Remote Automation Solutions Emerson FBxRemote I/O™ Quick Start Guide Manuals & Guides
Emerson FBxRemote I/O™
Quick Start Guide
Emerson FBxRemote I/O Quick Start Guide
D301902X012
April 2021
Remote Automation Solutions
Emerson FBxRemote I/O Quick Start Guide
D301902X012
April 2021
Device Safety Considerations
Reading these Instructions
Before operating the device, read these instructions carefully and understand their safety implications. In some
situations, improperly using this device may result in damage or injury. Keep this manual in a convenient location
for future reference. Note that these instructions may not cover all details or variations in equipment or cover every
possible situation regarding installation, operation, or maintenance. Should problems arise that are not covered
sufficiently in the text, immediately contact Customer Support for further information.
Protecting Operating Processes
A failure of this device – for whatever reason -- may leave an operating process without appropriate protection and
could result in possible damage to property or injury to persons. To protect against this, you should review the
need for additional backup equipment or provide alternate means of protection (such as alarm devices, output
limiting, fail-safe valves, relief valves, emergency shutoffs, emergency switches, etc.). Contact Remote
Automation Solutions for additional information.
Returning Equipment
If you need to return any equipment to Remote Automation Solutions, it is your responsibility to ensure that the
equipment has been cleaned to safe levels, as defined and/or determined by applicable federal, state and/or local
law regulations or codes. You also agree to indemnify Remote Automation Solutions and hold Remote Automation
Solutions harmless from any liability or damage which Remote Automation Solutions may incur or suffer due to
your failure to ensure device cleanliness.
Grounding Equipment
Ground metal enclosures and exposed metal parts of electrical instruments in accordance with relevant safety
standards. For the USA, refer to OSHA rules and regulations as specified in Design Safety Standards for Electrical
Systems, 29 CFR, Part 1910, Subpart S, dated: May 16, 1981 (OSHA rulings are in agreement with the National
Electrical Code). For international locations, refer to
You must also ground mechanical or pneumatic instruments that include electrically operated devices such as
lights, switches, relays, alarms, or chart drives. The FB3000 includes a chassis ground lug. Unless specifically noted,
the chassis ground is isolated from ground terminals on individual modules installed in the device to prevent noise.
The chassis ground lug provides a path to earth ground for electrical safety, static discharge, and stray voltages.
not connect the chassis ground lug directly to a lightning arrestor/lightning rod.
Important: Complying with the codes and regulations of authorities having jurisdiction is essential to ensuring
personnel safety. The guidelines and recommendations in this manual are intended to meet or exceed applicable
codes and regulations. If differences occur between this manual and the codes and regulations of authorities
having jurisdiction, those codes and regulations must take precedence.
Protecting from Electrostatic Discharge (ESD)
This device contains sensitive electronic components which can be damaged by exposure to an ESD voltage.
Depending on the magnitude and duration of the ESD, it can result in erratic operation or complete failure of the
equipment. Ensure that you correctly care for and handle ESD-sensitive components.
System Training
A well-trained workforce is critical to the success of your operation. Knowing how to correctly install, configure,
program, calibrate, and trouble-shoot your Emerson equipment provides your engineers and technicians with the skills
and confidence to optimize your investment. Remote Automation Solutions offers a variety of ways for your personnel
to acquire essential system expertise. Our full-time professional instructors can conduct classroom training at several of
our corporate offices, at your site, or even at your regional Emerson office. You can also receive the same quality
training via our live, interactive Emerson Virtual Classroom and save on travel costs. For our complete schedule and
further information, contact the Remote Automation Solutions Training Department at 800-338-8158 or email us at
education@emerson.com
IEC 60364-4-41: PROTECTION AGAINST ELECTRIC SHOCK.
Do
.
Ethernet Connectivity
This automation device is intended to be used in an Ethernet network which does not have public access. The inclusion
of this device in a publicly accessible Ethernet-based network is
not recommended.
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Emerson FBxRemote I/O Quick Start Guide
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April 2021
Contents
Safety First! ................................................................................................................................................ 1
Required Tools ........................................................................................................................................... 2
Mounting on the DIN Rail ............................................................................................................................ 2
Grounding the FBxRemote I/O™ ................................................................................................................. 3
Removing Battery Saver Tabs ..................................................................................................................... 4
Wiring Communications ............................................................................................................................. 5
Wiring I/O ................................................................................................................................................. 11
Wiring Power ............................................................................................................................................ 16
Installing Field Tools Configuration Software ............................................................................................ 16
Establishing a Connection and Configuring Remote I/O ............................................................................ 18
Connecting to the FBxRemote I/O ............................................................................................................ 18
Configuring the IP Address and DNP3 Address of the Remote I/O ............................................................. 20
Example - Configuring I/O in the FBxRemote I/O ....................................................................................... 22
Example – Transferring Data from the FBxRemote I/O to the Host RTU ..................................................... 25
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iv
DANGER
WARNING
CAUTION
SAFETY FIRST
Safety First!
Notes
If the equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be impaired.
Wiring to or from this device, which either enters or leaves the user-provided enclosure,
must adhere to wiring methods suitable for Class I, Zone 2 and Division 2 Hazardous
locations, as appropriate for the installation.
This product may display safety label(s) to identify potential hazards. The same types of notices
appear within the documentation. Whenever you see an exclamation point (!) enclosed within a
triangle (shown to the left), consult the documentation for additional safety information about the
hazard and how to avoid it. The labels used are:
Emerson FBxRemote I/O Quick Start Guide
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March 2021
MAY CAUSE DEATH
Observe all precautionary signs posted on the equipment.
Failure to do so may result in death or serious injury to personnel.
DANGER TO PERSONNEL AND EQUIPMENT
Observed all precautionary signs posted on the equipment.
Failure to do so may result in injury to personnel or cause damage to the equipment.
MAY CAUSE INJURY TO PERSONNEL OR DAMAGE EQUIPMENT
Observed all precautionary signs posted on the equipment.
Failure to do so may result in injury to personnel or cause damage to the equipment.
General instructions and safety reminders.
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Emerson FBxRemote I/O Quick Start Guide
Tool
Use
For chassis ground lug, panel installation, removal of rear
Magnets
For removing battery
Non-metallic tool
For removing battery
Laptop PC running Field Tools with FBxConnect
1
Upper tab retracts DIN rail clips
2
Lower tab extends DIN rail clips they snap back into place
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March 2021
Required Tools
Certain tools and equipment are required for installing and servicing the RTU:
Table 1: Required Tools
#2 Phillips screwdriver
¼ “slotted blade screwdriver For removing personality modules l
configuration software
Mounting on the DIN Rail
The back of RTU chassis includes a removeable mounting plate with a slot for DIN-rail mounting,
using either 7.5 or 15 mm DIN rails.
panel.
For software configuration
Chassis Mounting
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Emerson FBxRemote I/O Quick Start Guide
Grounding the FBxRemote I/O™
The FBxRemote I/O rack includes a chassis ground lug to the left of the power supply modules.
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March 2021
Location of Chassis Ground Lug
Once you have installed the unit, run a ground wire (14 AWG protective conductor)
between the ground lug and a known good earth ground.
Use stranded copper wire to earth ground and keep the length as short as possible.
Clamp or braze the ground wire to the ground bed conductor (typically a stranded copper
AWG 0000 cable installed vertically or horizontally).
Run the ground wire so that any routing bend in the cable has a minimum radius of 30.48
cm (12 inches) below ground and 20.32 cm (8 inches) above ground.
If using one or more extension chassis for additional I/O capacity, ground each chassis
individually.
For more information on grounding or if your installation uses cathodic protection, refer to Site
Considerations for Equipment Installation, Grounding, and Wiring (D301452X012).
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Emerson FBxRemote I/O Quick Start Guide
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Removing Battery Saver Tabs
When you are ready to install the rack and place it into operation, you must remove the battery
saver tabs for the SRAM coin cell batteries. Each power module, as well as the CPU, has a similar
tab.
Grasp the tab on the “REMOVE BEFORE USE” label and pull the tab straight out.
Battery Saver Tab
4
1
RS-232 port on device
2
Connect cable shields to suitable Instrument Earth connection point
Wiring Communications
The communication ports allow you to connect to a PC or laptop running FBxConnect software or
to other devices. Regardless of the interface standard [RS-232, RS-485 (4-wire), or RS-485 (2wire)], you must use FBxConnect to configure the port for proper usage.
refer to RS-485 (4-wire) as RS-422.
Serial Ports
Emerson FBxRemote I/O Quick Start Guide
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March 2021
Note: Older standards
COM1 Configured as RS-232
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Emerson FBxRemote I/O Quick Start Guide
1
RS-485 (4-wire) port on device
2
Connect cable shields to suitable Instrument Earth connection point
1
RS-485 (2-wire) port on device
2
Connect cable shields to suitable Instrument Earth connection point
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March 2021
COM1 Configured as RS-485 (4-wire)
COM1 Configured as RS-485 (2-wire)
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Emerson FBxRemote I/O Quick Start Guide
1
RS-485 port on device
2
Connect cable shields to suitable Instrument Earth connection point
1
RS-485 (4-wire) port on device
2
Connect cable shields to suitable Instrument Earth connection point
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March 2021
COM2 Configured as RS-232
COM2 Configured as RS-485 (4-wire)
7
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