Remote Automation Solutions FB2200 Flow Computer 8-Channel Expansion I/O Board Field Replacement Guide Manuals & Guides

FB2200 Flow Computer 8-Channel Expansion I/O Board Field Replacement Guide

FB2200 Flow Computer
8-Channel Expansion I/O Board
Field Replacement Guide

D301804X012

November 2020

For Part Numbers (Kits):

 400217010-KIT

Remote Automation Solutions

FB2200 Flow Computer 8-Channel Expansion I/O Board Field Replacement Guide

D301804X012
November 2020

Device Safety Considerations

 Reading these Instructions

Before operating the device, read these instructions carefully and understand their safety implications. In some situations,
improperly using this device may result in damage or injury. Keep this manual in a convenient location for future reference.
Note that these instructions may not cover all details or variations in equipment or cover every possible situation regarding
installation, operation, or maintenance. Should problems arise that are not covered sufficiently in the text, immediately
contact Customer Support for further information.

 Protecting Operating Processes

A failure of this device – for whatever reason -- may leave an operating process without appropriate protection and could result
in possible damage to property or injury to persons. To protect against this, you should review the need for additional backup
equipment or provide alternate means of protection (such as alarm devices, output limiting, fail-safe valves, relief valves,
emergency shutoffs, emergency switches, etc.). Contact Remote Automation Solutions for additional information.

 Returning Equipment

If you need to return any equipment to Remote Automation Solutions, it is your responsibility to ensure that the equipment
has been cleaned to safe levels, as defined and/or determined by applicable federal, state and/or local law regulations or
codes. You also agree to indemnify Remote Automation Solutions and hold Remote Automation Solutions harmless from any
liability or damage which Remote Automation Solutions may incur or suffer due to your failure to ensure device cleanliness.

 Grounding Equipment

Ground metal enclosures and exposed metal parts of electrical instruments in accordance with OSHA rules and regulations as
specified in Design Safety Standards for Electrical Systems, 29 CFR, Part 1910, Subpart S, dated: April 16, 1981 (OSHA rulings are
in agreement with the National Electrical Code). You must also ground mechanical or pneumatic instruments that include
electrically operated devices such as lights, switches, relays, alarms, or chart drives.
Important: Complying with the codes and regulations of authorities having jurisdiction is essential to ensuring personnel
safety. The guidelines and recommendations in this manual are intended to meet or exceed applicable codes and regulations.
If differences occur between this manual and the codes and regulations of authorities having jurisdiction, those codes and
regulations must take precedence.

 Protecting from Electrostatic Discharge (ESD)

This device contains sensitive electronic components which be damaged by exposure to an ESD voltage. Depending on the
magnitude and duration of the ESD, it can result in erratic operation or complete failure of the equipment. Ensure that you
correctly care for and handle ESD-sensitive components.

System Training

A well-trained workforce is critical to the success of your operation. Knowing how to correctly install, configure, program,
calibrate, and trouble-shoot your Emerson equipment provides your engineers and technicians with the skills and confidence
to optimize your investment. Remote Automation Solutions offers a variety of ways for your personnel to acquire essential
system expertise. Our full-time professional instructors can conduct classroom training at several of our corporate offices, at
your site, or even at your regional Emerson office. You can also receive the same quality training via our live, interactive
Emerson Virtual Classroom and save on travel costs. For our complete schedule and further information, contact the Remote
Automation Solutions Training Department at 800-338-8158 or email us at [e-mail].

Ethernet Connectivity

This automation device is intended to be used in an Ethernet network which does not have public access. The inclusion of this
device in a publicly accessible Ethernet-based network is not recommended.

FB2200 Flow Computer 8-Channel Expansion I/O Board Field Replacement Guide

Item

Field Replacement Kit
Part Number

WARNING

WARNING

D301804X012

November 2020

Replacing the 8-Channel Expansion I/O Board

You can replace the 8-channel expansion I/O board in the field provided that the replacement is the
same part and version.

Refer to the table below for the correct field replacement kit part number.

8-Channel Expansion I/O Board

Ambient Temperature Range

May be used up to a maximum ambient temperature of 80°C and a minimum ambient temperature
of –40°C; refer to the data plate attached to the device for ambient temperature.

Required Tools



#2 Phillips-head screwdriver



Hexagonal torque wrenches Ranges must include 1 to 2 in-lbs (0.1 to 0.2 N-m) and 7 to 9 in­lbs (0.8 to 1.0 N-m)

Electrical Ratings



Input Voltage: 10.5 Vdc to 30 Vdc external supply (Max power at 10 watts)

Restriction

Hazardous area approvals require that any part replaced in the field be the exact same part (like for
like). Upgrading or substituting different parts violates hazardous area certification.

400217010-KIT

DANGER

EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.

EXPLOSION HAZARD - Do not disconnect equipment unless power has been removed or the area
is known to be non-hazardous.

EXPLOSION HAZARD – Substitution of any components may impair suitability for Class I, Division

2.

Tip

Because some of these procedures involve removing small parts such as screws, we recommend
you provide a container to hold small parts.

1

FB2200 Flow Computer 8-Channel Expansion I/O Board Field Replacement Guide

D301804X012
November 2020

1. Open the enclosure door. The 8-channel expansion I/O board resides underneath the CPU
enclosure. The easiest way to proceed is to remove both the HMI module and CPU enclosure
together as a single assembly. Follow steps 2 through 4 to do this:

2. Remove power by unplugging terminal block TB2 (pins 1,3,5,7).

2

FB2200 Flow Computer 8-Channel Expansion I/O Board Field Replacement Guide

D301804X012

November 2020

3. Disconnect the intermediate cable between the CPU enclosure and the sensor module. To
do this, press down on the outer edge of the connection tab, then pull the connectors apart.

4. Use a #2 Phillips-head screwdriver to loosen the four captive fastening screws that hold the
CPU enclosure and gently pull the assembly (including the HMI module) out and set it aside.

3

FB2200 Flow Computer 8-Channel Expansion I/O Board Field Replacement Guide

1

CPU Enclosure

2

HMI Module

3

Captive Fastening Screws (4)

D301804X012
November 2020

4

5. Use a #2 Phillips-head screwdriver to remove the four screws that attach the 8-channel
expansion I/O board to the L-shaped I/O termination board. (Keep the screws in a safe place
because you will need them in a later step.) Carefully lift the 8-channel expansion I/O board
off its posts and set it aside.

FB2200 Flow Computer 8-Channel Expansion I/O Board Field Replacement Guide

1

Screws

2

Posts

D301804X012

November 2020

6. Carefully place the new (replacement) 8-channel expansion I/O board on the posts, and
gently press it down onto the I/O termination board. Attach it using the four screws you
removed in step 5. Torque screws to 1 to 2 in-lbs. (0.1 to 0.2 N-m).

7. Take the CPU enclosure (with the HMI module attached) and line up the CPU enclosure's
captive fastening screws with their matching holes on the I/O assembly. Press the enclosure
screws onto the holes and hold it there while tightening each of the captive fastening screws.
Torque screws to 7 to 9 in-lbs. (0.8 to 1.0 N-m).

8. Connect the intermediate cable to the sensor module and make sure it has clearance.

9. Plug in TB2 (pins 1,3,5,7) to restore power.

10. Close the enclosure door.

5

FB2200 Flow Computer 8-Channel Expansion I/O Board Field Replacement Guide

For customer service and technical support,

Global Headquarters,
North America, and Latin America:

end-user.

Europe:

Middle East/Africa:

Asia-Pacific:

T [phone]| F [phone]

D301804X012
November 2020

visit www.Emerson.com/SupportNet

Emerson Automation Solutions
Remote Automation Solutions
6005 Rogerdale Road
Houston, TX 77072 U.S.A.
T [phone] | F [phone]

www.Emerson.com/RemoteAutomation

Emerson Automation Solutions
Remote Automation Solutions
Unit 1, Waterfront Business Park
Dudley Road, Brierley Hill
Dudley DY5 1LX UK
T [phone] | F [phone]

Emerson Automation Solutions
Remote Automation Solutions
Emerson FZE
P.O. Box 17033
Jebel Ali Free Zone – South 2
Dubai U.A.E.
T [phone] | F [phone]

Emerson Automation Solutions
Remote Automation Solutions
1 Pandan Crescent
Singapore 128461

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Solutions. All rights reserved.

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