Remote Automation Solutions Bristol Ethernet Media Access Unit (MAU) Manuals & Guides

Product Information Package
No. PIP-ENET-MAU
Issue: 07/00
BRISTOL BABCOCK
BRISTOL BABCOCK
ETHERNET MEDIA ACCESS UNIT
ETHERNET MEDIA ACCESS UNIT
(MAU)
(MAU)
Bristol Babcock
ETHERNET MAU
Part No. 392749-01-7
BRISTOL BABCOCK WATERTOWN CT 06795
8
MADE IN USA
1
9 - 30VDC
1
9 - 30VDC RET
Bristol Babcock
NOTICE
Copyright Notice
The informatio n in this docume nt is subj ect to chan ge witho ut noti ce. Every e ffort has be en made to supply comp lete and accurate informatio n. However, Bristol Babcock assu mes no responsibility for any error s that may appear in this doc ument.
Request for Additional Instructions
Additional copies of instruction manuals may be ordered from the address below per attention of the Sales Order Processing Department. List the instruction book numbers or give complete mo del number, serial o r software version num ber. Furnish a return a ddress that includes the name of the person who will receive the material. Billing for extra copies will be according to current pricing schedules.
Trademarks or copyrighted products mentioned in this document are for information only, and belong to their respective companies, or trad emark holders.
Copyright (c) 2000, Bristol Babcock, 1100 Buckingham St., Watertown, CT 06795. No part of this manual may be reproduced in any form without the express written permission of Bristol Babcock.
IMPORTANT! READ INSTRUCTIONS BEFORE STARTING!
Be sure that these instructions are carefully read and understood before any operation is attempted. Improper use of this device in some applications may resu lt in damage or injury. The user is urged to keep this book filed in a conv enien t location for future reference.
These instructions may not cover all details or variations in equipment or cover every possible situation to be met in connection with installation, operation or maintenance. Should problems arise that are not cov ered suffici ently in the text, th e purchaser is advised to contact Bris tol Babcock for further information.
EQUIPMENT APPLICATION WARNING
The customer should note that a failure of this instrument or system, for whatever reason, may leave an operating process without protection. Depending upon the application, this could result in possible damage to property or injury to persons. It is suggested that the purchaser review the need for additional backup equipment or provide alternate means of protection such as alarm devices, output limiting, fail-safe valves, relief valves, emergenc y shutof fs, emergency switches, etc. If additional information is required, the purchaser is advised to contact Bristol Babcock.
RETURNED EQUIPMENT WARNING
When returning any equipment to Bristol Babcock for repairs or evaluation, please note the following: The party sending such materials is responsible to en sure that the materials returned to Bristol Babc ock are clean to safe lev els, as suc h levels are defined and/or determined by applicable federal, state and/or local law regulations or codes. Such party agrees to indemnify Bristol Babcock and save Bristol Babcock harmless from any liability or damage which Bristol Babcock may incur or suffer du e to such party’s failure to so act.
ELECTRICAL GROUNDING
Metal enclosures and exposed metal parts of electrical instruments must be grounded in accordance with OSHA rules and regulations pertaining to "Design Safety Standards for Electrical Systems," 29 CFR, Part 1910, Subpart S, dated: April 16, 1981 (OSHA rulings are in agreement with the National Electrical Code).
The grounding requirement is also applicable to mechanical or pneumatic instruments that include electrically-operated devices such as lights, switches, relay s, alarms, or chart drives.
EQUIPMENT DAMAGE FROM ELECTROSTATIC DISCHARGE VOLTAGE
This product contains sensitive electronic components that can be damaged by exposure to an electrostatic disc harge (ESD) voltage. Depending on the magnitude and duration of the ESD, this can result in erratic operation or complete failure of the equipment. Read supplemental document S14006 at the back of this manual for proper care and handling of ESD-sensitive components.
Bristol Babcock 1100 Buckingham Street, Watertown, CT 06795
Telephone (860) 945-2200
WARRANTY
A. Bristol warrants that goods described herein and manufactured by Bristol are free
from defects in material and workma nship for one year from the date of shipment unless otherwise agreed to by Bristol in writing.
B. Bristol warrants that goods repaired by it pursuant to the warranty are free from
defects in material and wo rkmansh ip for a perio d to the e nd of th e orig inal warran ty or ninety (90) days fr om the date of delivery of rep aired goods, whichever is longer.
C. Warranties on go ods sold by, but not ma nufactured by Bristol a re expressly limite d
to the terms of the warranties given by the manufacturer of such goods.
D. All warranties are terminated in the event that the goods or systems or any part
thereof are (i) misused, abused or otherwise damaged, (ii) repaired, altered or modified without Bristol’s consent, (iii) not installed, maintained and operated in strict compliance with instructions furnished by Bristol, or (iv) worn, injured or damaged from abnormal or abusive use in s ervice time.
E. THESE WARRANTIES ARE EXPRESSLY IN LIEU OF ALL OTHER WAR-
RANTIES EXPRESS OR IMPLIED (INCLUDING WITHOUT LIMITATION WAR­RANTIES AS TO MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE), AND NO WARRANTIES, EXPRESS OR IMPLIED, NOR ANY REP­RESENTATIONS, PROMISES, OR STATEMENTS HAVE BEEN MADE BY BRIS­TOL UNLESS ENDORSED HEREIN IN WRITING. FURTHER, THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THE FACE HEREOF.
F. No agent of Bristol is authorized to assume any liability for it or to make any written
or oral warranties beyond those set forth herein.
REMEDIES
A. Buyer’s sole remedy for breach of any warranty is limited exclusively to repair or
replacement without cost to Buyer of any goods or parts found by Seller to be defective if Bu yer n oti fie s Bris tol i n w ritin g o f the al le ge d de fect with in te n (10 ) da ys of discovery of the alleged defect and within the warranty period stated above, and if the Buyer returns such goods to Bristol’s Watertown office, unless Bristol’s Water­town office designa tes a different l ocation, transpo rtation prepai d, within thirty (3 0) days of the sending of such notification and which upon examination by Bristol proves to be defective in material and workmanship. Bristol is not responsible for any costs of removal, di smantling or re installatio n of allegedl y defective or de fective goods. If a Buyer doe s not w ish to sh ip the pro duct ba ck to Bristo l, the B uyer ca n ar­range to have a Bristol service person come to the site. The Service person’s transportation time and expenses will be for the account of the Buyer. However, labor for warranty work during normal working hours is not chargeable.
B. Under no circumstances will Bristol be liable for incid ental or consequential damages
resulting from brea ch of any agreeme nt relating to item s included in this q uotation from use of the information herein or from the purchase or use by Buyer, its employees or other parties of goods sold under said agreement.
How to return material for Repair or Exchange
Before a product can be returned to Bristol Babcock for repair, upgrade, exchange, or to verify proper operation, form (GBU 13.01) must be completed in order to obtain a RA (Return Authorization) number and thus ensure an optimal lead time. Completing the form is very important since the information permits the Bristol Babcock Repair Dept. to effectively and efficiently process the repair order.
You can easily obtain a RA number by:
A. FAX
Completing the form (GBU 13.01) and faxing it to (860) 945-3875. A BBI Repair Dept. representative will return call (or other requested method) with a RA number.
B. E-MAIL
Accessing the form (GBU 13.01) via the Bristol Babcock Web site (www.bristolbabcock.com) and sending it via E-Mail to brepair@bristolbabcock.com. A BBI Repair Dept. representative will return E-Mail (or other requested method) with a RA number.
C. Mail
Mail the form (GBU 13.01) to
Bristol Babcock Inc.
Repair Dept. 1100 Buckingham Street Watertown, CT 06795
A BBI Repair Dept . represe ntat ive will re turn call (o r other re quest ed meth od) with a RA number.
D. Phone
Calling the BBI Repa ir Department at (860) 945-2442. A BBI Repair Department representa tive w ill record a RA n umbe r on the fo rm and complet e P art I, then send the form to the Customer via fax (or other requested method) for Customer completion of Parts II & III.
A copy of the co mpleted Repair Autho rization Form wit h issued RA numb er should b e in­cluded with the product being returned. This will allow us to quickly track, repair, and return your product to you.
&VMWXSP &EFGSGO -RG 6ITEMV %YXLSVM^EXMSR *SVQ
(Providing this information will permit BBI to effectively and efficiently process your return. Completion is required to
receive optimal lead time. Lack of information may result in increased lead times.)
Date___________________ RA #___________________SH_ Line No.____________
Standard Repair Practice is as follows:
Variations to this is
practice may be requested in the “Special Requests” section.
Evaluate / Test / Verify Discrepancy
Repair / Replace / etc. in accordance with this form
Please be aware of the Non warranty standard charge:
There is a $100 minimum evaluation charge, which is applied to the repair if applicable ( in “returned” B,C, or D of part III below)
Return to Customer
Part I Please complete the following information for single unit or multiple unit returns
Address No. (office use only) Address No. (office use only) Bill to : Ship to:
Purchase Order: Contact Name:____________________________________ Phone: Fax: E-Mail:
Part II Please complete Parts II & III for each unit returned
Model No./Part No. Description Range/Calibration S/N Reason for return :
Failure Upgrade Verify Operation Other
1. Describe the conditions of the failure (Frequency/Intermittent, Physical Damage, Environmental Conditions, Communication, CPU watchdog, etc.)
(Attach a separate sheet if necessary)
2. Comm. interface used:
Standalone
RS-485
Ethernet Modem (PLM (2W or 4W) or SNW) Other:
______________
3. What is the Firmware revision? _____________________ What is the Software &version?
Part III If checking “replaced” for any question below, check an alternate option if replacement is not available
A. If product is within the warranty time period but is excluded due
to BBI’s warranty clause, would you like the product:
repaired returned replaced scrapped?
B. If product were found to exceed the warranty period,
would you like the product:
C. If product is deemed not repairable would you like your product: D. If BBI is unable to verify the discrepancy, would you like the product:
repaired returned replaced scrapped?
returned replaced scrapped?
returned replaced *see below?
* Continue investigating by contacting the customer to learn more about the problem experienced? The person to contact
that has the most knowledge of the problem is: _______________________________ phone
If we are unable to contact this person the backup person is: _________________________
phone
Special Requests:
Ship prepaid to: Bristol Babcock Inc., Repair Dept., 1100 Buckingham Street, Watertown, CT 06795 Phone: 860-945-2442 Fax: 860-945-3875
Form GBU 13.01 Rev. A
Bristol Babcock
Training
GET THE MOST FROM YOUR BRISTOL
BABCOCK INSTRUMENT OR SYSTEM
Avoid Delays and problems in getting your system on-line
Minimize installation, start-up and maintenance costs.
Make the most effective use of our hardware and software.
Know your system.
As you know, a well-trained staff is essential to your operation. Bristol Babcock offers a full schedule of classes conducted by full-time, professional instructors. Classes are offered throughout the year at four locations: Houston, Birmingham, Orlando and our Watertown, CT headquarters. By participating in our training, your personnel can learn how to install, calibrate, configure, program and maintain any and all Bristol Babcock products and realize the full potential of your system.
For information or to enroll in any class, contact our training department in Watertown at (860) 945-2269. For Houston classes, you can also contact our Houston office, at (713) 685-
6200.
A Few Words About Bristol Babcock
For over 100 years, Bristol7 has been providing innovative solutions for the measurement and control industry. Our product lines range from simple analog chart recorders, to sophisticated digital remote process controllers and flow computers, all the way to turnkey SCADA systems. Over the years, we have become a leading supplier to the electronic gas measurement, water purification, and wastewater treatment industries.
On off-shore oil platforms, on natural gas pipelines, and maybe even at your local water company, there are Bristol Babcock instruments, controllers, and systems running year-in and year-out to provide accurate and timely data to our customers.
Getting Additional Information
In addition to the information contained in this manual, you may receive additional assis­tance in using this product from the following sources:
Contacting Bristol Babcock Directly
Bristol Babcock's world headquarters are located at 1100 Buckingham Street, Watertown, Connecticut 06795, U.S.A.
Our main phone numbers are:
(860) 945-2200 (860) 945-2213 (FAX)
Regular office hours are Monday through Friday, 8:00AM to 4:30PM Eastern Time, excluding holidays and scheduled factory shutdowns. During other hours, callers may leave messages using Bristol's voice mail system.
Telephone Support - Technical Questions
During regular business hours, Bristol Babcock's Application Support Group can provide telephone support for your technical questions.
For technical questions about TeleFlowÔ products call (860) 945-8604.
For technical questions about ControlWave call (860) 945-2244 or (860) 945-2286.
For technical questions regarding Bristol’s OpenEnterprise product, call (860) 945-2501 or e-mail: openenterprise@bristolbabcock.com
For technical questions regarding ACCOL products, Open BSI Utilities, as well as Bristol's Enterprise Server
For technical questions about Network 3000 hardware, call (860) 945-2502.
You can e-mail the Application Support Group at: bsupport@bristolbabcock.com
7
/Enterprise Workstation7 products, call (860) 945-2286.
The Application Support Group also maintains a service area within our main web site. Technical information, as well as software updates are available in this area. To access our web site, go to: bristolbabcock.com/services/techsupport/
For assistance in interfacing Bristol Babcock hardware to radios, contact Communication Technologies in Orlando, FL at (407) 629-9463 or (407) 629-9464.
Telephone Support - Non-Technical Questions, Product Orders, etc.
Questions of a non-technical nature (product orders, literature requests, price and delivery information, etc.) should be directed to the nearest sales office (listed below) or to your Bristol-authorized sales representative.
Major U.S. Sales Offices Major International Sales Offices:
Watertown, CT (860) 945-2262 Bristol Babcock Ltd (UK): (441) 562-820-001 Birmingham, AL (205) 980-2010 Bristol of Canada: (416) 675-3820 Ontario, CA (909) 923-8488 Bristol Babcock Asia Pacific 61 8-9455-9955 Farmington, NM (505) 327-3271 BBI, S.A. de C.V. (Mexico) (525) 254-2131 Houston, TX (713) 685-6200 Richardson, TX (972) 238-8935
Please call the main Bristol Babcock number (860-945-2200) if you are unsure which office covers your particular area.
Visit our Site on the World Wide Web
For general information about Bristol Babcock and its products, please visit our site on the World Wide Web at: www.bristolbabcock.com
PIP-ENET-MAU
BRISTOL BABCOCK
ETHERNET MEDIA ACCESS UNIT
(MAU)
TABLE OF CONTENTS
TITLE PAGE #
GENERAL INTRODUCTION....................................................................................................1
10BASE2 ETHERNET, Network & Interface Requirements.............................................1
COMPONENT IDENTIFICATION...........................................................................................1
Ethernet CPU Engine Attachment Unit Interface (AUI) Connector P1.............................1
MAU/Ethernet 10BASE2 Interface Connector J1..............................................................3
MAU Power Connector TB1................................................................................................3
MAU Fuse F1......................................................................................................................3
Jumper JP1.........................................................................................................................4
ETHERNET DIAGNOSTICS.....................................................................................................4
SPECIFICATIONS....................................................................................................................5
Environmental Specifications.............................................................................................5
Power Requirements...........................................................................................................5
REFERENCE DOCUMENTS
(Note: These documents are not provided in this manual)
33XX DIAGNOSTICS MANUAL.......................................................................................D4041
DISTRIBUTED PROCESS CONTROLLERS DPC 3330 & REDUNDANCY
SYSTEMS RED 3332 INSTRUCTION MANUAL..........................................................CI-3330
DISTRIBUTED PROCESS CONTROLLERS DPC 3335 & REMOTE
I/O UNITS RIO 3331 INSTRUCTION MANUAL...........................................................CI-3335
PIP-ENET-MAU Page 0-1 Table Of Contents
BBI ETHERNET MEDIA ACCESS UNIT (MAU)
GENERAL INTRODUCTION
The BBI Ethernet Media Access Unit (MAU) is an enclosed stand-alone device that interfaces BBI DPC 3330/3335 products (equipped with an Ethernet CPU Assembly) to IEEE 802.3 10BASE2 compatible networks.
The Media Access Unit (MAU) PCB is housed in a self contained box measuring 4.250” (wide) by 4.625” (high). Two notches are provided on the unit’s base to accommodate mounting to a panel or plate.
An external 9-30 Vdc Power Supply is required to power the MAU.
10BASE2 Ethernet, Network & Interface Requirements
By definition, an Ethernet 10BASE2 LAN runs at 10Mbits and can be a maximum length of 185 meters (607 feet) per segment. Network connection and interface requirements are provided as follows:
Maximum network length is 925 meters (3000 f eet)
Interface to the network is accommodated by J1; an RG-58 A/U type BNC connector
Minimum distance between T-connec tors is 0.5 meters (1.6 feet)
Maximum number of connectors per segment is 30
First and last device on each segment must be terminated on one side of their T-con-
nector with a 50 Ohm resistor
T-connectors must be plugged directly into the MAU. No cable (stub) is allowed between the T-connector and J1 of the MAU
COMPONENT IDENTIFICATION
The major components of the MAU are the Base, Cover, AUI Port Connector (P1), 10BASE2 Interface Connector (J1), Power Connector (TB1), Fuse (F1) and the Loop-back Jumper (JP1).
Ethernet CPU Engine Attachment Unit Interface (AUI) Connector P1
P1 is a 15-pin male D-Type connector that provides an interface between an Ethernet CPU Attachment Unit Interface (AUI) Port and the MAU. Table 1 provides the assignment and definitions of the 15-p i n AUI Port Connector P1.
Table 1 - MAU/AUI Connector P1
Pin # Description Pin # Description Pin # Description
1 Collision Shield 6 Not Connected 11 Transmit Shield 2 Collision + 7 Not Connected 12 Receive ((DI) ­3 Transmit (DO) + 8 Shield 13 Not Connected 4 Receive Shield 9 Collision - 14 Not Connected 5 Receive (DI) + 10 Transmit (DO) - 15 Not Connected
PIP-ENET-MAU Page - 1 Media Access Unit
An AUI/MAU transceiver cable can be a maximum length of 45 meters (150 feet). The use of a cable manufactured for industrial environments is recommended.
Figure 1 provides the dimensions of the BBI MAU. Figure 2 shows the BBI MAU with cover removed.
Figure 1 - BBI Media Access Unit Dimensions
PIP-ENET-MAU Page - 2 Media Access Unit
Figure 2 - BBI Media Acce ss Unit (Cover Removed)
MAU/Ethernet 10BASE2 Interface Connector J1
Connection to the thin-wire (10BASE2) Ethernet is made via the MAU’s BNC connector J1. Tee connectors must be plugged directly into the MAU. No cable (stub) is allowed between the Tee connector and J1 of the MAU. The first and last device on each segment must be terminated on one side of their Tee connector with a 50-ohm resistor. Figure 3 shows the MAU with a BNC T-connector installed on J1.
MAU Power Connector TB1
Connector TB1 provides an interface to an external power supply. Input power can range from 9 to 30 Vdc. TB1-1 is designated +VDC Input, TB1-2 is designated -VDC Input and TB1-3 is the Chassis Ground terminal. The external power supply must be capable of delivering a continuous 1.8 Watts of power, e.g. (200 mA Max. @ 9Vdc), (100 mA Max. @ 18Vdc), (75 mA Max. at +24Vdc ) & (60mA Max. @ 30Vdc).
MAU Fuse F1
Fuse F1 is rated at 0.25 Amps (see Figure 2).
PIP-ENET-MAU Page - 3 Media Access Unit
Figure 3 - MAU with BNC Tee Con nector installed on 10BASE2 Intf. Connector J1
Jumper JP1
SQE test (Heartbeat) Jumper JP1 is provided to test the integrity of the MAU/AUI interface and the MAU circuitry. The MAU can generate a test signal on the Collision pair to indicate to the DTE that it has recognized the end of a transmission and that the Collision pair is operational. When JP1 is installed in position 1 to 2, the SQE test is disabled. The SQE test is enabled when JP1 is installed in posit ion 2 to 3 (its normal posit ion).
ETHERNET DIAGNOSTICS
Bristol Babcock Diagnostics are available (see 33XX Diagnostics Manual - D4041) to test the operation and integrity of the PCNET (Ethernet) Controller and Ethernet port hardware on the Ethernet CPU Board. An Ethernet Diagnostic Menu can be entered from either the Communication Diagnostic Menu or the Diagnostic Test Category Menu. The Loop-Back Out AUI Port Poke Point must be pre sse d to test the hardware associated with the A UI P o rt (including the MAU).
To configure the MAU for loop-back testing, the coaxial connections to the associated BNC T-connector must be disconnected and two (2) 250 Ohm BNC terminators must be installed
PIP-ENET-MAU Page - 4 Media Access Unit
on the BNC T-connector. Once the MAU has been configured, the Loop-Back Out AUI Poke Point can be activate d. If the Loop-Back Out AUI Poke Poin t is pressed while the MAU i s attached to the Ethernet backbone, a Failure Status will be posted.
If either a “No Hardware Present” or “Error Information Returned” message is displayed, ensure that the loop-back test requirements have been properly established. If test requirements have been met and the cable associated with the AUI port and the Ethernet CPU assembly is known to be good, the MAU should be replaced with a good unit.
In the case of a “Loop-Back Send Failed,” “Loop-Back Receive Failed” or Loop-Back Compare Failed” message, check the cable in question and the MAU. If the cable associated with the AUI port and the Ethernet CPU assembly is known to be good, the MAU should be replaced with a good unit.
SPECIFICATIONS
Environmental Specifications
Temperature: Operating: 0°C to +70° C (+32°F to 158°F) Relative Humidity: 10-95% RH Non-condensing Vibration: 10-150 Hz @ 1g
150-2000 Hz @ 0.5g
RFI Susceptibility: 10 volts/meter
20 MHz to 500 MHz
Power Requirements
External Power Supply Range: +9Vdc to +30Vdc
The external power supply must be capable of delivering a continuous 1.8 Watts of power, e.g. (200 mA Max. @ 9Vdc), (100 mA Max. @ 18Vdc), (75 mA Max. at +24Vdc) & (60mA Max. @ 30Vdc).
PIP-ENET-MAU Page - 5 Media Access Unit
Ethernet Media Access Unit (MAU) Assembly
Special Instructions for Class I, Division 2 Hazardous Locations
1. The BBI Ethernet Media Access Unit (MAU) is listed by Underwriters Laboratories (UL) as nonincendive and is suitable for use in Class I, D ivision 2, Groups A, B, C and D hazardous locations or non-hazardous locations only. Read this document carefully before installing a nonincendive BBI Ethernet Media Access Unit. In the event of a conflict between the Ethernet Media Access Unit User Manual (PIP-ENET-MAU) and this document, always follow the instructions in this document.
2. Wiring must be performed in accordance with Class I, Division 2 wiring methods as defined in Article 501-4 (b) of the National Electrical Code, NFPA 70 for installations within the United States, or as specified in Section 18-152 of the Canadian Electrical Code for installation in Canada.
3. WARNING: EXPLOSION HAZARD - Substitution of components may impair
suitability for use in Class I, Division 2 environments.
4. WARNING: EXPLOSION HAZARD - When situated in a hazardous location, turn off power before servicing/replacing the unit and before installing or removing I/O wiring.
5. WARNING: EXPLOSION HAZARD - Do Not disconnect equipment unless the power has been switched off or the area is known to be nonhazardous.
07/17/2000 Appendix A of PIP-ENET-MAU - Media Access Unit Page 1 of 1
READER RESPONSE FORM
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DOCUMENT NUMBER: PIP-ENET-MAU
TITLE: Bristol Babcock Ethernet Media Access Unit (MAU) Product Information Package
ISSUE DATE: JULY, 2000
COMMENT/COMPLAINT:
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Mail this page to: Bristol Babcock Inc. 1100 Buckingham Street Watertown, CT 06795 Attn: Technical Publications Group, Dept. 315
Bristol Babcock Inc.
an FKI company
1100 Buckingham Street
Watertown, CT 06795
Telephone: (860) 945-2200
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