Remote Automation Solutions FB2100/FB2200 Flow Computer Internal Solar Regulator Field Replacement Guide Manuals & Guides

FB2100/FB2200 Flow Computer Internal Solar Regulator Field Replacement Guide

FB2100/FB2200 Flow Computer
Internal Solar Regulator
Field Replacement Guide

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November 2020

For Part Numbers (Kits):

 399296-01-0: Internal Solar Regulator

Remote Automation Solutions

FB2100/FB2200 Flow Computer Internal Solar Regulator Field Replacement Guide

D301848X012
November 2020

Device Safety Considerations

 Reading these Instructions

Before operating the device, read these instructions carefully and understand their safety implications. In some situations,
improperly using this device may result in damage or injury. Keep this manual in a convenient location for future reference.
Note that these instructions may not cover all details or variations in equipment or cover every possible situation regarding
installation, operation, or maintenance. Should problems arise that are not covered sufficiently in the text, immediately
contact Customer Support for further information.

 Protecting Operating Processes

A failure of this device – for whatever reason -- may leave an operating process without appropriate protection and could result
in possible damage to property or injury to persons. To protect against this, you should review the need for additional backup
equipment or provide alternate means of protection (such as alarm devices, output limiting, fail-safe valves, relief valves,
emergency shutoffs, emergency switches, etc.). Contact Remote Automation Solutions for additional information.

 Returning Equipment

If you need to return any equipment to Remote Automation Solutions, it is your responsibility to ensure that the equipment
has been cleaned to safe levels, as defined and/or determined by applicable federal, state and/or local law regulations or
codes. You also agree to indemnify Remote Automation Solutions and hold Remote Automation Solutions harmless from any
liability or damage which Remote Automation Solutions may incur or suffer due to your failure to ensure device cleanliness.

 Grounding Equipment

Ground metal enclosures and exposed metal parts of electrical instruments in accordance with OSHA rules and regulations as
specified in Design Safety Standards for Electrical Systems, 29 CFR, Part 1910, Subpart S, dated: April 16, 1981 (OSHA rulings are
in agreement with the National Electrical Code). You must also ground mechanical or pneumatic instruments that include
electrically operated devices such as lights, switches, relays, alarms, or chart drives.
Important: Complying with the codes and regulations of authorities having jurisdiction is essential to ensuring personnel
safety. The guidelines and recommendations in this manual are intended to meet or exceed applicable codes and regulations.
If differences occur between this manual and the codes and regulations of authorities having jurisdiction, those codes and
regulations must take precedence.

 Protecting from Electrostatic Discharge (ESD)

This device contains sensitive electronic components which be damaged by exposure to an ESD voltage. Depending on the
magnitude and duration of the ESD, it can result in erratic operation or complete failure of the equipment. Ensure that you
correctly care for and handle ESD-sensitive components.

System Training

A well-trained workforce is critical to the success of your operation. Knowing how to correctly install, configure, program,
calibrate, and trouble-shoot your Emerson equipment provides your engineers and technicians with the skills and confidence
to optimize your investment. Remote Automation Solutions offers a variety of ways for your personnel to acquire essential
system expertise. Our full-time professional instructors can conduct classroom training at several of our corporate offices, at
your site, or even at your regional Emerson office. You can also receive the same quality training via our live, interactive
Emerson Virtual Classroom and save on travel costs. For our complete schedule and further information, contact the Remote
Automation Solutions Training Department at 800-338-8158 or email us at [e-mail].

Ethernet Connectivity

This automation device is intended to be used in an Ethernet network which does not have public access. The inclusion of this
device in a publicly accessible Ethernet-based network is not recommended.

FB2100/FB2200 Flow Computer Internal Solar Regulator Field Replacement Guide

Item

UL Field Replacement Kit
Part Number

UL Kit File Number: E192567

DANGER

WARNING

WARNING

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November 2020

Removing/Replacing the Internal Solar Regulator

You can optionally install an internal solar regulator (charger) in the flow computer for use with a
30W solar panel. The internal solar regulator mounts to the inside of the battery compartment.

Refer to the table below for the correct field replacement part number.

Internal Solar Regulator 399296-01-0

Important

Use only accessories (batteries) supplied with the flow computer or sold by Emerson as spare parts
for this flow computer. Substituting a part you obtain elsewhere (such as a battery)
approval certification.

voids your

Ambient Temperature Range

May be used up to a maximum ambient temperature of 80°C and a minimum ambient temperature
of –40°C; refer to the data plate attached to the device for ambient temperature.

Required Tools



#2 Phillips-head screwdriver

DANGER

EXPLOSION HAZARD: Ensure the area in which you perform this operation is non-hazardous.
Performing this operation in a hazardous area could result in an explosion.

EXPLOSION HAZARD: Never remove end cap(s) in a hazardous location. Removing end cap(s) in a
hazardous location could result in an explosion.

EXPLOSION HAZARD - Do not disconnect equipment unless power has been removed or the area
is known to be non-hazardous.

EXPLOSION HAZARD – Substitution of any components may impair suitability for Class I, Division

2.

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FB2100/FB2200 Flow Computer Internal Solar Regulator Field Replacement Guide

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November 2020

Important

This procedure involves removing several screws. We recommend you provide a container to catch
and hold screws when you remove them.

Removing/Replacing the Internal Solar Regulator

1. Open the flow computer enclosure. The solar regulator mounts inside the battery
compartment.

2. Open the battery compartment by loosening the two captive fastening screws.

3. Remove the two screws (left and right) that fasten the termination cover to the solar
regulator, and then remove wires connected to the solar regulator.

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FB2100/FB2200 Flow Computer Internal Solar Regulator Field Replacement Guide

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4. Now remove the four screws that attach the solar regulator to the battery compartment.
These are located at the left side of the battery compartment, and on the exterior right side
of the battery compartment.

5. Now that you can move the solar regulator, carefully move its left edge so it sits in front of
the left tab for the captive fastening screws.

3

FB2100/FB2200 Flow Computer Internal Solar Regulator Field Replacement Guide

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November 2020

6. You should now be able to pull regulator out of the battery compartment and set it aside.

7. Take the new (replacement) solar regulator, and if present, remove its termination cover.

8. Connect wiring as described in Wiring the Internal Solar Regulator, but leave the termination
cover off.

9. Maneuver the new replacement solar regulator between the tabs for the battery
compartment captive fasteners and slide its right edge through the slot on the right side of
the battery compartment. Now carefully move the left edge of the regulator behind the left
captive fastening tab so you can press the regulator into place against the back of the battery
compartment.

10. Attach the regulator using the screws you removed in Step 4.

11. Attach the termination cover using the screws you removed in Step 3.

12. Close the enclosure.

4

FB2100/FB2200 Flow Computer Internal Solar Regulator Field Replacement Guide

Wiring the Internal Solar Regulator

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5

FB2100/FB2200 Flow Computer Internal Solar Regulator Field Replacement Guide

For customer service and technical support,

Global Headquarters,
North America, and Latin America:

end-user.

Europe:

Middle East/Africa:

Asia-Pacific:

T [phone]| F [phone]

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November 2020

visit www.Emerson.com/SupportNet

Emerson Automation Solutions
Remote Automation Solutions
6005 Rogerdale Road
Houston, TX 77072 U.S.A.
T [phone] | F [phone]

www.Emerson.com/RemoteAutomation

Emerson Automation Solutions
Remote Automation Solutions
Unit 1, Waterfront Business Park
Dudley Road, Brierley Hill
Dudley DY5 1LX UK
T [phone] | F [phone]

Emerson Automation Solutions
Remote Automation Solutions
Emerson FZE
P.O. Box 17033
Jebel Ali Free Zone – South 2
Dubai U.A.E.
T [phone] | F [phone]

Emerson Automation Solutions
Remote Automation Solutions
1 Pandan Crescent
Singapore 128461

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Solutions. All rights reserved.

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