Remote Automation Solutions Cause and Effect User Manual (ROC800) Manuals & Guides

Part D301745X012
June 2016
Cause and Effect Manager Program User Manual (for ROC800-Series)
Remote Automation Solutions
Cause and Effect Manager Program User Manual (for ROC800-Series)
Page
Revision
All Pages
June-2016
Initial release
August-2014

Revision Tracking Sheet

June 2016
This manual may be revised periodically to incorporate new or updated information. The revision date of each page appears at the bottom of the page opposite the page number. A change in revision date to any page also changes the date of the manual that appears on the front cover. Listed below is the revision date of each page (if applicable):
ii Revised June-2016
Cause and Effect Manager Program User Manual (for ROC800-Series)

Contents

Chapter 1 – Introduction 1
1.1 Scope and Organization ................................................................................................................... 1
1.2 Product Overview ............................................................................................................................. 1
1.3 Program Requirements .................................................................................................................... 2
1.3.1 License Key ......................................................................................................................... 3
Chapter 2 – Installation 5
2.1 Installing the License Key ................................................................................................................. 5
2.1.1 Verifying the License Key Installation .................................................................................. 6
2.2 Downloading the Program ................................................................................................................ 7
2.3 MPU Loading Threshold ................................................................................................................. 10
Chapter 3 – Configuration 13
3.1 Effect Configuration Screen ............................................................................................................ 15
3.2 Cause Configuration Screen .......................................................................................................... 18
3.3 Saving the Configuration ................................................................................................................ 26
Chapter 4 – Reference Material 29
4.1 Point Type 71/74: Cause Configurations ........................................................................................ 30
4.2 Point Type 72/75: Effect Configuration ........................................................................................... 36
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Chapter 1 – Introduction

Caution When implementing control using this product, observe best industry
practices as suggested by applicable and appropriate environmental, health, and safety organizations. While this product can be used as A safety component in a system, it is NOT intended or designed to be the ONLY safety mechanism in that system.
This chapter describes the structure of this manual and presents an overview and installation instructions of the Cause and Effect Manager Program for the ROC800-Series Remote Operations Controller.

1.1 Scope and Organization

This document serves as the user manual for the Cause and Effect Manager program, which is intended for use in a ROC800-Series (ROC800). This manual describes how to download, install, and configure the Cause and Effect Manager program (referred to as the “Cause and Effect program” or “the program” throughout the rest of this manual). You access and configure this program using ROCLINK™ 800 Configuration Software (version 2.10 or greater) loaded on a personal computer (PC) running Windows® 2000 (with Service Pack 2), Windows XP (with Service Pack 3), Windows Vista bit).
(32-bit), or Windows 7 (32-bit or 64-
The sections in this manual provide information in a sequence appropriate for first-time users. Once you become familiar with the procedures and the software, the manual becomes a reference tool.
This manual has the following major sections:
Chapter 1 – Introduction Chapter 2 – Installation Chapter 3 – Configuration Chapter 4 – Reference
This manual assumes that you are familiar with the ROC800 and its configuration. For more information, refer to the following manuals:
ROC800 Remote Operations Controller Instruction Manual (Part
D301217X012)
ROCLINK 800
Configuration Software User Manual (for ROC800-
Series) (Part D301250X012)

1.2 Product Overview

The Cause & Effect Manager user program for the ROC800 supports up to 128 causes and 48 effects. The program is designed to allow you to configure the ROC800 to do logical operations without writing FSTs. A Cause typically monitors a selected point that would be logically evaluated
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Cause precondition evaluation must be satisfied before a trip is possible.
Effect last four tattletales that show the order of multiple causes tripped.
against a user defined set-point. Any tripped Cause linked to an Effect forces the action defined in that Effect. An example of this would be a gas application monitoring multiple gas quality limits defined as Causes (BTU, H2S, Nitrogen, CO2, etc) which are linked to a slam valve (which is the Effect).
The layout of the configuration screens is such that you can configure logic by inputting entries from a Cause and Effect matrix. In many cases, you can input the effects and causes line by line through the entire matrix.
Features
  Cause compound primary and secondary conditions that trips the cause
based on “And / Or” evaluation.
Cause operators that allow selectable evaluations or operations (logical,
on-change, mathematical, watchdog and data movement).
Cause condition and precondition timer delays. Cause condition deadbands. Caused definitions for up to 16 effect link assignments. Cause trips that clear automatically when the condition clears or trips
that are reset controlled.
Cause alarming to the ROC alarm log for trips and/or clears. Effect active/inactive values or states that are definable. Effect selectable option to assert those values continuously or not. Effect usage that defines its behavior as a normal effect or a reset point
(i.e. reset push button).
 Effect delay timer.

1.3 Program Requirements

The Cause and Effect program is compatible with version 3.50 (or greater) of the ROC800 firmware and with version 2.10 (or greater) of the ROCLINK 800 software.
Program specifics include:
Note:
You must load one version of the program only depending on your
available user program slot or location.
The CauseAndEffect_128x48_TLP7172.tar and the
CauseAndEffect_128x48_TLP7475.tar program files support 128
causes and 48 effects. The CauseAndEffect_64x32_TLP7172.tar and the CauseAndEffect_64x32_TLP7475.tar program files support 64 causes and 32 effects.
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DOC0422A
J1
U1
File Name
CauseAndEffect_128x
48_TLP7172.tar
CauseAndEffect_128x
48_TLP7475.tar
CauseAndEffect_64x32
_TLP7172.tar
CauseAndEffect_64x32
_TLP7475.tar
Cause and Effect Manager Program User Manual (for ROC800-Series)
Target Unit/
Version
ROC800 3.50 71, 72 52,328 143,360 2.10 71, 72
ROC800 3.50 74, 75 52,328 143,360 2.10 74, 75
ROC800 3.50 71, 72 51,328 126,976 2.10 71, 72
ROC800 3.50 74, 75 51,328 126,976 2.10 74, 75
Note: You must connect a PC to the ROC800’s LOI port before starting
User Defined
Point (UDP)
Flash Used
(in bytes)
DRAM Used
(in bytes)
ROCKLINK
800 Version
Display
Number
the download.
For information on viewing the memory allocation of user programs, refer to the ROCLINK 800 Configuration Software User Manual (for ROC800- Series) (Part D301250X012).

1.3.1 License Key

License keys, when matched with valid license codes, grant access to applications such as Cause and Effect.
The term “license key” refers to the physical piece of hardware that can contain up to seven different licenses (refer to Figure 1). Each ROC800 can have none, one, or two license keys installed. If you remove a license key after enabling an application, the firmware disables the task from running. This prevents unauthorized execution of protected applications in a ROC800.
Figure 1. License Key
Note: The Cause and Effect program requires either Cause and Effect
(for CauseAndEffect_128x48_TLP7172.tar and CauseAndEffect_128x48_TLP7475.tar program files) or C&E64X32 (for CauseAndEffect_64x32_TLP7172.tar and CauseAndEffect_64x32_TLP7475.tar program files) license key depending on your requirements.
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Chapter 2 – Installation

This section provides instructions for installing the Cause and Effect program into the ROC800. Read Section 1.3 of this manual for program requirements.

2.1 Installing the License Key

If you order the Cause and Effect program for a new ROC800, your ROC800 is delivered with the license key installed. Go to Section 2.2.
If you order the program for an existing ROC800, you must install the license key yourself.
Caution
Failure to exercise proper electrostatic discharge precautions, such as wearing a grounded wrist strap may reset the processor or damage electronic components, resulting in interrupted operations.
When working on units located in a hazardous area (where explosive gases may be present), make sure the area is in a non­hazardous state before performing these procedures. Performing these procedures in a hazardous area could result in personal injury or property damage.
To install a license key:
1. Remove power from the ROC800.
2. Remove the wire channel cover
3. Unscrew the screws from the Central Processing Unit (CPU) faceplate.
4. Remove the CPU faceplate
5. Place the license key in the appropriate terminal slot (P4 or P6) in the
CPU
Figure 2. License Key Installation
6. Press the license key into the terminal unit it is firmly seated (Refer to
Figure 2.
7. Replace the CPU faceplate.
8. Replace the screws on the CPU faceplate.
9. Replace the wire channel cover.
10. Restore Power to the ROC800.
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2.1.1 Verifying the License Key Installation

After you install the license key, you can verify whether the ROC800 recognizes the key. From the ROCLINK 800 screen, From the ROCLINK 800 screen, select Utilities > License Key Administrator. The License Key Administrator screen displays:
Figure 3. Transfer Licenses Between a Device and a Key (Cause and Effect)
Figure 4. Transfer Licenses Between a Device and a Key (C&E64X32)
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2.2 Downloading the Program

This section provides instructions for installing the program into the Flash memory on the ROC800.
To download the program using ROCLINK 800 software:
1. Connect the ROC800 to your computer using the LOI port.
2. Start and logon to ROCLINK 800.
3. Select Utilities > User Program Administrator from the ROCLINK
menu bar. The User Program Administrator screen displays (see
Figure 3):
Figure 3. User Program Administrator
4. Click Browse in the Download User Program File frame. The Select
User Program File screen displays (see Figure 4).
5. Select the path and user program file to download from the CD-ROM.
(Program files are typically located in the Program Files folder on the CD-ROM). As Figure 4 shows, the screen lists all valid user program files with the .tar extension:
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Cause and Effect Manager Program User Manual (for ROC800-Series)
Figure 4. Select User Program File
6. Click Open to select the program file. The User Program
Administrator screen displays:
Figure 5. User Program Administrator
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7. Click Download & Start to begin loading the selected programs. The
following message displays:
Figure 6. Confirm Download
Note: If the User Display Conflict screen (Figure 7) displays when
you click the Download & Start, choose another empty slot or select another program that is compatible with your license but with different TLP. See Section 1.3.1 for more information.
Figure 7. User Display Conflict
8. Click Yes to begin the download. When the download completes the
following message displays:
Figure 7. ROCLINK 800 Download Confirmation
9. Click OK. The User Program Administrator screen displays (see
Figure 8). Note that:
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The User Programs Installed in Device frame identifies the
installed program(s).
The Status field indicates that the program is running.
10. Click Close. The ROCLINK 800 screen displays and the download is
complete. Proceed to Chapter 3, Configuration.

2.3 MPU Loading Threshold

To maximize the performance of your ROC800 device, always verify the performance of specific application combinations before using them in the field to ensure the MPU load typically remains below 85% with peak MPU loading levels below 95%.
To check the current MPU load at any time, select ROC > Information > Other Information and review the value in the MPU loading field.
Figure 8. User Program Administrator
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