displays. Click OK to

continue.

Revised October 2021 Configuration and Commissioning 3-47

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Figure 3-35. Firmware Update Completed Dialog

Verify that the version of firmware for the module is now updated.

Figure 3-36. Verifying Version of Upgraded Firmware

The update process preserves the network settings for your module,

but you should still verify that the settings are correct. Click Cancel to close the Update Firmware screen, click on the IEC62591 Module tab, and select the Network tab to review the network settings.

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Figure 3-37. Verifying the Correct Settings

The update is complete. Remove the USB drive from the port on the

IEC 62591 module.

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IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

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Chapter 4 – Troubleshooting

In This Chapter

4.1 General Guidelines .......................................................................... 4-1

4.2 Common Troubleshooting Techniques ............................................ 4-2

4.2.1 Identifying which System Components are Working ............ 4-2

4.2.2 Conducting Basic Hardware Checks .................................... 4-2

4.2.3 Looking for Possible Configuration Errors ............................ 4-3

4.2.4 Rebooting after a Power Loss .............................................. 4-3

4.2.5 USB Flash Drive Not Recognized ........................................ 4-3

4.3 Errors from the IEC 62591 Transmitter Tab .................................... 4-3

4.3.1 NaN value ............................................................................. 4-3

4.3.2 Stale / Communication Failure ............................................. 4-4

This chapter provides general guidelines for troubleshooting the IEC62591 module and the Emerson Wireless 781S Smart Antenna (“781S”).

4.1 General Guidelines

Before you begin to troubleshoot the interface, you should observe the following guidelines:

 Don’t overlook the obvious. With all the activity involved in

setting up a wireless network, it is easy to accidentally unplug an antenna or disconnect power from a device. Check those things first. (For a list of common problems, see the Troubleshooting Checklist at the end of this chapter.)

 If something worked previously but has now stopped working,

did you change something? For example, if you re-downloaded the

application and now it has stopped working, it’s possible that the change you made to the application might have caused a problem.

 Adopt a systematic approach. Don’t try to solve the problem by

changing several different things at once. Change one thing, see if it causes an improvement, and make notes about what you did. Then you can try to make other changes. If you haphazardly begin swapping hardware modules, re-routing cables, and changing software parameters, you may end up in worse shape than when you started, or you may end up masking symptoms of an underlying problem.

 Try to isolate the problem. For example, if you can communicate

with some wireless devices but not others, then concentrate on what’s different with the non-functional wireless devices, or their configuration parameters. If you can’t communicate with any wireless devices, you might not have correctly configured network parameters in the application, or there may be a problem at the 781S.

Revised October 2021 Troubleshooting 4-1

IEC62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

 Use the hardware and software diagnostic tools provided with

the product. The IEC 62591 wireless application includes error

codes which you can check; often these will identify configuration problems for you.

 Collect and save as much relevant information as you can. If

possible, make notes concerning what steps you took leading up to the initial occurrence of the problem. Save printouts, screen captures, error codes, and so on so you can refer to them if you have to call for technical assistance.

4.2 Common Troubleshooting Techniques

Common troubleshooting techniques are given below:

4.2.1 Identifying which System Components are Working

The wireless interface has several different pieces of hardware and software. A failure in any one of them can cause problems, so you should consider all the different pieces to try to identify the source of your problem. For hardware you have:

 FB107/ROC800 controller with IEC 62591 module installed in a

slot

 PC or laptop connecting the IEC 62591

 Cable between IEC 62591 module and 781S

 One or more wireless devices in the wireless network

 Field Communicator (optional)

For software you have:

 The IEC 62591 application running in ROCLINK 800

 IEC 62591 protocol software running in the 781S and in all the

wireless devices

4.2.2 Conducting Basic Hardware Checks

 Ensure power is connected.

 Check that all modules are properly seated in slots.

 Ensure cable connections are good between the 781S and controller,

and between the PC/laptop and the controller.

 Check status LEDs on the controller.

 Check for indications on the 781S. See its accompanying

documentation (Emerson Wireless 781S Smart Antenna Quick Start

Guide, part 00825-0700-4410, Rev AB) for details.

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IEC62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

4.2.3 Looking for Possible Configuration Errors

 Does the IEC 62591 Wireless Interface support your wireless

device(s)?

 Did you place the IEC62591 module in the proper slot as specified

in the IEC 62591 application?

 Did you assign a unique Long Tag Name to each wireless device

and specify the exact same long tag names in the IEC 62591 application?

 Did you assign a Network ID which must be the same in each

wireless device in this network, and must also match the Network ID defined in the IEC 62591 application?

 Did you assign a Join Key which must be the same in each wireless

device in this network, and must also match the Join Key defined in the IEC 62591 application?

4.2.4 Rebooting after a Power Loss

In the event of low power or complete power loss, if the IEC module fails to successfully reboot, the FB107 and/or ROC800 raise Communication Failure and Point Failure alarms, indicating that IEC 62591 communications are not functioning. To resolve the issue, remove and re-apply power to the RTU.

4.2.5 USB Flash Drive Not Recognized

Module initialization can take up to five minutes. During this time, the USB port on the module is not recognized. The module is initialized when the Status field on the Network tab includes the word Online. If a USB flash drive is not recognized after module initialization, power cycle your device and try again.

4.3 Errors from the IEC 62591 Transmitter Tab

You can use the Transmitter Tab in ROCLINK 800 to check if there are errors in configuration:

4.3.1 NaN value

The Transmitter tab shows a NaN (Not a Number) warning when the given parameter is currently in a failing state. To further investigate and resolve the issue, use Field Tools, the AMS Device Configurator, or a 475 hand-held.

Revised October 2021 Troubleshooting 4-3

IEC62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Figure 4-1. NaN Warning in Transmitter screen

When NaN is reported, the RTU supports a failsafe operation defined by the user (Retain Last Value, Use Failsafe Value).

Figure 4-2. User-defined Failsafe Operation

4.3.2 Stale / Communication Failure

If the RTU reports a Stale or Communication Failure status in the Communication Status field, interrogate the transmitter using

475/AMS/Field Tools. The location of the transmitter’s network diagnostics can be found the transmitter’s manual.

Additionally, if the RTU reports a Stale status, assess the physical layout of the network. The Stale status can be triggered if there is any kind of physical anomaly in the network (tanker trucks between transmitter and RTU, transmitter between the end device and the RTU is powered down, etc.).

The RTU supports gathering Diagnostic Logs of the wireless network. You can extract these logs and send them to Technical Support for further analysis of the network issue.

4-4 Troubleshooting Revised October 2021

Index

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

A

Adding the join key ........................................... 3-24

C

Commissioning a device ............................ 3-8, 3-26

D

Decommissioning a device ........................ 3-9, 3-28

Devices

Commissioning ...................................... 3-8, 3-26

Decommissioning .................................. 3-9, 3-28

Replacing ............................................. 3-10, 3-28

E

Emerson Wireless 781S Smart Antenna ............ 1-2

F

Field Devices ...................................................... 1-4

Figures

1-1. IEC962591 Field Installation ................... 1-2

1-2. IEC 62591 Wireless Interface Module .... 1-3

1-3. Emerson Wireless 781S Smart Antenna 1-4

2-1. Mounting the 781S .................................. 2-4

2-2. 781S Mounting ........................................ 2-5

2-3. 781S Power and Data Wiring .................. 2-6

2-4. FB107 IEC 62591 Module Power and Data

Wiring to 781S ............................................ 2-7

2-5. 781S to ROC800 IEC 62591 Module Power

and Data Wiring ......................................... 2-7

3-1. Wireless Interface) .................................. 3-2

3-2. FB107 Interface with IEC 62591 Module 3-4

3-3. Network screen (FB107) ......................... 3-5

3-4. IEC 62591 Module (FB107) .................... 3-7

3-5. Commission tab (FB107) ........................ 3-8

3-6. Commissioned Device (FB107) .............. 3-9

3-7. Device Replacement Verification Dialog 3-10

3-8. Transmitter screen (FB107) .................. 3-11

3-9. Statistics screen (FB107) ...................... 3-18

3-10. Diagnostics screen (FB107) ................ 3-21

3-11. Transmitter screen (FB107) ................ 3-22

3-12. IEC 62591 Module (ROC800) ............. 3-23

3-13. Network tab (ROC800) ........................ 3-24

3-14. Commission tab (ROC800) ................. 3-26

3-15. Active Commission button (ROC800) . 3-27

3-16. Commissioned Device (ROC800) ....... 3-28

3-17. Device Replacement Verification Dialog . 3-

29 3-18. Transmitter tab (ROC800)

03-18 ........................................................ 3-29

3-19. Statistics tab (ROC800)

03-19 ........................................................ 3-36

3-20. Diagnostics tab (ROC800) .................. 3-39

3-21. Update Firmware screen (ROC800) ... 3-40 3-22. IEC 62591 Firmware Update (ROC800) . 3-

41

3-23. Attaching a USB drive ......................... 3-42

3-24. Creating the upgrade folder ................ 3-42

3-25. Copying the upgrade file ..................... 3-43

3-26. Starting ROCLINK ............................... 3-43

3-27. Verifying Run Mode ............................. 3-44

3-28. Verifying Online status ........................ 3-44

3-29. Selecting Utilities > Update Firmware . 3-45

3-30. Verifying current version ..................... 3-45

3-31. Starting the Firmware Update process 3-46 3-32. Status - Waiting for upgrade to start ... 3-46

3-33. Status -Upgrade in Progress ............... 3-47

3-34. Status -Waiting for module to reboot ... 3-47

3-35. Firmware update completed dialog ..... 3-48

3-36. Verifying version of upgraded firmware ... 3-

48

3-37. Verifying the Correct Settings ............. 3-49

4-1. Nan Warning in Transmitter tab .............. 4-4

4-2. User-defined failsafe operation ............... 4-4

H

Hardware ............................................................ 1-2

I

IEC 62591 Wireless Interface module ................ 1-2

Installation

IEC 62591 Wireless Interface module ............ 2-1

J

Join key

Adding........................................................... 3-24

M

Module

Description ...................................................... 1-3

N

Network

Accessing ..................................................... 3-24

R

Related technical information ............................. 1-5

Replacing a device ................................... 3-10, 3-28

T

Tables

1-1. Additional Technical Information ............. 1-5

Revised October 2021 Index I-1

IEC 62591 Wireless Interface Instruction Manual (ROC800-Series and FloBoss 107)

U

Updating firmware IEC 62591 module.............. 3-41

USB port ..............................................................1-3

W

Wiring .................................................................. 2-5

I-2 Index Revised October 2021

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

Revised October 2021 Index I-3

IEC 62591 Wireless Interface Instruction Manual (for ROC800-Series and FloBoss 107)

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Remote Automation Solutions IEC 62591 Wireless Interface Instruction Manual Manuals & Guides

Specifications and Main Features

Frequently Asked Questions

User Manual

Chapter 1 – General Information

1.1 Overview

1.2 Scope of Manual

1.3 Hardware

1.3.1 IEC 62591 Wireless Interface Module

1.3.2 Emerson Wireless 781S Smart Antenna

1.3.3 WirelessHART Field Devices

1.4 Configuration/Commissioning Software (Field Tools)

1.5 Additional Technical Information

Chapter 2 – Installation

2.1 Installing the IEC 62591 Module

2.2 Installing the Wireless 781S Smart Antenna

2.2.1 Optimizing the Location

2.2.2 Positioning the 781S

2.2.3 Mounting the 781S

2.2.4 Grounding the 781S

2.3 Wiring the Module and 781S

2.3.1 Wiring the 781S

2.3.2 Wiring the IEC 62591 Module to the 781S

2.4 Preparing for Configuration and Commissioning

Chapter 3 – Configuration and Commissioning

3.1 Overview

3.1.1 Configuring Devices and Planning the Network

3.1.2 Network ID and Join Key

3.1.3 Rosemount THUM Adapter

3.2 IEC 62591 Module Interface (FB107)

3.2.1 Commissioning Devices

3.2.2 Managing Device Information

3.2.3 Viewing Network Statistics

3.2.4 Retrieving a Diagnostic Log

3.2.5 Displaying Commissioned Transmitters

3.3 IEC 62591 Module Interface (ROC800)

3.3.1 Accessing the Network

3.3.2 Commissioning Devices

3.3.3 Managing Device Information

3.3.4 Viewing Network Statistics

3.3.5 Retrieving a Diagnostic Log

3.4 Updating Module Firmware

3.4.1 Updating the IEC 62591 Module Firmware (ROC800/ FloBoss 107)

Chapter 4 – Troubleshooting

4.1 General Guidelines

4.2 Common Troubleshooting Techniques

4.2.1 Identifying which System Components are Working

4.2.2 Conducting Basic Hardware Checks

4.2.3 Looking for Possible Configuration Errors

4.2.4 Rebooting after a Power Loss

4.2.5 USB Flash Drive Not Recognized

4.3 Errors from the IEC 62591 Transmitter Tab

4.3.1 NaN value

4.3.2 Stale / Communication Failure

Index

Revised October 2021 Index I-1