Remote Automation Solutions FB2100/FB2200 Flow Computer Sensor Assembly Field Replacement Guide Manuals & Guides
FB2100/FB2200 Flow Computer Sensor Assembly Field Replacement Guide
FB2100/FB2200 Flow Computer
Sensor Assembly
Field Replacement Guide
D301843X012
November 2020
For Part Numbers (Kits):
See tables on pages iii through v for part/kit numbers
Remote Automation Solutions
FB2100/FB2200 Flow Computer Sensor Assembly Field Replacement Guide
D301843X012
November 2020
Device Safety Considerations
Reading these Instructions
Before operating the device, read these instructions carefully and understand their safety implications. In some situations,
improperly using this device may result in damage or injury. Keep this manual in a convenient location for future reference.
Note that these instructions may not cover all details or variations in equipment or cover every possible situation regarding
installation, operation, or maintenance. Should problems arise that are not covered sufficiently in the text, immediately
contact Customer Support for further information.
Protecting Operating Processes
A failure of this device – for whatever reason -- may leave an operating process without appropriate protection and could result
in possible damage to property or injury to persons. To protect against this, you should review the need for additional backup
equipment or provide alternate means of protection (such as alarm devices, output limiting, fail-safe valves, relief valves,
emergency shutoffs, emergency switches, etc.). Contact Remote Automation Solutions for additional information.
Returning Equipment
If you need to return any equipment to Remote Automation Solutions, it is your responsibility to ensure that the equipment
has been cleaned to safe levels, as defined and/or determined by applicable federal, state and/or local law regulations or
codes. You also agree to indemnify Remote Automation Solutions and hold Remote Automation Solutions harmless from any
liability or damage which Remote Automation Solutions may incur or suffer due to your failure to ensure device cleanliness.
Grounding Equipment
Ground metal enclosures and exposed metal parts of electrical instruments in accordance with OSHA rules and regulations as
specified in Design Safety Standards for Electrical Systems, 29 CFR, Part 1910, Subpart S, dated: April 16, 1981 (OSHA rulings are
in agreement with the National Electrical Code). You must also ground mechanical or pneumatic instruments that include
electrically operated devices such as lights, switches, relays, alarms, or chart drives.
Important: Complying with the codes and regulations of authorities having jurisdiction is essential to ensuring personnel
safety. The guidelines and recommendations in this manual are intended to meet or exceed applicable codes and regulations.
If differences occur between this manual and the codes and regulations of authorities having jurisdiction, those codes and
regulations must take precedence.
Protecting from Electrostatic Discharge (ESD)
This device contains sensitive electronic components which be damaged by exposure to an ESD voltage. Depending on the
magnitude and duration of the ESD, it can result in erratic operation or complete failure of the equipment. Ensure that you
correctly care for and handle ESD-sensitive components.
System Training
A well-trained workforce is critical to the success of your operation. Knowing how to correctly install, configure, program,
calibrate, and trouble-shoot your Emerson equipment provides your engineers and technicians with the skills and confidence
to optimize your investment. Remote Automation Solutions offers a variety of ways for your personnel to acquire essential
system expertise. Our full-time professional instructors can conduct classroom training at several of our corporate offices, at
your site, or even at your regional Emerson office. You can also receive the same quality training via our live, interactive
Emerson Virtual Classroom and save on travel costs. For our complete schedule and further information, contact the Remote
Automation Solutions Training Department at 800-338-8158 or email us at education@emerson.com.
Ethernet Connectivity
This automation device is intended to be used in an Ethernet network which does not have public access. The inclusion of this
device in a publicly accessible Ethernet-based network is not recommended.
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FB2100/FB2200 Flow Computer Sensor Assembly Field Replacement Guide
Integral Sensor
Selection
Differential Pressure Range & Accuracy
25 Inches H2O (62.3 mbar) DP, 0.1% Accuracy
Notes:
Available only with stainless steel sensor & coplanar flange.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
250 Inches H2O (623 mbar) DP, 0.1% Accuracy
Note: 0.1% Accuracy not available on Traditional Flange.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
250 Inches H2O (623 mbar) DP, 0.075% Accuracy
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
1000 Inches H2O (2.5 bar) DP, 0.1% Accuracy
Notes:
1000" DP range not available with 300 psi static pressure.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
1000 Inches H2O (2.5 bar) DP, 0.075% Accuracy (Note 5)
Note 5: 1000" DP range not available with 300 psi static pressure.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
No Differential Pressure Required, Static Pressure only, accuracy
Note: Only available with inline sensor option (2K11).
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
No Differential Pressure Required, Static Pressure only, accuracy
Note: Only available with inline sensor option (2K11).
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Static Pressure Range - for use with Multivariable Sensor (B22* or B12* above)
MV 300 psi gauge (20.7 barg)
Note: 1000" DP range not available with 300 psi static pressure.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
MV 300 psi absolute (20.7 bara)
Note 5:
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
MV 3600 psi gauge (250 barg)
Note:
is 2000 psi/137.9 Bar.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
MV 3600 psi absolute (250 bara)
Note:
is 2000 psi/137.9 Bar.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Static Pressure Range - for use with Static Pressure only Sensor (B1 or B2 above)
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Sensor Material & Flange Type
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Hastelloy Diaphragm and Hastelloy Coplanar Flange
Note:
sensor.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Stainless Steel Sensor and Traditional Flange
Note: 0.1% Accuracy not available on Traditional Flange.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
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Table 1. FB2100 Sensor Assembly Part Numbers(Use Selection Column to Generate UL-listed Kit Number)
Approvals
0.1% Accuracy not available on Traditional Flange.
25" DP option available only with static pressure options G4 or
A4 and the maximum pressure is limited to 2000 psi.
0.1% Accuracy not available on Traditional Flange.
1000" DP range with 0.1% accuracy available only with
Stainless steel sensor and coplanar flange.
0.1%
0.075%
1000" DP range not available with 300 psi static pressure.
MV 1500 psi gauge (103.4 barg)
MV 1500 psi absolute (103.4 bara)
B221
B222
B122
B223
B123
B2
B1
G6
A6
G7
A7
When used with 25" DP option, maximum working pressure
When used with 25" DP option, maximum working pressure
SP 150 psi gauge (10.34 barg)
SP 150 psi absolute (10.34 bara)
SP 800 psi gauge (55.15 barg)
SP 800 psi absolute (55.15 bara)
SP 4000 psi gauge (275.79 barg)
SP 4000 psi absolute (275.79 bara)
Stainless Steel Sensor and Coplanar Flange
Not available with a 1000" 0.1% accuracy sensor or a 25"
G4
A4
G2
A2
G3
A3
G4
A4
2E12
3E13
2F12
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FB2100/FB2200 Flow Computer Sensor Assembly Field Replacement Guide
Integral Sensor
Selection
Stainless Steel 'In-line' connection 1/2" 14 NPT Female - use with
Static Pressure only option B1 or B2 above
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Sensor Material Certificates
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
NACE MRO 175/ISO 15156 requires Hastelloy Diaphragm Option
Note:
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
NACE MRO 103 - requires Hastelloy Diaphragm Option
Note:
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Calibration Certificate
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
M0
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
M4
Integral Sensor
Selection
Differential Pressure Range & Accuracy
Approvals
25 Inches H2O (62.3 mbar) DP, 0.1% Accuracy
Notes:
Available only with stainless steel sensor & coplanar flange.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
250 Inches H2O (623 mbar) DP, 0.1% Accuracy
Note: 0.1% Accuracy not available on Traditional Flange.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
250 Inches H2O (623 mbar) DP, 0.075% Accuracy
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
1000 Inches H2O (2.5 bar) DP, 0.1% Accuracy
Notes:
1000" DP range not available with 300 psi static pressure.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
1000 Inches H2O (2.5 bar) DP, 0.075% Accuracy
Note: 1000" DP range not available with 300 psi static pressure.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
No Differential Pressure Required, Static Pressure only, accuracy
Note: Available only with inline sensor option (2K11).
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
No Differential Pressure Required, Static Pressure only, accuracy
Note: Available only with inline sensor option (2K11).
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Static Pressure Range - for use with Multivariable Sensor (B22* or B12* above)
MV 300 psi gauge (20.7 barg)
Note: 1000" DP range not available with 300 psi static pressure.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
MV 300 psi absolute (20.7 bara)
Note: 1000" DP range not available with 300 psi static pressure.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
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November 2020
2K11
Not Required
3.1 B Traceability certs to EN 10205
Available only with 3E13.
Available only with 3E13.
Not Required
Required
Q15R
Q25R
Example Model Number:
B222G72E12Q0RM4
=250 Inches H2O (623 mbar) DP, 0.1% Accuracy, MV 1500 psi gauge,
Stainless Steel Sensor and Coplanar Flange, No Sensor Material Certificates Required, and Calibration Certificate
Required.
Table 2 - FB2200 Sensor Assembly Part Numbers (Use Selection Column to Generate UL-listed Kit Number)
0.1% Accuracy not available on Traditional Flange.
25" DP option available only with static pressure options G4 or
A4 and the maximum pressure is limited to 2000 psi.
B221
Q0R
Q8R
0.1% Accuracy not available on Traditional Flange.
1000" DP range with 0.1% accuracy available only with
Stainless steel sensor and coplanar flange.
0.1%
0.075%
MV 1500 psi gauge (103.4 barg)
MV 1500 psi absolute (103.4 bara)
iv
B222
B122
B223
B123
B2
B1
G6
A6
G7
A7
FB2100/FB2200 Flow Computer Sensor Assembly Field Replacement Guide
Integral Sensor
Selection
MV 3600 psi gauge (250 barg)
Note:
is 2000 psi/137.9 Bar.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
MV 3600 psi absolute (250 bara)
Note:
is 2000 psi/137.9 Bar.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Static Pressure Range - for use with Static Pressure only Sensor (B1 or B2 above)
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Sensor Material & Flange Type
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Hastelloy Diaphragm and Hastelloy Coplanar Flange
Note:
sensor.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Stainless Steel Sensor and Traditional Flange
Note: 0.1% Accuracy not available on Traditional Flange.
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Stainless Steel inline connection 1/2" 14 NPT Female - use with
Static Pressure only option B1 or B2 above
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Sensor Material Certificates
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
NACE MRO 175/ISO 15156 requires Hastelloy Diaphragm Option
Note:
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
NACE MRO 103 - requires Hastelloy Diaphragm Option
Note:
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
Calibration Certificate
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
M0
Class 1 Div 2 UL, IEC Ex N, ATEX Ex N
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November 2020
When used with 25" DP option, maximum working pressure
When used with 25" DP option, maximum working pressure
SP 150 psi gauge (10.34 barg)
SP 150 psi absolute (10.34 bara)
SP 800 psi gauge (55.15 barg)
SP 800 psi absolute (55.15 bara)
SP 4000 psi gauge (275.79 barg)
SP 4000 psi absolute (275.79 bara)
Stainless Steel Sensor and Coplanar Flange
Not available with a 1000" 0.1% accuracy sensor or a 25"
Not Required
3.1 B Traceability certs to EN 10205
G4
A4
G2
A2
G3
A3
G4
A4
2E12
3E13
2F12
2K11
Q0R
Q8R
Available only with 3E13.
Available only with 3E13.
Not Required
Required
Q15R
Q25R
Example Model Number:
B222G72E12Q0RM4
=250 Inches H2O (623 mbar) DP, 0.1% Accuracy, MV 1500 psi gauge,
Stainless Steel Sensor and Coplanar Flange, No Sensor Material Certificates Required, and Calibration Certificate
Required.
M4
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FB2100/FB2200 Flow Computer Sensor Assembly Field Replacement Guide
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vi
FB2100/FB2200 Flow Computer Sensor Assembly Field Replacement Guide
DANGER
DANGER
WARNING
WARNING
Removing/Replacing Sensor Assemblies
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EXPLOSION HAZARD – To replace the sensor, you must completely remove the flow computer
from its installation location and move it to a non-hazardous area. Ensure the area is nonhazardous before disconnecting the flow computer.
Field Replacement Kit Part Numbers
Refer to Table 1 (for FB2100) or Table 2 (for FB2200) on pages iii through v to determine the
correct field replacement kit part number.
Required Tools
2 mm hexagonal torque wrenches. Ranges must include 4 to 6 in-lbs (0.5 to 0.7 N-m).
Pliers
Ambient Temperature Range
May be used up to a maximum ambient temperature of 80°C and a minimum ambient temperature
of –40°C; see end product data plate for ambient temperature.
Electrical Rating
Input Voltage: 10.5 Vdc to 30 Vdc external supply (Max power at 10 watts)
Important
Only use accessories supplied with the flow computer or sold by Emerson as spare parts for this
flow computer. If you substitute a part you obtain elsewhere
it is the identical part from the same manufacturer as that supplied with the flow computer from
Emerson.
you will void your certification unless
EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.
EXPLOSION HAZARD - Do not disconnect equipment unless power has been removed or the area
is known to be non-hazardous.
EXPLOSION HAZARD –Substitution of any components may impair suitability for Class I, Division
2 locations.
Important
If this equipment is used in a manner not specified by the manufacturer, the protection provided by
equipment may be impaired.
1
FB2100/FB2200 Flow Computer Sensor Assembly Field Replacement Guide
CAUTION
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November 2020
Removing/Replacing the Sensor Assembly
UL Listed Sensory Assembly Field Installed Accessory Kits for Use in Class I, Division 2, Groups A, B,
C, and D. See Table 1 (for FB2100) or Table 2 (for FB2200) to determine correct UL Listed kit
numbers
Note
The removal/replacement procedure is the same for all sensor assemblies listed in this document.
1. Open the enclosure.
2. Disconnect the sensor cable from the sensor assembly. For the fiberglass enclosure, you may
want to use pliers if you cannot fit your fingers into the gap between the battery box and the
bottom of the enclosure.
3. Use a 2 mm hex wrench to loosen the two rotation set screws on the side of the enclosure.
2
When inserting the SRAM coin cell battery push the battery gently into its slot until it
stops. The battery should slide in easily. Do not use excessive force.
4. You can now place the flow computer enclosure on a flat surface with the sensor assembly
protruding off the edge.
FB2100/FB2200 Flow Computer Sensor Assembly Field Replacement Guide
D301843X012
November 2020
5. Rotate the sensor assembly counterclockwise until it detaches and you can pull it out from
the enclosure and set it aside.
6. Slide the new (replacement) sensor assembly into the enclosure and rotate the assembly
until it is tight and positioned correctly for its installation site.
7. Tighten the rotation set screws. Torque screws to 4 to 6 in-lbs (0.5 to 0.7 N-m).
8. Press the sensor cable connector into its mating connector on the sensor assembly.
3
FB2100/FB2200 Flow Computer Sensor Assembly Field Replacement Guide
For customer service and technical support,
Global Headquarters,
North America, and Latin America:
end-user.
Europe:
Middle East/Africa:
Asia-Pacific:
T +65 6777 8211| F +65 6777 0947
D301843X012
November 2020
visit www.Emerson.com/SupportNet
Emerson Automation Solutions
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www.Emerson.com/RemoteAutomation
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© 2018-2020 Remote Automation Solutions, a business unit of Emerson Automation
Solutions. All rights reserved.
This publication is for informational purposes only. While every effort has been made to ensure
accuracy, this publication shall not be read to include any warranty or guarantee, express or
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